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2016 IEEE Systems and Information Engineering Design Conference (SIEDS '16)

Design of an Atmospheric Water Generator:


Harvesting Water Out of Thin Air
Kiara Pontious, Brad Weidner, Nima Guerin, Andrew Dates, Olga Pierrakos, and Karim Altaii
James Madison University, pontiokb, weidnebv, guerinnn, datesam (@dukes.jmu.edu), pierraox, altaiikx (@jmu.edu)

Abstract - Water scarcity affects 1.2 billion people on a


global scale, representing nearly one fifth of the human
population. In some regions, current water sources are
being depleted faster than they are renewed and the
majority of this depletion is being used for irrigation and
agricultural purposes. At any given time, the atmosphere
contains 3400 trillion gallons of water vapor, which
would be enough to cover the entire Earth in 1 inch of
water. Herein, we describe the design of an innovative FIGURE I
MAP ILLUSTRATING REGIONS EXPERIENCING WATER STRESS
solution to water scarcity in regions with medium to high (Image developed by Brad Weidner using ArcGIS software)
humidity - Atmospheric Water Generators (AWG). This
device converts water vapor into liquid water and is Some regions, which are experiencing high water stress,
designed for agricultural and irrigation purposes in are depleting current water sources faster than they are
regions where water scarcity exists. More specifically, renewed, and the majority of this depletion is being used for
two AWG concepts were developed by our team, one agriculture. It is estimated that 70% of the world’s
utilizing Peltier devices and the other a heat exchanger, freshwater is being used for irrigation purposes [2]. Regions
in order to allow multiple design alternatives to be in Africa, the Middle East, and Asia are affected the most
considered. The Peltier-based concept works by applying severely; however regions as close as Midwest United States
current to induce a temperature gradient in order to cool experience water shortages annually [3]. In order to help
and condense the surrounding air. The heat exchanger remedy the issue, an innovative solution must be
concept works by cycling a coolant that is cooled by a implemented to bring a sufficient amount of water to
lower ground temperature. Both AWG concepts were susceptible areas. The resolution to this crisis helps address
designed utilizing sustainable engineering principles to one of the eight Millennium Developmental Goals (MDG)
minimize energy consumption and cost (particularly developed by the United Nations during the Millennium
when compared to AWGs currently on the market). The Summit in 2000. The MDG was created to help improve the
designs are estimated to create enough water daily to lives of people living in the poorest regions of the world. In
grow 2 fruit trees (1 gallon a week) at an example test particular, this project focuses on goal 7, ensuring
condition of 60% relative humidity and 85°F. environmental sustainability through the integration of
sustainable principles, to reverse loss of environmental
Index Terms – Atmospheric Water Generators, phase resources, and to reduce the proportion of people without
change, and water stress. access to a sustainable water source [4]. The motivation to
help eradicate water scarcity around the world required a
INTRODUCTION renewable sustainable resource and the answer was found in
the atmosphere.
Lack of water is a devastating issue on a global scale. Only
The atmosphere contains 3400 trillion gallons of water
3% of the earth’s water is fresh and two-thirds of that is in
vapor at any given time [5]. This replenishing resource
frozen glaciers or unobtainable [1]. Nearly 2.7 billion people
provides the sustainable and innovative solution needed to
live with limited water access at least one month out of the
help combat this global crisis through the development of a
year as a result [1]. At current water consumption rates, it is
device known as an atmospheric water generator (AWG).
expected that two-thirds of the world population might face
This device converts water vapor into a usable liquid water
water shortages by 2025 [1]. Water shortages are often due
form. The AWG is designed for agricultural and irrigation
to lack of humidity in the air (causing little rainfall) or
purposes in regions where water scarcity exists. Two AWG
human activity that disrupts the water cycle. Figure 1 depicts
concepts were designed, one utilizing Peltier devices and the
regions experiencing varying levels of water stress.
other a heat exchanger. The Peltier-based concept works by
applying current to induce a temperature gradient in order to
cool and condense the surrounding air. The heat exchanger
concept cycles a coolant that is cooled by a lower ground
temperature. The AWG concepts are implementing

