612512020 Audi Workshop Manuals > AS > Power lransmission > 7-spesd dual euch gearbox OBS (S tronic) > Gearboxmecharics gears, shaft GaaD Audi Workshop Manuals Auer [custom Search] [Sear] NEXTPAGE> 7-speed dual clutch gearbox 085 (S tronic) > Gearbox mechanics,gears, shafts internal operation > Mechatronic unt for dual clutch dual clutch gearbox -J743- ‘Special fools and workshop equipment required 4+ Used oi calecton and extraction unit-VA.G Waa. Removing V.A.G 1782 @ Caution The angine must not be started when there is no more ATF inthe gearbox and gearbox -JTAS-has been removed. (Bro = = Chanter Repair insrctons + — Chapter Rules for cleaniness when worang an ihe dil cliten georboe" 1+ Notes on dul cute goerbor 085 Chapter. = Shit selector lever into position —Swichofigniin an take out igritin key. @ cation Tha gearbox control unit (machatronle Luni ean be damaged by electrostatic aischarge Bofors handling the -*-—~ connector, the met ‘scharge static by {an earthed metal ooyect suen as Veblele earth, lting platform or beater radiator, ete hitps:workshop-manuals.comlaudiaSipower_transmission/7-speed_ual_elutch_gearbox_0b5_(¢_tronic/gearboxmechanicsgearsshatlsinternal.... 1/6a12si2020 Donate and help keep workshop manuals freely available vee st See Other Audi Workshop Manuals ‘Other Makes ‘+ Running gear ‘+ Automatic gearbox OB6, four-wheel tive + Gespsed manual gearbox OB, font wheel dive + speed dual clutch gearbox OBS (S ‘ponio + Technical daa * Clutch, control sonsiustion dif, ‘+ Gearbox, mechanics gears shals nt ‘patation ‘+ Mechatronic uni for dual clutch gearbos 743 dual clutch pearboxJ743 ‘+ Removing and installing ATE oil pan -ntps:fworkshop-manuals.com/audl/aS/power_transmission/7-speed_dual_lutch_gearbox_0b5_(s_tronic)igearboxmechanicsgoarsshaftsintornal = Remove bol + = Tum connector housing -2- anticlockwise ‘rome and dolach = Remove bts arrows: and pull ‘connecting piece for ATF Ines out shy @~ Iustration shows connecting piece wih ATE lines removed = Remove ATF ollpan -+ Craps = Place use al alaton and extraction Unt-VA 1782: below gearbox ~ Carouly ull ATF fer of mecnaronc Uinttowards rearinsrecton of ano @ omen Thorson nt (echo Iran conaped by Sectenaee aise + aoa annette irate ache eb) sce acces Frais + Donotouc etc pg mgr en te it to ask @ Mk = Unplug electrical connector 4080, ull Fetaner -arow T- and press down lense ‘catch sarrow 2). ‘Audi Workshop Manuals > AS > Power ransmission > 7-speed dul clutch gearbax OBS (S tronic) > Gearbox mecharics.gears shaft. S Te 26a12si2020 Charter Hall @ Invest with Australia’s leading direct property fund manager. -ntps:fworkshop-manuals.com/audl/aS/power_transmission/7-speed_dual_elutch_gearbox_0bS _(s_tronic)igearboxmechanicsgoarsshaftsintenal = Remove bots. 6 Risk of damage to mechatronie unit. + Loosen only the bolts marked 7 ‘+ Mother bolt ae loosened, this may affect the operation of the ‘mochatronic unit or the mechatronie lint could come part. a= Bon me tert ont Seem tee eames te ag a a eines hani roscoe. ithe sons = Dstach mecharonc unt © own Risk of damage to senders on rear side ‘of mechatronie unt. Whon sating down the machatronic nit the side withthe bolt heads must Bo facing downwards. Insta ‘Tightening orques — Chapter Explodod ‘w= mochaonte unt for di elute roan TA" a + Ronow Orrings and bots for mechatroni. 4+ Donat bend retainer for ATF pes. = Remove bolt-on, = Detach ATF pipes -t-and-2 Renew Ovings and re-install ATF pipes. = Tighten bot rows @~ a emovere msg ae neat wae =o aero ee re coast ach selector fork has 3 postions: + Gear engaged .c- 4+ Neu -N- (conte p¢ Want lo ask a Mechanic + Gear engaged -c- Movs the 4 selector forks once into each positon artows, one after the othe. = Thon shia selector forks back ilo eentre postions ‘Audi Workshop Manuals > AS > Power ransmission > 7-speed dul clutch gearbax OBS (S tronic) > Gearbox mecharics.gears shaft | sis612512020 Audi Workshop Manuals > AS > Power lransmission > 7-spesd dual euch gearbox OBS (S tronic) > Gearboxmecharics gears, shaft oo see] The gearbox contro! unt (mechatronic Lunt can be damaged by electrostatic aischarge. 