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Abstract
In recent years, there has been an increase in the use of fibre reinforced polymer (FRP) materials for strengthening of concrete
structures. However, since FRP materials are combustible, and because they are typically applied to the exterior of structural members in
these strengthening applications, concerns exist regarding the behaviour of such FRP strengthening systems in fire. There is currently
little information available on the fire endurance of FRP-strengthened concrete systems. This paper presents results from full-scale fire
resistance experiments on three insulated FRP-strengthened reinforced concrete (RC) columns. A comparison is made between the fire
performances of FRP-strengthened RC columns and conventional unstrengthened RC columns tested previously. Data obtained during
the experiments is used to show that the fire behaviour of FRP-wrapped concrete columns incorporating appropriate fire protection
systems is as good as that of unstrengthened RC columns. Thus, satisfactory fire resistance ratings for FRP-wrapped concrete columns
can be obtained by properly incorporating appropriate fire protection measures into the overall FRP-strengthened structural system.
Fire endurance criteria and preliminary design recommendations for fire safety of FRP-strengthened RC columns are briefly discussed.
r 2006 Elsevier Ltd. All rights reserved.
Keywords: Fire-resistance tests; Reinforced concrete columns; Fibre reinforced polymers; Strengthening; Fire insulation
0379-7112/$ - see front matter r 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.firesaf.2006.05.004
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548 V.K.R. Kodur et al. / Fire Safety Journal 41 (2006) 547–557
after pouring and at the time of testing, are given in Table guidelines are essentially equivalent to the Teng et al. [16]
1. The moisture condition of Columns 1–5 at the time of FRP confinement model for concrete if used in conjunction
testing, measured by drilling into the concrete and using a with the CSA A23.3 [13] design equations for the axial
humidity probe, were approximately equivalent to those in compressive strength of RC columns). Column 5 was
equilibrium with air at room temperature of 78% relative strengthened with three layers of a commercially available
humidity (RH), 63% RH, and 75% RH, 80% RH, and glass/epoxy FRP system (refer to Tables 1 and 2), again
83% RH, respectively. with 300 and 25 mm overlaps in the circumferential and
The reader will note that the circular and square RC vertical directions. This strengthening scheme resulted in a
columns being compared in the current paper, while theoretical design ultimate load capacity increase of about
similar, were not exactly the same, both in terms of 10%, again based on the Teng et al. [16] confinement
construction and instrumentation. This is because Columns model (for rectangular FRP-confined concrete columns)
1 and 4 were fabricated as part of a larger previous testing used in conjunction with the CSA A23.3 [13] column design
programme [1] studying conventional RC columns, equations. Column capacities and strength increases due to
whereas Columns 2, 3, and 5 were fabricated (in wrapping are provided in Table 3.
collaboration with industry partners) for the current study
and to obtain Underwriters’ Laboratories fire ratings for 3.4. Fire protection
these assemblies. However, the columns have reasonably
similar overall dimensions and reinforcement ratios, Columns 1 and 4 were plain RC columns and were not
although they differed somewhat in terms of the type of provided with any supplemental fire protection insulation,
aggregate used and the amount of internal longitudinal since appropriately designed RC columns generally display
reinforcing steel. As shown in Section 4, these differences adequate fire endurance without additional fire protection
can reasonably be overlooked when comparing and measures. However, FRP-wrapped columns, 2, 3, and 5,
discussing the qualitative behaviour of the wrapped and were protected with a unique two-component fire protec-
insulated columns versus the unstrengthened columns. tion system that was applied to the exterior of the FRP
wraps. The fire protection system was developed specifi-
3.3. FRP strengthening cally for this application by an industry partner, and
consisted of a spray applied cementitous fire protection
As outlined in Table 1, Columns 2 and 3 were mortar (Fyfe Company’s Tyfos VG insulation), combined
strengthened with a circumferential FRP wrap consisting with a surface-hardening agent and sealant (Tyfos EI or
of a single layer of a commercially available unidirectional EI-R coating). The insulation systems are shown schema-
carbon/epoxy FRP system (refer to Tables 1 and 2). The tically in Figs. 2 and 3, and are described in more complete
FRP wrap had a 300 mm overlap in the circumferential detail by Bisby [17].
