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0 July 2015
Flow Instruments
GP 15-04-01
Scope
1) [I] This Global Practice (GP) covers the design and selection of flow meters and associated
equipment.
2) [I] Restriction and mixing orifices are not covered by this GP.
Copyright Waiver:
ExxonMobil (EM) hereby licenses the use of ExxonMobil Engineering Practices System (EMEPS) Global Practices (GPs) for use by any EM division, subsidiary, or
more-than-50% owned and in-fact operationally controlled affiliate. The GPs may be downloaded and modified as necessary for project and affiliate use. Written
permission from EM is not required. However, any modified GPs must be renumbered to a project-specific or affiliate-specific number to differentiate them from the
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of each affiliate or Joint Venture to ensure that the use of GPs and their derivatives is limited to affiliate or JV-related business and not disclosed or used outside the JV
without appropriate EM management approval.
Note to Third Parties:
Copyright 2015 ExxonMobil. All rights reserved. No portion of this work may be reproduced or distributed by any means or technology or otherwise used in any
manner without the express written consent of ExxonMobil.
GP 15-04-01 Flow Instruments V 2.0.0 JUL 2015
Table of Contents
1. Required References ............................................................................................ 4
1.1. Global Practices–ExxonMobil Engineering Practices ................................... 4
1.2. ExxonMobil Publications............................................................................... 4
1.3. AGA–American Gas Association .................................................................. 4
1.4. API–American Petroleum Institute................................................................ 5
1.5. ASME–American Society of Mechanical Engineers ..................................... 6
1.6. BSI–British Standards Institution .................................................................. 7
1.7. ISO–International Organization for Standardization ..................................... 7
2. Additional Requirements ...................................................................................... 7
2.1. IEC–International Electrotechnical Commission ........................................... 7
3. Definitions.............................................................................................................. 7
3.1. Terms ........................................................................................................... 7
3.2. Acronyms ..................................................................................................... 9
4. Measuring Element Selection .............................................................................. 9
4.1. Service, Considerations, Constraints, and Restrictions .............................. 11
5. Flow Meter Design .............................................................................................. 13
5.1. General....................................................................................................... 13
5.2. Enclosures and Connections ...................................................................... 13
5.3. Flow Conditioning ....................................................................................... 13
5.4. Strainers ..................................................................................................... 14
5.5. Calibration .................................................................................................. 14
6. Differential Pressure Meters............................................................................... 14
6.1. General....................................................................................................... 14
6.2. Standard Orifice Meter Installation ............................................................. 14
6.3. Integral Orifice ............................................................................................ 15
6.4. Conditioning Orifice Plate ........................................................................... 16
6.5. Pitot Tube / Averaging Pitot Tube............................................................... 16
6.6. Wedge ........................................................................................................ 17
6.7. Venturi and Flow Nozzle............................................................................. 17
6.8. Cone Meters ............................................................................................... 17
7. Volumetric Meters ............................................................................................... 17
7.1. Turbine ....................................................................................................... 17
RFCH © ExxonMobil 2015 TEC5000 Page 2 of 29
GP 15-04-01 Flow Instruments V 2.0.0 JUL 2015
1. Required References
This Section lists the Practices, codes, standards, specifications, and publications that shall be used with
this document. Unless otherwise specified herein, use the latest edition.
2. Additional Requirements
[*] This Section lists the additional Practices, codes, standards, specifications, and publications that shall
be used with this document only where specified. Unless otherwise specified herein, use the latest
edition.
3. Definitions
3.1. Terms
Term Description
Additives Flow stream chemicals used in oil and gas processing such as antifoam,
antiscale, corrosion inhibitor, and flow enhancers. These are usually low-
volume liquid, high-cost streams where accuracy of measurement is
important.
Term Description
Mechanical Measure of reliability, design, fabrication, and installation of the primary
Mean Time pressure boundary components (excluding instrumentation) of the mass flow
Between Failure meter. A higher MMTBF indicates higher reliability. The MMTBF is
(MMTBF) expressed in years.
Outer Enclosure In reference to Coriolis flow meters, an enclosure surrounding the meter flow
element (tubes and splitters) that provides mechanical protection to the drive
electronics and prevents interference with tube vibration.
