Professional Documents
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1216:1999
Incorporating
Amendment No. 1
Heat exchangers —
Forced circulation
air-cooling and
air-heating coils —
Test procedures for
establishing the
performance
ICS 27.060.30
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BS EN 1216:1999
National foreword
This British Standard is the English language version of EN 1216:1999,
including amendment A1:2002. It supersedes DD ENV 1216:1994 which is
withdrawn.
The start and finish of text introduced or altered by amendment is indicated in
the text by tags !". Tags indicating changes to CEN text carry the number
of the CEN amendment. For example, text altered by CEN amendment A1 is
indicated by !".
The UK participation in its preparation was entrusted by Technical Committee
RHE/30, Heat exchangers, which has responsibility to:
Summary of pages
This document comprises a front cover, an inside front cover, the EN title page,
pages 2 to 22, an inside back cover and a back cover.
The BSI copyright notice displayed in this document indicates when the
document was last issued.
Descriptors: heat exchangers, definitions, symbols, performance evaluation, calorific power, measurements, installation, tests,
computation
English version
CEN
European Committee for Standardization
Comité Européen de Normalisation
Europäisches Komitee für Normung
© 1998 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national
Members.
Ref. No. EN 1216:1998 + A1:2002 E
EN 1216:1998
Foreword Contents
This European Standard has been prepared by Page
Technical Committee CEN/TC 110, Heat Foreword 2
exchangers, the Secretariat of which is held by BSI.
0 Introduction 3
This European Standard replaces ENV 1216:1993. 1 Scope 3
This European Standard shall be given the status of 2 Normative references 3
a national standard, either by publication of an
3 Definitions 3
identical text or by endorsement, at the latest
by June 1999, and conflicting national standards 4 Symbols 8
shall be withdrawn at the latest by June 1999. 5 Standard capacity 9
According to the CEN/CENELEC Internal 6 Manufacturer’s data 10
Regulations, the national standards organizations 7 Measurements 11
of the following countries are bound to implement 8 Testing methods and equipment 13
this European Standard: Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany, 9 Test procedures 15
Greece, Iceland, Ireland, Italy, Luxembourg, 10 Capacity calculation 16
Netherlands, Norway, Portugal, Spain, Sweden, 11 Conversion to standard conditions 18
Switzerland and the United Kingdom.
12 Test report 18
Annex A (normative) Circuit diagrams 19
Foreword to amendment A1 Annex B (informative) Oil content measurement
This document EN 1216:1998/A1:2002 has been procedure 22
prepared by Technical Committee CEN/TC 110, Annex C (informative) Bibliography 22
Heat exchangers, the Secretariat of which is held
by BSI.
This European Standard shall be given the status of
a national standard, either by publication of an
identical text or by endorsement, at the latest by
April 2003, and conflicting national standards shall
be withdrawn at the latest by April 2003.
According to the CEN/CENELEC Internal
Regulations, the national standards organizations
of the following countries are bound to implement
this European Standard: Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany,
Greece, Iceland, Ireland, Italy, Luxembourg, Malta,
Netherlands, Norway, Portugal, Spain, Sweden,
Switzerland and the United Kingdom
This amendment is introduced to accommodate
newly available refrigerants such as R404A, R407C
and R410A.
0 Introduction
This European Standard is one of a series of European Standards dedicated to heat exchangers.
1 Scope
This European Standard applies to forced circulation air-cooling or air-heating coils operating:
a) with an evaporating or condensing refrigerant;
b) with a cooling or heating fluid;
c) without fans.
Operation with steam is not part of the standard.
This standard specifies uniform methods of testing under non-frosting conditions conducted on test
samples to test and ascertain the following:
— product identification;
— the capacity;
— air side pressure drop;
— fluid side pressure drop.
at standard conditions, unless otherwise stated by the user.
It is not the purpose of this standard to specify the types of test used for production or field testing.
2 Normative references
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This European Standard incorporates by dated or undated reference, provisions from other publications.
These normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply
to this European Standard only when incorporated in it by amendment or revision. For undated references
the latest edition of publication referred to applies:
EN 45001, General criteria for the operation of testing laboratories.
