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TABLE OF CONTENTS
Biopharma Market: An Inside Look 4
Survey results reveal how slow-motion trends are driving biopharma growth
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BioPharma Market:
An Inside Look
Survey results reveal how slow-motion trends are driving biopharma growth
T
he biopharma sector has seen investors may not get nearly as excited
incredible growth in recent decades, about the molasses-speed of new product
with growth the major long-term introduction, compared with other indus-
trend. Total annual revenue has increased tries where inventions can make it to the
from about $4.4 billion in 1990 to now market in months, rather than years. But the
about $275 billion, an increase of 6,250 per- situation is much the same in the broader
cent, with biopharmaceuticals now more drugs (chemical substances as APIs) sector.
than 25 percent of the total pharmaceuti-
cal market. On the other hand, the bioprocessing
market segment has grown remarkably
For over two decades, the biopharmaceu- consistently for the past 15 years we’ve
tical manufacturing industry has created been measuring supplier performance,
a body of industrial knowledge and insti- at between 12-15 percent annually. Even
tutional experience. The sector can be when the data are broken out by growth
considered mature, and the trends relatively in services, materials and equipment, the
stable. This can be good for future plan- expansion shows notable stability; a good
ning, and it can allow time for things like environment for risk-averse investors. This
novel bioprocessing technologies to shake also matches the rate of growth in sales
out glitches as they make it through the of biopharmaceuticals globally, as well.
R&D and the regulatory pipeline. Of course, The upside of a highly regulated market
that includes slow-motion trends is that its year’s study covers such issues as: new
environment is relatively easy to track over product needs, facility budget changes, cur-
time, and the data can be used to assess rent capacity, future capacity constraints,
future movement more accurately. expansions, use of disposables, trends and
budgets in disposables, trends in down-
This article presents trends and findings stream purification, quality management
from BioPlan’s 15th (2018) Annual Report and control, hiring issues, and employment.
and Survey of Biopharmaceutical Manu- The quantitative trend analysis provides
facturing Capacity and Production, and details and comparisons of production by
discusses the impact of some of our find- biotherapeutic developers and CMOs. It also
ings.1 This survey and study provides a evaluates trends over time and assesses
composite view and trends analysis from differences in the major markets in the U.S.
222 responsible individuals at biophar- and Europe.
maceutical manufacturers and contract
manufacturing organizations in 22 coun- TOP TRENDS AND THEIR IMPACT
tries, and includes over 130 direct suppliers Despite the overall, slow-motion nature of
of materials, services, and equipment. This the biopharma industry, the significance
Exhibit 1
80 2018 — 16%
2017 — 16.4%
60
and impact of events most definitely affect consistently seen a high interest this area.
decision-makers, strategy development This affects virtually all stake-holders. Sup-
and investments in new facilities and tech- pliers need to gear their new technologies
nologies. Because decision-makers are toward making biologics cheaper, better
affected differently by diverse shifts and and faster. Biopharmas need to plan for the
trends, there are no real “top trends,” but future now, and must decide if the facilities
rather, the trends have broad impact on the and equipment they own or specify will
biopharma environment and how the indus- be future-proofed. Will what they do be
try responds. efficient and still operating well enough a
decade from now, using then likely legacy,
The Importance of Manufacturing inefficient technologies?
Efficiency and Productivity
This year when respondents were asked to Bioprocessing Productivity
choose the “single most important trend Continues to Increase
or operational area,” the largest portion This year, the average titer reported at both
of respondents, 16 percent, cited “man- clinical and commercial scales was 3.20
ufacturing productivity/efficiency,” with g/L. Annual survey data and other sources
this largely unchanged from last year confirm that bioprocessing efficiency and
(Exhibit 1). Over the past six years, we have productivity, in terms of upstream titers
Exhibit 2
DISTRIBUTION: Average Cost/Gram for
Recombinant Protein Manufacture
$0-49
4.2%
$50-74
8.4%
$75-99
7.8%
$100-149
14.5%
$150-199
8.4%
$200-299
12%
$300-499
9%
$500-749
6.6%
$750-999
4.8%
>$1000
13.9%
Source: 15th Annual Report and Survey of Biopharmaceutical Manufacturing Capacity, April 2018)
within the past 12 months. Working to Single-Use Systems are Still the Rage
reduce bioprocessing costs has become Again this year, over 90 percent of respon-
a routine activity. This was the first year dents reported currently using single-use
we surveyed about the cost/gram for equipment, with “tubing or disposable oper-
recombinant protein manufacture. The ations” alone cited the most, (90.6 percent),
average reported cost was $306.8/gram for followed by “disposable filter cartridges,”
respondents’ primary recombinant protein (86.2 percent) and “bags, empty,” (81.8 per-
product, usually a monoclonal antibody cent). About 77 percent reported the use
(Exhibit 2). of single-use bioreactors. BioPlan estimates
that more than 85 percent of pre-commer-
Supplier Growth cial product manufacturing now primarily
Besides overall annual growth in the indus- involves single-use systems.