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2016 IEEE Systems and Information Engineering Design Conference (SIEDS '16)

sustainable engineering principles to reduce energy [12]. The Skywater technology uses an adiabatic distillation
consumption compared to AWGs currently on the market. process to generate the water which uses electrical current
The prototyped designs are estimated to create enough water that extracts the water from the air [12]. Airdrop Irrigation,
daily to grow two fruit trees (one gallon a week) at an which is used specifically for agricultural purposes, runs on
example test condition of 60% relative humidity and 85°F. solar and wind power that pumps the water extracted
The developed prototypes are meant to be scaled up for through a semi-permeable hose to the roots of nearby plants
higher water production for commercial use. The efficiency [11]. AWGs typically have a high market cost ranging from
of the device depends on the atmospheric conditions in the $300 to $16,000 and require additional cost to use due to the
area of implementation as well as the day to day fluctuations electrical power needed to operate [9][11]. The objectives of
in weather. The final design is a working prototype capable the AWG being developed are to minimize energy
of extracting moisture from the air and converting it into consumption while maximizing energy when compared to
usable, liquid water. The development of the AWG utilized other benchmarked devices and to provide a competitive
the engineering design process developed by Pahl and Beitz viable option for consumers.
which is explored in further detail throughout this paper [6].
SYSTEM REQUIREMENT
BACKGROUND
The investigation of existing AWGs and research conducted
For water vapor and liquid water to coexist at the same utilizing the design process yielded system requirements,
atmospheric conditions, the partial pressure of the vapor has which were used to facilitate concept generation. The system
to be equal to the pressure of the liquid molecules on the requirements provided a metric designed to help establish
surface of the water [7]. If the liquid water pressure is higher which components, sub-systems, and integrations between
than the water vapors partial pressure, then the liquid water sub-systems that must be created for the device to operate.
will begin to evaporate until the pressures are in equilibrium. System Requirements were organized into the four pillars of
When the vapor’s partial pressures are higher than the liquid sustainability: Technical, Environmental, Economic, and
water pressure, the vapor will begin to condense into liquid Social. The sections of the most pertinent requirements are
water until the pressures are in equilibrium with one another. depicted in Table I as an example. System requirements will
The equilibrium point changes at different locations due to be used to determine if the device will be deemed successful.
factors such as temperature, specific volume, and pressure.
These dynamic factors directly affect the humidity of the air TABLE I
in any region. For example, the air holds more moisture at a ATMOSPHERIC WATER GENERATOR SYSTEM REQUIREMENTS &
higher temperature which affects the humidity level in the JUSTIFICATIONS
Technical Requirements
area [8]. The atmosphere is a renewable resource
Many different methods are utilized to extract water The device will be able to
that contains 3400 trillion gallons of water
condense water from the
vapor from the atmosphere which is done by altering the atmospheric air.
[5]. If the air is cooled below the dew point
pressure, volume, or temperature to force condensation then water will condense.
Environmental Requirements
within the system. The forced natural occurrence of The device will be able to Humidity range is representative of areas
condensation is seen in many different types of devices that produce water in humidity that experience water stress as indicated in
are currently on the market. Air conditioners, refrigerators, between 52% - 100%. figure 1.
and dehumidifiers all integrate the process of condensation The device will produce EPA codes and standards of water used for
of air into their design technology. There are also some grey water that has a pH of purposes other than drinking (i.e.
5.5 – 10. irrigation)
plants and animals, such as the Namibian Desert Beetle, that The device should use self-sustaining
condense water themselves using patterns of hydrophobic The device will use self- energy sources or use no energy at all in
and hydrophilic surfaces. sustaining energy sources. order for the device to be novel and to
Atmospheric water generators (AWG) are devices that promote sustainability.
Economic Requirements
extract water from humid air by reducing the temperature of The device will cost less
the air below its dew point. AWG water vapor extraction Budget allocated for project
than $1000.
utilizes passive methods (i.e. self-sustaining energy sources), Social Requirements
but requires a substantial amount of energy input to drive The device will minimize
Engineering Code of Ethics
some of its processes. There are companies such as the safety hazards.
Skywater, Gr8water, and Airdrop Irrigation that have
developed AWG technology for either drinking or
agricultural purposes [9][10][11]. The company, Gr8water,
currently sells AWG’s for commercial and residential use.
Their commercial unit has the capability to generate 3,500
gallons of drinking water a day and the residential one can
generate 10 gallons of drinking water a day for the average
family [10]. The Skywater design is able to produce 1,135
liters of water per day while operating on 416 watts of power