direction and a 25 mm overlap in the vertical direction, and VG Application: Once the FRP wraps had been installed
resulted in a design ultimate load capacity increase of and had cured for at least 24 h, VG insulation was spray-
about 26% based on the ISIS Canada guidelines for applied to the surface of the column in 20 mm lifts until the
strengthening of concrete structures with FRP [15] (these desired thickness was achieved. The surface of the FRP
Table 1
Details of column specimens
No. Cross-section Length Longitudinal steel Transverse steel fc FRP VG thicknessa Nominal EI or
(mm) (mm) (mm) + wrap (mm) EI–R coverage
(mm)
28-day Test day (MPa)
(MPa)
Table 2
Selected manufacturer specified properties of FRP and matrix/adhesive system used in the current study (additional information available from
www.fyfeco.com)
Matrices/adhesives
Matrix/adhesivea 82 72.4 3.18 5.0 123.4 3.12 —
Dry fiber properties (in fibre direction)
Carbon 1b — 4900 230 2.1 — — —
Glassc — 3240 72.4 4.5 — — —
Table 3
Summary of calculated column capacities and fire endurances
No. Unstrengthened Strengthened % increase in Test load, C Load intensity, ASTM E119 Time to exceed
capacitya (kN) capacityb, Cr strength (kN) C/Cr fire endurance T cg c (hr:min)
(kN) (hr:min)
400 mm 400 mm
6 EI
VG
(a) (b)
Fig. 2. Selected thermocouple locations in (a) Column 1 and (b) Columns 2 and 3.
wrap was lightly sanded with a coarse-grit sand paper to locations. The guides were essential to level and screed the
ensure as strong a bond as possible with the VG. Circular surface of the VG and to obtain a uniform surface with a
depth guides were installed at various heights around the constant thickness. Once the desired thickness of VG had
column during the spraying application. The depth guides been applied, its surface was hand trowelled. As soon as the
consisted of PVC tubes of known outside diameter, VG had hardened sufficiently to remain in place while
wrapped circumferentially around the columns at four being manipulated, the circumferential depth guides were
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V.K.R. Kodur et al. / Fire Safety Journal 41 (2006) 547–557 551
406 mm 406 mm
44 2
47 6 EI
6 11
48 VG
1 16 7 3
29 13
Glass FRP
8
28 4
Thermocouples 13, 28, 29
& 44 are at a depth of 6mm
inside the concrete
(a) (b)
removed and the resulting grooves were filled with VG by 3.5. Instrumentation
hand. The columns were allowed to dry for 4 days before
application of the EI or EI-R coating. The overall thickness During fabrication of the specimens, thermocouples
of VG material applied to each column is provided in were installed within the concrete and on the internal
Table 1. reinforcing steel at the columns’ mid-height for measuring
Columns 2 and 3 were protected and tested several temperatures at various locations over the cross section.
months before Column 5, and represented the first This is shown in Figs. 2 and 3. Columns 2, 3, and 5 were
attempts at using the newly developed fire protection also instrumented with thermocouples to record the
system in a full-scale test. Thus, before spray-application of temperatures at various locations within the FRP strength-
the VG insulation on Columns 2 and 3, a single layer of ening and insulation systems (Figs. 2 and 3). Further
galvanized steel plastering lath (diamond lath) was details on material characteristics, column fabrication, and
mechanically fastened to the exterior of both columns over instrumentation for the various columns are given by Lie
their full height using concrete anchors and steel brackets. and Woolerton [1], Bisby [17], and Kodur et al. [18].
This was done for the two initial tests to ensure that the VG Applied load and axial deformation were also monitored
material would remain intact during fire exposure and to during testing.
prevent the formation of shrinkage cracks in the VG during
heating. The VG insulation on Column 5 was applied 3.6. Test conditions and procedures
directly to the FRP wrap, without any mechanical
anchorage. The columns were installed in a specialized column-
EI coating: The EI or EI-R coating was applied by trowel testing furnace at NRC, built for testing loaded columns
to the exterior of the VG insulation. EI is a polymeric under fire exposure [19]. Rotationally fixed end conditions
intumescent sealant and surface-hardening coating that were used. The 3810 mm long columns were exposed to fire
expands on heating to form a thick multi-cellular char with over a height of approximately 3000 mm. Previous column
low-thermal conductivity. EI-R is a non-intumescent testing at NRC [1] has shown that the effective length of
version of the same coating. The reason for using EI on RC columns tested in this condition is about 2000 mm.