3 Definitions
For the purposes of this Standard, the following definitions apply:
3.1
forced-circulation air-cooling or air-heating coil
a tubular heat exchanger, with or without extended surfaces, for use in an air flow, circulated by fans
3.1.1
forced-circulation air-cooling coil
an air-cooling coil through which a cooling fluid is circulated for the purpose of the sensible cooling, or
sensible cooling and dehumidification of a forced-circulation air flow, including all components necessary
for the distribution and collection of the cooling fluid
3.1.2
forced-circulation air-heating coil
an air-heating coil through which a heating fluid is circulated for the purpose of the sensible heating of a
forced-circulation air flow, including all components necessary for the distribution and collection of the
heating fluid
3.1.3
cooling fluid
either refrigerant or a liquid used for cooling
3.1.4
heating fluid
either refrigerant or a liquid used for heating
3.1.5
(primary) refrigerant
the working fluid, in a refrigeration system, that absorbs heat by evaporation at a low temperature and
rejects it by condensation at a higher temperature. In the following, the term refrigerant is used
3.1.6
liquid
a working fluid circulated through a heating or cooling system which remains liquid during the absorption
or rejection of heat
3.2 Coil dimensions
3.2.1
row
a bank of tubes that are located in a plane at right angle to the direction of the air flow
3.2.2
coil inlet area
the internal cross-sectional area of the duct containing the heat exchanger supplied by the manufacturer
3.2.3
total heat transfer surface (air side)
whole external surface of the coil which is exposed to the air flow passing through the coil
3.3 Capacity
3.3.1 Air-cooling capacity
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3.3.1.1
sensible (dry) air-cooling capacity
heat flow which is rejected by the air by means of temperature drop
3.3.1.2
latent air-cooling capacity
latent heat flow which is rejected by the condensing water vapour of the air
3.3.1.3
total cooling capacity on air side
sum of the sensible and the latent capacities measured at the same time. It is equal to the enthalpy change
of the air across the air cooling coil reduced by the enthalpy flow removed by the condensed water
3.3.1.4
total cooling capacity on fluid side
heat flow absorbed by the cooling fluid, expressed as the product of the mass flow of the cooling fluid and
the difference between specific enthalpies at the outlet and inlet connections of the coil
3.3.1.5
enthalpy flow of condensate
difference between the total cooling capacities on air side and on fluid side which is equal to the specific
enthalpy of the condensate multiplied by its flow rate
3.3.2 Air-heating capacity
3.3.2.1
heating capacity on air side
heat flow absorbed by the air passing through the coil
3.3.2.2
heating capacity on fluid side
heat flow rejected by the heating fluid, expressed as the product of the mass flow of the heating fluid and
the difference between specific enthalpies at the inlet and outlet connections of the coil
!3.4 pressures
NOTE All pressures are average values ascertained over the test duration, and are absolute pressures.
3.4.1
condensing pressure
the pressure of the refrigerant at the inlet connection of the condenser
3.4.2
evaporating pressure
the pressure of the refrigerant at the outlet connection of the calorimeter (applicable only to low pressure
calorimeter method)
3.5 Temperature
NOTE All temperatures are average values ascertained over the measuring period.
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3.5.2.1
liquid inlet temperature
average temperature of the liquid at the inlet connection of the coil, taking into consideration the local
liquid velocities
3.5.2.2
liquid outlet temperature
average temperature of the liquid at the outlet connection of the coil, taking into consideration the local
liquid velocities
3.5.3 Refrigerant temperature
3.5.3.1
evaporating temperature
dew point temperature of the refrigerant, corresponding to the evaporating pressure
3.5.3.2
condensing temperature
dew point temperature of the refrigerant corresponding to the condensing pressure
3.5.3.3
superheated vapour temperature
actual temperature of the refrigerant vapour:
a) at the air-cooling coil suction outlet connection;
b) at the air-heating coil inlet connection
3.5.3.4
subcooled refrigerant temperature
temperature of the liquid refrigerant:
a) at the inlet of the expansion device (not part of the air-cooling coil);
b) at the outlet connection of the air-heating coil"
!3.5.3.5
bubble point temperature
temperature corresponding to the absolute pressure of the refrigerant at the outlet connection of the
condenser
3.6 Temperature difference
3.6.1 Operation with refrigerant
3.6.1.1
inlet temperature difference
absolute value of the difference between the air inlet dry bulb temperature and:
a) for air-cooling coils the evaporating temperature;
b) for air-heating coils the condensing temperature
3.6.1.2
superheating
difference between:
