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product information

wear parts and consumables

GB
Tapping Measuring Technology
More than
one hundred years The names DANGO & DIENENTHAL and In 2014, TMT has extended their facilities
Paul Wurth have been renowned for with a new workshop to manufacture
of experience robust and reliable taphole technology. and provide wear parts and consum­
Since 2003, their joint-venture company ables tailored to customers’ needs all
TMT has merged the experience and over the world. With on-time delivery of
expertise of both companies, providing high-quality products at a highly compe-
customized tapping solutions on a high- titive price, TMT consumables enhance the
end level. performance of your taphole equipment.

Our research facility, which we operate Many leading companies in the metal-
in cooperation with a leading manufac- producing industry trust our expertise,
turer of drill hammers, keeps us abreast benefit from our ideas and develop-
of results and materials. The advice we ments and rely on our team of highly
offer is based on many years‘ experience qualified experts for their projects.
in plant engineering and operation.

2
Around 1900, the fist clay guns were
manufactured at Dango & Dienenthal
in Siegen. In comparison to today’s high
end equipment, they could be considered
rather simple, but demanding pneumatic
constructions with a single cylinder, which
made work around the taphole areas of
blast furnaces easier and less dangerous.

Thereby, the furnace workers still had to


operate in a dangerous area, but instead
of plugging the taphole by hand, only had
to fill the machine with clay and plug the
tap hole by maneuvering the clay gun
into an appropriate position.

Employing clay guns did not only im


prove working safety, but also enhan-
ced the productivity of blast furnaces, The first clay gun
because interrupting the air-flow
became unnecessary.

In 1979, the first full reverse hammer


was manufactured at Paul Wurth in
Luxembourg. This taphole drill was
operating based on a pneumatic hammer
unit. It considerably improved the safety
of taphole operators, as drill bars could
be reliably removed from the furnace
taphole. Later around 1997, both TMT
mother companies introduced fully
hydraulic taphole drills, as well as fully
hydraulic full reverse hammer drills.
Full reverse hammers are still today the
state-of-the-art of tapping technology, as
only they satisfy the high demands for
performance, reliability and safety. Belval BF-C, pneumatic hammer 1979

Contents:

TMT-History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Protective Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21


Product Series for Taphole Drills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Two part noozles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Product Series for Clay Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Nozzle Protection Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Cost-Efficient Storage and Manufacturing . . . . . . . . . . . . . . . . . . . . . 8-9 Fixation Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Drill Bits without Carbide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-29
Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15 Drill Bits with Carbide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-33
03/2018 GB

Drill Rods / Percussion Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17 Grate bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35


Metric and Imperial System / Drill bit Codes . . . . . . . . . . . . . . . . . . . . 19
Drill Bar centring piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-39
3
A Great Variety of Wear Parts
Decades of Experience
in Tapping and Since those days, first Dango & Dienenthal on. To get the best out of your equipment,
and Paul Wurth, and later, their joint- it is essential to use suitable material.
Measuring at venture TMT have constantly developed
and improved their taphole machinery to Each blast fur­nace and tap hole holds it is
Blast Furnaces suit customers needs and requirements for own specific challenges for plugging and
a highly efficient and safe taphole operati- drilling machines.

For ensuring a long lifetime and a con-


stantly high effi­ciency, TMT provides
reliable and suitable wear parts and con-
sumables geared to your needs.

4
Our Product Series for your Taphole Drills
TMT taphole drills stand for high machines, but also on your budget.
quality and good performance. To opti- Please feel free to contact us whenever
mally support it, we have designed our you need advice or assistance.
own specific drilling tools. TMT con- We will be pleased to support you in
sumables do not only go easy on your getting the best out of your equipment.

Adapter Drill Rod Bar centring piece Protective shield Drill Bit

Adapters: Bar centring pieces Drill Bits:


Connective piece between Guiding and centring part Various types and diameters available.
machine and drill rod. for drill rod. (Page 22-33)
Various designs available. (Page 21)
(Page 10-15)

Drill Rods / Percussion Rods: Protective shield


03/2018 GB

Various dimensions and Protective shield to save equipment


connections available. against heat and splash during drilling.
(Page 16-17) (Page 21)

5
A well proven functionality
Extremely high
reliability Closing a furnace under any condition is have been in constant operation for over
a key safety requirement. This demands 20 years. In today‘s blast furnace plants,
and robustness extremely high reliability and robustness tapping technology demands high perfor-
from Clay Guns. TMT Clay Guns meet these mance machines allowing the use of wear
demands. Many machines supplied by resistant and quick setting clays.
DANGO & DIENENTHAL or PAUL WURTH

An outstanding technical feature of the hole and maximum contact pressure. This
TMT clay gun is the patented kinematics enables an efficient plugging process and
that ensure a linear approach to the tap- safe and reliable execution of the work.