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2016 IEEE Systems and Information Engineering Design Conference (SIEDS '16)

CONCEPT DEVELOPMENT using a solar powered pump (26.3Watts). Ambient air is


drawn down into a chamber containing the heat exchanger
Using the system requirements, concepts were generated using a solar powered fan (5.5 Watts). As the humid ambient
using multiple methods (e.g. Morphological Matrix, TRIZ air passes over the chilled heat exchanger, the water vapor
Method) to meet target specifications. Out of concept will condense to its liquid form to be used for various
generation, three main concepts emerged for evaluation. The applications, such as agriculture.
concepts developed centered around a chimney design as The second concept uses a thermoelectric cooler, also
shown in Figure II, but each design utilizes different known as a Peltier Device to condense water vapor from the
components to extract water. The generated concepts ambient air. By applying an electrical current to the Peltier
consisted of a solar fan, heat exchanger and Peltier thermo- device, a temperature gradient is formed where one side
electric coolers. decreases in temperature while the other increases. As humid
air passes over this device, the cold side of the Peltier device
(43°F and 22.2Watts) will cool the ambient air below its
respective saturation point thus condensing the water vapor.
This water can be used for the same applications as the heat
exchanger concept.
These prototypes are designed to operate within a dry-
bulb temperature range of 55 – 130 °F and a relative
humidity range between 52% – 100%. These operating
conditions are representative of environmental conditions
occurring in countries experiencing high water stress.
Mathematical models were used to determine the most
influential variables that would impact the quantity of
FIGURE II
BASIC CHIMNEY DESIGN collected usable water. The models were also used to
calculate an expected quantity of water that could be
The solar fan chimney and heat exchanger concept collected at various environmental conditions. Newton’s
utilizes the natural cooler temperature underground to cool First Law of Thermodynamics (equation 1) was used to
flowing air below its dew point and force condensation. The initially model both the heat exchanger concept and the
ground temperature provides a constant cooler passive Peltier device [13]. Further modeling of the cross flow heat
source to reduce the energy consumption of the design. Both exchanger concept utilized equation 2. The log mean
concepts use a solar fan to draw the air into an underground temperature difference (LMTD) method (equation 2) is used
tank. For the heat exchanger concept, the water will act as to calculate the outlet temperature of the air after passing
the coolant flowing through the pipe that is being cooled by over the heat exchanger. If the temperature was below the
the ground temperature as well. The Peltier concept consists dew point at the respective temperature and humidity, water
of a network of thermo-electric coolers powered by solar vapor would begin to condense.
panels that add to the cooling effect of the soil. Peltier To estimate the amount of water vapor from the air that
devices require an electrical power input that outputs a is actually being condensed, a psychrometric chart was used
temperature difference. The original concept of the Peltier to estimate the humidity ratios. By accounting for mass flow
can be used either above or below ground. rate of the air and the humidity, an estimate for the quantity
The top three concepts, stated above, were evaluated of water collected over time could be determined.
based on system requirements. Concepts had to satisfy
requirements such as cost restraints, safety, water (1)
production, and ease of manufacturing the device. Computer
(2)
aided designs and preliminary calculations were utilized to
evaluate the concepts feasibility. Based on our selection Equation one describes the conservation of mass when
criteria our concepts were narrowed down to the Peltier and looking at mass flow rate, enthalpy, kinetic energy, rate of
heat exchanger designs for in depth modeling and heat transfer, and the change in energy over time. Equation
prototyping. two allows for the calculation of the outlet temperature of
EMBODIMENT DESIGN both the ambient air and the coolant given initial temperature
variables.
The proposed solution to combat this global water crisis has Modeling of the Peltier concept primarily involved the
led to the testing of two prototypes. The first concept uses a use of three equations: the rate of heat transfer equation,
cross flow heat exchanger placed a given distance below the convective heat transfer equation, and latent heat transfer
ground where the temperature remains about 55°F and uses a equation. These equations can be found in equations three,
variation on geothermal cooling to force condensation of the four, and five, respectively.
water vapor from the ambient air. The heat exchanger cycles
a coolant that is cooled by the lower ground temperature (3)

