Bechtel France S.A.S.

Reliance Petroleum Limited

Jamnagar Export Refinery Project

Specification

25194-3GS-GAW-002

Cathodic Protection Installation procedure (for Buried

Piping and Vessels)

1 05/07/06 Issued for Construction RSS RN DH MAM

0 30/06/06 Issued for Design RSS RN DH MAM

Rev Date Revision By Chkd Appr Client

25194-3GS-GAW-002 rev 1 Page 1 of 32

Reliance Petroleum Limited
Jamnagar Export Refinery Project

This specification is comprised of the following sections:

Section A – Installation procedures covering temporary cathodic protection system for buried
piping

Section B – Installation procedures for Permanent impressed current cathodic protection system for
buried piping

Section C – Installation procedure - Impressed current system for buried vessels

Section D – Installation procedure for sacrificial system for internal surfaces of seawater carrying
carbon steel pipework

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

Section A

Installation Procedures Covering Temporary Cathodic

Protection System for Buried Piping

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Reliance Petroleum Limited
Jamnagar Export Refinery Project
Contents

1. Introduction..................................................................................................................................5

2. Underground services that need protection..................................................................................5

3. Bill of Quantity.............................................................................................................................6

4. Anode detail..................................................................................................................................7

5. Design Notes.................................................................................................................................8

6. Installation Guidelines................................................................................................................10

7. Typical Installation Drawings....................................................................................................11

Appendix I – List of Units..................................................................................................................12

Appendix II - Unit Wise Breakdown of Early Material....................................................................14

Appendix III – Site Installation Check List for Temporary Cathodic Protection..............................16

Appendix IV – Typical Drawings......................................................................................................18

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

1. Introduction
Section A of this specification outlines the installation procedures for the temporary
cathodic protection system for buried piping to be installed at the Reliance
Petroleum Limited, Jamnagar Export Refinery Project,

Temporary cathodic protection is required for buried piping due to:

 the corrosive environment.

 Time period between the first pipe burial and the energisation of the permanent
impressed current system. The temporary cathodic protection is designed for a
18 month life.

Specification 25194-3PS-GAW-036 (Section A) provides a detail design for the

temporary cathodic protection system. This design not only covers the temporary
anodes but also other material ( classed as early material) which are normally part of
the permanent Cathodic protection system that needs to be installed during pipe
laying so as to avoid expensive excavation at a later date.

The early material includes items such as test posts, pipe to cable connections
leading to test posts, bonding cables, permanent reference electrodes and negative
connections.

The cathodic protection installation sub-contractor will have the responsibility to

provide layout drawings showing all of the material for each area together with
responsibilities for installation supervision, testing and commissioning of the
temporary CP system.

A unit wise breakdown of material and an installation check list has been included
with this document.

2. Underground services that need protection

Items to be Protected

The underground services that would need temporary protection would in general
cover the following (all are carbon steel coated pipes);

Storm water (CS)

Oily water (OS)
Fire water (FW).
Sanitary water (SS)
Potable water (WP)
Closed drain desorbants (CD).
Closed drain aromatics (AS)
Cooling water (CW).

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All buried piping shall be double coated and wrapped to provide a primary barrier
against corrosion. Details of coating systems can be found in document 25194-3PS-
GAW-008

Buried Seawater piping within the plant is assumed to be non metallic and hence no
cathodic protection needed for this service.

Buried vessels are excluded from temporary protection since these are installed
within concrete enclosures and bedded in washed and graded sand.

Appendix I to this document provides a listing (with unit numbers) of various units
within the JERP wherein the buried piping would require temporary cathodic
protection. Appendix II provides a unit wise breakdown of material while Appendix
III provides a check list for installation.

A total of 245 kms of buried piping has been estimated, ranging from 2 inch and
lower (0.75 and 1 inch) and up to 84 inches (in case of cooling tower pipe work).
(Attachment II of Specification 25194-3PS-GAW-036 (Section A) provides a unit
wise and a pipe size wise breakdown of the buried pipe work.)