6
Our Product Series for your Clay Gun
TMT provides all needed wear parts for your taphole is closed. Our parts are manufac-
clay gun. The focus for cost savings is on tured in large quantities, and optimized for
those parts which are in contact with the a maximum service life through it is material
liquid iron, at the critical instant when the composition and manufacturing process.

Fixation Pin

Two-part nozzles Nozzle Protection Hood

Two-part nozzles Fixation Pin Nozzle Protection Hood


Two-part nozzles consist of an extension Our easy and safe connection for different To protect the nozzle parts against heat
piece and a wear part. The wear part is nozzle parts with the clay gun. and liquate metal during plugging time.
replaced from time to time. Both parts are (Page 21) (Page 21)
connected via two pins.
(Page 21)
03/2018 GB

7
A Large Variety of Consumables
High-quality

drilling tools At our Haiger premises, we store up to


1,000 tons of material for assuring a quick
This does not only improve our reac-
tivity, but also helps improving our
at a reasonable price material supply for urgent requirements purchasing prices, which offers us the
and a reliable on-time delivery of your possibility to directly pass on savings
consumables. to our customers.

8
Your Advantage: Cost-Efficient Storage and Manufacturing
With modern, robot-assisted manufacturing
and a large storage for more than 100,000
drill bits, we are able to reliably provide high-
quality drilling tools at a reasonable price.
TMT consumables are just … convincing.

03/2018 GB

9
Wear Parts

10
Adapters
For the Blast Furnace and Ferro-Alloy Applications

Adapters
Keyway Connection
Thread Connection
Drillhammer Side

B 62 left B 43 left

B 51 left R 38 left

B 45 left R 32 left

key check valves flowstopper locking pin leg spring

IDENT NO: IDENT NO: IDENT NO: IDENT NO: IDENT NO:
3005940 / 8,0 3003720 / Ø 27 3005670 / Ø 27 260.126 3003527 / Ø 4 3005689 / Ø 5
3005941 / 7,1 3003719 / Ø 24 3005671 / Ø 24
3005942 / 6,3

TMT Bayonet Connection (self-centring system)


Thread Connection
Drillhammer Side

B 62 left B 43 left

B 51 left R 38 left

B 45 left R 32 left

key check valves flowstopper

IDENT NO: IDENT NO: IDENT NO:


3005940 / 8,0 3003720 / Ø 27 3005670 / Ø 27
3005941 / 7,1 3003719 / Ø 24 3005671 / Ø 24
3005942 / 6,3
03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 11
Wear Parts

Bayonet Connection (without self-centring system)


Thread Connection
Drillhammer Side

B 62 left B 43 left

B 51 left R 38 left

B 45 left R 32 left

check valves flowstopper

IDENT NO: IDENT NO:


3003720 / Ø 27 3005670 / Ø 27
3003719 / Ø 24 3005671 / Ø 24

Thread Connection
Thread Connection
Drillhammer Side

B 62 left B 43 left

B 51 left R 38 left

B 45 left R 32 left

check valves flowstopper

IDENT NO: IDENT NO:


3003720 / Ø 27 3005670 / Ø 27
3003719 / Ø 24 3005671 / Ø 24

12
Adapters
For the Blast Furnace and Ferro-Alloy Applications

Adapters
Thread Connection
Drillhammer Side

B 62 left B 43 left

B 51 left R 38 left

B 45 left R 32 left

flushing pipe check valves flowstopper

IDENT NO: IDENT NO: IDENT NO:


1004071 / Ø 24 3003720 / Ø 27 3005670 / Ø 27
3003719 / Ø 24 3005671 / Ø 24

03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 13
Wear Parts

Cotter backup unit

To secure the drill bar attachment by means of a cotter, a safety This type of cotter lock without additional security elements
device can be mounted on different types of drill hammers. combines the usual simple wedge connection with safe handling
Due to the slidable design, the drill bar can be easily mounted as and is the next step towards reducing potential sources of danger.
usual. After moving of the cotter backup unit and it is locking, The use of this unit is checked individually due to the different
the position of the wedge can is fixed and losing is impossible. types of drill hammer.