4+ Bofors handing the electrics! ‘connector, the mechanic must ‘discharge static by briefly touching ‘an earthed metal object, such as Vehlele earth, iting platform or heater radiator, tc: 4+ Do not touch contact pins in gearbox: ‘connector with bare hands. ‘+ Do.not apply any prossure to the {enzors when levering out the Plungers. “The gear actuators have io be asjsted flerenly accersing fo the production date of ‘emachatrone unt. “The production date can only be ead of fam the Wonton an the mechatrone unt “Te donitcation onthe mechatonic unit comersas tne flowing intormation: RTOS Tentification of imacatronc | explanation: inthis examp Ue [se v ear of manufac tooo k= 2009 = 2008 oe, Ey [Calendar wook of year of mancfacture [Be |_| Manutoctrors code or day ang shit po Monday. shit = At, shit'2= 51, shR3=C1 ffvoscay: shit = D1 shit 2 = Et shit =F Wiocnescay- shit 1= Gt, shin 2= 1, sit er oe [198] Sorat rambo of unit por sand day in te esga the 128th machatoniount in at From soriat number ..3 181138" onwards, the gear actuators tho mechanic unt must be adusted to a alterent vale. ‘manufactured bofo \ya-¢ 0 ask a Mechanic online now? | can conn Soe was mage mn) ve " : 4+ Simla, a mechatronic UW 1 BRNO LTC TOO" was mancatared ater aun witht Monteaton J I7B 7538" ‘noe twas made n their shit (C1) on Monday. Adjust he four gear actuators on rear side ‘of mechatroni unt fo dimension -2- (fh 4 Seentze postione) by carly put or pushing each gear actuator autwarés or Fwd -ntpe:fworkshop-manuals.com/audlaS/power_transmission/7-speed_dual_lutch_gearbox_ObS _(¢_tronicligearboxmechanicegearsshafisinternal.. (6 ou. fy — eo612512020 Audi Workshop Manuals > AS > Power lransmission > 7-spesd dual euch gearbox O85 (S tronic) > Gearboxmecharics gears, shaft Mechatronic unite with identification upto suet: + Dimension Mechatronic units wit identification from {sLSTB 1138" onwards: + Dimension = Align cousing 9s arrows of gar ‘actuators so that they engage n eyes of oct: forks when ntaling, = Ingen machatonie untinto gearbox housing, + Dow pins of machatronc unit shoul ft ‘asl into holes an gearbox + fmechatronic unt cannot be insted sly, a selects fork or gear actuator may be out of contre poston. Check centre positons and re-adust if necessary. ‘Nts insartng mechatvonic unt = Check all gar actual botwoonmeehaone 05:5 ask Mechanic online now housing using an ete Y=" aK 8 " © oe + Al four couping ug of goa actuators ‘must engage coresponding eyes of oct” fn, = Tighten bots for mechatonie unit Fi, Furtnr assembly is cared out in reverse Sequence: nate the following -ntpe:fworkshop-manuals.com/audlaS/power_transmission/7-speed_dual_lutch_gearbox_ObS _(¢_tranicligearboxmechanicegearsshafisinternal.. 516612512020 Audi Workshop Manuals > AS > Power lransmission > 7-spesd dual clutch gearbox OBS (S tronic) > Gearboxmecharics gears, shaft @ Caution The gearbox control unt (mechatronie unit can be damaged by electrostatic incnarge 4 Before handing the sacral z Eonnector ie mechan mast echarg sac by bey touching lan earthed metal object such as, Wehlele earth, iting platform or heater radiator, tc: Do not touch contact pins in gearbox: ‘connector with bare hands Make sure tat electrical connector on ‘mechalroic unis propery engaged and Soca = Observe measures required ater connecting atiry »Electrcal Stem: Rep ge = natal ATE ter + Chapter. ~ natal ATF oll pan + Chapter. = Fillup with ATF — Chapter 1 Aer renewing mechatronie unit fr dat ‘dutch goaroox 1742+ run appropiate ‘Guided Funeion’on voce slagrastie ‘ester ~ Chapter Power transmission > 7-speed dual clutch gearbox OBS (S tronic) > Gearbox mechanics,gears, shafts internal operation > Mechatronic unit for dual clutch ‘gearboxJ743 > Removing and installing mechatronic unit for dual clutch gearbox743 NEXTPAGE> Ad Mk3 > Power Trackers? >AS> Power transmission >.. transmission > 7-speed. ‘Audi Workshop Manuals Audi Workshop Manuals Audi Workshop N > AS > Power > AS > Power > AS> Power industry transmission >. transmission transmission > 7. 6 -ntpe:fworkshop-manuals.com/audlaS/power_transmissioni7-speed_dual_clutch_gearbox_ObS _(¢_tronicligearboxmechanicegearsshafisinteral.. 615