a) for air-cooling coils the superheated vapour temperature and the evaporating temperature;
b) for air-heating coils the superheated vapour temperature and the condensing temperature
3.6.1.3
subcooling
difference between the bubble point temperature and the subcooled refrigerant temperature:
a) in the case of an air-cooling coil at the inlet of the expansion device;
b) in the case of an air-heating coil at the outlet connection of the coil
3.6.2 Operation with liquid
3.6.2.1
inlet temperature difference
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absolute value of the difference between air inlet temperature and liquid inlet temperature
3.6.2.2
liquid temperature difference
absolute value of the difference between liquid inlet and outlet temperature
3.6.3
air temperature difference
absolute value of the difference between air inlet and outlet temperature
3.7 high glide
refrigerant where the difference between the condensing and bubble point temperatures at a condensing
temperature of 40 °C is greater than 3 K
3.8 Air flow/velocity
3.8.1
air face velocity
air volume flow rate through the coil divided by the coil face area
3.8.2
air mass flux
air mass flow through the coil divided by the coil face area"
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— for air cooling coils defined as the specific enthalpy of the liquid refrigerant at the inlet of the
expansion device corresponding to the subcooled refrigerant temperature
3.10.3.2
refrigerant outlet specific enthalpy
specific enthalpy is the specific enthalpy of the refrigerant at the outlet connection of the coil:
— for air heating coils defined as the specific enthalpy of the refrigerant corresponding to the subcooled
refrigerant temperature;
— for air cooling coils defined as the specific enthalpy of the refrigerant corresponding to the evaporating
pressure and the superheated vapour temperature
3.11
specific enthalpy difference
difference in the specific enthalpy at the inlet of the coil and the specific enthalpy at the outlet of the coil"
4 Symbols
For the purpose of this European Standard, the following apply:
4.1 Letters
1 refers to inlet;
2 refers to outlet.
4.3 Superscripts
5 Standard capacity
5.1 Basis for standard-capacity data
The capacity of a given forced-circulation air-cooling or air-heating coil is dependent on:
a) inlet temperature and the moisture content of the entering air;
b) mass flow of air and of the cooling or heating fluid;
c) inlet and outlet conditions of the cooling or heating fluid.
Therefore the capacities of a forced-circulation air-cooling or air-heating coil are to be given for specific
operating conditions.
5.2 Standard conditions for coil capacity
As coils may be used in a wide range of applications, conditions shall be specified for each particular case
with minimum values of:
∆tL = 5 K;
∆t1 = 10 K;
∆t2 = 7 K.
Table 1 provides a set of standard conditions, which can be used for comparison purposes.
"
6 Manufacturer’s data
The manufacturer or supplier shall supply to the test house the following minimum information for every
air-cooling or air-heating coil, to identify the air-heating or air-cooling coil and allow its traceability:
a) manufacturer’s identification;
b) type, model and size (designation);
c) name of fluid used;
d) mounting instructions, maximum working pressure;
e) number of rows;
f) tube nominal outside diameter;
g) tube spacing in direction of air flow;
h) tube spacing in a row perpendicular to the air flow;
i) tube row alignment, parallel or staggered;
j) tube material and thickness;
k) number of circuits;
l) cool circuit arrangement diagram;
m) direction of air flow (horizontal, vertical, oblique);
n) internal volume;
and where applicable:
o) connection sizes and type;
p) nominal fin thickness;
q) fin spacing;
r) fin material;
s) oil type.
7 Measurements
7.1 Uncertainty of measurements
The testing equipment shall meet the requirements for uncertainty of measurements given in Table 2.
Table 2 — Uncertainty of measurements
Measurement Uncertainty of measurement
Air temperature (dry bulb, dewpoint [see 7.2.2]) ±0,2 K
Liquid temperature and temperature difference ±0,1 K
Refrigerant temperature ±0,2 K
Ambient air temperature ±0,2 K
Refrigerant pressure Sufficiently small for the related refrigerant
temperature to be obtained within ±0,2 K
Atmospheric pressure ±5 hPa
Air side condensate flow rate ±1 % or 3 g/h whichever is greater
Air flow rate ±2 % of the measured value
Liquid flow rate ±1 % of the measured value
Refrigerant flow rate ±2 % of the measured value
Air side pressure drop ±5 % or 2 Pa whichever is greater
Fluid side pressure drop ±5 % or 1 Pa whichever is greater
Time interval ±0,1 % of the reading or ±2 s whichever is smaller
Mass ±0,5 % of the measured value
!Refrigerant mixture ±1 % by mass for each refrigerant component"
9 Test procedures
9.1 Physical arrangement
9.1.1 The coil shall be installed in accordance with the manufacturer’s specifications.
All components supplied by the manufacturer as a part of the coil shall be included in the test set-up and
used in accordance with the instructions.
