Reliance Industries Limited

Refinery Division
Captive Power Plant
Name : _______________________ EC. No _________________
Date : __________________

1. The Auxiliary Boilers are designed to operate under complete power failure condition to steam availability for
the safe shut down of refinery.
The Statement is True/ False.

2. The Desigen capacity , pressure , temperature of Aux Boilers are

a. 137.0 TPH , 115kg/cm2 g, 510 deg C b. 125.0 TPH , 115kg/cm2 g, 510 deg C
c. 100.0 TPH , 115kg/cm2 g, 515 deg C d. None of the above.

3. In case of steam pressure rise in boilers drum pressure safety valve should lift first, before superheater safety
valve
The Statement is True/ False.

4. The FO tank temp at CPP should not exceed

a. 80 deg C b. 85 deg C c. 93 deg C d 120 deg C

5. Tick the correct statement

a. Viscosity of fuel is not an important property of fuel b. Viscosity of fuel increaseds with increase in temp.
c. Viscosity of fuel decreaseds with increase in temp. d. Viscosity of fuel is not affected by temp.

6. What is the significance of sulphur in the fuel ?

7. Why fuel oil pre-heating is required ?

(a) To control the sulphur in fuel.
(b) To minimise the atomising steam consumption
(c) To achieve the desired viscocity of fuel for proper combustion.
(d) To remove moisture from the fuel

8. What is the CV of fuel and what is NCV ?

9. FO tank change over at RTF will not be permitted, if

(a) All fuel are confirming to the desired value.
(b) Sulphur in fuel is reported 1% by weight.
(c) High density and high moisture in fuel is reported in fuel
(d) Fuel change over at RTF do not need our clearance

10. What is turn down ration of burner ?

11. The design efficiency of aux boiler at rated load is,

(a) 70% (b) 80% (c) 85% (d) 93%

12. Why drum coil pre-heater is provided in aux boiler ? What preacations we should take while operating it ?

13. What kind of control valve, fuel flow control valve is,
(a) Air fail to close (b) Air fail to open (c) Stay put (d) it is SOV

14. In aux boiler economiser outlet water temperature should not exceed,
(a) 277 degree C (b) 288 degree C (c) 232 degree C (d) 340 degree C

15. List out reasons of hydo test of pressure parts, and state the preacautions to be taken for hydro test.

16. What are the conditions for feed-water control from 1-element to 3-element and vice-versa.
Reliance Industries Limited
Refinery Division
Captive Power Plant
17. SCAPH in aux boiler is provided to,
(a) Increase BFW temperature.
(b) Controlling LP steam temprature
(c) For controlling MP steam temprature,
(d) For pre-heating air and increasing efficiency

18. In which case RFG MFT will close, explain.

19. Scavenging of oil burners after stoppage is done by,

(a) Combustion air
(b) Instrument air
(c) Atomising steam
(d) None of the above

20. What are the conditions of MFD auto cut-in ?

21. In case of aux boiler scanner fan tripping the boiler will trip.
Statement is TRUE / FALSE.

22. Describe the taking in and taking out of boiler from HHP header pressure control.

23. What are the limits of Sox/NOx and CO as per GPCB ?

24. What measures are taken for controlling Sox,NOx and CO ?

25. Whar is the major loss in boilers and what are the limiting factors in controlling these losses ?

26. Explain how HHP steam temperature in aux boiler is controlled ?

27. Write down causes and actions to be taken if drum level goes down.

28. Write down any five aux boiler tripping interlocks.

29. Explain the effect of instrument air failure on boiler functioning.

30. What is the normal blow down setting of drum safety valve ?

31. What is the minimum GT load requirement for taking s/f in HRSG?

32. What is the minimum gas temperature required at GT exhaust and why?

33. What are the permissives for GFD opening ?

34. What is pinch and approach points in HRSG ?

35. In TBW HRSG fuel atomisation is done by,

(a) Plant air
(b) MP steam
(c) HP steam
(d) HP fans

36. Explain the function of augmenting air in HRSG.

37. What is the percentage of oxygen in GT exhuast at base load ?

38. How many scanners are used in HRSG –8 for oil and RFG burners ?
Reliance Industries Limited
Refinery Division
Captive Power Plant
39. What is the max SH metal temperature limit in BHEL HRSG ?