try generally being above 12 percent over
the past 20-plus years, the equipment and The Rise of Capacity in Asia
supplies sector is reporting health and even BioPlan’s free database ranks the top 1,000-
better growth. Surveyed supplier staff
5
plus biomanufacturing facilities worldwide.
reported an average of 13.7 percent sales The current breakdown of worldwide bio-
growth. “Equipment and instrumentation” processing capacity includes:
took the top spot for growth with 16.8 • US/Canada: 6 million L (37 percent)
percent average growth. Average growth • W. Europe: 5.5 million L (33 percent)
reported in “raw materials and consum- • Asia Pacific: 4.7 million L (25 percent)
ables” was 13.3 percent and “services (e.g., • China: 876,000 L
CMOs, CROs, consultants)” was 12.1 percent. • India: 833,000 L
Bioprocessing Budgets are on the Rise Overall, the fastest growth (from low base-
This year, no budget decreases were lines) is in Asia, particularly China.
reported in any of the areas surveyed. Bud-
gets for new capital equipment continued China Becoming an Industry Leader
to be an area of significant growth, with In a survey of 50 biopharma executives
respondents reporting an average increase in China by BioPlan staff, the largest por-
of 8.2 percent in facility bioprocessing tion, 58 percent, cited a “more innovative
budgets for 2018. Much of this involves con- biopharma pipeline” as what China must
struction of new facilities, retrofitting, and possess to expand globally. This was fol-
the addition of capacity at existing facilities, lowed by 50 percent citing both need to
(with an increasing number turning to sin- develop an “overall quality image” and
gle-use systems). “capacity, commercial scale.”
China has recently moved ahead of India growth or contraction (with about 12
in terms of bioprocessing capacity. Also, percent growth so long the norm, it’s
BioPlan’s directory of the top 60 bio- considered the baseline), the roughly 12
pharma manufacturing facilities in China percent annual biopharma industry growth
portrays an embryonic industry working rates are considerably higher than for most
to expand its GMP-quality manufactur- other established industries and the growth
ing capacity to supply domestic needs rates of developed countries. In the mean-
while also aiming to becoming a major time, biopharmaceutical industry-related
global player in innovative and follow-on growth rates are even higher in the rest-of-
biopharmaceuticals.6 the-world, particularly in the major Asian
bioprocessing markets, although growth
IMPACTS OF TRENDS has only recently started from much lower
Collectively looking at its past, current or even near zero baselines.
status and trends, the biopharmaceutical
industry is very healthy, and continues to The trends show that biopharma manufac-
grow at its usual rather steady pace, with turing is continuously growing, evolving,
most growth-related parameters, such demanding and adopting (albeit slowly)
as industry revenue, generally annually new and improved technologies to reduce
increasing by about 12 percent or more. In costs, increase efficiencies, improve prod-
fact, there are hardly any significant neg- uct quality, and improve development
ative trends. Despite any industry-related pipelines. Ongoing industry trends sup-
growth rates below the norm considered port an optimistic vision of the future that
by some in the industry to be negative includes more:
SURVEY METHODOLOGY
THE 2018 FIFTEENTH ANNUAL REPORT AND SURVEY of Biopharmaceutical Manufacturing Capacity and Production
yields a composite view and trend analysis from 222 responsible individuals at biopharmaceutical manufacturers
and contract manufacturing organizations (CMOs) in 22 countries. The methodology also included over 130 direct
suppliers of materials, services, and equipment to this industry. This year’s study covers such issues as: new product
needs, facility budget changes, current capacity, future capacity constraints, expansions, use of disposables, trends
and budgets in disposables, trends in downstream purification, quality management and control, hiring issues, and
employment. The quantitative trend analysis provides details and comparisons of production by biotherapeutic
developers and CMOs. It also evaluates trends over time and assesses differences in the major markets in the U.S.
and Europe.