9.1.2 The liquid shall be free from entrained air.
9.2 Permissible deviations
9.2.1 Air heating coils
The permissible deviations are chosen such that the conversion method gives a maximum error of ±3 %.
If the set conditions are the standard ones, the uncertainty given in Table 3 shall apply.
If the set conditions are the standard ones, the conditions given in Table 4 shall apply.
— flow rates ±2 %;
— a) for heating coils:
— air inlet temperature ±1 K;
— subcooling ±1 K;
— superheated vapour temperature ±3 K;
— inlet temperature difference ±0,5 K;
— b) for cooling coils:
— air inlet temperature (dry bulb, dew point) ±2 K;
— superheating ±1 K;
— subcooled liquid temperature ±2 K;
— inlet temperature difference ±0,5 K.
10 Capacity calculation
10.1 Fluid side heating capacity
10.1.1 General
The fluid side heating capacity shall be calculated in accordance with 10.1.2 or 10.1.3 as appropriate.
P totA + P v – P totF
rd = 100 × ---------------------------------------------
- in % (12)
P totF
(st)
%t 1
P (st)
= PtotF × -------------- (13)
%t 1
(st)
%t 2
P (st)
= PtotF × -------------- (14)
%t 2
P sens
shf (st) = -------------- (15)
P tot
1,8
p (st)
%pA(st) = %pA × ------------------
mA (18)
q mA
NOTE 1,8 is an empirical value, considering that the exponent normally lies between 1,5 and 2. Therefore, for a single set of tests,
the accuracy is sufficient.
(st)
p
qmL(st) = ---------------------------------------
- (19)
(st) (st)
h L1 – h L2
1,8
q (st)
%pL = %pL × ------------------
(st) mL (20)
q mL
NOTE 1 1,8 is an empirical value considering that the exponent normally lies between 1,5 and 2. Therefore, for a single set of tests,
the accuracy is sufficient.
NOTE 2 Standard refrigerant side pressure drop is not relevant for the user.
12 Test report
The test report shall be in accordance with EN 45001.
Annex A (normative)
Circuit diagrams
Key
1 liquid flowmeter
2 air heating/cooling coil
3 air flowmeter
Key
1 sight glass
2 refrigerant flowmeter
3 to evaporator
4 from compressor
5 air heating coil
6 liquid receiver
7 air flowmeter
Key
1 to compressor
2 expanision device
3 sight glass
4 refrigerant flowmeter
5 from condenser
6 air cooling coil
7 air flowmeter
Annex B (informative)
Oil content measurement procedure
The oil content should be measured under steady state conditions, immediately after the capacity test has
been finished.
The following method for measuring the oil content is recommended. Any other method can be used,
provided that it has the same accuracy:
a) evacuate the pressure vessel for the oil/refrigerant mixture sample having a volume of 100 cm3
to 200 cm3;
b) weigh the empty vessel with an accuracy of ±0,1 g;
c) connect this vessel to the liquid line at the appropriate position;
d) weigh the vessel filled with the test sample with an accuracy of ±0,1 g;
e) evaporate the refrigerant carefully in order to prevent any escape of oil with the refrigerant and
evacuate the vessel. The refrigerant should be recovered.
The refrigerant should be recovered:
f) add a solvent to the remaining oil (e.g. methylchloroform) in the vessel. Shake the mixture carefully
and put it into an evaporating pan which has been weighed accurately to ±1 mg. Following this, rinse the
vessel twice with the solvent and put this mixture also into the pan;
g) evaporate the solvent by means of a boiling water bath;
h) weigh the evaporation pan with the oil accurately to ±1 mg;
i) the oil content is obtained by dividing the difference of the masses of the evaporating pan with and
without remaining oil by the difference of the masses of the pressure vessel with and without the
“refrigerant + oil” test sample.
Annex C (informative)
Bibliography
EN 247, Heat exchangers — Terminology.
EN 305, Heat exchangers — Definitions of performance of heat exchangers and the general test procedure
for establishing performance of all heat exchangers.
EN 306, Heat exchangers — Methods of measuring the parameters necessary for establishing the
performance.
EN 307, Heat exchangers — Guidelines to prepare installation, operation and maintenance instructions
required to maintain the performance of each type of heat exchangers.
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