3. Bill of Quantity
The estimated bill of Quantity for the temporary cathodic protection is as follows for
providing temporary protection for the above buried pipe work (Refer specification
25194-3PS-GAW-036 -Section A):
Unit of Total
Item Description Remarks
Measurement Quantity

5 kg Magnesium Anodes c/w 10 m of 4

mm2 cable XLPE/’PVC , packaged size
1 ea 1900 Imported
150 mm dia x 540 mm long , packaged
weight 11 kgs approx.

Test post , Big Fink , lockable type , 8

terminal orange cap , two link bars , each
2 ea 1000 * Imported
with 1500 mm GI support , hot dipped
galvanised

Test post , Big Fink , lockable type , 8

3 terminal orange cap , two link bars , each ea 500 Imported
flange connector

Thermit weld , 15 gms with sleeve

4 ea 1900 Imported
suitable for 6mm2 cable connection

Thermit weld mould with handle and

4 ea 40 Imported
flint suitable for 15 gms powder

5 Permanent Ag/AgCl reference electrode ea 480 Imported

with 14 AWG tail leading to test post ,
Borin Stealth -2 or GMC or Silvion eqvt

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Jamnagar Export Refinery Project
suitable for a 25 year life

Splice kits , 3 way for connecting

6 ea 100 Imported
multiple anodes

Coating repair epoxy , 300 ml for every

8 ea 600 litresImported/Local
cadweld

6 mm2 potential monitoring cable , 15

9 m 40,000 Imported/Local
metres per test post

10 Bond Box/ Negative splitter box ea 200 Imported

Bond /Negative cables , 16 mm2

XLPE/PVC from pipe to box ( for 200 m 10,000 Imported/Local
11 boxes)

Installation
nos 150
10 Negative lugs , welded to pipe contractor

Soil pits , 3 inch PVC pipe , 750 mm Installation

nos 1500
11 long contractor

Thermit weld , 25 gms with sleeve

ea 200 Imported
12 suitable for 16mm2 cable connection

Thermit weld mould with handle and

ea 5 Imported
13 flint suitable for 25 gms powder

14 Thermit weld scraper and cleaner sets 5 Imported

15 Compression lugs , 6C10 ea 2000 local

16 Compression lugs , 16C10 ea 1000 local

*It is assumed that the firewater hydrants could serve as test posts and can be used
for potential monitoring based upon which quantity of test posts have been
accordingly reduced. It may be necessary to install temporary magnesium anodes on
a hydrant, Thermit welded on to the hydrant.

4. Anode detail
A temporary cathodic protection system has been provided , designed for an 18
month life using prepackaged 5 kg net sacrificial magnesium anodes , type AZ63
( Grade A or B), with a magnesium alloy having a potential of -1.5 volts versus a
copper/copper sulfate reference electrode (CSE)
Typical anode characteristics will be as follows:
Output (Cu/CuSO4) 1.50v
Chemical Composition

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Jamnagar Export Refinery Project
Aluminium (Al) 5.3-6.7%
Zinc (Zn) 2.5-3.5%
Copper (Cu) 0.08% max
SIilicon (Si) 0.3% max
Manganese (Mn) 0.25% min
Iron (Fe) 0.005% max
Niobium (Ni) 0.003% max
Lead (Pb) 0.03% max
Other Impurities, each 0.03% max
Total Other Impurities 0.30% max
Magnesium (Mg) Balance
Capacity (Amp hr/kg) 1230
Backfill Composition
75% - Gypsum
20% - Bentonite
5% -Sodium Sulphate

5. Design Notes
The permanent impressed current cathodic protection system design shall be based
upon consideration that the buried piping is classed as a “complex structure” which
by definition (BS EN 14505) is defined as a structure to be protected and one or
more foreign electrodes such as earthing cannot be electrically separated from it and
universal electrical continuity will have to be considered while designing the
cathodic protection system and current drains to be suitably accounted for.
However, the design of the temporary cathodic protection system is based upon
achieving isolation of the pipework from all earthing and foreign electrodes. It is
preferable to not connect the pipework at above ground/underground interfaces in
the event there is no isolation at these interfaces. Besides, the following additional
considerations will assist in reduction of extraneous current drains.
(a) Isolation of puddle flanges within catch basins (isolation of rebars from
puddle flange as well as coating of the flange within concrete) to be
considered as these constitute a large current drain and would be beneficial
for the temporary cathodic protection system on the storm water drain
pipework.