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2016 IEEE Systems and Information Engineering Design Conference (SIEDS '16)

(4)
(5)

Equation three uses the convective heat transfer


coefficient, the area of the cold side of the Peltier device,
and the temperature difference between the air and the
Peltier device to find the heat transfer from the Peltier
device. The convective heat transfer coefficient is calculated
using the Nusselt, Reynolds, and Prandtl numbers. Equation
five uses the specific heat of air, the mass flow rate of air,
and the temperature difference between the dew point
temperature and the ambient temperature to determine the
heat transfer required to bring the ambient temperature to the
dew point. Equation five uses the density of water, the
volume of water being condensed, and the latent heat of FIGURE 3III
vaporization of water to find the heat transfer required to TESTING APPARATUS
condense the desired volume of water.
The total heat transfer required for the condensation of a Before testing begins, two refrigerators are used to cool
volume of water from a given temperature and dew point is the testing chamber to the desired temperature of 55o F. The
given by the sum of equations four and five. Setting the sum humidifier is turned on 15 minutes before testing in order to
equal to equation three allows for the volume of water to be allow the air in the mixing chamber to rise to the desired
condensed based on the power of the Peltier to be calculated. humidity level. Both devices are turned on at the same time
The math modeling illustrated the impact humidity, as the humidifier is allowed to cool to steady state
ambient air temperature, and flow rate can have on the temperature. To start testing, a fan in the duct that connects
outgoing temperature of the air after passing over the heat the mixing chamber to the testing chamber is turned on
exchanger. These three variables became the focus for pulling air from the mixing chamber to the inlets of each
physical prototyping. The model showed relationships device. Each trial lasts two hours. At the end of each trial,
between variables that allowed for design alteration prior to the amount of water collected by each device is measured.
testing of the physical prototypes. For example, a small fan Six data loggers are used to measure temperature and
was added to the hot side of the Peltier device to move the humidity data in different points of the testing environment.
hotter air away from the cold side of the device. This One data logger is placed at each devices inlet and outlet,
decrease in temperature of the air due to the movement of and a fifth data logger is placed inside the testing chamber to
the hot air around the Peltier device will increase the monitor the chambers conditions. The sixth data logger is
quantity of water expected to be collected during prototype placed in the testing room, but away from the testing
testing. chamber to measure ambient atmospheric conditions.
Information collected by the data loggers allows for a
TESTING & REFINEMENT comparison between how much water should be created
according to the mathematical models and how much water
To compare our theoretical math model results to actual
was actually created.
environmental conditions, a testing chamber (4’x4’x4’) was
The main goals of testing were to determine how well
built using 2” thick Owens Corning Foamular 150 thermal
each device met the system requirements, determine how
insulation foam to house the two prototypes. A smaller
adjustments made to each device affected the devices water
second mixing chamber was constructed from the same
producing capabilities, and to better understand the process
material with a humidifier placed inside to create the desired
by which water is condensed from the atmosphere. Some
input air temperature and relative humidity conditions for a
refinements were made to the devices in an attempt to create
specific trial. Six inch diameter ducts and an inline duct fan
a larger volume of water at the same atmospheric conditions.
was used to pull in the air from the mixing chamber through
The two major refinements that were made over the course
each of the devices simultaneously. The chamber can be
of testing were changing the orientation of the devices inside
seen in Figure III.
the chamber and adding a fan to the hot side of the Peltier
device to remove hot air from the immediate area around the
Peltier. Changing orientations proved to be detrimental to
the creation of water, while adding the fan was beneficial.
Results from testing the most updated versions of the
prototypes can be seen in Table II.

