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SPE 28328
This paper was prepared for presentation at the SPE 69th Annual Technical Conference and Exhibition held in New Orleans, LA, U.S.A., 25-28 September 1994.
This paper was selected for presentation by an SPE Program Committee following review of information contained in an abstract submitted by Ihe author(s). Contents of the paper,
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t
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for D~T < 0 ===} f3 = 1l' + f3 ~ FA. [Xi ± Rsin (arctan I~; I) ]
THE MATHEMATICAL MODEL
For the azimuth plane (yz plane):
The bottom hole assembly is modelled as an
elastic column, composed of several beams (pipes)
of different geometries and materials, restrained
within a curved tube (the borehole) in a 3D spa-
tial configuration. The borehole wall is assumed
not to deform and therefore its geometry and po-
sition do not change.
Based on the theory of elasticity6 the forces
at the bit in the vertical and azimuth plane are
4 BHA Design and Steerability Optimization for Extended Reach Drilling SPE 28328
(:.~)'] dz
For the azimuth plane: For the yz plane, Y
+ is represented by the series:
UL = 0 ~ . (2n + l)1rz
Y = L..J en sm 2L (17)
Ur = ~ FA; [Vi ± Rsin (arctan I:; I) ] n=O
In theory N = 00, however, in practice it de-
where: pends upon the acceptable level of error when go-
m = number of contact points ing from N = j to N = j + 1. Here N is between
FA = reaction force 50 and 100.
dbr - dp Calculation of bn
R =
2 The total potential energy given by equation
xo,Yo = the projection of the initial
deflection of the BHA in xz 1 is constant for any given scenario, therefore, the
and Y z planes respectively. following is true:
M J7rz (18)
Xo = LPJsinT (14)
J=1 where:
MJ7rz k = 0,1,2,3"", N
Yo LqJsinT (15)
J=1 and
M = number of survey points between
the bit and point a (excluded (19)
these two points)
where:
h=1,2,3,···,H
Boundary Conditions and
H = number of contact points (not including
• at point a, the pipe contacts the wellbore. the bit).
• all parts of the BHA are restrained within the By substituting equations 16 and 17 into 13
borehole. and by taking the first derivatives as shown in
equation 18 results a system of N + 1 equations
• the bit is centered.
with (N + 1) + H unknowns. The additional H
• initially, the BHA configuration is equal to number of equations are provided by equation 19.
the well trajectory.
How To Determine Point "a":
NUMERICAL SOLUTION Point a is one of the problem's boundaries
Well Trajectory: for which the upper part of the drillstring rests
Calculated using the well survey and the min- against the wellbore wall, and no buckling is oc-
imum curvature methodS. currmg.
It is not the neutral point of buckling as it
BHA Configuration is always located after the last stabilizer for any
(figure 2): WOB. Moreover, below point a, some parts of the
For the inclination plane: For the xz plane, drillstring generally are in a non-buckling condi-
x is represented by the series: tion.
Point a can take any value above the last sta-
~b . (2n + 1) 1rZ bilizer for which the drillstring lies on the low side
X = L..J n sm 2L (16)
n=O of the wellbore. Ideally it should be as close as
SPE 28328 Mamdouh M. Agawani, Eric E. Maidla, Sheik S. Rahman 5
possible to the last stabilizer to reduce and opti- the initial position of a new bit run. The highest
mize computer time. value corresponds to the inclination at which the
In the field case study presented, the a value bit is estimated to end its run. The other value
was equal to the position of the third stabilizer is the average of the high and low values and is
plus 50 ft. used as the base value for the calculations needed
Simulator Running Time: to proceed through the steps described below.
STEP 4: A value for L1 is selected. The pos-
Usually, a simulator run that calculates the
sible values considered in this work are: 3, 4, and
side forces and the bit tilt, takes about 2 minutes
5 ft. Smaller values than 3 ft are normally not
on a 386 25Mhz PC.
possible for 8t" bits and above. The disadvan-
tage of values larger than 5 ft is that much of the
OPTIMIZATION ALGORITHM leverage effect is lost.