(b) Incorporation of 50 x 50 mm welded connection with M10 hole, on all pipes

entering/exiting catch basins as these would facilitate connection of
continuity jumper cables

(c) Isolation of oily water pipework(OWS) from drain funnels , as these again
constitute a large current drain and would be beneficial for the temporary
cathodic protection system

(d) Isolation of OWS pipe work from rebars in manholes

(e) Incorporation of 50 x50 mm welded connection with M10 hole on the

isolated side of pipe at above ground/underground interface (lug on the
isolated section). These may be used as negative connection points for the CP
system.

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(f) Incorporation of 50 x 50 mm welded connection with M10 hole on either side

of pipe to provide continuity across rubber lined valves located in pits

(g)A review of the ISBL piping layout shows that the storm water pipes are
located in the centre of each plot/unit compared to the other pipe work that may
be located in the periphery and it may be difficult to protect the storm water
pipes in its entirety using a distributed system of anodes. Sections of the storm
water pipe work that is remote from the periphery may be left unprotected. This
will be addressed in detail in the Section covering permanent design of the
buried piping.

Other Considerations

The temporary system is based upon the following considerations:

(a) Temporary system also includes reference electrodes, test posts and cable
connections that will be installed with pipe burial to avoid re-excavation.
(b) All magnesium anodes will be connected through test posts using a link ,
which can be disconnected upon energisation of the permanent system
(c) Test posts will be Big Fink type or equivalent, installed at suitable
intervals. There will be two types of Test posts considered – one free
standing using a hot dipped galvanized pipe and the other type equipped
with flange connector which may be anchored to pipe rack columns
(d) Each pipe , if located in a corridor of parallel pipework will have a
common test post
(e) Each pipe will have a dedicated potential monitoring cable ( 6mm 2)
connected to a dedicated terminal in the test post and likewise thermit
welded to the pipe. Parallel pipes will have their monitoring cables
leading to the same test post.
(f) In case of fire water lines, the hydrant may be used for potential
monitoring, in which case a dedicated test post may not be required. A
temporary magnesium anode may be connected on a hydrant using
thermit welding if the layout so demands.
(g) Permanent reference electrodes may be suitably installed connected to
the test post. These will be Ag/AgCl type, non-packaged, chosen on
basis of high chloride content in the native soil.
(h) Bonding between pipework may be achieved using a negative test box at
regular intervals. This bond box/negative box will also serve as
additional drain point connections. The bondbox may be installed at the
time of installation of temporary cathodic protection. , however if this is
not possible support frame /pipe can be installed for cable termination.
The test post may be used as a bonding connection point, if the situation
so demands.
(i) Bonding between pipes will be done via the bond box using a 16 mm 2
cable, thermit welded or pin brazed to the pipe, bonded via the busbar
inside the box.

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(j) Pipe to soil potential measurement in paved areas adjacent to hydrants,
test posts and at above ground /underground interfaces and including
locations where permanent reference electrodes are installed shall be
provided through portable reference cell placed on soil pits (reference
electrode pits). Test points shall be minimum 0.75 meter deep and 89
mm dia PVC pipe to extend below the concrete cover to reach the soil
and shall be used and filled with natural soil. These pits shall be flush
with the paving.

6. Installation Guidelines
The following installation guide lines may be adopted for installation of all materials
that constitute the temporary cathodic protection system (Refer Appendix II of this
document):
1) From the above, the following inference can be made on anode
installation

a) Pipes 1 inch and below (if not in common trench) – 1 anode

every 1000 m

b) Pipes from 2 inch and up to 6 inch (if not in common trench) –

1 anode every 500 m

c) Pipes from 8 inch to 20 inch – 1 anode every 200 m (no separate

anodes for pipes 4 inch and below if laid in same trench)

d) Pipes from 24 inch to 42 inch – 1 anode every 100 m (no

separate anodes for pipes 4 inch and below if laid in same
trench)

e) Pipes from 48 inch and greater – 2 anodes every 100 m ( one on

either side of the pipe- no separate anodes for pipes 4 inch and
below if laid in same trench )

2) Test posts to be installed, generally one every 100 metres of pipetrench,

also ensuring that there is one test post at or near every above
ground/underground interface. An estimated 1500 test posts have been
considered, 500 out of which will be anchored to columns using flange
adaptors. Hydrants will be used as test posts

3) Soil pits for measurement in paved areas could be located one per test
post as well as at every hydrant location and if possible inside every valve
pit as well as at every above ground/underground interface. An estimated
1500 soil pits have been considered.