40. What is the boiler internal treatment ?

41. What is the boiler preservation ?

42. What are the different methods of preservation ?

43. What is cold end corrosion and how do you prevent it ?

44. How the performance of HRSG is affected by ambient conditions ?

45. What are the permissives of s/f ?

46. How HRSG is taken in / out of HHP steam header pressure control ?

47. What is SH metal temperature protection in HRSG ?

48. What is the max limiting value of flue gas temperature before SH-2 ?

49. If purge ready is not available, what are the checks necessary tobe done ?

50. If steam separators are not fixed properly, what will be the effect ?

51. Write five interlocks and protections of HRSG.

52. If actual FW flow is showing higher than steam flow, what dow you infer and what do you check ?

53. Can we run HRSG without scanner cooling air, what protection is incorporated ?

54. Why s/f can not be introduced at low steam flow ?

55. How GT IGV modulation affects the HRSG performance ?

56. Write atleast two IPF recommendation which are implemented in CPP HRSG ?

57. What is explosion in boiler, state the possible reasons ?

58. What is flash point of liquid fuel ?

59. What is the normal co-gen efficincy of GT/HRSG ?

60. TIER-1 manual in CPP is called,

(a) Procedure manual
(b) Quality manual
(c) Maintenance manual
(d) SOP/SMP

61. Environ ment is surrounding in which an organization operates , including air , water , land and their

(a) Interaction
(b) Co-existance
(c) Mechanism
(d) None

62. Out of 7 dearators 7V2 is common to CPP and process. ( True / False )
Reliance Industries Limited
Refinery Division
Captive Power Plant

63. What is the desired DO2 level of dearator outlet water

(a) 5.0 ppb
(b) 7.0 ppb
(c) 7.0 ppm
(d) 10.0 ppb

64. In case process condensate pumps utility trips

(a) We will have to forced shut-down all pumps imediatly
(b) There is a provision for supply of DM water by XV-404
(c) There is no adequate capacity of DM water pumps at CPP end
(d) None of the above is true

65. Morpholene in Dearator is dosed for controlling

(a) pH of dearator water
(b) To minimize or prevent carbonic acid corrosion in condensate
(c) For DO2
(d) For Conductivity

66. For Boiler Feed water pumps & Process feed water pumps close cooling water
(a) Is not required at all
(b) Is used for lube oil cooler
(c) Close cooling water failure will not affect the pumps
(d) None of above is true

67. What is the purpose of adding hydrazine in dearators ? Is there any other alternative chemical available ?

68. Purpose of PRDS is

(a) To keep it always open for reliability
(b) PRDS should not be operated at all as there is energy loss.
(c) It’s use should be restricted or optimized.
(d) All of the above are false

69. Are process feed water pumps ( HP / MP / LP ) are really an improtant equipment ? Explain their criticality in
brief.

70. It is reported by Laboratory that the silica level in boiler water is increased the permissible value then which of
the following action you will take.
(a) Reduce the operating pressure of boiler
(b) Increase the pH level of boiler slightly high.
(c) Bothe (a) and (b) action can be taken.
(d) Immediatly stop the boiler.

71. Blow down in the Boiler

(a) Is a loss so should not be given
(b) It is necessary for maintaining Load in Boiler.
(c) It maintains the boiler water quality by draining Mg and Ca saults
(d) Only (a) is true

72. What type of STG we have ?

73. How many PRDS we have and what is their capacity ?

Reliance Industries Limited
Refinery Division
Captive Power Plant

74. What is the critical speed of Turbine

(a) 2650 rpm

(b) 1500 rpm
(c) 6520 rpm
(d) 7250 rpm

75. Which of the following protection is provided for condensor over pressrization
(a) Bursting disc
(b) Pressure Relief valve.
(c) Vacuume breaker valve
(d) Turbine Run down

76. Condensor Vacuum Low in STG alarm appears and STG starts unloading at
(a) 0.5 kg/cm2 ( abs )
(b) 0.2 kg/cm2 ( abs )
(c) 0.2 kg/cm2 ( g )
(d) 0.35 kg/cm2 ( abs )

77. In STG start-up Sequence –II completes after 90 min of

(a) Sequence –I start
(b) Sequence – I Reset
(c) EV-630/631 Fully open
(d) UV-600 / 601 Fully open

78. Turbine HHP steam inlet pressure low tripping is set at

(a) 90 kg/cm2
(b) 80 kg/cm2.
(c) Between 75 kg/cm2 and 80 kg/cm2
(d) HHP Inlet pressure Low trip removed.

79. Turbine Wheel chamber pressure gradual increasing value indicates

(a) STG performance is improving
(b) Blade fouling is taking place
(c) Wheel chamber pressure is not linked with performance.
(d) None of the above is true

80. Is it possible to generate 30 MW power with Zero HP extraction in STG ?

81. Condensor Hot wel level high-high

(a) Trip is provided for protection of machine
(b) Only hotwell level high alarm is there
(c) Condensor hot well level high high protection is not required
(d) None of the above is true

82. Condensor Vacuum High – High STG trip is set at

(a) 0.5 kg/cm2 ( abs )
(b) 0.4 kg/cm2 ( abs )
(c) 0.35 kg/cm2 ( abs )
(d) There is no tripping.

