Specimen answers to NEBOSH examination questions This chapter covers: 1, The depth of answer needed for long and short NEBOSH questions 2. The different types of questions used by NEBOSH 3. The requirements for the practical inspection and the management report16.1 Introduction 500 16.2 The written examinations 500 16.3 GC3 ~ the practical application 504 16.1 Introduction ‘The NEBOSH Intemational General Cerificate is assessed ‘by two written examination papers (IGC1 - Management of international health and safety and IGC2 ~ Control of Intemational workplace hazards) and a practical assess- ment (IGC3 - Intemational health and safety practical application). Both examination papers and the practical application must be passed within a five-year period for the NEBOSH international General Certificate to be awarded, In this chapter, specimen answers are given to one long and two short questions for each of the two written ‘papers. A specimen practical assessment and manage- ‘ment report is also given for the practical application. tt is important to stress that there are no unique answers to these questions but the answers shown should provide ‘useful guide to the depth and breadth expected by the NEBOSH Examiners. Candidates are strongly advised to read past Examiners’ Reports which are published by NEBOSH and available on their web site. These are very Useful documents because they not only give an indica- tion of the expected answers to each question of a par- ticular paper but they also indicate some common errors made by candidates. Finally, learning by ‘rote’ of cer- tain key words should be discouraged since examiners always expect such key words to be put into a context that is relevant to the particular examination question 16.2 The written examinations The previous chapter on study skills gives some useful advice on tackling examinations and should be read in Conjunction with this chapter. NEBOSH has a commend- ably thorough system for question paper preparation to censure that no candidates are disadvantaged by ques~ tion ambiguity. Candidates should pay particular atten tion to the meaning of command verbs, such as ‘outline’, used in the questions. Candidates have always had most difficulty with the ‘command verb ‘outline’ and, for this reason, several of the specimen questions chosen use ‘outline’ so that some guidance on the depth of answer expected by the Examiners can be given itis dificult to give a definitive guide on the exact length of answer to the examination questions because some Appendix 16.1 Practical application report 508 Appendix 16.2 Practical application observation sheets 511 expected answers will be longer than others and candi- dates answer in different ways. As a general guide, for the Jong-answer question on the examination paper, it should take about 25 minutes to write about one and a half pages (650-620 words). Each of the 10 short-answer questions require about half a page of writing (170-210 words). 16.2.1 IGC1 - management of international health and safety Pager 1 - question 1 {@) Outline the factors that should be considered when ‘selecting individuals to assist in carrying out risk assessments in the workplace. (5) (0) Describe the key stages of a general risk assoss~ ment. (5) (€) Outline a hierarchy of measures for controlling exposures to hazardous substances. (10} Answer {a} Tho most important factor is the competence and experience of the individuals in hazard identification and risk assessment, Some training in these areas should offer evidence of the required competence. They should be experienced in the process or activ- ity under assessment and have technical knowledge of any plant or equipment used, They should have knowledge of any relevant standards relating to the activity of process. ‘They must be keen and committed but also aware of their own limitations, They need good communi ‘cation skills and to be able to write interesting and accurate reports based on evidence and the detail found in health and safety standards and codes of practice. Some IT skills would also be advanta: ‘geous. Finally, the views of their immediate supervi- ‘sor should be sought before they are selected as team members. (0) There are five key stages to a risk assessment sug- gested as follows: The first stage fs hazard identification, which involves looking at significant hazards which could ‘esult in serious harm to people. Trivial hazards should be ignored. This will involve touring the workplace concerned looking for the hazards in ‘consultation with workers themselves and also) ae San Le ie ies ae reviewing any accidents, i-health or incidents that have occurred. Stage 2 is to identity the persons who could be harmed ~ this may be workers, visitors, contrac tors, neighbours or even the general public. Spe- Cial groups at risk, ike young persons, nursing or expectant mothers and people with a disability should also be identified Stage 3s the evaluation of the risks and decia- ing if existing procautions or control measures are adequate. The purpose is to reduce all residual risks attr controls have been put in to as low as is rea- sonably practicable, It's usual to have a quaitative approach and rank risks as high, medium or low atter looking atthe severity of fikly harm and the Ikeltioad of it happening. A simple isk matrix can be used to get a level of risk The team should then Consider whether the existing contro are adequate and meet any guidance or legal standards using the hierarchy of controls. Stage 4 ofthe risk assessments to record the significant actions wich should be taken. The actions should include anything that is necessary to reduce risks and improve existing controls, prefer- ably set against a timescale. The information con- tained inthe risk assessment must be disseminated to workers and discussed atthe next heath and safety committee meeting Stage 5 isa timescale set to review and possibly revise the assessment which must also be done if thore are significant changes in the workplace or the equipment and materials being used. The various stages ofthe usual hierarchy of risk controls are in bold in this answer. Elimination or substitution is the best and most effective way of avoiding a hazard and its associ- ated risks. Elimination occurs when a process or acthity is totally abandoned because the associated risk is to0 high. Substitution deseribes the use of 2 less hazardous form of the substance. There are ‘many examples of substitution, such as the use of water-based rather than oil-based paints and the use of asbestos substitutes. in some cases is possible to change the method of working 30 that exposures are reduced, such as the use of rods to clear drains instead of strong chemical. It may be possible to use the substance ina safer for for example, in liquid or pellets to prevent dust from powders, Sometimes the pattern of work can be changed so that people ‘can do things in'a more natural way; for example, by encouraging people in offices to take breaks from computer screens by getting up to photocopy or fetch documents. Reduced or limited time exposure involves reducing the time that the employee is exposed to the hazardous substance by giving the worker either ‘other work or rest periods. answers to NEBOSH ne question: (Guapren4 6 Ifthe above measures cannot be applied, then the next stage in the hierarchy isthe introduction of engineering controls, such as isolation (using an enclosure, a banter or guard), insulation (used on any electrical or temperature hazard) or ventilation {exhausting any hazardous fumes or gases either naturally or by the use of extractor fans and hoods). {f ventilation is to be used, it must reduce the expo- sure level for employees to below the occupational exposure limit (OEL}. Housekeeping is