4) Permanent reference electrodes, one to be installed every 400 metres,

connected to the test posts, a total of 450 electrodes have been considered.

5) As seen from the breakdown of piping, an estimated 30 groups of units

within JERP require cathodic protection of buried piping. It is assumed
that each unit will have 10 negative connections, out of which 5 negative

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Jamnagar Export Refinery Project
connections can be via above ground welded connection attached to the
pipe.

6) The remaining 150 connections will be belowground to the pipe using

thermit welds and 16 mm2 cable, serving as negative and/or bond
connections .It is preferable to connect these cables using separate bond
boxes / negative splitter boxes .The bond/negative boxes could be part of
the permanent CP system, but cable connections may have to be carried
out along with the temporary cathodic protection, with cables leading to a
support frame, which can be installed with the temporary CP system.
Bonding my also be carried out at test posts if the situation so demands.
However, as a rule, the potential monitoring cable should never be used as
a bonding cable.

7. Typical Installation Drawings

Following typical drawings have been provided which should assist in installation
work.
1) Typical test post and magnesium anode installation
2) Cable connections on pipe
3) Permanent reference electrode connections/installation
4) Negative / bonding connections on pipe
5) Cross over from temporary system to permanent system
6) Hydrant detail
7) Soil pits detail (for paved areas)
8) Typical bond/negative box detail

The following sketches will also be provided to assist installation

1) Isolation of puddle flanges within catch basins
2) Isolation of oily water pipework(OWS) from drain funnels
3) Incorporation of 50 x50 mm lugs with M10 hole on the isolated side of
pipe
4) Incorporation of 50 x 50 mm lugs ( steel plate ) with M10 hole on either
side of pipe to provide continuity across rubberlined valves

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Jamnagar Export Refinery Project

Appendix I – List of Units

LIST OF VARIOUS UNITS ON THE JERP PROJECT
       
Uni
t Description Complex Abbreviation
220 HNUU - General Refinery Aromatics ARR
221 HNUU 2 Refinery Aromatics ARR
230 Platforming - General Refinery Aromatics ARR
231 Platforming 2 Refinery Aromatics ARR
232 CCR Regen Refinery Aromatics ARR
233 Recovery plus system Refinery Aromatics ARR
234 Hydrogen purification system (PSA) Refinery Aromatics ARR
300 Crude Common Area Crude CRU
311 CDU and VDU Unit 3 Crude CRU
312 CDU and VDU Unit 4 Crude CRU
321 Sat Gas Conc 3 Crude CRU
322 Sat Gas Conc 4 Crude CRU
331 Sat LPG Merox 2 FCC/Olefins FCC
353 Clean Fuels CFP
354 Clean Fuels CFP
355 Clean Fuels CFP
357 Clean Fuels CFP
358 Clean Fuels CFP
361 VGO Unit 3 Hydrotreating HT
362 VGO Unit 4 Hydrotreating HT
371 Delayed Coker Coker COK
372 Gas Plant Coker COK
400 FCC/Olefines Common Area FCC/Olefins FCC
411 Fluidised Catalytic Cracker (FCC) 2 FCC/Olefins FCC
412 Power Recovery 2 FCC/Olefins FCC
413 FCC Unit (Main Column Section) 2 FCC/Olefins FCC
Unsaturated Gas Concentration
414 Section FCC/Olefins FCC
415 Unsaturated LPG Merox 2 FCC/Olefins FCC
425 Propylene Recovery 3 FCC/Olefins PRU
429 Alkylation ALK
430 Alkylation ALK
435 Alkylation ALK
431 Amine Treating Process Unit 5-8 Hydrotreating ATU
441 Sour Water Stripping Unit 5-8 Hydrotreating SWS
451 Sulphur Plant 4 Hydrotreating SUL
452 Sulphur Plant 5 Hydrotreating SUL
453 Sulphur Plant 6 Hydrotreating SUL
521 Hydrogen 4 Hydrotreating HYD
522 Hydrogen 5    
523 Hydrogen 6    
524 Hydrogen 7    
600 Tank Farm Common Area Tank Farm RTF