Note: Some Coriolis flow meters have a rigid, piping-type outer enclosure
with design gauge pressures ranging from 300 psig to 600 psig (2000 kPa to
4000 kPa), while others have only thin gauge steel sheet outer enclosures with
no pressure rating.
Secondary Pressure vessel designed per ASME pressure vessel or piping code that
Containment provides an enclosure for an instrument with the function to contain the
process fluid in case of failure of the primary pressure boundary.
Notes:
(1) For Coriolis meters, potential failure of flow tube(s), flow splitters,
or weldments may be mitigated through the use of secondary
containment.
(2) The secondary containment can consist of a system, vessel, and
piping that collects and routes the process fluid to an approved
collection or disposal point in case of a failure of the primary
pressure boundary.
Toxic Service (a) Toxic Chemicals
Chemicals that cause damage to humans and for which a Threshold Limit
Value (TLV) or Occupational Exposure Limit (OEL) has been established by
American Conference of Governmental Industrial Hygienists (ACGIH),
National Institute for Occupational Safety and Health (NIOSH), ExxonMobil
Biomedical Sciences, Inc. (EMBSI), or other relevant regulatory agency
(such as U.S. EPA) are toxic. Such substances may cause significant negative
impact (e.g., irritation, cancer, collapse, or even sudden death) if humans are
exposed to sufficiently high concentrations for a sufficiently long period of
time. The concentrations of toxic chemical that would create a significant
risk will vary by chemical and potential exposure time. Examples of toxic
chemicals include but are not limited to the following: benzene, xylene, 1,3-
butadiene, hexane, chlorine, bromine, ammonia, carbon disulfide, hydrogen
chloride, hydrogen sulfide, sulfur dioxide, and hydrogen fluoride.
(b) Toxic Gas/Vapor Service
Any gas or vapor stream containing a toxic chemical above a specific
concentration defined by regulation is toxic. In addition, equipment shall be
considered in toxic gas or vapor service if material released from the
equipment could result in a concentration in air equal to or above the ACGIH
time weighted average (TWA) or OEL for the toxic gas/vapor at the nearest
location of exposure. Following are links to the TLV and OEL lists,
respectively:
Term Description
http://emre.na.xom.com/dsinfo/ACGIH/
http://emre.na.xom.com/OEL/OEL/currentoel.htm
(c) Toxic Liquids
Liquids that can cause adverse health effects in humans as a result of
exposure, such as by inhalation of an aerosol, by ingestion, or by dermal
absorption, are toxic. The concentration of toxic chemical required to create
a significant risk will vary by chemical and potential exposure time.
3.2. Acronyms
Term Description
ANSI American National Standards Institute
dP Differential Pressure
FEA Finite Element Analysis
FF Foundation Fieldbus (Communication Protocol)
GVF Gas Volume Fraction
HART Highway Addressable Remote Transducer (Communication Protocol)
ID Internal Diameter
LPG Liquefied Petroleum Gas
MMTBF Mechanical Mean Time Between Failure
NGL Natural Gas Liquids
P Pressure
PMI Positive Material Identification
PTFE Polytetrafluoroethylene
RD Rupture Disc
ReD Reynolds Number
SIS Safety Instrumented System
T Temperature
UFM Ultrasonic Flow Meter
2) [A] For a given service and application, use of any meter type not categorized as "A" or "B" in Table
1 is not permitted without a written justification and specific approval by Owner's Engineer.
3) [A] For any service not listed in or discussed in this Section, the meter selection shall require Owner's
Engineer approval.