14
Adapters
For the Blast Furnace and Ferro-Alloy Applications

Adapters
Adapter Release device (only for HS-reverse-hammer)

In conjunction with the TMT adapters, the use of a release device is Upon actuation of the rotary hammer in opposite directions to
possible with various types of drill hammers. The holding device is the thread direction, the adapter dissolves and can then be safely
securely attached to the hammer drill carriage and surrounds the key excluded by installation personnel. The use of this device is checked
surface of the adapter. individually due to the different types of drill hammer.
03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 15
Consumables

Keyway Connection

Ø drill rod thread connection

Bayonet Connection (self-centring system)

Ø drill rod thread connection

Standard Bayonet Connection (without self-centring system)

Ø drill rod thread connection

Thread Connection

Ø drill rod thread connection

4 types with different diameters

Outside diameters: 31.8 mm, 35 mm and 38 mm


Wall thickness: 6.3 mm, 7.1 mm and 8 mm

16
Drill Rods / Percussion Rods
For the Blast Furnace and Ferro-Alloy Applications

Rods
Keyway Connection

Ø percussion rod with or without cone end

Safe Lock-Bayonet Connection (self-centring system)

Ø percussion rod with or without cone end

Standard Bayonet Connection (without self-centring system)

Ø percussion rod with or without cone end

Thread Connection

Ø percussion rod with or without cone end

4 types with different diameters

Diameters: 32 mm, 45 mm and 50 mm


03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 17
Consumables

18
Drill Rods / Percussion Rods
For the Blast Furnace and Ferro-Alloy Applications

Rods
Metric and Imperial System

mm inch mm inch

40 1.5 62.5 2.4

42.5 1.6 65 2.5

45 1.7 70 2.7

47.5 1.8 75 2.9

50 1.9 80 3.1

52.5 2.1 90 3.5

55 2.1 100 3.9

57.5 2.2 110 4.3

60 2.3 120 4.7

Drill bit Codes


e. g. Racer Cutter Slitter Miller Slugger Slugger HM Blade Graver HM

SG GV
Type RC CT SL ML SG BD
HM HM

40 mm 40 mm 40 mm 40 mm 80 mm 45 mm 45 mm 40 mm
Diameter up to up to up to up to up to up to up to up to
75 mm 75 mm 75 mm 80 mm 120 mm 120 mm 80 mm 80 mm

Thread R 32 R 32 R 32 R 32 R 32 R 32 R 32 R 32
03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 19
Consumables

20
For Clay Guns
For the Blast Furnace and Ferro-Alloy Applications

Drill Bar centring piece


Guiding and centring part for drill rod.

Protective shield
Protective shield against splashing
with special refractory concrete resi-
sting high temperature.

CG Nozzle tip (standard)

Fixation pins

Nozzle Protection hood


Wearing parte nozzle with refractory concrete
03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 21
Consumables

22
Drill Bits without Carbide
For the Blast Furnace and Ferro-Alloy Applications

Drill Bits
Racer

Diameters
IDENT NO: Description * Drill bit Thread

3003200 TMT-RC-40-R 32 40 mm R 32 left

3003201 TMT-RC-42.5-R 32 42.5 mm R 32 left

3003202 TMT-RC-45-R 32 45 mm R 32 left

3003203 TMT-RC-47.5-R 32 47.5 mm R 32 left

3003204 TMT-RC-50-R 32 50 mm R 32 left

3003205 TMT-RC-52.5-R 32 52.5 mm R 32 left

3003206 TMT-RC-55-R 32 55 mm R 32 left

3003207 TMT-RC-57.5-R 32 57.5 mm R 32 left

3003208 TMT-RC-60-R 32 60 mm R 32 left

3003209 TMT-RC-62.5-R 32 62.5 mm R 32 left

3003210 TMT-RC-65-R 32 65 mm R 32 left

3003212 TMT-RC-70-R 32 70 mm R 32 left

3003214 TMT-RC-75-R 32 75 mm R 32 left

* RC – for the type (e. g. Racer), 40 – for the diameter, R 32 – for the thread
03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 23
Consumables