Columns 2 and 3 but changing to EI-R for Column 5 is due All five columns were tested individually under a
to the observation, based on the two initial tests, that the sustained concentric axial compressive load chosen to
intumescent capabilities of the EI were not significantly represent the full service load on the columns. The test
beneficial to the overall fire performance of the system, but loads are given in Table 3, as are the resulting load
that the sealing and surface hardening functions were intensities. These test loads on the FRP-strengthened
important. columns were determined by back-calculating from the
The design specification for the insulation systems called factored design capacities of the columns by assuming a
for small but specific coverages of EI or EI-R, as shown in factored live to dead load ratio of 1:1 and using the
Table 1. To achieve these nominal coverages, the required Canadian [20] load factors of 1.5 and 1.25 for live and
volumes of EI or EI-R were determined based on the dead load loads, respectively. It is evident in Table 3 that
surface areas of each of the columns, and the amounts of the FRP-strengthened columns were tested under more
material applied to the columns were monitored through- severe load intensities than the unstrengthened columns,
out the application process. both because they were subjected to strengthened service
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552 V.K.R. Kodur et al. / Fire Safety Journal 41 (2006) 547–557
Temperature (°C)
maintained until a condition was reached at which no 800
further increase of the axial deformations could be
measured, and this condition was selected as the initial 600
condition of the columns’ deformation during the fire tests.
The load was maintained at a constant value until failure of 400
E119
the column, or until 5 h of fire exposure.
Furnace
As discussed in more detail below, Columns 2 and 3 200 38 mm depth (14)
performed extremely well during fire exposure and hence Vert. rebar (5&6)
100 mm depth (16)
displayed no signs of failure up to 5 h of exposure. Thus, at 0
5 h of fire exposure the loads on these two columns were 0 60 120 180 240 300
increased at a constant rate until failure. Actual failure of Time (min)
these two columns occurred in a sudden and explosive Fig. 4. Variation of representative temperatures recorded at selected
manner at about 5.5 h of fire exposure. All other columns locations as a function of time for Column 1.
failed under their sustained loads before 5 h of exposure.
The columns were exposed to heat in such a way as to
follow, as closely as possible, the ULC S101 [21] standard
time–temperature curve (this is equivalent to ASTM E119 1200
[22]).
1000
4. Results and discussion E119
Temperature (°C)
800 Furnace
In this section, results from the experimental studies are Carbon FRP Surface (1&9)
38 mm depth (10)
used to illustrate the comparative behaviour of the five 600 Vert. rebar (11&12)
columns. The columns had reasonably similar character- 100 mm depth (4&7)
istics, except for the overall size of the column, minor 400
reinforcement detailing, and the type of aggregate used.
The type of aggregate did not significantly influence the 200
behaviour of the FRP-strengthened columns with respect
to the unstrengthened columns because the temperatures in 0
the concrete remained well below the temperature (about 0 60 120 180 240 300
500 1C) at which aggregate begins to play an important Time (min)
role. Similarly, the temperatures in the reinforcing steel for
Fig. 5. Variation of representative temperatures recorded at selected
can be assumed (on the basis of the temperatures measured locations as a function of time for Column 2.
at the surface of the concrete), to have remained sufficiently
low so as not to have significantly reduced the steel’s
mechanical properties during the fire test. Thus slightly
1200
different amounts of reinforcing steel in the columns are
assumed not to have affected their respective heat transfer
behaviour (reinforcing steel is commonly considered 1000
insignificant with respect to heat transfer in concrete
Temperature (°C)
800 GFRP surface @ mid-face (1&3) ical properties for either concrete or steel, it can be stated
GFRP surface at corner (2&4) with confidence that the FRP strengthened and insulated
Conc. surface @ mid-face (7&16)
600 Conc. surface @ corner (6&8)
columns maintained at least their full unwrapped axial load
carrying capacity for the full 5-plus hour duration of the
400 tests.