Positive Displacement
Venturi/Flow Nozzle
Ultrasonic (liquid)
Ultrasonic (gas)
Integral Orifice
Thermal Mass
Variable Area
Orifice (3)
Magnetic
Turbine
Coriolis
Vortex
Wedge
Cone
Application vs Meter Type (1) (2)
Custody Transfer
Chemicals A B A B
Crude and Condensate A B B B
Gas B B A
NGLs A
Refined Products A A B
Noncustody Transfer
Additives / Small Volume Chemical Injection A B
Entrained Liquid in Gas (> 90% GVF) B A A
Entrained Vapor in Liquid (< 10% GVF) A B
Fuel Gas A B A B
Flare Gas A
Fouling Services A B A B
Furnace Stack A
Gas (Dry) B A A A A A
Gas (Saturated) B A A A
Light Hydrocarbons (LPG, condensate, etc.) A B A B B B
Liquid (ReD < 10,000) B B B A B B
Liquid (ReD >10,000, gas free) A B A B B B
Pipeline Leak Detection A B A
Steam (Dry) B A A A
Steam (Wet) A B A B
Utility Gas (e.g., N2, Air) B B A B B B B A
Water (High Pressure exceeding 900# ANSI) A
Water A A B A B B
Legend: Blank = Not Recommended
A = First Choice
B = Secondary Choice
Notes to Table 1:
(1) For specific considerations, constraints, and restrictions for each application, refer to the applicable subsection
in Section 4.1 and Section 14.
(2) For specific requirements for each meter type, refer to the applicable subsection of Sections 6 through 12.
(3) Orifice column includes conditioning, concentric, quadrant edge, segmental, and eccentric.
(4) Additional guidance can be found in DP XII-B Table 3 "Meter Suitability" and Table 4 "Flow Meter Selection
Criteria."
4.1.5. Additives
1) Coriolis meters are recommended.
2) Displacement meters are also acceptable.
4.1.5.1. Small Volume Chemical Injection
For applications where flow is small (< 2 gpm [0.008 m3/min]) or noncontinuous/discrete (e.g., injection
is via a low-frequency positive displacement pump), a displacement meter is recommended.
3) Flow conditioners are not required when Coriolis, cone, conditioning orifice plates, or ultrasonic
meters with eight or more sensor paths are used.
4) The use of straightening vanes is not permitted.
5) [O] Flange-mounted devices are required. The use of pins to fasten a conditioner or straightening
device is not allowed.
6) [A] The Flow Conditioner Manufacturer shall provide a noise rating for the application. Noise
ratings greater than 80 dBA at 3 ft (1 m) measuring distance shall require Owner's Engineer approval.
5.4. Strainers
1) Strainers are required for all turbine meters and positive displacement meters.
2) [O] Strainer design shall comply with GP 03-03-10.
5.5. Calibration
1) [*] Flow loop calibration at a third-party or Vendor meter calibration facility may be required for
custody transfer or other high-accuracy application or may be required when commercial agreements
(custody transfer or allocation) or regulations require it. Owner's Engineer shall specify if such a
calibration is required.
2) Flow loop calibration is not normally required for process measurements where repeatability is more
of a consideration than absolute accuracy.
3) Factory calibration of differential pressure (dP), pressure (P), and temperature (T) transmitters is
required for transmitters. Pre-start-up field verification is required.
the full-scale flow (maximum permissible turndown of 5:1), and the accuracy of the transmitter
shall be 0.075% of span.
b) [C] [O] Where the required rangeability is greater than 5:1 and less than 8:1, a single, higher
accuracy smart transmitter shall be used in lieu of two transmitters. The accuracy of the
transmitter shall be 0.040% of span. Rangeability higher than 8:1 is not recommended.
3) [O] Orifice meter differential ranges shall be as follows:
a) For new piping of any size and existing piping up to and including NPS 4 (100 mm), if the meter
d/D (beta) ratio exceeds 0.7 for a 200 in. H2O (50 kPa) range, then the process piping line size
shall be increased for the meter run.
b) For existing piping over NPS 4 (100 mm), if the meter d/D (beta) ratio exceeds 0.75 for a 200 in.
H2O (50 kPa) range, then the process piping line size shall be increased for the meter run.
c) Orifice meter differential range shall be 20, 25, 50, 100, or 200 in. H2O (5, 6.25, 12.5, 25, or 50
kPa). A range of 100 in. H20 (25 kPa) is preferred.
d) For ranges greater than 200 in. H2O (50 kPa), refer Table 2-E-1 "Maximum Allowable Calculated
Differential Pressure Across 304/316SS Orifice Plate at 150 °F" of API MPMS 14.3.2.
e) The preferred d/D (beta) ratio is between 0.20 and 0.60.
f) For compressible fluids, the meter differential range in inches of water shall not exceed 1.5 times
the normal upstream static pressure in psi absolute (kPa not to exceed 0.054 times the normal
upstream static pressure in kPa absolute), except that for exhaust steam (approximately 30 psi
[200 kPa] absolute), a 50 in.H2O (12.5 kPa) range may be used.