Cutter

Diameters
IDENT NO: Description * Drill bit Thread

3003300 TMT-CT-40-R 32 40 mm R 32 left

3003301 TMT-CT-42.5-R 32 42.5 mm R 32 left

3003302 TMT-CT-45-R 32 45 mm R 32 left

3003303 TMT-CT-47.5-R 32 47.5 mm R 32 left

3003304 TMT-CT-50-R 32 50 mm R 32 left

3003305 TMT-CT-52.5-R 32 52.5 mm R 32 left

3003306 TMT-CT-55-R 32 55 mm R 32 left

3003307 TMT-CT-57.5-R 32 57.5 mm R 32 left

3003308 TMT-CT-60-R 32 60 mm R 32 left

3003309 TMT-CT-62.5-R 32 62.5 mm R 32 left

3003310 TMT-CT-65-R 32 65 mm R 32 left

3003312 TMT-CT-70-R 32 70 mm R 32 left

3003314 TMT-CT-75-R 32 75 mm R 32 left

*CT – for the type (e. g. Cutter), 40 – for the diameter, R 32 – for the thread

24
Drill Bits without Carbide
For the Blast Furnace and Ferro-Alloy Applications

Drill Bits
Slitter

Diameters
IDENT NO: Description * Drill bit Thread

3003460 TMT-SL-40-R 32 40 mm R 32 left

3003461 TMT-SL-42.5-R 32 42.5 mm R 32 left

3003462 TMT-SL-45-R 32 45 mm R 32 left

3003463 TMT-SL-47.5-R 32 47.5 mm R 32 left

3003464 TMT-SL-50-R 32 50 mm R 32 left

3003465 TMT-SL-52.5-R 32 52.5 mm R 32 left

3003466 TMT-SL-55-R 32 55 mm R 32 left

3003467 TMT-SL-57.5-R 32 57.5 mm R 32 left

3003468 TMT-SL-60-R 32 60 mm R 32 left

3003469 TMT-SL-62.5-R 32 62.5 mm R 32 left

3003470 TMT-SL-65-R 32 65 mm R 32 left

3003472 TMT-SL-70-R 32 70 mm R 32 left

3003474 TMT-SL-75-R 32 75 mm R 32 left

* SL– for the type (e. g. Slitter, 40 – for the diameter, R 32 – for the thread
03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 25
Consumables

26
Drill Bits without Carbide
For the Blast Furnace and Ferro-Alloy Applications

Drill Bits
Miller

Diameters

IDENT NO: Description * Drill bit Thread


3003800 TMT-ML-40-R 32 40 mm R 32 left

3003801 TMT-ML-42.5-R 32 42.5 mm R 32 left

3003802 TMT-ML-45-R 32 45 mm R 32 left

3003803 TMT-ML-47.5-R 32 47.5 mm R 32 left

3003804 TMT-ML-50-R 32 50 mm R 32 left

3003805 TMT-ML-52.5-R 32 52.5 mm R 32 left

3003806 TMT-ML-55-R 32 55 mm R 32 left

3003807 TMT-ML-57.5-R 32 57.5 mm R 32 left

3003808 TMT-ML-60-R 32 60 mm R 32 left

3003809 TMT-ML-62.5-R 32 62.5 mm R 32 left

3003810 TMT-ML-65-R 32 65 mm R 32 left

3003812 TMT-ML-70-R 32 70 mm R 32 left

3003814 TMT-ML-75-R 32 75 mm R 32 left

3003816 TMT-ML-80-R 32 80 mm R 32 left

* ML – for the type (e. g. Miller), 40 – for the diameter, R 32 – for the thread
03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 27
Consumables

Slugger

Diameters
IDENT NO: Description * Drill bit Thread

3003150 TMT-SG-80-R 32 80 mm R 32 left

3003151 TMT-SG-90-R 32 90 mm R 32 left

3003152 TMT-SG-100-R 32 100 mm R 32 left

3003153 TMT-SG-110-R 32 110 mm R 32 left

3003154 TMT-SG-120-R 32 120 mm R 32 left

* SG – for the type (e. g. Slugger), 40 – for the diameter, R 32 – for the thread