a very cheap and effective ‘means of controlling risks. It involves keeping the workplace clean and tidy at al times and maintaining good storage systems for hazardous substances. A safe system of work describes the safe method of performing the job. Training and information are important but ‘should not be used in isolation. Information includes such iters as signs, posters, systems of work and general health and safety arrangements Personal protective equipment (PPE) should only be used as a last resort. There are many rea- sons for this. Itrelies on people wearing the equip- ‘ment at all times and it must be used properiy Where necessary health surveillance should be introduced to monitor the effects on people and air quality may need to be monitored to check exposure. Welfare facilities, which include general work- place ventilation, lighting and heating and the provi- sion of drinking water, sanitation and washing facil- ties, are the next stage in the hierarchy Allrisk control measures, including training and supervision must be monitored by competent people to check on thelr continuing effectiveness. Periodically the risk control measures should be reviewed. Monitoring and other reports are crucial for the review to be useful, Reviews often take place at safety committee and/or at management meet- ings. A serious accident or incident should lead to an immediate reviow of the risk control measures in place, Finally, special control requirements are needed for carcinogens. Paper | ~ question 2 Outline ways in which employers may motivate their workers to comply with heath and safely procedures. () Answer Motivation i the driving force behind the way a person acts or the way in which people are stimulated to act: The best way to motivate workers to comply with health and safety procedures isto improve their understanding of the consequences of not working safely their know! edge of good safety practices and the promation of their ownership of health and safety. This can be done by effective training induction, refresher and continuous},International Health and Safety at Work and the provision of information showing the commit ment of the organisation to safety and by the encourage- ment of a positive health and safety culture with good communications systems, Managers should set a good ‘example by encouraging sate behaviour and obeying all the health and safety rules themselves even when there is @ cifficult conflict between production sched: ules and health and safety standards. A good working environment and welfare facilities will also encourage motivation. Involvement in the decision-making proc es in a meaningful way, such as regular team briefings, the development of risk assessments and safe systems of work, health and safety meetings and effective joint consultation arrangements, will also improve motivation 4s will tho use of incentive schemes. However, there are other important influences on motivation such as recog- nition and promotion opportunities, job security and job satisfaction. Selt-interest, in all ts forms, is a significant motivator. Although somewhat negative, it is necessary some- ‘times to resort to disciplinary procedures to get people to behave in a safe way. Pap zt i quss' (2), Expiain why young persons may be at a greater risk from accidents at work. (4) (8) Outline the measures that could be taken to mini mise the risks to young workers. (4) Answer: (@) Young workers have a lack of experience, know! edge and awareness of risks in the workplace. They are often wiling to work hard and want to please their supervisor and can become over-enthusias- tic. This can lead to the taking of risks without the realisation of the consequences. Some younger ‘workers have underdeveloped communication skills and a limited attention span. Their physical strength and capabilities may not be fully developed and so they may be more vuinerable to injury when manually handing equipment and materials. They are also more susceptible to physical agents, bio~ logical and chemical agents such as temperature extremes, noise, vibration, radiation and hazardous substances. {b) A specific risk assessment should be made before ‘young person is employed, This should help to identity the measures which should be taken to minimise the risks to young people. Measures should include: * additional supervision to ensure that they are closely looked after, particulary in the early stages of their employment; ‘+ _ induction and other training to help them under stand the hazards and risk at their workplace; ‘+ not allowing them to be exposed to extremes of temperature, noise or vibration; ‘+ not allowing them to be exposed to radiation, or compressed air and diving work; ‘+ carefully controlling levels of exposure to hazardous materials so that exposure to car- cinogens is as near zero as possible and other ‘exposure is below the occupational exposure limits which are sot for adutts; ‘not allowing them to use highly dangerous ‘machinery lke power presses and circular saws, explosives and mechanicat iting equi ment such as forkift trucks; ‘restricting the weight that young persons manu- ally lft to well below any weights permitted for adults. ‘There should be clear ines of communication and regular appraisals. A health surveillance programme should also be in place. 16.2.2 IGC2 — control of international workplace | hazards Paper 2 ~ question 1 Aglassworks produces covers for streetlights and indus- tial lighting. The process involves molten glass being blown by hand and shaped in moulds, (@) Identify FOUR health effects that may be caused by working in the hot conditions of the glass factory. (4) (0) Describe measures that could be taken in order to minimise the health effects of working in such hot environments. (6) (©). Outline the factors relating to the task and the {oad that may affect the risk of injury to a worker ‘engaged in stacking the finished product onto racking. (10) Answer @ heat exhaustion due to high ambient temperature; dehydration due to excessive sweating; heart stress and, in extreme cases, heat stroke due to prolonged exposure to high ambient temperatures: ‘burs from handling hot molten glass; ‘he eyes can also be affected by high-intensity light from looking at motten glass (additional answer. (0) The heath effets of working in a hot environment can be reduced by the gradual accimatisation of new workers. Even after the inital aclimatisation, ‘roquent rest periods will be necessary to allow the body to acclimatise to the hot conditions on a dally basis, Rest should be in cool areas which in sum- ‘mer may need to be artificially cooled. If, in adtion, the humidity is high, a good supply of ventilation air will be needed to help control sweating. Adequate() supply of cold crinking water is essential o avoid dehydration Workers in not conditions should wear appropr- alte clothes, which must be a compromise between lighter garments to promote evaporation of perspi- ration, and protective clothes to prevent burns. It willbe necessary to provide protective leather or fire-resistant aprons and gloves, and appropriate eye and face protection such as eye visors. Visors may need ta be suppiied with cooling alr to keep ;people coo! and permit proper vision, Screens ‘could also be provided to protect workers trom radiant heat. Periodic health surveilance should bo provided Finally, workers should be trained to recognise il- health effects on others. ‘The task should be analysed in detail so that all aspects of manual handing are covered including the use of mechanical assistance. Ths wil involve ‘a manual handling risk assessment. The number of people involved and personal factors, such as age and health, should also be considered. A satisfac- tory body posture must be adopted