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611 Crude and Condensate Storage Tank Farm RTF
621 Intermediate storage Tank Farm RTF
631 Petrochemical products storage Tank Farm RTF
641 Product blending Tank Farm RTF
651 Road loading & unloading Offsites RRTF
652 Rail loading & unloading Offsites RRTF
656 Bulk chemical storage Offsites RRTF
661 Coke handling and loading Offsites RRTF
671 Flare and Blowdown system Offsites OSBL
672 Spent Caustic system Offsites OSBL
673 Slop and Flusing oil system Offsites OSBL
674 Hydrocarbon Closed drain system Offsites OSBL
675 Storm water Offsites OSBL
681 OSBL Piperacks Offsites RACK
710 Seawater Power & Utilities (RPL) UTIL
711 Desalination Power & Utilities (RPL) UTIL
712 Fresh & Potable Water Power & Utilities (RPL) UTIL
713 Firewater System (Fresh Water) Power & Utilities (RPL) FW
714 Firewater System (Sea Water) Power & Utilities (RPL) FW
715 Firewater System (Fresh Water) Power & Utilities (R FW
721 Demin unit Power (RTPL) UTIL
722 Steam condensate Power & Utilities (RPL) UTIL
731 Cooling water 1 Power & Utilities (RPL) CW
732 Cooling water 2 Power & Utilities (RPL) CW
733 Cooling water 3 Power & Untilies (RIL) CW
734 Cooling water 4 Power & Utilities (RPL) CW
735 Cooling water 5 Power & Utilities (RPL) CW
736 Cooling water 6 Power & Utilities (RPL) CW
737 Cooling water 7 Power & Utilities (RPL) CW
738 Cooling water 8 Power & Utilities (RPL) CW
741 Fuel oil system Power & Utilities (RPL) UTIL
742 Fuel gas system Power & Utilities (RPL) UTIL
751 Plant and Instrument Air Power & Utilities (RPL) UTIL
752 Nitrogen Generation and Storage Power & Utilities (RPL) UTIL
761 Effluent treatment HTDS Power & Utilities (RPL) UTIL
762 Effluent treatment LTDS Power & Utilities (RPL) UTIL
771 Power plant Power (RTPL) CPP
800 Marine Terminal Common Area Marine Terminal (RPL) MTF
811 Crude cond & storage Marine Terminal (RPL) MTF
883 Pipelines crude ref to marine terminal Marine Pipelines (RPL) MTF
891 Pipelines refinery to marine terminal Marine Pipelines (RP&TL) MTF
894 LPG Export Facilities(MTF) Marine Pipelines (RP&TL) MTF
951 Power plant Power (RTPL) CPP
       

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Jamnagar Export Refinery Project

Appendix II - Unit Wise Breakdown of Early Material

Underground
No. of Test Two Part Monitoring Underground Bond/Negative
Pipe Posts Thermit Epoxy, 0.3 Cable,6 mm2, Ag/AgClRef Above Bond/Negative cable ,10/ 16 Other conn. 10/
Length, No. of 5 kg including Weld, litres / 15/20 m per Electrode (1 per groundNegative cable mm2, 20 m per 16 mm2, 10 m per Thermit weld , 25
Unit m mag anodes hydrants 15 gm Cadweld Test Post 400 m) cable lugs connections conn. comm. gms.
Refinery Aromatics (Units
221, 231) 799 3 3 3 1 54 1 3 2 40 200 2
Crude Sat Gas Conc 3 (Unit
321) 2215 17 17 17 5 329 4 5 5 100 200 5
Crude CDU/VDU Unit 4 (Unit
312) 5000 33 33 33 10 657 9 5 5 100 200 5
Crude CDU/VDU Unit 3 (Unit
311) 5840 35 35 35 11 706 9 5 5 100 200 5
Crude Common Area (Unit
300) 12783 99 99 99 30 1982 25 10 5 100 200 5
Crude Sat Gas Conc 4 (Unit
322) 2242 17 17 17 5 341 5 5 5 100 200 5
CFP (Units 353, 354, 355,
357, 358) 7957 57 57 57 17 1131 14 5 5 100 200 5
VGO Unit 3 (Unit 361)
Hydroheating 4316 27 27 27 8 544 7 5 5 100 200 5
VGO Unit 3 (Unit 362)
Hydroheating 3679 25 25 25 8 494 7 5 5 100 200 5
Sat LPG Merox (FCC) (Unit
331) 1819 9 9 9 3 166 2 5 5 100 200 5