83. Flash tank drain pump uses

(a) MP steam
(b) LP steam
(c) LLP steam
Reliance Industries Limited
Refinery Division
Captive Power Plant
(d) HP steam

84. Describe the CEP flow diagram with simple sketch.

85. What is the significance of Low pressure of HP & MP extraction steam from STG ? What are the measures
taken to avoid / prevent the risk of low pressure ?

86. Explain the vacuum pulling sequence. Draw Simple sketch of Ejector

87. What are the main protection in Steam Turbine ?

88. Why barring gear is provided in STG and what speed does cut-in and cut-off takes place ?

89. Gas Turbine Takes lesser time to achieve FSNL in black start mode than normal start ( True / False ) , How ?

90. What is the purpose of racheting in Gas Turbine ?

91. Gas Turbine addtives dosing is done to

(a) To increase the lubricity of Fuel while passing through rotating parts of Flow divider and warren pump
(b) To form a film on rotating parts of Flow divider
(c) To form a film on rotating parts of warren pump
(d) (b) and (c)
92. Gas Turbine can be started if EOP is not available but AOP is available ( True / False )

93. Gas Turbine is designed to start with Two out of three < R> , <S> , <T> processors ( True / False )

94. Gas Turbine can be started if AHOP is not available. ( True / False )

95. Multiple start-up of Gas Turbine are not desirable for Gas Turbine without cranking. Why ?

96. What could be the reason if Gas Turbine trips on “ High Exhaust Spread ” ?

97. Startin clutch will disengage during the start-up of Gas Turbine at
(a) FSNL
(b) Cranking speed
(c) Self sustaing speed
(d) When L14HA picks-up.

98. What is to be checked if Gas Turbine trips on “ Loss of Flame “ during the normal operation ?

99. What are the probable reason for Lube oil Tank level fluctuation ?

100. Write the High exhaust spread trip conditions ?

101.In Aux boilers SH-3 outlet temperature should be

a. 500 deg C
b. 510 deg C
c. 471 deg C
d. none of above

102.HP steam in Aux Boiler is used

a. To drive TFD
b. To use in SCAPH
c. As a atomizing steam
Reliance Industries Limited
Refinery Division
Captive Power Plant
103 The normal exhaust temperature of flue gas in Aux boilers is

a. 121 Deg C
b. 160 Deg C
c. 185 Deg C

104 At What Pressure levels steam are extracted from Steam turbine?

a. HP&MP
b. MP&LP
c. HHP&HP
d. HP&LP
105 Lube oil in STG is cooled by

a. FCW
b. CCW
c. Secured water
d. DM water
106 Flash tank drain pump uses

a. MP steam
b. LP steam
c. LLP steam
d. H P steam
107. STG condensate transferred to

a. Utility dept.
b. DM Water tanks
c. Deaerators
d. Cooling tower

108. Steam is used in DA for

a. scrubbing
b. heating
c. drawing water
d. all the above
O
109. The DM water is preheated in ___________ condensate cooler upto ___ C before
entering deaerator.
110. The hood spray STG exhaust water is basically
a. Condensate
b. D M Water

111. Gland sealing and air ejector uses

a. MP steam
b. LP steam
c. HP steam
d. LLP steam

112. Top management in CPP is

a. Sector chief
b. HOD
c. MR
Reliance Industries Limited
Refinery Division
Captive Power Plant
d. President
113. DM water entering into deaerator at 68-75 Deg C

(Yes/No)
114. Steam generation capacity of CPP is ___________ TPH

115. There are ____ pressure levels of process feed water supplied by
process feed pumps.

116. Condensate extraction pump casing vented to

a. Condenser
b. Flash tank
c. Atmosphere
d. Pump suction

117 On high conductivity, condensate is diverted to

a. DM water storage tank

b. Blow down sump
c. Oily water sump
d. Storm water channel

118. The temperature of DM water supplied to CPP deaerator is boosted in _______

condenser

119. MD-4100 is added in CCW system for maintaining ----------------level more than 150
ppm to prevent ------------.

120 How many stages ( of extraction ) are there in the steam turbine.

a. Three.
b. Two
c. One
121 .All Gas Turbine is designed to burn liquid as well as Gas ( Yes / No )

122. Design atmospheric dew point of instrument air at dryer outlet is___
____ deg C

123. Gas Turbine works on ___________Cycle.

124. What type of lube oil used for warren pump lubrication?

a. SP46
b. SP32
c. SS150
d. SP100
d
125 IGV opening at time of FSNL should be

a. 34 DGA
b. 57 DGA
c..84 DGA

126. Gas Turbine will be synchronized at 11 kV level.

(True / False).
Reliance Industries Limited
Refinery Division
Captive Power Plant
127 CPP has a back up for instrument and plant air from ________

128 In GT Bleed Valves are provided to prevent ____________during start up

129 Inlet air fogging system increases ____________of Gas Turbine.

130. What is meant by Gas Turbine as a package.

a. Turbine Only
b. Compressor Only
c. Compressor and Turbine Both

*****************