withthe feet firmly on the ground and slightly apart. To avoid work-related upper limb disorders (WRULDs) there should be no stooping or twisting of the trunk; t should not be necessary to reach upwards as this will place adcitiona stresses on the arms, back and shoulders, The futher the load is held or manipu- lated from the trunk, the more dificult itis to control nd the greater the stress imposed on the back. These risk factors are significantly increased it several of ther are present atthe same time. The load should not be carried over excessive distances {greater than 10m). The frequency of iting, and the vertical end horizontal distances the load needs to bbe carried (particularly iit has to be lite from the ground and/or placed on a high shel) can lead to fatigue and a greater risk of injury. Ifthe loads are handled whilst the individual is seated, the legs are not used during ling and! stress is placed on the aims and back. There should not be excessive pulling, pushing or sudden movements ofthe load. The state of floor surfaces and the footwear ofthe individual should ensure that slips and tips ae avoided. ‘There should be sufficient rest or recovery per ods and/or the changing of tasks particularly inthe hot ambient temperatures ofthe glassworks. This ‘enables the body to recover more easily from stren- ‘vous activity ‘The imposition of a high rate of work is a particu- lar problem with some automated production tines and can be addressed by spells on other work away from the tine. The handling capability of an individual is approxi- ‘mately halved when he/she becomes a member of a team. Visiiliy, obstructions and the roughness of the ground must all be considered when team han- dling takes place. ‘The load must also be carefully considered dur- ing the assessment - it may be too heavy. The ‘maximum load that an individual can lift will depen con the capability of the individual and the position of the load relative tothe body. Tnare is there. safe load but guidance is available from health and safely Iteratue, swhich doas give some advice on loading levels. I the load is too bulky or unwieldy, its handing is likely to pose a risk of injury. Visibility around the load is important, as is awareness that it may hit obstructions or become unstable in windy ‘conditions. The position of the centre of gravity is important for stable lifting ~ it should be as close to the body as possible; however, this may be df= ficult the load is hot, such as in boxes or trays of recently blown glass. They should be allowed to coal sufficiently. The load becomes dificult to grasp when its carried over slippery surfaces, has rounded cor- ners or there isa ack of foot room. Sometimes {he contents of the load are likely to shit. Ths is @ particular problem when the load is @ container fll of smaller items, such as small glass covers. These are glass components which may shatter f dropped and leave shards of glass to be caretuly cleared up. The load is likely to be hot and could be sharp as wal in places or when broken so that PPE, such as leather gloves and aprons along with eye protection, may be required. (Outline the precautions that may be needed when carry- ing out repairs to the flat roof of a building. (6) Answer: Roof work is hazardous and requires a specific risk assessment and method statement prior to the com- mencement of work so that the required precautions. ‘may be identified, The particular hazards aro fragile roof- ing materials, including those materials which deterio- rate and become more brittle with age and exposure to sunlight, exposed edges, unsafe access equipment and falls. There must be suitable means of access such as scat- folding, ladders and crawling boards. Suitable edge protection will be needed in the form of guard rails to i prevent the fall of people or materials, and access must be restricted to the area below the work using visible barriers. Waring signs indicating that the roof is fragile, should be displayed at ground level. Protection should be provided in the form of covers where people work near {o fragile materials and roof lights, The means of trans- porting materials to and from the roof may require netting Under the roof and even weather protection. Precautions will be required for other hazards asso- lated with roof work, such as overhead services andInternational Health and Safety at Work Figure 16.1 Flat root protection: (@) using handrails and toe boards; (b) using a hamess and proprietary anchor wich as gas cylinders and bitumen boilers and manual handling, Finally, only trained and competent persons must be allowed to work on roofs and they must wear footwear having a good grip. It is good practice to ensure that a person does not work alone on a roof. obstructions, the use of equipmer Paper 2-4 question 3 For EAGH of the folowing agents, outline the principal health effects AND identity a typical workplace situation in which @ person might be exposed: (@) carbon monoxide (2) () asbestos (2) (© legionella bacteria 2) (@) hepatitis virus. (2) Answer: (8) Carbon monoxide is a colourless, tasteless and odourless gas. It causes headaches and breathless- ‘ness and, at higher concentrations, unconscious: ness and death. The most common occurrence of carbon monoxide Is in exhaust gas from a vehicle engine. Working in a vehicle repair garage without proper ventilation to exhaust gases Woulld expose a person to carbon monoxide fumes, Asbestos produces fine fibres which can become lodged in the lungs. This can lead to asbestosis {scaring of the lungs}, lung cancer or mesothelioma ~ cancer of the lining of the lung, Asbestos can be found in buildings, in ceiling tiles and as lagging around heating pipes. When these sites are dis- turbed, the asbestos fibres become airborne and Inhalable affecting those engaged in maintenance or demolition work, Legionella is an airbome bacterium and is found ina variety of warm water sources between 20°C and 45°C. It produces a form of pneumonia caused by the bacteria penetrating the alveof in the lungs. The disease is known as Legionnaires’ disease and has symptoms similar to influenza. The three most ‘common systems at risk from the bacteria are water systems that incorporate a cooling tower, air condi tioning units, and showers. People working on these systems or working in the area of infected systems are at risk, particularly if they are over 45 years of ‘age, and it affects men more than women, Hepatitis is a disease of the liver and can cause high ‘temperatures, nausea, jaundice and liver failure, The virus can be transmitted from infected faeces (Hepatitis A) or by infected blood (Hepatitis B and ©), Hospital workers and first-aiders who come into contact with blood products are at risk of hepatitis. Asbestos based matarat Figure 16.2 Asbestos pipe lagging 16.3 IGC3 — the practical application ‘The guide to the NEBOSH International General Certfi- cate is essential reading for all candidates before they attempt the practical application. The guide containsdetails on the aims of the application, the rules to be fol- lowed, the breadth and depth of observations and man- agement report expected and the mark scheme, The specification for the practical application has changed considerably since 2010, The emphasis now {in the March 2011 specification) is for the candidate to undertake the practical application in their own workplace. There is also 4 greater emphasis on the standard and content of the report and recommendations following the observations ‘made in the workplace. In this section, the NEBOSH guide is reproduced in Section 16.3.1 and a specimen practical application, with associated observations and management report, is given in Section 16.3.2. It is important to emphasise that this specimen practical application (or any parts oft) must not be copied, as this is malpractice. 