28
Drill Bits without Carbide
For the Blast Furnace and Ferro-Alloy Applications

Drill Bits
Slugger HM

Diameters

IDENT NO: Description * Drill bit Thread

3003643 TMT-SG-HM-45-R 32 45 mm R 32 left

3003644 TMT-SG-HM-50-R 32 50 mm R 32 left

3003658 TMT-SG-HM-52.5-R 32 52.5 mm R 32 left

3003645 TMT-SG-HM-55-R 32 55 mm R 32 left

3003659 TMT-SG-HM-57.5-R 32 55 mm R 32 left

3003646 TMT-SG-HM-60-R 32 57.5 mm R 32 left

3003660 TMT-SG-HM-62.5-R 32 60 mm R 32 left

3003647 TMT-SG-HM-65-R 32 65 mm R 32 left

3003648 TMT-SG-HM-70-R 32 70 mm R 32 left

3003649 TMT-SG-HM-75-R 32 75 mm R 32 left

3003650 TMT-SG-HM-80-R 32 80 mm R 32 left

3003651 TMT-SG-HM-90-R 32 90 mm R 32 left

3003652 TMT-SG-HM-100-R 32 100 mm R 32 left

3003653 TMT-SG-HM-110-R 32 110 mm R 32 left

3003654 TMT-SG-HM-120-R 32 120 mm R 32 left

* SG HM – for the type (e. g. Slugger HM), 40 – for the diameter, R 32 – for the thread
03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 29
Consumables

Graver HM

Neues Foto

Diameters
IDENT NO: Description * Drill bit Thread

3003400 TMT-GV-HM-40-R 32 40 mm R 32 left

3003401 TMT-GV-HM-42.5-R 32 42.5 mm R 32 left

3003402 TMT-GV-HM-45-R 32 45 mm R 32 left

3003403 TMT-GV-HM-47.5-R 32 47.5 mm R 32 left

3003404 TMT-GV-HM-50-R 32 50 mm R 32 left

3003405 TMT-GV-HM-52.5-R 32 52.5 mm R 32 left

3003406 TMT-GV-HM-55-R 32 55 mm R 32 left

3003407 TMT-GV-HM-57.5-R 32 57.5 mm R 32 left

3003408 TMT-GV-HM-60-R 32 60 mm R 32 left

3003409 TMT-GV-HM-62.5-R 32 62.5 mm R 32 left

3003410 TMT-GV-HM-65-R 32 65 mm R 32 left

3003412 TMT-GV-HM-70-R 32 70 mm R 32 left

3003414 TMT-GV-HM-75-R 32 75 mm R 32 left

3003416 TMT-GV-HM-80-R 32 80 mm R 32 left

* GV HM – for the type (e. g. Graver HM), 40 – for the diameter, R 32 – for the thread

30
Drill Bits with Carbide
For the Blast Furnace and Ferro-Alloy Applications

Drill Bits
Blade

Diameters
IDENT NO: Description * Drill bit Thread

3003500 TMT-BD-40-R 32 40 mm R 32 left

3003501 TMT-BD-42.5-R 32 42.5 mm R 32 left

3003502 TMT-BD-45-R 32 45 mm R 32 left

3003503 TMT-BD-47.5-R 32 47.5 mm R 32 left

3003504 TMT-BD-50-R 32 50 mm R 32 left

3003505 TMT-BD-52.5-R 32 52.5 mm R 32 left

3003506 TMT-BD-55-R 32 55 mm R 32 left

3003507 TMT-BD-57.5-R 32 57.5 mm R 32 left

3003508 TMT-BD-60-R 32 60 mm R 32 left

3003509 TMT-BD-62.5-R 32 62.5 mm R 32 left

3003510 TMT-BD-65-R 32 65 mm R 32 left

3003512 TMT-BD-70-R 32 70 mm R 32 left

3003514 TMT-BD-75-R 32 75 mm R 32 left

3003516 TMT-BD-80-R 32 80 mm R 32 left

* BD – for the type (e. g. Blade), 40 – for the diameter, R 32 – for the thread
03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 31
Consumables

Starter Bit

Diameters
IDENT NO: Description * Drill bit Thread

3005992 TMT-ST-HM-80-R32 80 R 32

3005993 TMT-ST-HM-80-R38 80 R 38

Manufactured with Tungsten Carbide. Due to given hard- tory blocks after reline of the blast furnaces. Often times
ness of the tungsten drill and relatively high wear resistance the tungsten drill bit is used after extended stoppages of
during drilling process, this is drill bit serves to drill refrac­ the blast furnaces.

32
Drill Bits with Carbide
For the Blast Furnace and Ferro-Alloy Applications

Drill Bits
Taphole Reamer

Diameters
IDENT NO: Description * Drill bit Thread

3005982 TMT-TR-210-R 32 210 mm R 32 left

3005983 TMT-TR-245-R 32 245 mm R 32 left

3005984 TMT-TR-260-R 32 260 mm R 32 left

3005985 TMT-TR-300-R 32 300 mm R 32 left

*different diameters are available on reques

The Taphole Reamer is used for smoothing / cleaning clay gun nozzle contact. The combination with regular drill
the taphole area, providing excellent tightness for the bit ensures proper centring duriong the milling.
03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 33
Consumables

34
Grate Bars
For the Blast Furnace and Ferro-Alloy Applications

Grate Bars
We can provide you with various types of grate bars
according to your material and design specifications.
Depending on your requirements, we can offer you
alternatives manufactured using the lost-wax or the
sandcasting method.