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2016 IEEE Systems and Information Engineering Design Conference (SIEDS '16)

TABLE II TABLE III


EXAMPLE TRIAL: AVERAGE TEMPERATURE, HUMIDITY, AND VOLUME OF COMPARISON OF BENCHMARKED PRODUCTS TO PROTOTYPES
WATER COLLECTED Water
Energy
Testing Time 2 Hours Generat
Consump Market Liters/k Liters/Dollar
Flow Rate 0.0088 m3/s ed
tion Cost W /Day
Device Peltier Heat Exchanger (Liters/d
(kW/day)
Inlet/Outlet Inlet Outlet Inlet Outlet ay)
Average Our
Temperature 79.6 76.2 73.5 71.1 AWG:
(F) (Heat .75 .6 $127* 1.25 .005906
Average Exchang
Humidity 69.6 62.5 89.4 90.2 er)
(%RH) Our
Water AWG: .21 .33 $57* .63636 .003684
Collected 10.2 82.4 (Peltier)
(mL) $100M
constructi
Desalina 100 on plus
The heat exchanger concept produced approximately 9,360,000 10.684 .997
tion Million $50,000-
eight times as much water as the Peltier concept. However, $300,000/
the conditions on the heat exchanger side were much closer day
Air Drop
to ideal than the Peltier concept considering the relative Irrigatio 1 0
Estimated Undefi
.00333
humidity was approximately 20% higher. The higher relative $300 ned
n
humidity indicates that more water was present on the heat Skywate
$16,000
exchanger side to be extracted than on the Peltier side. The 1,135 240 plus 4.729 .07
r
$30/day
Peltier concept also draws less power and is less expensive *Does not include variable digging costs
than the heat exchanger concept (see Table III in the
performance section). The relative humidity at the outlet of FUTURE WORK
the heat exchanger side is higher than at the inlet side, which
is likely due to measurement error because no water was Following the completion of the two year project, the team
added to the system. Further analysis on the concepts must will propose a recommendation about a fully functional and
be done to determine how well each device performs. manufactural design. The design being recommended would
have been pursued further given more allotted time. The
PERFORMANCE recommendation will involve a CAD drawing, cost analysis,
Failure Modes Effects Analysis (FMEA), Life Cycle
Based on the alpha testing results, the prototypes Assessment (LCA), and performance assessment. Future
performance was measured against other AWG's and current work will also include modifying each prototype to increase
methods of obtaining water for use. The current method of water output. Patterns of hydrophobic and hydrophilic
obtaining freshwater for agriculture is through desalination, surfaces may increase water output efficiency without the
which can be expensive and wasteful, costing up to 2 dollars need to increase the energy requirement. The effect of
per m3 of land to be watered [14]. Table III shows how the scaling up the designs is a more dramatic change, but could
alpha prototypes compare to desalination and 2 commercial increase the water output. The scaled model could have
AWG's. The values for market cost represent the cost for larger and more beneficial impacts on communities than the
construction and electricity and do not take into account current prototype.
other costs (such as land, insurance, and overhead). Both of
the alpha prototypes are small scale, most comparable to the ACKNOWLEDGMENT
airdrop AWG, where both of the alphas outperform airdrop
in terms of amount of water generated per dollar investment. Thanks to our other team members Jake Boles, Bryan
Since the airdrop is solar powered, it has no net energy Garrett, Alex Narrow, Sarah Rowe, and our advisors Dr.
consumption and is self-sustaining which makes it the top Olga Pierrakos and Karim Altaii for their contributions to
performer for water generated per KWH, a goal of the final this project. A special thanks to James Madison University,
design of both the heat exchanger and Peltier AWG's. JMU Engineering Department, and Dr. Adebayo Ogundipe,
Desalination is currently the top performer for water Dr. Christopher Martin, Zachary Murter, Dr. Justin
generated per market cost, however they take up large Henriques, and Dr. Elise Barrella, for the use of their
amounts of land and electricity, and are unsustainable. facilities, equipment, help, and support. We truly appreciate
When moving forward towards a final design, the team everything they have done for our capstone project.
has focused on improving the alpha prototypes to make them REFERENCES
more energy efficient, to reduce energy consumption, and
thermally efficient to increase the water generated. When [1] World Wildlife Fund (2016). Water Scarcity. Retrieved
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[2] USGS (2015) The Water Cycle: Water Storage in the Atmosphere.
Skywater, in terms of energy efficiency and water generated Retrieved from http://water.usgs.gov/edu/watercycleatmosphere.html
per dollar spent.

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2016 IEEE Systems and Information Engineering Design Conference (SIEDS '16)

[3] UN-Water (2007) Coping with water scarcity. Challenge of the [14] Encyclopedia of Nations (2106). Retrieved from
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