16.3.1 Requirements of the practical application ‘The practical application aims to assess the application ‘of basic health and safety knowledge to a workplace inspection. It assesses the understanding of Key issues nd the ability to communicate the findings of the inspec- tion in an effective way to a member of the senior man- agement team. The formal aim of the assessment is to prove a candidate's ability to successfully complete two activites: & To camry out unaided a safety inspection of a work- place, identifying the more common hazards, deci ing whether they are adequately controlled and, where necessary, suggesting appropriate and cost- coffective control measures, 81 To prepare a report that persuasively urges man- agement to take appropriate action, explaining why such action is needed (including reference to possible breaches of international standards) and identifying, with due consideration of reasonable practicability, the remedial measures that should be implemented. This will require candidates to apply the knowledge and understanding gained from their studies of elements ‘of Units IGC1 and IGC2 in a practical environment and to ccarry out an evaluation of information gathered during the inspection. The time allowed to complete the assessment is not restricted but candidates should aim to complete ‘the inspection and the report in two hours. ‘The practical application may be submitted in the can- didate's own handwriting or be word processed, The submission must include: 3) completed observation sheets covering a number and range of hazards and good practice, identifying suitable control measures and timescales; 8 an introduction and executive summary; 1 main findings of the completed inspection; “SHAD ‘Specimen answers to NEBOSH examination 416 conclusions which summarise the main issues iden- tified in the candidate's workplace; B completed recommendations table. ‘The practical application must bo carried out in the ‘candidate's own workplace. The workplace should be large enough to provide a sufficient range of hazards in the areas covered to provide an adequate range for iden- tifcation. If the workplace Is very large, in order that the practical application is manageable the candidate should limit the area considered. Where the candidate does not have access to a workplace, the course provider should be consulted to help in making arrangements for the candidate to cary out the practical application at suitable premises. Providers seeking to run the practi- cal in this way should contact NEBOSH for advice and approval Completion of observation shee Candidates will be supplied with a sufficient number of ‘observation sheets from a course provider which may ‘be photocopied for the purpose. An example observa- tion sheet is given in Appendix 16.2. The observation shests must be completed during the inspection. Only brief details of each hazard are required including where the hazard was located and the nature of the hazard, For example, ‘housekeeping could be better’ does not give enough information about the particular hazard, Candi- dates should avoid the tendency to simply identify the tasks being undertaken, of the equipment that is being Used, instead of providing an indication of how the tasks: cr items of equipment pose a risk Candidates must demonstrate their understanding of how identified hazards have the potential to cause harm, for example, boxes stored on the floor may cause obstruction of access, egress routes andor a risk of ‘musculoskeletal injury i lifted. This information must be recorded in the ‘Hazards and consequences’ column, The observation sheets should be completed by: identifying, in the left-hand column, any haz ards, unsafe work practices, consequences and ‘examples of good practice observed during the inspection commenting in the next column, on the adequacy of existing controls and identifying any immedi- ate, medium-term and long-term remedial actions needed; 4B. stating, in the right-hand column a reasonable tim- scale for the actions identified, ‘Thore should be sufficient information on the observa tion sheets to enable the candidate to complete a report to management on their findings. Candidates are also advised to make notes on the area inspected, including activities taking piace, in order to complete the introduc tion to their report. Whilst poor spelling and grammar will not be marked or penalised, if the assessor Is unableto'read or to understand the notes made by candidates during their inspection then invariably fewer marks will be awarded than would otherwise have been the case. The practical application may be submitted in the candidate's ‘own handwriting or word processed, Marking of observation sheets Range and outline of hazards and consequences {15 marks) Candidates should outline 20 uncontrolled hazards to gain maximum marks, but are strongly recommended to outline more than 20 (but no more than 30) in case of duplication or inappropriate hazards being outlined, Candidates are expected to identify different types of hazards such as hazardous substances, fire, electrical, work equipment, ergonomic, housekeeping, noise, vibra- tion, transport, manual handling and health hazards and shouid also consider if there are any welfare and environ- ‘mental problems, At least four different types of hazard must be included for maximum marks. In addition can- didates are expected to comment on situations where there is adequate control of hazards and where good practice is being observed, although candidates should place the emphasis on uncontrolled hazards. A maximum of 1 mark is available for good practice, Where a candidate repeats a hazard, that hazard will only be credited once (e.g. reference to three items of work equipment requiting portable appliance testing) Its important to note that credit can only be gained in this section for clearly identified hazards. ‘aentification of suitable contral measures ane Hmasoales (15 marks) Candidates are expected to give thought to what is required to immediately control the risk from each out- lined hazard AND to identify the need for long-term actions to control the risk, This requires candidates to distinguish between the symptoms and the root causes of hazards. For exam- ple, the immediate action on a spillage may be ‘clean up spilage and inform supervisor’ whereas medium-term actions might include appropriate supervisor training, regular inspections, and investigation of the source of the leak. A longer term action may be to modify the work process to tackle the root cause. The proposed control ‘measures must not only remove or contro! the hazard but "must aiso be realistic in terms of timescales, If existing contro's are in place and considered ade- quate, candidates should consider any measures required to maintain this level of contra. Candidates should avoid generic phrases being repeat- ‘edly used, for example ‘monitor’ and ‘train staff’, Can- didates should give appropriate clarification by giving examples of appropriate monitoring and the type of train- ing requiredt, Candidates should be aware that if unsuitable control measures are suggested full marks cannot be awarded, Short-term measures to improve housekeeping will do little to improve the lack of safety management systems and procedures evidenced by materials and equipment left lying around. Candidates should also note that where the hazard is not clearly identified credit cannot be gained for control measures. Completion of repart Candidates should use the ‘Candidate report template’ shown in Appendix 16.1 tostructure theirroport. The length of the report should be between 700 and 1000 woreis and shou'd not simply duplicate the observation sheets. Can- didates