Note: The values mentioned above apply to
Building Assembly conventional situations. For slim hole drilling for
A diagram of the building BRA and nomen- instance, these values would be different.
clature is shown in figure 5. STEP 5: An arbitrary value of L2 is selected
The rate of change of inclination (a) as a func- just to start off. In the field example a value of
tion of the forces at the bit is shown in figure 6. 30 ft was used.
The final direction is a function of the ratio of STEP 6: An arbitrary value of L3 is selected.
the lateral force to weight on bit and, therefore, In the field example a value of 30 ft was used.
is not solely dependent on the magnitude of the STEP 7: ~ is then calculated and compared
lateral force. This is important since an increase to the desired value:
in side force doesn't necessarily mean an increase (a) If they are the same. The design proceeds
in build up rate. to STEP 10.
The design parameters are: (b) If they are not the same. L3 = L3 + ~L·
• Diameter of the pipe (d p ). and a polynomial interpolation method is used to
• Position of the stabilizers: L 1 , L 2 , L 3. help iterate. Note: If it is possible to find L 3 ,
The design of the BRA requires records of the proceed to STEP 8. If not, go to STEP 9(b).
behavior of BRAs run in the same formation. If STEP 8: L2 = L2 + ~L ~L > 0
this data is unavailable an estimate can be made STEP 9: Try to calculate an L3 in which the
based on records from other formations, in which side force to weight on bit ratio matches the de-
case predications will yield greater uncertainty. sired value (Note: The polynomial interpolation
method is used to help iterate):
After selecting the appropriate build up rate (a) If L3 can be calculated, proceed to
and using a graph similar to the one shown in STEP 10.
figure 1 to estimate the lateral to weight on bit (b) If L3 cannot be calculated:
force ratio, Lb L 2 , L3 are determined using the ~L = ll.2L
following procedures: If ~L ::; tft. Go to STEP II.
STEP 1: A diameter of the drill collars is se- Else L2 = L2 - ~L. Go to STEP 9.
lected from a pre-determined size group. STEP 10: Calculate 5 i and compare it with
STEP 2: The weight on bit (Fb) is selected to the best previously calculated value 5 i - 1 •
be the average of the maximum and the minimum (a) If it is equal to or greater than 5 i - 1 go to
values (these limits are necessary in order not to STEP 8.
damage the bit and avoid drilling at undesirably (b) If it is smaller than 5 i - 1 :
low penetration rates). L2 = L2 - 2 X ~L
STEP 3: Three inclination values are selected. ~L = -~L. Go to STEP 9.
The lowest value corresponds to the inclination of
6 BRA Design and Steerability Optimization for Extended Reach Drilling SPE 28328
STEP 11: Calculate the lateral to weight on requires a lateral to weight on bit ratio of
bit ratio for the average weight on bit for the min- 77.5 x 10- 3 . Therefore the side force required for
imum and maximum inclination values for that a WOB of 40 Klbf is 3,100 lbf.
particular bit run. • Drill collars available for the design:
STEP 12: Check and see if it is possible to 9 x 3"
build angle at the desired rate while drilling at 8 X 2 13
16
"
different inclinations. 13
7 X 2 16 "
STEP 13: Another L1 length value is selected • L1 = 3, 4, and 5 ft
and the program returns to STEP 4 to begin the The optimization program will start by using
process again. This loop continues until all op- ,a weight on bit of 40 Klbf and an inclination of
tions for L1 are covered (in the field example three 34°. For the data and constraints above, the pro-
values were considered). gram selects the best designs and checks them
STEP 14: Another pipe diameter is selected throughout the different sections being drilled
and the program returns to STEP 2 to begin the within the range 20 to 60 Klbf - the results are
process again. This loop continues until there are shown in table 1.
no more pipe diameters left. The design criteria used to generate the
STEP 15: The pipe with the highest steerabil- BRA's for each drill collar diameter in Table 1
ity that meets all constraints is the final answer. was based on maximizing steerability.
Dropping Assembly The best BRA design is for the 9" for which
L1 = 3ft, L2 = 40ft, and L3 = 61ft. The assem-
The optimization is similar to the building as-
bly is predicted to perform well at inclinations of
sembly with the following modifications:
20° and 48° within the weight on bit window of
L1 = 0, and the absolute value of S be con-
20 - 60 Kbf.
sidered.