Fig. 8 shows temperatures recorded at various locations
200
in Column 5, the strengthened and insulated square
column. The temperature of the FRP wrap remained less
than 100 1C for about 30 min in this case, a considerably
0
0 60 120 180 240 shorter duration than for Column 2, which had less
Time (minutes) insulation. This is presumed to be due to the formation
of cracks in the insulation, which were slightly larger than
Fig. 8. Variation of representative temperatures recorded at selected
locations as a function of time for Column 5. those observed for Columns 2 and 3. The VG/EI-R
insulation system maintained the temperatures at levels
well below those observed in Column 4 for the duration of
the test. No thermocouples were installed within the
rate. This behaviour is due to the evaporation of moisture concrete for Column 5, and it is hence difficult to be
from the concrete at temperatures near 100 1C and to the certain of the temperatures experienced by the core
thermally induced migration of moisture toward the centre concrete and reinforcing steel. However, these tempera-
of the column [3]. The temperature at the centre of the tures can reasonably be assumed to have remained low, as
column had reached about 400 1C when failure of the compared with Column 4, on the basis of temperatures
column occurred. The reinforcing steel in Column 1 recorded at the level of the FRP–concrete interface.
reached temperatures in excess of 600 1C at 4 h of exposure, While it is clear that the temperature of the FRP wraps
indicating that the reinforcement had lost a significant exceeded the glass transition temperature of their polymer
proportion its room temperature strength. matrices/adhesives (refer to Table 3), it is impossible at
Fig. 7 shows the temperature–time behaviour for present to state conclusively whether, or for what duration,
Column 4, the unstrengthened square column. The the FRP wraps remained effective during the fire tests.
temperatures just beneath the surface of the concrete (at Mechanical tests on the specific FRP materials and
a depth of 6 mm) rose rapidly until the onset of concrete adhesives themselves are required to determine their
spalling at a temperature of about 800 1C. The thermo- effectiveness at elevated temperature. Because all five
couples at the corners recorded higher temperatures than columns were tested to failure, it also remains unclear
those at the column’s mid-face (as expected). The whether, and to what extent, the FRP wraps would have
temperatures at the location of the reinforcing steel were remained effective after the fire if the tests had been
similar to those observed for Column 1, although in this stopped earlier. This information is important in terms of
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554 V.K.R. Kodur et al. / Fire Safety Journal 41 (2006) 547–557
the fire survivability of these systems, and testing is during testing, was probably due to a very mild thermal
currently underway at Queen’s University [23] to shed expansion. Comparing Columns 2 and 3, the magnitude of
light in this area. the expansion was greater for Column 2, which experienced
slightly higher internal temperatures than Column 3 due to
a smaller insulation thickness. Unlike Columns 1 and 4,
4.2. Axial deformations there was no contraction observed for Columns 2, 3, or 5
until late in the tests. For Columns 2 and 3 this was
The variation in axial deformation with fire exposure induced by increasing the loads in an effort to fail the
time is shown in Fig. 9a for all five columns. The columns. Fig. 9b shows the load and axial deformation
unstrengthened columns (Columns 1 and 4) initially versus time for Columns 2 and 3, where it is evident that
expanded until the reinforcement yielded at elevated the behaviour of the insulated columns was virtually
temperature. These columns then contracted, eventually identical. For Column 5, it is hypothesized that the
leading to failure. The deformation during fire exposure formation of longitudinal cracks, which were observed in
results from a complex interaction between various factors the insulation late in the fire tests, led to thermal
such as load, thermal expansion, creep, and bending. The concentrations in the concrete, which in turn led to spalling
initial deformation of Columns 1 and 4 was mainly due to of the cover concrete and the insulation, thus causing
the thermal expansion of the concrete and steel upon contraction of the column and failure. Clearly, the lack of
heating. The effect of creep becomes pronounced in the observed deformation in the FRP-strengthened columns is
later stages due to the higher temperatures experienced due to the effective thermal insulation provided by the fire
within the column, thus counteracting any additional protection system.
thermal expansion. The contraction of these columns late
in the exposure is mainly due to loss of strength and 4.3. Fire resistance
stiffness of the concrete and steel as the internal
temperatures increased. Table 3 provides a comparison of the fire-resistance
Most of the deformation of the FRP-strengthened ratings achieved by all five columns, where fire resistance
columns, which displayed only very slight elongations has been defined in terms of the columns’ ability to
maintain their sustained service load for the required
duration during exposure to the ULC S101 [21] standard
10 fire. The fire resistance was greater than 4 h in all cases.