can consult reference books when preparing the report, but plagiarism will be dealt with as malpractice. The report should not contain photographs, printed text or any other extraneous material The report should be written in such terms that a man- lager would be able to take reasonable action based on facts. Reports based on unsupported generalities and those that simply reiterate the contents of the observation, sheets will be awarded low marks. If none of the criteria to award marks 's met, then candidates should be aware that zero marks will be awarded. Candidates should aim to complete thelr repor in one hour. Marking of report Candidates are advised to refer to the marking sheet and the marking matrix given in the NEBOSH Guidance document for NEBOSH International General Certificate Health and Safety Practical Application, Report - introduction and executive summary view of the Introduction providia chosen area {5 marks) Candidates should start with the details of the inspec- tion, stating where and when the inspection took place. A clear and appropriate description of the chosen area and of the activities occurring in the area should be given. ecutive summary (5 marks) ‘The executive summary should be writen after the candi date has completed the rest of the report but it should be inserted at the beginning of the report. The purpose of the ‘executive summary is to provide a concise overview of the important points arising from the work and summarise the ‘main conclusions and recommendations arising from it. An executive summary should provide sufficient infor- ‘mation to enable a busy manager to make a decision as, to whether or not to read the full report and to provide a persuasive case for implementation of recommendations made,of the inspection of findings and clear ths and weaknesses (15 There should be a logical progression from the issues Identifiod on the obsecvation sheets. The key issues should be discussed having clear raf- ference to strengths and weaknesses and should not Include any issues not identified on the observation sheets. Observation sheets must not be duplicated, Identification of possible breaches of international standards (5 marks) Candidates should be able to identify those international standards and conventions listed in the syllabus that may have been infringed, for example Guidelines on Occupa- tional Safety and Health Management Systems (ILO-OSH 2001) fulltitles should be given). Candidates must ensure that any standard or convention referred to is relevant to the area/location inspected and must demonstrate a clear understanding of the reasons for the breaches. Persuasiveness/conciseness/techinical content (10 marks) ‘The candidate must convince management to take action ‘on the issues identified from the inspection. This should include clear legal, moral and financial arguments. Financial benefits, such as increased productivity, may also accrue from making appropriate changes to safety systems. The possible costs of not taking action should be included, A short lst of issues requiring urgent action by man- agement with associated explanations containing con- vincing arguments why such action is needed should be included. Reference can be made to the list of observa- tions and recommended actions, calling particular atten- tion to any recommendations which could have a high cost in terms of finance, inconvenience or time. The report should be well structured, the appropriate length and not duplicate observation sheets. The report should be concise, readable and highly selective in terms of action required by management. Candidates should include balanced arguments on why action is needed and explain the effect it would have on the standards of health and safety at the workplace and the possible effects on the business overal. Report ~ conciusians and recommendations Clear and concise conclusions which are clearly rolated to report findings and are effective in corivincing management to take action (15 marks) This section should provide 4 concise summary of the findings identified in the main body of the candidate's report, The conclusions should not introduce new issues: (additional factors. Relevant and appropriate informa- tion should be provided to persuade management to take: action. Fiecommendations which present realistic actions to improve heal and safety in the chosen area (15 marks) Candidates should include recommendations based upon their conclusions. Recommendations must be presented using the rec- ‘ommendations table included in Appendix 16.1. The rec ‘ommendations must be realistic, appropriately prioritised ‘and have appropriate resource implications. Candidates are ot expected either to know or to estimate actual costs but should demonstrate that they are aware of cost implications. For example, candidates recommending the complete resurfacing of a site roadway because of a small pothole, without commenting on its overall condi- tion, will receive low marks. If training is recommended as a solution to a problem, candidates should indicate if this is likely to require a few hours of work-based instruc tion or several days of more costly off-the-job training. It is the assessment of magnitude of the cost that is Important, rather than precise figures, e.g. candidates may refer to the number of worker hours as a measure of cost. Recommendations should be prioritised. The most pressing issues, those which present the highest risk lev cls and those that can be done immediately at little or no cost, should be addressed fist. 16.3.2 Specimen practical application The specimen practical assessment took place in a small Joinery (woodworking) facility which is situated in a self- contained building and details of the inspection report are given in Appendix 16.1 and the observations mace in Appendix 16.2,INTERNATIONAL GENERAL CERTIFICATE (2011 specification) Unit IGC3 ~ The health Candidate report template and safety practical application nebosh Location § & J Joinery Training Works Introduction including overview of area inspected and activities taking place This report follows a health and safety inspection of the workshops and weltare facilities at S & J Joinery Training Workshops which isa small joinery (woodworking) faciity situated in a self-contained building The facility is used to train 20 carpentry and joinery trainees and produce window frames for use on various. builcing projects for local construction firms. The average age of the trainees is 24, although a minority of them is under 18 years. There are five employees, two supervi- ‘sors, two technicians and an administrator, who adminis tets the training scheme and liaises with the customers. ‘Within the building are two workshops a bench and. ‘a machine workshop ~ and an administration office, we! fare facilites, a rest room, two lecture rooms and a store- oom. The inspection only took place in the workshops and included the welfare facilities, Therefore, the assess- ‘ment excluded the administration office, rest room and fecture rooms. Executive summary ‘There have been no serious accidents since records began some five years ago although there have been several minor ones. This record appears to have led to arrelaxation in the monitoring of standards. Several inex- pensive improvements in the health and safety man- agement systems and safeguards are recommended, These improvements will (ower the risk of injury to the workforce. This will not only lead to better protection of individuals but also satisfy many intemational standards and conventions such as the Guidelines on Occupational Safely and Health Management Systems (ILO-OSH 2001) and the ILO Occupational Safety and Health Convention (C155) and the Recommendation (R164). ‘The most serious concer is the lack of appropriate guarding on the jig saw and circular saw. Neither of these machines must be used until adequate guarding is in place. Other areas of concern are: Student number C9887 Date of review 27/January/2012 1. Alack of effective trainee supervision on health and safety matters. Inadequate fire and erergeney arrangements. 