Machine Design II (ME-3217)

Course Teacher: Somnath Somadder

Designation: Lecturer
Khulna University of Engineering & Technology
Dept. of Mechanical Engineering Khulna-9203,
Bangladesh
 Course Synopsis
 Machine Design is the application of: mathematics, kinematics, statics, dynamics,
mechanics of materials, engineering materials, mechanical technology of metals
and engineering drawing.
 It also involves application of other subjects like thermodynamics, electrical
theory, hydraulics, engines, turbines, pumps etc.
 The course in Machine Design help students understand the fundamentals of
designing the most commonly used parts, elements and units of various machines.
 Small components of machine on assembling make a big machine, hence the
machine as a whole as well as its individual components have to be designed.
 Mechanical engineers need Machine design course as it can lead to the formation
of the entirely new machine or it can lead to improvement of the existing machine.
 All the components of the mechanical equipment have to be designed so
that they optimally meet all the functional requirements at lowest possible cost.
 Course Objectives
 To select proper materials and best suited shape.
 To develop the ability of applying the knowledge of mathematics,
science and engineering.
 To calculate the dimensions based on the loads on machines and
strength of the material.
 To analyze the stress in pressurized cylinder, rotating rings, welded
and bonded joints
 To design machine components subjected to static and cyclic
loading.
 Course Objectives
 To illustrate the variety of mechanical components available and
emphasize the need to continue learning.
 To develop the ability of identifying, formulating, solving
engineering problems.
 To apply the concepts of stress analysis, theories of failure and
material science to analyze and design commonly used machine
components.
 To make decisions when there is no unique answer.
 To apply computer-based techniques in the analysis and design of
machine components.
Course
Syllabus Machine Design
 Rolling-Contact Bearings: Bearing Types, Bearing Life,
Bearing Load Life at Rated Reliability, Bearing Survival:
Reliability versus Life, Relating Load, Life, and Reliability;
Combined Radial and Thrust Loading, Variable Loading,
Selection of Ball and Cylindrical Roller Bearings, Selection of
Tapered Roller Bearings, Design Assessment for Selected
Rolling-Contact Bearings
 Lubrication and Journal Bearings: Types of Lubrication,
Viscosity, Petroff’s Equation, Stable Lubrication, Thick-Film
Lubrication, Hydrodynamic Theory, Design Considerations, The
Relations of the Variables, Steady-State Conditions in Self-
Contained Bearings, Clearance, Pressure-Fed, Bearings Loads
and Materials Bearing, Types Thrust Bearings, Boundary-
Lubricated Bearings. 5
 Course Syllabus
 Spur and Helical Gears: The Lewis Bending Equation, Surface
Durability, AGMA Stress Equations, AGMA Strength Equations,
Geometry Factors I and J, The Elastic Coefficient Cp, Dynamic
Factor Kv, Overload Factor Ko, Surface Condition Factor Cf, Size
Factor Ks, Load-Distribution Factor Km, Hardness-Ratio Factor CH,
Stress Cycle Life Factors YN and ZN, Reliability Factor KR,
Temperature Factor KT, Rim-Thickness Factor, Safety Factors SF
and SH, Analysis, Design of a Gear Mesh
 Bevel and Worm Gearing :Bevel Gearing—General, Bevel-Gear
Stresses and Strengths, AGMA Equation Factors, Straight-Bevel
Gear Analysis, Design of a Straight-Bevel Gear Mesh, Worm
Gearing—AGMA Equation, Worm-Gear Analysis, Designing a
Worm-Gear Mesh, Buckingham Wear Load
 Course Syllabus
 Gears – General: Types of Gear, Nomenclature, Conjugate Action,
Involute Properties, Fundamentals, Contact Ratio, Interference, The
Forming of Gear Teeth, Straight Bevel Gears, Parallel Helical Gears,
Worm Gears, Tooth Systems, Gear Trains, Force Analysis—Spur
Gearing, Force Analysis—Bevel Gearing, Force Analysis—Helical
 Clutches, Brakes, Couplings and Flywheels: Static Analysis of
Clutches and Brakes, Internal Expanding Rim Clutches and Brakes,
External Contracting Rim Clutches and Brakes Band-Type Clutches
and Brakes, Frictional-Contact Axial Clutches, Disk Brakes Cone
Clutches and Brakes Energy Considerations, Temperature Rise,
Friction Materials, Miscellaneous Clutches and Couplings, Flywheels
 Course Syllabus
 Flexible Mechanical Elements: Belts, Flat Belts, Flat- and Round-
Belt Drives, V Belts Timing Belts, Roller Chain, Wire Rope
Text book &
Evaluation
Text book:
- Shigley’s Mechanical Engineering Design
R. G. Budynas & J. K. Nisbett
- Ninth Edition (SI Units)

Class Test 1 Test 2 Test 3

test
Tentative 5th week 8th week 11th week
 Evaluation: time
- Attendance
- Class performance
- Class tests (usually three in the course)

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 Machine Design a Course
 One of the most challenging, fundamental and conceptual
course in Mechanical Engineering.
 Why?

 Discusses basic principles of modern engineering.

 Provides the students with fundamental skills of

engineering
 Enhance the ability to apply the theories of science.

 A wide range of real world applications in the

surroundings and industries.

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Applications

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Thank
you

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