MACHINE,

CHARACTERISTICS METHODS
PART/ PROCESS NAME/ DEVICE, SPECIAL
PROCESS OPERATION JIG,TOOLS, CHAR. PRODUCT/PROCESS EVALUATION/ SAMPLE REACTION
NUMBER DESCRIPTION FOR MFG. NO. PRODUCT PROCESS CLASS SPECIFICATION/ MEASUREMENT SIZE FREQ. CONTROL PLAN
TOLERANCE TECHNIQUE METHOD
1 Verification of n/a 1 Components Warehouse Per PM, PR- Per PM, PR- n/a 100% Per PM, PR- Reject, Complete
Purchased Product for SRC12- Team Purchasing, Purchasing, Purchasing, SAR
1200(x) Verification of Verification of Verification of
Purchased Product Purchased Purchased
Product Product
2 Sub-Assembly n/a 1 D012840-00, Team D Assemble per BOM Assemble per n/a 100% Per WI, Correct and
SMT Control PCB BOM A912839, feedback to Team D
Control PCB
SMT
2 Sub-Assembly n/a 2 D012842-00, Team D Assemble per BOM Assemble per n/a 100% Per WI, Correct and
SMT Power PCB BOM A912840, feedback to Team D
Power PCB
SMT
3 Sub-Assembly n/a 1 D012840, Team D Assemble per BOM Assemble per n/a 100% Assemble per Correct and
PCB Control PCB BOM BOM feedback to Team D

3 Sub-Assembly n/a 2 D012842, Team D Assemble per BOM Assemble per n/a 100% Assemble per Correct and
PCB Power PCB BOM BOM feedback to Team D

4 Sub-Assembly n/a 1 D012840, Team D Test per WI per BOM Test per WI per n/a 100% Test per WI per Correct and
PCB Test Control PCB BOM BOM feedback to Team D

4 Sub-Assembly n/a 2 D012842, Team D Test per WI per BOM Test per WI per n/a 100% Test per WI per Correct and
PCB Test Power PCB BOM BOM feedback to Team D

5 Sub-Assembly n/a 1 Assemble Team J Assemble per BOM Assemble per n/a 100% Test per WI, Correct and
Wire per BOM BOM A913663, Final feedback to Team J
Assembly

6 Final Assembly n/a 1 Team J Assembe per BOM Assembly and n/a 100% Assembly and Correct and
Test per WI, Test per WI, feedback to Team J
A913663, Final A913663, Final
Assembly & Assembly &
T911491, Final T911491, Final
Test Test

7 Final Test Test System 1 Output Team J Tolerance and Per WI, T911491 n/a 100% Per WI, Correct and
per T911491, Voltage § specification per WI, T911491 feedback to Team J
Final Test T911491, Final Test

Control Plan (04-21-05).xls Page 1 of 2

 7 Final Test Test System 1 Charger Team J Tolerance and Per WI, T911491 n/a 100% Per WI, Correct and
per T911491, Voltage § specification per WI, T911491 feedback to Team J
Final Test T911491, Final Test

7 Final Test Test System 1 Overload § Team J Tolerance and Per WI, T911491 n/a 100% Per WI, Correct and
per T911491, specification per WI, T911491 feedback to Team J
Final Test T911491, Final Test

8 Box and Lid n/a 1 Labeling & Team J Label and box per WI, Label and box n/a 100% Per WI, Correct and
Box A913663 per WI, A913663 A911663 feedback to Team J

9 Labeling n/a 1 Labeling Warehouse Per I, D-13 Per I, D-13 n/a 100% Per I, D-13 Correct and
Team feedback to
Warehouse Team
10 Shipping n/a 1 Packaging Warehouse Per WI, Packaging & Per WI, n/a 100% Per WI, Correct and
Team Palletizing for Packaging & Packaging & feedback to
Shipment Palletizing for Palletizing for Warehouse Team
Shipment Shipment

Control Plan (04-21-05).xls Page 2 of 2