Comparing the fire resistances of the circular columns,
5 Column 1, had a resistance of 245 min, whereas Columns 2
Axial Deformation (mm)
of the FRP wrap, accompanied by crushing and spalling of Siliceous aggregate typically results in lower fire resistances
concrete. It remains unclear whether combustion of the as compared with carbonate aggregate concrete [24],
FRP wrap led to spalling or whether the converse is true. although this is not thought to have been a significant
Fig. 11 shows Column 5 before testing and immediately factor in the tests described herein, as discussed previously.
after failure.
The observed superior behaviour of the square insulated 4.4. Fire protection system
FRP-wrapped RC column is consistent with results of the
fire tests on circular insulated FRP-wrapped RC columns The insulated columns did not display any significant
discussed previously. However, the performance in fire of deformation or signs of failure for at least 4 h of fire
the circular columns was superior to that of the square exposure under their strengthened service loads, which can
columns for both the wrapped and unwrapped cases, as be attributed primarily to the strong performance of the
expected. fire protection system.
It should be noted that Columns 1 and 4 were fabricated For Columns 2 and 3, the intumescent EI coating
from siliceous aggregate concrete whereas columns 2, 3, activated within the first 3–4 min of the test. Expansion of
and 5 were fabricated from carbonate aggregate concrete. the EI coating was complete within 10 min of fire
exposure, and the expanded EI char began to debond
from columns within 15 min of exposure. The beneficial
effects of the EI coating on the overall fire performance of
the columns were twofold. First, the EI acted as an initial
defence against the fire and reduced the temperatures
experienced in the column in the very early stages of the
fire. The effectiveness of the intumescent char was
relatively short-lived, however, and it is thus not thought
to be significant in the long-term performance of the
insulation system. Hence, Column 5 was tested with a non-
intumescent EI-R coating in place of EI. The EI-R coating
appeared to burn off within the first 15 minutes of fire
exposure. Second, the EI (or EI-R) coating acted as an
impervious membrane, which trapped moisture inside the
VG insulation and enhances its insulating capabilities.
When exposed to elevated temperature, VG insulation
releases chemically combined water in the form of water
vapour, which helps to maintain its temperature near
100 1C until all of the water has been driven off.
Fig. 10. Circular FRP wrapped in insulated column (Column 3) (a)
Meanwhile, the insulating action of a lightweight filler
immediately before testing and (b) after failure. delays the release of steam and retards the transmission of
heat, thus improving the overall fire-proofing character-
istics. The VG insulation performed well under fire
exposure, and remained intact until failure, when the
violent failure mode caused it to suddenly debond.
Only minimal changes were observed in the appearance
of the VG insulation during the fire exposure, such as the
formation of cracks, generally less than 5 mm wide, which
gradually appeared and widened as the test progressed.
From structural point of view, the FRP-strengthened and
insulated columns behaved better than the unstrengthened
columns.
FRP wraps, the unfactored service load on the strengthened required in this area. It is also important to recognize the
column should not exceed the ultimate design strength of respective roles of the FRP wraps and the insulation in
the pre-existing (unstrengthened) member. This limit providing adequate structural fire endurance. The FRP
provides a measure of protection against poor installation wraps provide an increase in the ultimate limit state
practices or vandalism in addition to fire. Under this strength at room temperature, but are assumed to be
philosophy, the increases in strength due to FRP wrapping ineffective in fire. The insulation provides fire resistance to
must be limited to between 25% and 70% for columns, the existing column, such that it can resist service loads
depending on the load factors enforced and the live to dead during fire in the post-strengthened condition.
load ratio for the specific member being strengthened.