3. The lack of a specific risk assessment that covers the activities ofthe trainees. 4, The presence of several slip, trip and manual han- dling hazards, 5. The lack of a review of all risk assessments, par- ticularly those concerning substances hazardous to health A closer involvement by the trainee supervisors in the ‘monitoring of health and safety issues in a proactive man- rer in both workshops will produce considerable imprave- ‘ments in overall health and safety performance, This moni- toring should cover specific issues such as the wearing of personal protective equipment (PPE) to general house- keeping issues ensuring clean and tidy workshops. ‘These improvements, together with these listed below as recommendations, will bring long-term benefits to the ‘company by reducing the risk of injury and il-heatth to the workforce and improvements to the quality of the training. Main findings of the inspection It was noted during the inspection that the company is very successful in attracting trainees and in the supply of quality window frames to local construction firms. There were several examples of good practice and these are fo be commended (the effective use of health and safety posters is an example). However, itis apparent from the ‘observations made during the inspection that there are a number of hazards in the two workshops that present significant safety and health risks which need to be addressed by the company. ‘The key areas of concem are: 4. Management of health and safety Many of the observed weaknesses result from a poor management system which could be improved if the technicians and administrator were given specitic health and safety duties and, ifnecessary, relevant training of up to half-a-day in duration. One member of staff should beea given the responsibilty for monitoring health and safety throughout the building after receiving the appropriate off-site training. At least one member of staff should also be trained in first-aa, In particular, the repair and testing of electrical equip- ment, the inadequately guarded machines, and the prob- lems with the use of personal protective equipment, can bbe addressed by assigning specific health and safety duties to staff. Supervisors also need to be more proao- ‘ive in ensuring that benches are kept tidy and trainees adhere to health and safety rules. ‘Many observations indicate that risk assessments, if they have been made, are no longer valid and need to be reviewed urgently. The hazardous substance assess- ments may need to be revised and a specific risk assess- ment to be made for persons under the age of 18 years. ‘The health and safety committee must assess the qual- ity and contents of the induction course given to trainees because of the large number of hazards found. Many of these concerns are in breach of the standards required by the Guidelines on Occupational Safety and Health Management Systems (ILO-OSH 2001) and the ILO Occupational Safety and Health Convention (C185) and the Recommendation (R164). ‘An improvement in the level of supervision is essential land speotic training in the supervision of young trainees should be considered. A satisfactory level of training could 'be achieved by an in-house course of 1 day duration, 2, Fire and emergency arrangements ‘The arrangements for fire and other emergencies are inadequate and would not meet the requirements of the Guidelines on Occupational Safety and Health Manage- ment Systems (LO-OSH 2001) and tne LO Occupational Safety and Health Convention (C155) and the Recom- mmendation (2164). Detailed fire risk assessments together with fire-fighting arrangements, fre information and fire training (including fire drills) are required, Therefore, there is an urgent need toinstal Fire Exit’ signs, and two fire extinguishers in the machine shop. Ths last point should have been noted by the extinguisher service contractor. Al emergency fire exit doors should remain unob- structed at all times and unlocked whenever the building is in use. Securty could be improved by fiting an alarm system which is activated whenever the door is opened ory the use of a quick release mechanism. 3. The two workshops ‘There are serious concernsregarding the guarding of theig saw and the circular saw. The operation of these machines must cease immediately unti they are properly guarded ‘The focal exhaust ventilation (LEV) system must be exam ined and maintained on a regular basis with records being kept and the broom replaced by an industial-grade vac~ tuum cleaner. Wood dust causes health problems which canbe very serious. These problems are in breach of sev- «ral Intemational standards including Ambient Factors in the Workplace (ILO Gode of Practice), Safety in the Use of Chemicals at Work (ILO Code of Practice) and Working Environment (Air, Pollution, Noise and Vibration) (ILO Con- vention €148 and recommendation R156) Tho use of personal protective equipment, particulary lo s,needs tobe mon- itored by the supervisors. However, tho rut the use of tha machines by trainees are commendable. 4, Manual handling issues: ‘A mechanical lit truck should be purchased and used for the movement of window frames and timber. A manually operated truck should be sufficient and much cheaper than a forklift truck with its cansiderable training costs. Manual handling and trip hazards could be eased con- siderably by the erection of suitable shelving on the walls, Of the two workshops. Only one day's supply of timber should be kept in the workshops. Any excess timber ‘stocks should remain in the storeroom, The use of shaly- ing is a very cheap option. 5. Other issues All personal protective equipment must be properly main- tained and stored. ‘The heating system should be checked by a competent person because the workshops felt cold on the day of the inspection. Low temperatures can reduce workers’ per- formance and awareness of risks with an increased risk Of injury. The ILO Code of Practice Ambient Factors in the Workplace recuires employers to assess the risks to health and safety of workers if work with bare handsis carried out {or extended periods of time at temperatures below 15°C, ‘An improvement in housekeeping would ensure that floors and benches are kept clear and unobstructed, Conclusions ‘The workshops were found to be clean, wel maintained and well lit. The trainees clearly enjoyed working there, There were, however, a number of issues which need to be addressed urgently to avoid serious accidents and com- pensation claims following the resultant injuries. These issues are listed in the table of recommendations below. Work on the jig saw and circular saw must cease immediately until both machines are properly guarded. The lack of reasonable arrangements for fire and other emergencies is also a serious concem. The whole of the workforce including the trainees must be aware of the emergency arrangements and be able to reach a place of safety in the event of such an emergency. Health and safety management systems must be planned and implemented to include proactive and reac- tive monitoring programmes, regular audits of the sys- tem and both specific and general training forall evels of personnel within the company including supervisors. It is recommended that the technicians and administrator are «given specific health and safety duties and, if necessary, relevant training of up to half-a-day in duration, At east ‘one member of staff should also be trained in first-aid. A