Course Plan

Cover Page: Machine Design-II

Semester: 8th Year: 4th year
Course Title: Machine Design-II Course Code: 181902
Total Contact Hours: Duration of final exam:2.30 Hrs
Final Marks: 150 Midterm Marks: 30
Course Plan Author Date:
Checked By: Date:

Prerequisites

Student have knowledge of subjects like MOS, MDID, TOM, KOM

Course Description
i) Overview of the Course
 In this subject student are learn about below given point
 Design and analysis of forces acting on different gears (Spur gear , parallel axis
helical gear bevel and worm gear )
 Design of gear box
 Design of internal combustion engine.
 Design of material handling equipments like lifting equipments and conveying
equipments

ii) Applications areas

 In every mechanical engineering area
 Design of any mechanical machine part
 Design and manufacturing of transmission system
 To design and manufacturing of materials handling equipments

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 Syllabus

1. SPUR GEARS AND PARALLEL AXIS HELICAL GEARS (07 hrs )

Gear Terminology, Speed ratios and number of teeth, Force analysis, Tooth stresses, Dynamic effects,
Fatigue strength, Factor of safety, Gear materials, Module and Face width-power rating calculations
based on strength and wear considerations

Parallel axis Helical Gears:

Pressure angle in the normal and transverse plane, Equivalent number of teeth-forces and stresses.
Estimating the size of the helical gears.

2. BEVEL AND WORM GEARS: (07 hrs)

Straight and spiral bevel gear: Tooth terminology, tooth forces and stresses, equivalent number of teeth.
Estimating the dimensions of pair of straight and spiral bevel gears. Worm Gear: Merits and demerit, -
terminology, Thermal capacity, materials, forces and stresses, efficiency, estimating the size of the
worm gear pair.

3. DESIGN OF GEAR BOXES (05 Hrs)

Geometric progression - Standard step ratio - Ray diagram, kinematics layout – Design of sliding mesh
gear box -Constant mesh gear box, Design of multi speed gear box.

4. DESIGN OF I .C. ENGINE COMPONENTS: (14 hrs)

Selection of type, general design consideration, design of cylinder, cylinder liner, cylinder head, pistons,
connecting rod, crank shaft, valves gears mechanism, flywheel.

5. DESIGN OF MATERIAL HANDLING EQUIPMENTS: (12 hrs)

Introduction: material handling equipments, classification and their selection. Concept of material
handling system design.

Lifting Equipments: classification and selection and design of hooks, sheaves, drums and grab
buckets. Classification of cranes, construction working of different types of conveyors, feeders and
elevators.\

Conveying equipments: classification construction and working of different types of conveyors,

feeders and elevators. Design of belt conveyors, screw conveyors and vibratory conveyors.

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 Practical

Assessment Weight age

in Marks
Attendance 15

Discipline 05

Sheets (apply only if attendance

10
is more than 50% )
Viva 10

Assignment 10
Total 50

Class Test
Mid term

Date:

Head of Department

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 Chapter wise Plan
Course Code and Title: 181902 machine design-II
Chapter Number and Title: 1 Spur gears and parallel axis Gears Planned Hours 7

Learning Objectives
At the end of this chapter student should be able to: know about gear terminology force acting on the gear
and wear and tear of the gear.

Lesson Schedule
Class No. Portion covered per hour
1. Gear Terminology, Speed ratios and number of teeth, Force analysis.
2. Tooth stresses, Dynamic effects, Fatigue strength.
3. Factor of safety, Gear materials, Module and Face width-power rating calculations
based on strength and wear considerations
4. Pressure angle in the normal and transverse plane,
5. Equivalent number of teeth-forces and stresses.
6. Estimating the size of the helical gears.
7. Example

Assignment:

Page 4 of 8
Course Code and Title: 181902 machine design-II
Chapter Number and Title: 2. Bevel and worm Gear Planned Hours: 7

Learning Objectives
At the end of this chapter student should be able to: able to understand about bevel and worm gear and
can be design of It .
Lesson Schedule
Class No. Portion covered per hour
8. Straight and spiral bevel gear: Tooth terminology,
9. Tooth forces and stresses equivalent number of teeth.
10. Estimating the dimensions of pair of straight and spiral bevel gears.
11. Worm Gear: Merits and demerit, - terminology,
12. Thermal capacity, materials,
13. Forces and stresses, efficiency,
14. Estimating the size of the worm gear pair.

Assignments:

Page 5 of 8
 Course Code and Title: 181902 machine design-II

Chapter Number and Title: 3. Design Of Gear Box Planned Hours 5

Learning Objectives
At the end of this chapter student should be able to: understand how to design Gear box

Lesson Schedule
Class No. Portion covered per hour
15. Geometric progression - Standard step ratio - Ray diagram,
16. Kinematics layout
17. Design of sliding mesh gear box
18. Constant mesh gear box
19. Design of multi speed gear box

Assignments:

Course Code and Title: 181902 machine design-II

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Chapter Number and Title: 4. Design of IC Engine Components Planned Hours 14

Learning Objectives
At the end of this chapter student should be able to: understand about the different types of I.C engine
components and Design of them.
Lesson Schedule
Class No. Portion covered per hour
20. Selection of type, general design consideration
21. Design of cylinder
22. Examples
23. Cylinder liner
24. Cylinder head
25. Examples
26. Pistons
27. Connecting rod
28. Examples
29. Crank shaft
30. Valves gears mechanism
31. Examples
32. Flywheel
33. Examples

Assignments:

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Course Code and Title: 181902 machine design-II
Chapter Number and Title: 5 Design of material Handling Equipments Planned Hours 12

Learning Objectives
At the end of this chapter student should be able to: understand about working and construction of
different material handling equipments and their components
Lesson Schedule
Class No. Portion covered per hour
34. Introduction of material handling equipments, classification and their selection.
35. Concept of material handling system design.
36. Classification and selection and design of hooks
37. Examples
38. Sheaves, drums and grab buckets.
39. Classification of cranes, construction working of different types of conveyors,
40. Feeders and elevators.
41. Classification construction and working of different types of conveyors,
42. Feeders and elevators.
43. Design of belt conveyors,
44. Design of screw conveyors
45. Design of vibratory conveyors.
46. Examples

Assignments:

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