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FACTORY ACCEPTANCE TEST

CERN PROJECT

1. DESCRIPTION
Factory Acceptance Test of SAFE module

2. DETAILS OF INSTALLATION

Customer: ....................................................................... Address: ............................................................................

............................................................................ ............................................................................
............................................................................ ............................................................................
............................................................................ ............................................................................
Installation Address:
............................................................................ Year of Manufacturing: ...........2018.......................................
............................................................................
............................................................................ Date: ..........................................................
............................................................................
Part Numbers/Identification:

...................9220.0082.02.A..............................
............................................................................
............................................................................
............................................................................

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
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3. PEOPLE PRESENT FOR FAT

Automation NV: ..Patrick Collet........................................... Automation NV: .. Michel De Saegher................................

..Technical Director................................... ...Project Manager...................................
.................................................................. ..................................................................
.................................................................. ..................................................................

Automation NV...............Bart Vindevogel.................................... customer: ............................................................................

.............. Product Manager................................. ………………………………………………...........................
............................................................................ ............................................................................
............................................................................ ............................................................................

Customer: ............................................................................ Customer: ............................................................................

…......................................................................... ............................................................................
............................................................................ ............................................................................
............................................................................ ............................................................................

Customer: ............................................................................ Customer: ............................................................................

............................................................................ ............................................................................
............................................................................ ............................................................................
............................................................................ ............................................................................

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

Contents
1. Description ......................................................................................................................................................................................................................................................................................................................................1
2. Details of installation .......................................................................................................................................................................................................................................................................................................................1
3. People present for FAT.....................................................................................................................................................................................................................................................................................................................2
4. Visual inspection of equipment ........................................................................................................................................................................................................................................................................................................4

4.1. External inspection of complete solution ............................................................................................................................................................................................................................ 4

4.2. Internal inspection .............................................................................................................................................................................................................................................................. 5
5. Electrical ..........................................................................................................................................................................................................................................................................................................................................8
6. COOLING ....................................................................................................................................................................................................................................................................................................................................... 10

6.1. AHU 1................................................................................................................................................................................................................................................................................. 10

6.2. AHU 2................................................................................................................................................................................................................................................................................. 11
6.3. AHU 3................................................................................................................................................................................................................................................................................. 12
6.4. AHU 4................................................................................................................................................................................................................................................................................. 13
7. IT Racks & PDU’s ............................................................................................................................................................................................................................................................................................................................ 14
8. Fire detection system (Not in our scope of works) .......................................................................................................................................................................................................................................................................... 15
9. Access & Intrusion system (Not in our scope of works) ................................................................................................................................................................................................................................................................... 15
10. 24HRS LOAD TEST .......................................................................................................................................................................................................................................................................................................................... 16
11. Results 24HRS loadtest .................................................................................................................................................................................................................................................................................................................. 17
12. Conclusions ................................................................................................................................................................................................................................................................................................................................... 18

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

4. VISUAL INSPECTION OF EQUIPMENT

4.1. EXTERNAL INSPECTION OF COMPLETE SOLUTION

REF. DESCRIPTION PASS/FAIL COMMENTS

4.1.1. Visual inspection of module for signs of damage, corrosion, paintwork.

4.1.2 Inspection of all doors in SAFE module, check good opening of door with cylinder & knob
(inside).
• Main entrance door (cylinder, no door handle, handle on the inside)
• Emergency doors (no cylinder & door handle on the outside, handle on the
inside)
• Presence off door closer & storm chain
4.1.3 Inspection of cyberhandlers area, ladder, grids, railing Not applicable, cyberhandlers will be shipped directly to CERN
• AHU 1 SAT test will be done once installed on site
• AHU 2
• AHU 3
• AHU 4

4.1.4 Water supply connection to all cyberhandlers Not applicable, cyberhandlers will be shipped directly to CERN
SAT test will be done once installed on site
4.1.5 Fresh air louver opening

4.1.6 Check of critical measurements

• Support feet

4.1.7 Other/Remarks:

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

4.2. INTERNAL INSPECTION

REF. DESCRIPTION PASS/FAIL COMMENTS

4.2.1. General inspection of interior, signs of damage, cleanness…

4.2.2 Ensure all racks, cabinets, fixtures and fittings are firmly secured
• MDBs
o A-feed
o B-feed
o UPS feed
o Common
• AHU control box
• Junction Box (JB1)
• IT racks
• PDU systems

4.2.3 Visual inspection of electrical cabling and cable tray systems

• AC & Auxiliaries
• A feed
• B-feed
• UPS feed
• Fiber & copper cabling
• Cable trunking systems

4.2.4 Earthing rails

• Earthing
• Clean earth
• Electrical earth
4.2.5 Check installed conductive rubber flooring and connected earth connection

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

4.2.6 Openings in floor

• A-Feed opening
• B-Feed opening

• Roxtec 1 configuration

14 x RM60 filler
3 x RM40 filler
3 x RM40 -> capacity for 3 cables
with diameter 9,5mm – 32,5mm
24 x RM20W40 -> capacity for 48
cables with diameter 3,5mm –
16,5mm