4) Orifice plate flanges shall be per ASME B16.36 and the following:
a) Flanges shall be welding neck type.
b) Pressure taps shall be equipped with round head bar stock plugs.
c) [*] Flange rating, facing, and finish shall be specified (for raised face flanges, the raised face shall
not be less than 0.06 in. [1.6 mm]).
d) Ring joint type orifice plates NPS 6 (150 mm) and smaller shall be fabricated with the holder and
the plate being in one piece. For sizes above NPS 6 (150 mm), the plate may be removable from
the holder, provided that the attachment method securely holds the plate and minimizes leakage
between plate and holder.
5) [S] Where a single orifice plate is used for process control and protective systems, a second set of taps
on the orifice flange shall be used for the protective system per GP 15-07-02.
6) Orifice plate thickness shall be the recommended value given in API MPMS 14.3.2, except that for
NPS 6 (150 mm) and NPS 8 (200 mm) services above 750 °F (400 °C), the plate thickness shall be 1/4
in. (6 mm).
7) [O] No drain or weep hole shall be made in any orifice plate.
6.6. Wedge
1) [A] Wedge meters may be considered in hot, viscous, corrosive, or erosive services and for liquid
slurries, subject to Owner's Engineer's approval.
2) Wedge meters are not suitable for custody transfer service.
7. Volumetric Meters
7.1. Turbine
1) Turbine meters shall not be used for custody transfer of gas.
2) Design, construction, installation, and calibration of turbine meters shall be in accordance with API
MPMS 5.3. Turbine flow elements should be provided with back-pressure controls, or other means
should be provided to prevent damage by over-speed during start-up.
3) [A] All turbine meter applications shall be calibrated for a ReD range equal to that of the application
wherever possible. Where this is not possible, Owner's Engineer shall approve the use of an
alternative, such as a composite calibration curve.
4) Calibration curves shall be provided for each turbine meter. Flows shall range from the maximum
meter design flow downward to the point at which required accuracy is no longer attainable.
5) Turbine meters shall be equipped with two pickup coil hubs.
8. Velocity Meters
8.1. Magnetic Flow Meters
1) [I] [R] Magnetic flow meters may only be used in applications where the fluid has minimum 5 µS/cm
of conductivity.
2) [R] As the flow tubes of most magnetic flow meters are lined, appropriate liner material shall be
selected for compatibility with the process fluid to be measured. Polytetrafluoroethylene (PTFE) and
Polyurethane are some common liner materials.
3) [R] Flow meter electrode material shall be selected for compatibility with the process fluid to be
measured. The commonly used electrode materials are 316L SS, Tantalum, and Hastelloy.
4) [R] To avoid interference with measurement, flow meter shall not be installed near high process noise
or vibration environment.
5) [O] [R] The flow meters shall be factory wet-calibrated prior to installation and assigned a factory set
calibration factor.
6) [O] The pipe should be filled with liquid at all times, and piping layout shall be designed to avoid an
empty or partially filled pipe condition.
7) [R] Grounding rings or connections shall be provided for meters to ensure proper grounding to the
plant electrical ground. The grounding ring material shall be compatible with the process fluid (same
as the electrode material).
8) [*] Maximum measurement error shall not exceed ±0.50% of span. Requirement of higher accuracies
shall be specified separately by Owner's Engineer.
2) [R] UFMs in flare service shall be designed to handle minimum and maximum velocity without loss
of signal.
3) [R] Each transducer shall be retractable on-line (with the flare line in service).
4) [R] Maximum wake frequency calculations shall be performed on insertion probes with the probes
meeting the same criteria as for thermowells per GP 15-02-01.
5) [R] For mass flow calculation, nitrogen compensation shall be activated within the meter if the flare
stream is expected to have high nitrogen content. Presence of components (e.g., Hydrogen) should be
considered.
9. Vortex Meters
1) Vortex meters are not permitted for custody transfer applications and should not be used where
accuracies better than 2% or reproducibility better than 0.3% are required.