For the specific case of loss of the FRP due to fire, it is 6. Ongoing research and numerical modelling
important to remember that we are concerned primarily
with life-safety objectives. Structural fire resistance require- A primary objective of the experimental studies reported
ments for columns are intended to prevent structural above was to obtain test data for the development of
collapse. In these situations, the loads on the members are numerical models that can predict the behaviour of FRP-
typically less [4] and the above requirement can be relaxed wrapped RC columns under fire conditions. The develop-
so that the unfactored service load on the column should ment of computer programs for the calculation of the fire
not exceed the nominal strength of the unstrengthened resistance of FRP-wrapped RC columns is ongoing.
member for the required duration during fire. This can be Details of a numerical model for the fire resistance
expressed as [25]: prediction of circular FRP-wrapped columns have been
presented by Bisby et al. [7], and similar models for square
ðRny Þnew Xð1:0SDL þ 1:0SLL Þnew . (1)
columns are under development. To validate these models,
This is essentially a statement of the ULC S101 [21] (or further full-scale fire tests are being conducted on FRP-
ASTM E119 [22]) structural fire endurance criterion for wrapped RC columns with various FRP wrap in insulation
columns, and confirms that loss of the effectiveness of the systems. Once validated, the computer programs will be
FRP is not explicitly a concern. Various design codes available to aid in the development of design requirements
support the use of slightly different versions of the above for these types of members.
equation. For instance, the Eurocodes [27] allow a further
reduction of the live load factor from 1.0 to 0.9 during fire. 7. Conclusions
The above equation suggests that, if the nominal
capacity of the strengthened member can be protected Based on the data presented and discussed herein, the
from fire (using supplemental fire protection for instance) following conclusions can be drawn:
then the member might be able to achieve satisfactory fire
resistance under increased loads, as has been shown Unlike conventional square RC columns, FRP-strength-
through the testing presented in this paper. Currently, the ened square RC columns require suitable fire protection,
only way to rationally estimate the nominal strength of an in most cases, to achieve the required fire endurance
FRP-wrapped and insulated RC column during fire is by ratings under increased (strengthened) service loads. The
using the numerical models previously developed by the performance of protected FRP-strengthened square RC
authors [7]. The reader will note that there is currently no columns at high temperatures can be similar to, or better
specific requirement that the temperature remain below its than, that of conventional RC columns.
Tg to ensure adequate fire resistance. FRP-strengthened square RC columns protected with
The requirements stated above assume complete loss of the fire-protection system discussed herein are capable
effectiveness of FRP during fire. The strength of externally of achieving fire endurance ratings of 4 h or more
bonded FRP materials could be used in a fire situation if according to CAN/CSA-S101 requirements, under full
and only if the temperature of the FRP is kept below a service loads.
‘‘critical’’ temperature. Unfortunately, critical tempera- The supplementary insulation described herein is an
tures remain unknown for currently available FRP- effective fire protection system. Visual observations
strengthening systems. The conservative lower bound is made during the fire tests indicated that the insulation
likely to be in the range of Tg (typically below 100 1C), remained intact for more than 4 h of exposure to the
while the upper bound could be as high as 300 1C (in non standard fire with only minimal cracking. Clearly, the
bond critical applications) based on available research supplemental fire insulation is the primary factor
[9,10–12]. It is important to recognize that the results contributing to satisfactory fire performance of these
presented in this paper apply to FRP-confined columns types of members. Thus, future work should focus on
only, and they should not be taken to apply to FRP- understanding and modelling various available fire
strengthened beams. However, tests on FRP-strengthened insulation materials. This will reduce reliance on time-
beams conducted by the authors REF have indicated that consuming and costly full-scale fire-resistance tests.
flexurally strengthened concrete beams can be similarly Further studies, currently in progress, will generate
protected against fire [8,9]. Clearly, additional research is additional data on the fire endurance of FRP–RC
ARTICLE IN PRESS
V.K.R. Kodur et al. / Fire Safety Journal 41 (2006) 547–557 557
members and will identify the conditions under which [10] Wang YC, Wong PMH, Kodur VKR. Mechanical properties of fibre
these members can be safely used. Numerical models are reinforced polymer reinforcing bars at elevated temperatures. In:
Proceedings of ASCE/SFPE conference on designing structures for
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Acknowledgements reinforced concrete members. In: Proceedings of the fourth interna-
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reinforced concrete structures. Farmington Hills, MI: American
The research presented in this paper is the result of a Concrete Institute; 1999. p. 43–54.
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