When comparing the BRA configuration of
the 9" drill collar to the other ones considered,
FIELD EXAMPLE the 9" is superior to the best 7" one by as much
as 32%, and 8% better than the best 8".
The vertical section and casing program of the
extended reach well is shown in figure 7. BHA Design - SECOND BUILD UP:
From kickoff up to an inclination of 20° will be This comprises one 12~" bit run that will drill
drilled using a mud motor. Rotary will be used from an inclination of 48° up to 86°.
from there on as studies show this to be more The rest of the data is the same as for the first
economical. build up.
There are 3 sections to be designed: The results are shown in table 2. For this par-
• The first build up section with inclinations ticular design the best BRA configuration for the
between 20° and 48°. 8" and 9" drill collars are predicted to perform in
• The second build up section with inclina- the same way with the same steerability at 67°.
tions between 48° and 86°. The 9" one is slightly better within the weight on
• The slant section at 86°. bit window considered.
BHA Design - FIRST BUILD UP: Both the 9" and 8" design steerability could
exceed the best 7" choice by as much as 11 %.
This comprises one 12~" bit run that will drill
from an inclination of 20° up to 48°. BHA Design - SLANT SECTION:
The maximum allowable weight on bit is The 8!" hole is to be drilled at an inclination
60 Klbf and the minimum is 20 Klbf. close to 86°.
The build up rate required is 2° /100ft and us- The plan calls for inclination steering to con-
ing previous knowledge in the same area (figure 1) tinue drilling within the target formation. For the
SPE 28328 Mamdouh M. Agawani, Eric E. Maidla, Sheik S. Rahman 7
CONCLUSIONS a = point.
A = axial.
BRAs can be designed using reliable commer- b bit.
cial BRA programs and the optimization proce- bn bending.
dure outlined so long as there are appropriate br = borehole.
records of past job performances. The algorithm c counter.
is easy to use and eliminates the guesswork cur- D = depth axis.
rently used in BRA design. E east axis.
F final.
L lateral.
ACKNOWLEDGEMENTS m - number of contact points.
N north axis.
The authors would like to thank CNPq, 0 initial curvature.
CAPES, FAEP and the APCRC for their sup- p pIpe.
port. They would also like to thank Mr. Patrick r = radial force.
Lollback for helping out in editing. R rotation.
S = scaling.
8 BRA Design and Steerability Optimization for Extended Reach Drilling SPE 28328
2.5
_0
o ~
=- 2
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0>'
e 0>
o ~ 1.5
.t:.~
U
_ e~
o 0
.!=s
li ~ 0.5
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O+-------~------r-----~~----~------~
o 20 40 80 100
FL/Fb. (1/1000 dimensionless)
x = 'E
y='N
z='D
• after transformations the y
is pointing away from the oliserver r{t)
algorithm for {3
Ea
tan {3 =
Da
I -"""""
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f1rlt .tab1l1z.r bled.
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•
a -- f (<I»
FL
M) INC. lVD vs
11 11 11
0 0.00 0.00
4200 0 4200.00 0.00
4400 4399.88 6.98
1000
4600 4598.78 27.89
4800 12 4795.74 62.62
2000 5000 16 4989.80 111.00
5200 20 5180.01 172.80
5400 24 5365.45 247.72
3000 5600 28 5545.21 335.40
e OP.42OO1t 5800 32 5718.42 435.40
£ 4000 6000 36 5884.22 547.24
i
0
6200 40 6041.82 670.37
.
"8'E
:;.
5000
6000
and of 1\'st build BHA .6468 It
(lVD)
6400
6800
7000
7200
44
48
52
56
6190.45
6468.32
6596.87
6714.43
804.20
1091.93
1245.14
1406.94
end of bUld. 7206 It (lVD) 7400 60 6820.42 1576.55
7600 64 6914.31 1753.14
7000 7800 68 6995.66 1935.85
8000 72 7064.06 2123.79
8000 8200 76 7119.19 2316.04
500 1500 2500 3500 4500 5500 6500 7500 8500 9500 8400 80 7160.77 2511.67
8600 84 7188.61 2709.73
9000 8800 86 7206.04 2908.96
10000 86 7289.74 4106.04
Vllllcal SocIIon .11
15000 86 7638.53 9093.86