Coker (Delayed) (Unit 371) 6276 37 37 37 11 747 11 8 5 100 200 5

Coker (Gas Plant) (Unit 371) 4082 23 23 23 7 465 6 5 5 100 200 5

FCC (Unit 400) 11479 102 102 102 31 2036 25 10 5 100 200 5
FCC (Unit 411) 15146 92 92 92 28 1836 23 10 5 100 200 5
FCC (Unit 415) 2026 9 9 9 3 183 3 3 3 60 200 3
FCC (PRU) (Unit 425) 3127 27 27 27 8 544 7 5 5 100 200 5
Alkylation (429,430,435) 6250 60 60 60 18 1203 15 5 5 100 200 5

Hydroheating ATU (Unit 431) 8852 58 58 58 17 1136 14 8 5 100 200 5

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Jamnagar Export Refinery Project

Underground
No. of Test Two Part Monitoring Underground Bond/Negative
Pipe Posts Thermit Epoxy, 0.3 Cable,6 mm2, Ag/AgClRef Above Bond/Negative cable ,10/ 16 Other conn. 10/
Length, No. of 5 kg including Weld, litres / 15/20 m per Electrode (1 per groundNegative cable mm2, 20 m per 16 mm2, 10 m per Thermit weld , 25
Unit m mag anodes hydrants 15 gm Cadweld Test Post 400 m) cable lugs connections conn. comm. gms.

Sour Water Stripper (SWS)

Hydroheating (Unit 441) 877 6 6 6 2 106 2 5 5 100 200 5
Hydrogen (Units 521, 522,
500) 3340 26 26 26 8 524 7 5 5 100 200 5
RTF Tank Farm (Int.
Storage) (Units 611,621,631-
OSBL) 808 3 3 3 1 47 1 5 5 100 200 5
OSBL (Offsites) *Units
671,672, 673,674) 5350 32 32 32 10 646 8 5 5 100 200 5

OSBL Piperacks (Unit 681) 7116 31 31 31 9 620 9 5 5 100 200 5

Desalination (Utilities - Unit
711) 2317 17 17 17 5 342 5 5 5 100 200 5
Utilities (Potable Water)
(Unit 712) 123 1 1 1 1 22 1 1 1 20 200 1

Fire Water (Units 713, 714) 80982 705 705 705 212 14100 176 40 20 400 200 20

Utilities (Demin, Steam

cond) (Units 721, 722) 600 5 5 5 2 98 2 1 1 20 200 1

Fuel Oil/Gas (units 741, 742) 876 2 2 2 1 33 1 1 1 20 200 1

ETP (Unit 761) 27 1 1 1 1 5 1 1 1 20 200 1
CPP (Unit 951) 6958 39 39 39 12 774 10 5 5 100 200 5

MTF area (Unit 811,813,815) 1301 13 13 13 4 250 3 5 5 100 200 5

Offsites - refinery to
tankfarm (unit 891) 378 4 4 4 2 74 1 1 1 20 200 1
CPP (Unit 771) 7176 44 44 44 13 877 11 5 5 100 200 5
P& I Air (unit 751) 551 3 3 3 1 60 1 1 1 20 200 1
Cooling Tower (Units
731,732,733, 734, 735,736,
737,738) 23396 219 219 219 66 4378 55 15 10 200 200 10
Summary 246064 1881 1881 1881 571 37510 481 213 166 3320 7000 166