F
ew will dispute the enormous poten- Around the world, there are clinics making
tial of cellular therapy — and for dramatic claims about cure-all cell-based
patients suffering from vision loss, treatments that have not gone through reg-
leukemia or lymphoma who have had ulated clinical trials — which means their
life-changing experiences with these new safety and efficacy has not been proven to
treatments, cell-based therapies are nothing regulatory bodies. If this confusion surround-
short of a miracle. ing cell therapies isn’t addressed, it could
become a problem that ultimately discredits
Although they lack a globally harmonized a whole industry on the brink of booming.
classification system, cell therapies fall under
the broad umbrella of regenerative medicine. It is estimated that the unproven cell ther-
There are several types of cells that can be apy market is currently worth $2.4 billion
used for cell therapy and the type of cells and treats approximately 60,000 patients
administered depends on the treatment. annually.1 While it’s difficult to identify
Collectively, these therapies are heralded exactly how many clinics exist, a 2016
for their ability to promote the repair of dis- analysis of online direct-to-consumer mar-
eased, dysfunctional or injured tissue. What keting activity in the U.S. found 351 distinct
this ultimately means is that cellular thera- businesses offering interventions at 570
pies offer the potential to treat conditions physical locations — and this number has
for which few, if any, treatments exist. undoubtedly grown.2
But when it comes to cell therapy, “poten- negative impact on the future of legitimate,
tial” is still the key word in the discussion. science-based cellular therapies — which is
Currently, the only stem cell-based prod- an issue the industry should not dismiss.
ucts approved by the U.S. Food & Drug
Administration consist of blood-forming FDA DOING ITS PART
stem cells (hematopoietic progenitor cells) The FDA is not ignoring the rise of
derived from cord blood — and there are unproven cell therapy clinics and has
fewer than 10 of these products on the acknowledged the role that regulatory gaps
market.3 Kite Pharma, Novartis and Den- have played in the proliferation of direct-
dreon hold the only immune cell therapy to-consumer cell therapy treatments.
approvals in the U.S. This is likely to change
in the future, however. According to the In August 2017, the agency stepped up
FDA, there are nearly 800 active cell ther- its efforts to enforce regulations and over-
apy Investigational New Drugs (INDs) on sight of stem cell clinics. When this was
file with the agency.4 announced, FDA Commissioner Scott Got-
tlieb acknowledged that new, complex
The potential for miracle cures also brings therapies are challenging the traditional
with it the potential for large financial gain, approach to regulations.
which has sparked the growing private
interest in the cell therapy space. While the “The field of regenerative medicine,
pharmaceutical industry might be quick to because of the very nature of the science
dismiss these bogus cell therapy clinics, the and the rapidly evolving clinical devel-
unfortunate reality is that the general public opments, not infrequently lends itself to
is still confused. And in that confusion arises often close calls between what constitutes
a genuine concern that the popularity of an individualized treatment being per-
unproven cell-based therapies will have a formed by a doctor within the scope of his
• Lack of understanding of the mechanism of action and/or the biological function to support clinical use
• Insufficient data from in vitro assays, animal models and clinical studies regarding the safety profile to support the
use in patients
• Lack of a standardized approach to confirm product quality and ensure consistency in cell manufacturing
Positioning a Scientific Community on Unproven Cellular Therapies: The 2015 International Society for Cellular Therapy Perspective
clinics are capitalizing on this stigma, and Connecticut-based clinic’s website, for
creating environments that appear to be example, features personalized testimonials
warm, welcoming and highly personalized. as well as the Buddhist quote, “When love
meets pain it becomes compassion.”