• Roxtec 2 configuration

8 x RM60 filler
6 x RM20 filler
3 x RM40 filler
36 x RM20w40 -> capacity for 72
cables with diameter 3,5mm –
16,5mm

• Roxtec 3 configuration
•
8 x RM60 filler
6 x RM40 filler
42 x RM20w40 -> capacity for 84
cables with diameter 3,5mm –
16,5mm
16 x RM30 -> capacity for 16 cables
with diameter 20-25mm

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

4.2.7 Other/remarks:

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

5. ELECTRICAL
REF. DESCRIPTION PASS/FAIL COMMENTS
5.1 MDB A – FEED: Overall check of installation & connections of all cabling l
(Separate FAT already done in factory of panel builder)

MDB B – FEED: Overall check of installation & connections of all cabling

(Separate FAT already done in factory of panel builder)

MDB COMMON: Overall check of installation & connections of all cabling

(Separate FAT already done in factory of panel builder)

MDB UPS: Overall check of installation & connections of all cabling

(Separate FAT already done in factory of panel builder)

5.2 Check good functioning of all MDBs Good functioning will be proven during SAT test on site after
MDB A- FEED: installation

MDB B- FEED:

MDB COMMON:
Check the values on the power meter

FAT document panel builder in annex

• A-feed
• B-feed
• UPS feed
• Common

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

REF. DESCRIPTION PASS/FAIL COMMENTS

5.3 Check good functioning of all outlet sockets, lights and emergency lights
• Outlet sockets
• Lights
• Emergency lights
5.4 Others/Remarks:

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

6. COOLING
6.1. AHU 1

REF. DESCRIPTION PASS/FAIL COMMENTS

6.1.1. Test reports available of delivered unit @ CERN
6.1.2 Others/Remarks:

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

6.2. AHU 2

REF. DESCRIPTION PASS/FAIL COMMENTS

6.2.1. Test reports available of delivered unit @ CERN
6.2.5 Others/Remarks:

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

6.3. AHU 3

REF. DESCRIPTION PASS/FAIL COMMENTS

6.3.1. Test reports available of delivered unit @ CERN
6.3.5 Others/Remarks:

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

6.4. AHU 4

REF. DESCRIPTION PASS/FAIL COMMENTS

6.4.1. Test reports available of delivered unit @ CERN
6.4.5 Others/Remarks:

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

7. IT RACKS & PDU’S

REF. DESCRIPTION PASS/FAIL COMMENTS
7.1. Check correct installation of all PDU’s in the racks.
Verify A&B or UPS-feed of all PDUs.
Verify PDU type

7.2. Check installation of hot aisle containment

7.3. Check good functioning of all PDUs

7.4. Others/Remarks:

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

8. FIRE DETECTION SYSTEM (NOT IN OUR SCOPE OF WORKS)

REF. DESCRIPTION PASS/FAIL COMMENTS
8.1 Check presence of AC power feed for fire detection system

8.2 Others/Remarks:

Not in our scope of works, Automation has foreseen 1 x 230Vac on the designated spot where the system will be installed.

9. ACCESS & INTRUSION SYSTEM (NOT IN OUR SCOPE OF WORKS)

REF. DESCRIPTION PASS/FAIL COMMENTS
9.1. Check presence of electrical lock with door controller (materials delivered by CERN)
• ASSA ABLOY LOCK EL520 with controller
• Check functioning of lock (Simulation with 12Vdc power supply
(Automation doesn’t deliver the Access System)

9.2 Check presence of alarm contacts & mechanical locks in all emergency doors
• ASSA ABLOY LOCK 35MM
• DC107 Door contact
• Check functioning of door contact with Ohm meter
9.2. Others/Remarks:

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

10.LOAD TEST
Not applicable, load test will be done on site after installation @ CERN during SAT

REF. DESCRIPTION DATE & TIME COMMENTS PASS/FAIL

10.1 Gradually add load banks onto the PDU’s – closely monitoring the ALICE IT2: 500kW
increase in load on the UPS system until full load has been
reached.
10.2. Check good operation of all cooling units
10.3. Verify the first 2hrs on a regular base if load stays constant and
adjust if needed.
10.4 Perform 24hrs load test
AFTER 24HRS OF LOAD TEST DATE & TIME COMMENTS PASS/FAIL
10.5 Simulate a mains failure on A-Feed to understand impact on
temperature after transfer period from A to B-feed

10.6 Re-connect main power on A-Feed and wait until all returns to
normal

10.7 Simulate a mains failure on B-Feed to understand impact on

temperature after transfer period from B to A-feed

10.8 Re-connect main power on B-Feed and wait until all returns to
normal

10.9 Failure of random AHU unit, contact to reduce IT load with 25%
Other AHU units will go into emergency mode
10.10
10.11.
10.12

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

11.RESULTS LOADTEST
Not applicable, will be done after installation on site @ CERN

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.
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FACTORY ACCEPTANCE TEST
CERN PROJECT

12.CONCLUSIONS
REF.
12.1.

© All rights reserved, this information is the exclusive property of Automation NV (B-1502 Halle) and is confidential information. It may not be reproduced or communicated or used, in any form, without prior written permission of Automation NV.