realistic timetable for these changes will also be required,: insist age International Health The vast majority of recommendations made in this, report are low in terms of time, effort anc! money. Their implementation will lead to @ considerable improvement in the health and safety of the workforce and a conse- quent lower level of risk of injury, il-health and prosecu- tion. There are, therefore, clear legal, moral and finan- cial arguments in favour of the recommendations. The resultant increase in morale and well-being amongst the workforce could result in an increase in productivity and profitability for the company, Recommendations ~ include as a table in the following format “The operation of the jig saw and ‘The guards are not expensive and may be High Immediate the circular saw must cease fitied in 2 man hours. In the case of the circular immediately until they are properly saw, an adjustment is required and this should guarded, oniy be done by a competent person, instal ‘Fire Exit signs at all emergency This is a low-cost item and, ifneoessary, the High. Tweek ‘exits and two suitable fre extinguishers in the machine shop. Emergency ext directional signs should also be erected. The emergency fre ext door should remain unobstructed at all times and Unlocked whenever the building isin Use. ‘Al emergency ext doors shouts be monitored dally to ensure that they are unlocked and unobstructed. “Sulabie shelving should bs erected on the walls of the two workshops for timbor storage. Only one day's sunply of timber should be kept in the workshops and the store room used for longer-term storage, ‘Ore mamber of staff should be tained fire extinguisher maintenance contractor should be able to help ~ + man how. “An appropriate notice should be erected ‘adjacent fo the doors and specialist security device purchased, possibly using advice from the fire extinguisher maintenance ‘contractor, This should not be a high cost item and wil take 2 man hours to organise. “Sturdy shelving wil be required with strong wall fixings. This job could be easily done within the company. The costs willbe low and take a maximum of 1 man day. T month High ‘There are a variety of health and safety T month ‘a monitor the health and safety ‘courses available and itis important trat arrangements throughout the building. reputable one is selecied. Although this, Tals wil involve attendance on a wll be more costly than many of the recognised health and safety recommendations, t need nat be too high course off-site. ‘Some fachnicians anid supervisors “The first-aid Waining wil probably be tre Medium Three should be given specific health _most expensive and last for 3-4 days, months land safety duties and, if necessary, General health and safety training should relevant training in general health and be done in-house by a suitably quaifies safely. Atleast one memoer of staff member of staff. The general course should also be trained in first ald, should tas for 1-2 days. g The local exhaust ventilation (EV) This wilinvolve a thorough examination by an ‘High woak system must be examined and independent competent person and should take then ‘about an hour. This may be one of the more every 14 ‘costly items but these costs could be reduced if ‘months + the company insurer could provide the service. Review alrisk assessments, liding@ Ths wil ake one person up to 2 days to. Three months ine bg or Sse ‘This review — ee enastceteunaon Purchased to reduce manu “of loads. ee and relovant procedures. ‘complete. ‘A manually operated truck fs cheaper than a fortift truck and less expensive to maintain. ity be adequate forthe tasks inthe workshons. Possibly a new boiler will be required making Mediam © Threo this the most expensive recommendation jority Hf simone However repairs to the existing heating system ‘may wall be possible, ‘The induction taining should last for 2 hours Immediate per trainee and include health and safety ulesn questi INTERNA’ GENERAL CERTIFICATE (2011 specification) IGC3 - The health and safety practical application TIONAL Studentname J Brown Candidate's observation sheet nebosh Sheet number 1 of 5 Student number ¢ 9887 Place inspected | S &J Joinery Training Workshops —_Date of inspection 27/January/2012 1, Several isk assessments have boon completed but no specific risk assessment has been dane forthe young ‘trainees This could expose the young trainees to injuries caused by thoir ‘unfamiianty with the hazards present and their general inexperience. % No fire exi signs are posted inthe buileing. Ths wil lead to confusion (and possible pana) in the event of a fre or other emergency. 8. Emeigency exit door is locked to protect building against unauthorised ntry and the door was ob by ‘several lengths of time ‘cause confusion (and possibh injury) in the event of a fire. so torre tar separa i Peres ia nent i sale touse and eran ore Wie aie: emergency), | Monitor doors regularly and include this problem in the © fire training. ‘Tho completed risk assessments cover many of the physical and health hazards. These risk assessments are to ar acceptable standard. However, specific risk ‘assessont to cover the hazards faced by the young traineos must be complated as soon as possible. ‘A review timetable forall sk assessments must be established. Alirisk assessments should be reviewed by the Health and Safety Commitee. ‘Obtain and instal fre exit signs and review the fre risk assessment. Inform employees and trainees offre escape routes. Organise some basic fire training This door must be unlocked immediataly and other means found to maintain the security of the building (such as special bolts that can be broken in an Remove tinber and any other obstacles frorn the door area, ‘Undertake an immediate vial evacuation of the building to designated assembly point. Arrange 1 fre dil fr all new trainees, Arrange at least 2 fire drils for employees per year ‘and record evacuation tine, Th general this is gaod practice although a report ‘should be prepared for the Health and Safety Committee into the reasons for the two omissions, Arrange for the fre and the sander to be PAT tested and the results recorded. All hand-held tools should be checked each week and PAT tested every 6 months. 6 months © Ensure that records are kept and equipment re-tested Each year at regular intervals. aInternational Health and Safety at Work INTERNATIONAL GENERAL | CERTIFICATE Candidate's observation (2011 specification) sheet! IGC3 - The health and safety practical application nebosh Sheet number 2 of 5 Student name J Brown Student number C 9887 Place inspected $ &4J Joinery Training Workshops Date of inspection 27/January/20: ENE? ATIC 6. Risk of clips, trips and falls due to traling Fix covers over cables and re-route them away from Immediate cables in both workshops. Slips, tips and busy walkways. fals are the most common causes of Reorganise workshop layout and/or work activities to accidents in the workplace. The traling __toduce tsk of tripping 4 week ables also present arisk of electric Install adaitonal power sockets to reduce the need for shook. long taling cables. & months . 7, Timber eft ying on floor ofboth ‘Al unused timber must be stacked inthe comer of workshops ~ sip, tp and fall hazard. This workshop or inthe adjacent empty room. Iinmeciate ‘ould case injties to individuals who do. Suttablo shelving should be erected to store timber nol see the obstructions on the floor. safely. Only store a day's requirement inthe workshops. 2 weeks include this arrangement in future taining and monitor. Decide on a future strategy for timber storago and implement. 