“Providers of unproven cell are seen as enti-
ties which are really taking care of patients “The marketing around unproven clinics is
versus pharma, which is perceived as uncon- quite similar to that of five-star hotels. Essen-
cerned with personal needs. Pharma is seen tially this is what people are looking for and
from the patient perspective as more con- how they want to be treated,” says Dominici.
cerned about business, while unproven cell “But at the end of the day…it’s fake.”
therapy clinics seem to be the good guys —
which, in reality, is the opposite of the truth,” THE DANGERS ARE REAL
says Massimo Dominici, M.D., associate pro- The most obvious danger linked to
fessor of medical oncology and head of the unproven cell therapy treatments and
Laboratory of Cellular Therapies at Univer- clinics is patient safety. Without a detailed
sity/Hospital of Modena, Italy. evaluation of the manufacturing facility
and process, there’s no way to assess
Formerly serving as the president of the the general safety and risk factors of
International Society for Cellular Ther- a specific cell therapy product. And
apy (ISCT), Dominici is now chairing the without going through the proper
ISCT Presidential Task Force on the Use of channels outlined by registered clinical
Unproven and/or Unethical Cell and Gene trials, there’s no standard for logging,
Therapies. Established in 1992, ISCT is a reporting or following up adverse events
growing global organization of clinicians, — and plenty have occurred already.
regulators, researchers, technologists and
industry partners dedicated to translating So far, there has been several cases of poor
cell and gene therapies for the benefit of outcomes linked to unproven cell therapy
patients worldwide. Its unproven cell ther- treatments performed in clinics includ-
apy task force is a major player in the fight ing documented deaths, a patient who
to characterize unproven and unethical cell became blind due to an injection of stem
and gene interventions, and promote safe cells into the eye and another patient who
and effective practices worldwide. grew a spinal tumor after receiving a spinal
cord injection.
What it comes down to is that
unproven clinics are doing a much There is also a certain degree of psycho-
better job of branding themselves. One logical harm that can come from unproven
1 10 20 40 50
the future of the entire
Top five states: CA (49), FL (35), NY (15), PA (11), and AZ (10). (No sites were
cell therapy community. recorded in HI or Alaska)
but not alone. If they stand up by them- Around the world, drugmakers are expand-
selves, they risk fire-back. This is why the ing cellular therapy portfolios, putting their
involvement of organizations like ISCT is so faith in the future potential of this emerg-
important,” says Dominici. ing class of therapies. A collaborative,
concerted effort from all parties is needed
Third parties, such as ISCT, are already hard to ensure that the true potential of cellu-
at work raising awareness of the dangers lar therapies is not lost in the shadows of
of unproven therapies. Pharma’s collabora- unproven treatments.
tion with such organizations is crucial, and
will allow drugmakers to add their voices REFERENCES
to a trusted, unified front against unproven 1. ISCT Supports FDA Stem-cell Injunctions
therapies. Partnerships that include aca- and Proposes Wider Action to Protect
demia, industry, regulatory bodies and Patients. Int. Society for Cell and Gene
patient advocates will enhance credibility Therapy, May 14, 2018.
and minimize potential concerns about an 2. Global Distribution of Businesses Mar-
industry-biased conflict of interest. keting Stem Cell-Based Interventions.
Israel Berger, et al, Cell Press, 2016.
The ISCT Presidential Task Force on 3. Approved Cellular and Gene Therapy
Unproven Cell and Gene Therapy is work- Products. FDA website, accessed Nov
ing towards a series of initiatives, including 2 2018.
establishing a global, publicly-accessible, 4. Email correspondence with FDA, CBER,
cell therapy patient safety registry and pro- Office of Communication, Outreach and
viding additional tools to patients that can Dev., Nov 2, 2018.
be used as guidance in evaluating a poten- 5. Statement from FDA Commissioner
tial treatment. Scott Gottlieb. FDA, Aug 28, 2017.
6. FDA Warns About Stem Cell Therapies.
“Teaching and communication — not polic- FDA, Nov 16, 2017.
ing — are key,” says Dominici. 7. ISCT Presidential Task Force on the Use
of Unproven Cellular Therapies: Refer-
ence Guide.