2) Upstream piping should have 40 pipe diameters of straight pipe. Otherwise, flow conditioning with
10 upstream straight diameters is required. The meter outlet shall have 5 straight diameters free of
any obstructions, including thermowells.
3) The use of vortex meters for high turndown or the possibility of low flow rates should be avoided.
The ReD should be greater than 20,000 at minimum flow rate. Signal cutout or significant flow rate
errors may occur for ReD below 20,000, with cutout or erratic signals probable for ReD below 4000.
Manufacturer's guide for low-flow cutoff should be followed.
4) [O] Vortex meters shall not be installed where pulsating flow or mechanical vibrations is possible.
5) [*] Process noise from control valves, pumps, and compressors shall be considered utilizing
Manufacturer's guidelines for noise. Owner's Engineer shall be consulted for applications involving
process noise. If noise is identified as an issue, then one of the following shall occur:
a) Relocate the meter to avoid noise
b) Attenuate the noise (e.g., with piping modifications using blind tees) using Manufacturer's
recommendation
c) Confirm Manufacturer's built-in filtering can eliminate the effects of noise
d) Select a different type of meter immune to noise
6) [C] For services other than custody transfer or fiscal applications, where a temperature measurement
is required, a vortex meter with the optional bluff body temperature measurement should be
considered. The use of Highway Addressable Remote Transducer (HART) or Foundation Fieldbus
(FF) multivariable protocols should be considered in lieu of two 4–20 mA signals if the control
system supports usage of these protocols.
3) [A] [O] Coriolis flow meters shall be calibrated at a recognized meter calibration facility or at
Manufacturer's facility prior to installation. If Manufacturer's own meter calibration facilities are not
used, then Owner's Engineer approval of the selected facility is required.
4) [R] Meter body shall be properly aligned and supported per GP 03-18-01 such that no piping stresses
are imparted on the meter.
5) Coriolis meters shall be designed and installed per API MPMS 5.6 and AGA Report No. 11.
6) [A] [R] Coriolis meter installations shall allow for Coriolis meters to be zeroed per Manufacturer's
recommendation and shall require Owner's Engineer's approval. The zero reading must be
rechecked any time there is a large change in operating conditions. This requires that the meter be
fluid filled with no flow. Depending on operational requirements, block valves, a meter bypass, or
other installation details may need to be specified.
6) [R] Manufacturer shall demonstrate an MMTBF of 1000 years or greater. Meters that have a
demonstrated MMTBF less than 1000 years are acceptable only when the design pressure of the outer
enclosure is equal to or greater than the design pressure of the meter (full containment).
7) [S] For applications where temperature cycling will occur (e.g., high temperature or refrigerated
service where the meter will be regularly cycled between hot or cold service), Manufacturer's FEA
model shall include the design temperature cycling for the specific application. The number of cycles
and temperature range shall be specified on the instrument data sheet.
8) [S] The wetted meter flow element shall be hydrostatically or pneumatically tested per ASME B31.3.
The duration of the test shall take into account the possibility of small leaks between the wetted meter
flow element and the outer enclosure.
9) [S] Positive Material Identification (PMI) testing per GP 18-12-01 is required for the primary
pressure boundary components (e.g., flanges, flow-splitters, flow tubes, and welds).
especially at the upstream flange. The upstream flange internal weld shall be ground smooth. No
part of the upstream gasket or flange face edge shall protrude into the pipe internal diameters.
15) [A] Orifice meters shall not be used for custody transfer of liquids and are not recommended for
custody transfer of gas. Owner's Engineer's approval is required for their use in custody applications.
16) [R] Displacement and Turbine meters for custody transfer shall have dual electronic pulse
transmitters for remote transmission, except where only a mechanically coupled ticket counter is
required or allowed. The security of any electronic pulse transmission shall, as a minimum, meet
Level B of API MPMS 5.5.
17) Where analyzers are required for custody transfer, refer to GP 15-08-01, GP 15-08-02, and GP 15-08-
06.
18) [R] Locks, seals, and/or electronic access control shall be used to restrict unauthorized entry to
equipment involved with measurement, calculation, and recording of the quality or quantity of
custody transfer applications.
Record of Change
Version 1.0.0 Date: 07/01
Location Action Description
Initial Publish.