6 months 8, Firs-aid box is fly and propery stocked — This is commendable and no action i required other and appropriate notices cisplayed in each than monitoring the contents of the first-aid box to” Each week. workshop. ‘ensure that tis riled. @. No trained frst-aiderin the building. Arrange for at east t member of staff preferably 2) 10.3 months Tequired, help fs obtained from next__be trained asa frst-aider. Also an Appointed Person bulling. Help may not be avalable when must bo nominated to contact the emergency Immediate noeded services when necessary 410, Fisk of Back inures fom iting heavy Ensure that timber engths are always lifted by at ‘Immediate lenaths of mber and manufactured least 2 persons and window ames by 4 persons. : Window frames ~ikely to cause back and Undertake a manual handing risk assessment to 88e 2 wocks ‘should injuries leacing to sickness leave. whether mechanical assistance can be used. Give everyone a basic manual handing training course including supervisors. Monitor activities regularly, 11. Several useful posters on manual ‘This Isto be commended. May need updating in the handling, noise and the correct use of longer term. Keep under review atthe health and tools and machines, displayed in both safety committee. “workshops. No action is required but keep under review. {monthINTERNATIONAL GENERAL CERTIFICATE (2014 specification) IGC3 - The health and safety practical application Studentname J Brown Place inspected S$ &J Joinery Training Workshops nebosh Candidate’s cbservation sheet Sheet number 3 of 5 Student number © 9887 Date of inspection 27/January/2012 ‘GENERAL OBSERVATIONS (Cont) 13, There Were several cases of torn gloves and scratched safely glasses on the benches in the 2 workshops, The gloves willbe ineffective in protecting workers ftom injury and the scratched satety glasses may cause workers to make Serious mista 14, Tolet and washing facilities were satisfactory and cleaned on a regular basis. Barrier cream was provided and trainees instructed to use it. 1 tollet door lock was broken, 16, Heating levels were low throughout the building and the workshops were cold Low teriperatures can reduce workers! performance and awareness of risks — Increased risk of injury. Despite several notices forbidding the ‘consumption of food and dink, several tesinees had botties of dinking water on their work benches. This could lead to ‘serious health sks tothe trainees ifthe food becomes contaminated wih =" ie as beste vee could ose probe eleta fearby. 16. 48. Several cupboard doors under the benches throughout the building were left open leading to risk of minor injury = likely to cause knee or leg injury Replace gloves and glasses, Ensure that all PPE Is property stored and maintained, Prominent notices should be displayed and all infringements recorded. Review all PPE risk assessments and monitor that it Is being used. Eneura that trainees receive instruction on the correct use of PPE ‘A good cleaning regime is in place. Repair toilet ‘door lock. Monitor cleanliness of toilets, ‘Check all room temperatures. Have boiler and heating system checked and, it necessary, provide auxiliary heating, ‘Monitor to ensure that a reasonable temperature is, maintained, ‘This could be a costly problem in terms of finance, time and inconvenience. “Supenisors must enforce ban on food and drink in the workshops. Install a fresh drinking water facility in the trainee rest room with cups provided, j.. | Commendable and inspect regularly fo maintain (900d practice, {form staff and trainees to keep all cupboards shut ‘and past appropriate notice on notice board, Ensure that supervisors monitor compliance. linmediate A.month Amann, 1. month, Atinduction Immediate Dally Immediate 1 week Weekly from Sept. to March Immediate Immediate On-goingINTERNATIONAL GENERAL CERTIFICATE (2011 specification) IGC3 - The health and ‘safety practical application Student name J Brown [Place inspected 49, There vias an unmarked glass bottle ontainng «Yau eolvent?) on one of is could be a substance ee umn ec cae Injury and/or health problems. Go Fajed od to er bl sara Meme ie catenins women 21, Chisels and a Stanley knife left on benches ~ could lead to seriou (deep cuts) to handssfingers i touched accidentally 22. Jig Saw unguarded = guard has been removed. This is very serious and could lead to 2 serious hand injury particularly ‘to inexperienced trainees. S.&J Joinery Training Workshops Candidate’s observation sheet nebosh Sheet number 4 of 5 ‘Student number © 9887 Date of inspection 27/January/2012_ Identity, labe! the bottle and place it in a secure store. {fit cannot be identified then dispose of it safely. {fitis identified, ensure that a risk assessment has been comploted ‘Supervisor must inform trainees of the unsafe practice of leaving unmarked bottles on benches. Eneure that the use of hazardous substances is covered during induction training. Remove it from use immediately. Replace lead, PAT test sander and place it on the PAT register. Include in regular future PAT inspection schedule Include electrical hazards and precautions in induction training for trainees. Remove from benches and place in tool rack. Check to ascertain whether Stanley knife necessary If iti tse one with a retractable blade. Report finding to supervisors and inform trainees of dangers. Monitor. a Prohibit use of machine until quard installed, Inmet ‘Supervisors to monitor future use of jg saw and ec encourage everybody to report any absences of Immediate guard inthe futur, Ae Include need for correct guards on machines in traines training sessions,voc meorrcorn ane 6 EA INTERNATIONAL GENERAL CERTIFICATE (2011 specification) IGC3 - The health and safety practical application ‘Studentname J Brown Place inspected $.& J Joinery Training Workshops Candidate’s observation sheet nebosh Sheet number 5 of 5 Student number ¢ 9887 Date of inspection 27/January/2012 23. Top guard on circular saw set too high = another serious problem with a significant risk of hand/arm injury to the operator, such as te amputation of 24, Nolse assessment has been done but ‘several persons not wearing ear defenders even though noise levels are in excess of the upper exposure action level and mandatory signs are in place ~ indicates poor trainee supervision. High noise levels could lead to hearing, damage. Prohibit use of machine untl guard is correctly sot 25. Only a water fire extinguisher available in the machine shop. All machines are electrically powered ~ could produce an electric shock if use on an electric motor. 26. LEV not been inspected for 5 years. Possible reasons for dust? 27. Only a broom available for sweeping up ‘excess wood dust. Inhalation hazard. 28, Only trainees over the age of 18 years are allowed to use the machines and. thon only with close supervision Inform supervisor of dangerous hazard. Immediate ‘This indicates another serous weakness in the supenvsion process. An urgent meeting ofall supervisors fs required to discuss this and other problems. Immediate Set guard to comect gap. Immediate Ensure that inspection ofall machine guards's part of maintenance schedule and moritor compliance: Each week Noise assessments are made avery year and avaliable in the machine shop. Ths is commendable, Al persons inthe machine shop must be trained to ft ear defenders property and wear ther when any machine i runing. immediate Include use of ear defenders in the trainee induction Each traning. induction Replace with fe extinguishers a carbon dioxide Immediate ‘and a powder one, Investigate the reasons for this oocurrence with the servicing contractor. ‘Again review fire risk assessment. ‘Arrange for an immediate inspection by a competent person to check the efficiency of LEV. ‘Set up an on-going contract for future inspections. Train staf and monitor compliance. Remove the broom and replace with an industil grade vacuum cleaner. Monitor that it is being used. This is very good practice and is commendable,