C
hina is a relative newcomer to the What does China need to do to continue on
biopharmaceutical industry. Biolog- this upward path?
ical therapeutics by multinational
corporations in China have been on the BRIDGING THE GAP IN
market only since the 1990s,1 but the coun- THERAPEUTIC MABS
try has been making rapid and significant Multiple sources identify a major gap
progress ever since. between China and the rest of the world with
regard to the use of therapeutic monoclonal
The sales of biopharmaceuticals in China’s antibodies (mAbs). These products make up
market grew from $9.4 billion to $22.8 a large percentage of biologics globally, but
billion from 2012 to 2016 — nearly 25 per- only seven percent of the Chinese biologics
cent annually. BioPlan’s newly released market. So far, of the nearly 70 mAb
report, “Advances in Biopharmaceutical therapeutics approved in the United States,
Technology in China,” estimates that the only 12 have been approved by the Chinese
market will continue to grow at this rate Food and Drug Administration (CFDA) and
— meaning that by 2021, the sales volume made available in the Chinese market.2
is expected to reach $48.8 billion. This far
surpasses the growth rate in North Amer- Analysts attribute the gap to sev-
ica, Europe and Japan.1 eral factors:
10 35
34.8%
CAGR CAGR 9.2
2012-2016 2016-2021E
30.5% 34.8% 30
26.7%
8 26.6%
25
(RMB Billion)
6
20
16.5% 17.1%
15
4
10
2
2.1
5
0.7
0 0
2012 2016 2021E
China Asia The Rest of Europe
Ex-China United the World
States
Source: Xia, V.Q., et al, Advances in
Biopharmaceutical Technology in China
There are a number of major driving forces Ying Weimin, Urban Residents Basic Med-
pushing the robust growth of China’s bio- ical Insurance, Urban Employee Basic
pharma industry. These include: Medical Insurance, and new rural cooper-
ative medical systems combined covered
Economic development: China’s reform and China’s 1.3 billion members in 2015.
open-door policy has led to robust growth
of the general economy, and ascension into Meanwhile, commercial healthcare insur-
the World Trade Organization has made ance is also getting more popular among
China, in many ways, the world’s factory. the middle-class urban population. Pro-
In terms of GDP, China is currently second jections have been made that show
only to the U.S., representing 19.7 percent commercial healthcare insurance in China
of the world’s economy. Strong economic
2
will more than quadruple from 2015 to
development has enriched the quickly 2020. Total healthcare expenditure in China
expanding middle class in China. Greater more than tripled over the past decade.
purchasing power has made therapeutic These trends lay a solid foundation for
biologics less of a luxury for the Chinese the growth of the biological therapeutics
middle class, who tend to pay more atten- industry.¹
tion to health issues.
New biological therapeutics from inter-
Rising healthcare expenditure; enhanced national and domestic drugmakers: In the
reimbursement policies: China has become past two decades, dozens of biological
older and richer, and healthcare reform has drugs have been launched in China, from
increased accessibility to insurance and both multinational corporations and domes-
reimbursement for hundreds of millions of tic drugmakers. These include cytokines,
people. According to the head of the Minis- enzymes, recombinant vaccines, insulin and
try of Human Resources and Social Security, its analogs and therapeutic mAbs.
CDMOs in the industry, including Dr. Li Despite its relatively late start, a number of
Zhiliang, CEO/founder of AutekBio, are major driving forces are pushing the robust
confident that biopharmaceutical will be growth of China’s biopharma industry, as well
the next sector that China will lead as a as driving the country’s efforts to become a
contract manufacturer. As Zhiliang puts global contract bioprocessing hub.
it, “This industry is not unique at all. What
has already happened in the textile, toy, REFERENCES
and mobile industries will happen in the 1. Xia, V.Q., et al, Advances in Biopharma-
biopharmaceutical sector as well.” ceutical Technology in China, 2nd edition;
Society of Industrial Microbiology and Bio-
With government subsidies and an influx of technology and BioPlan Associates, Inc.,
returning scientists, contract manufactur- October 2018
ing of biologics in China has the potential 2. Trading Economics. China GDP. 2018.
to offer a cost advantage for global bio- 3. Barton, Dominic, et al, Mapping Chi-
pharma companies, which will see multiple na’s Middle Class. McKinsey Quarterly,
therapeutic biologics go off-patent in the June 2013.
next decade. Outsourcing the manufac- 4. Langer, E.S., et al., 15th Annual Report and
turing of these older products will also Survey of Biopharmaceutical Manufac-
enable companies to focus on developing turing Capacity and Production, BioPlan
core products. Associates, Inc., April 2018.