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Jamnagar Export Refinery Project

Appendix III – Site Installation Check List for Temporary Cathodic Protection
SITE INSTALLATION CHECK LIST FOR TEMPORARY CATHODIC PROTECTION

Reliance
Project- JERP
Unit - Unit No -
Contractor
Layout drawing no- Attached As built sketch no -
NO. DESCRIPTION As Installed Acceptable Remarks

Pipe Details
A
Pipe diameter(s)
1
Single or multiple pipe
2

B Test post
1 Type , Fink with support or Fink with flange connector or hydrant GI test post /Flange connector type
2 Cable connections at terminal M = mag anode, P1 for pipe 1 , P2 for pipe 2 , R for
reference el, B for bonding
3 Test post identifcation Provide iunique dentification

C Magnesium anode
1 Has one been installed at this test post location
2 Has plastic cover ( if any) been removed from anode
3 Has Mag anode been wetted for atleast 10 minutes prior installation
4 Depth of installation, horizontal or vertical
5 Anode separation from( largest dia) pipe edge

D Potential measurement Cable installation

1 Thermit welding
2 Thermit weld epoxy cover
3 Cable termination at test post
4 Link between cable and anode
5 cable identifiation at test post
6 cable size

E Soil Pit( reference electrode pit)

1 Is Installation in accordance with sketch
2 Has soil pit been filled with soil
3 Location of soil pit wrt test post or flange T for TP , F for Flange , H for hydrant , V for valve

E Reference Electrode
1 Has one been installed at thistest post location
2 Depth of installation
3 Caliberation of installaed electrode wrt CSE 50 mV average diff between Ag/AgCL and CSE

Reliance - Contractor-
Signature- Signature-
Name- Name-
Date Date

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 Reliance Petroleum Limited
Jamnagar Export Refinery Project
Reliance
Project- JERP
Unit - Unit No -
Contractor
Layout drawing no- Attached As built sketch no -
NO. DESCRIPTION As Installed Acceptable Remarks

F Bonding/negative cables
1 Thermit welding
2 Thermit weld epoxy cover
3 Cable termination at test post
4 cable identifiation at test post
5 cable size

G Potential checks
1 Are all terminations in order
2 Natural potential using reference elwectrode
3 Natural potential using soil pit and portable reference electrode
4 Pipe to soil potential after 24 hours after linking anode to pipe ( pipes)

H Other checks

1 Isolation beteween earth and pipe at nearest above ground/underground provide unique identification
2 Earthing to soil potential
3 Av. soil resistivity at anode installation ,
4 Is there a nearby hydrant
provide unique identification
5 Is there a buried valve nearby , is it continuous provide unique identification
6 Is the puddle flange at nearby Catch basin isolated
provide unique identification
7 Are pipes around nearby catch basin continuous
provide unique identification
8 Is there a negative lug provided at above ground/underground interface nearby
provide unique identification
9 Are nearby above ground OWS pipes isolated from drain funnel provide unique identification

Reliance - Contractor-
Signature- Signature-
Name- Name-
Date Date

Appendix IV – Typical Drawings

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Jamnagar Export Refinery Project
1. Temporary System Detail

2. Magnesium Anode Connection on Hydrant

3. Soil Pits in Paved Areas

4. Typical Continuity Detail Across Valve (Inpit)

5. Typical Buried Piping Network in an ISBL Plot

6. Negative and Bonding Detail

7. Reduction of CP Current Drain

8. Cross Over from Temporary to Permanent System

9a. Typical Negative Splitter Box /Bond Box Detail

9b. Typical Negative /Bond Box Support

10. Installation Guidelines

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Jamnagar Export Refinery Project

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

Section B

Installation Procedures for Permanent Impressed

Current Cathodic Protection System for Buried Piping

(TO BE ADDED LATER)

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

Section C

Installation Procedure – Impressed Current System for

Buried Vessels

(TO BE ADDED LATER)

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Reliance Petroleum Limited
Jamnagar Export Refinery Project

Section D

Installation Procedure for Sacrificial System for Internal

Surfaces of Seawater Carrying Carbon Steel Pipework

(TO BE ADDED LATER)

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