TMT grate bars stand for:

high quality
good durability
freeness of shrinkage
narrow tolerances
customized design

Please feel free to contact us concerning your specific


requirements and we will be pleased to provide you
with a customized offer tailored to your needs.

03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 35
Inspection and Maintenance

5
5

10 4
5
5
4

4 9
4

5
7
6 3

24

l

36
Please Observe the Relevant Instructions.

Position Intervall Interventation Work to be carried out Hints

Visual inspection of the machine


for defects, damages, loosened
1 daily
Machine and
working area
connections, leakage, etc. Repair any defect immediatly

Checking of the signal lamps function

Check oil level Refill oil, if necessary: the level

2 Hydraulic system
Check oil temperature
Check dirt indicator of

l
must be between MIN and MAX

filter elements If the filter is dirty, replace it

Cleaning through cleaning


Drive Housing openings
3 Clay barrel Clean / remove old clay
and foreign particals

Nozzle
4 Protection plates
Visual inspection Replace if necassary

Check hydraulic pipes, hoses Repair any defect immediatly


and screwed connections for
5 weekly Hydraulic system leakage and damamges

Check electronic motors for dirt Clean

Check inside for important damage If more than 50% of the inner surfaces
and sticking residues of the are covered by sticking plugging,
6 Clay barrel
plugging mix replace the piston rings

Check for too much If more than 0,5l leakage per plugging
plugging mix leakage operation, replace the piston rings

Plugging cylinder Open plug screw on the piston rod


7 monthly Swivelling cylinder and
Check for leakage oil
below the indicator
Check for leakage oil
rotary coupling Open oil drain plug

Ball bearing
8 slewing rim /
swiveling device
Lubricate
Central grease lubrication, if not
use manual grease lubrication

9 Indication device Visual inspection


Repair any defect immediatly

10 Plugging piston Lubricate


Via clay barrel opening
03/2018 GB

Customized variants and designs are also available.


Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 37
Inspection and Maintenance

1 5
24 9

l
1 5

17
1

10

3
7 8
18
4
6

14
11 15
15
12 16
13

38
Please Observe the Relevant Instructions.

Position Intervall Interventation Work to be carried out Hints


Visual inspection of the machine for
defects, damages, loosened
1 daily
Machine and working
area connections, leakage, etc. Repair any defect immediately
Checking of the signal lamps function
Check oil level Refill oil, if necessary: the level
Check oil temperature C°
2 Hydraulic system
Check dirt indicator of
l must be between MIN and MAX
If the filter is dirty, replace it
filter elements
Visual inspection
3 Protection plate Check for complete filling
with refractory
Repair, if is necessary

4 Adapter Visual inspection


Repair, if is necessary
if the adapter is broken replace it

Visual inspection Repair any defect immediately


Pneumatic device
Check hydraulic pipes, hoses, and screwed
5 weekly Hydraulic device
Electric device
connections for leakage and damages
Check electric motors for dirt Clean

Lubricate with grease spray


6 Rollerchain
Check roller chain tension If too much slack, restretch

7 Roller conveyor Visual inspection Clean

Lubricate with grease spray


8 Wheels or greace gun Repair, if is necessary

Check oil level Refill oil, if necessary: the level


9 Oiler Check oil temperature
Check dirt indicator of filter elements
must be between MIN and MAX
If the filter is dirty, replace it

Central lubrication Refill grease, if is necessary


10 system
Visual inspection
Repair, if is necessary

Tightness of hydraulic
11 hoses and screw Visual inspection Repair, if is necessary
connections
Expansion screw
connection to inter-
12 face: Rotator / gearbox
Visual inspection Repair, if is necessary
and hammer / slide
Impact piston striking
13 surface on the drill Visual inspection Repair, if is necessary
adapter

High pressure
accumulator Visual inspection Repair, if is necessary
14 Low pressure Pressure test Correct pressure if is necessary
accumulator

Flushing tube seal Visual inspection Repair, if is necessary


15 Flushing pipe Visual inspection New set of seals if is necessary

16 Hammer lubrication Visual inspection Repair, if is necessary

Visual inspection
17 monthly
03/2018 GB

Suspension Check all screws on mast Repair, if is necessary


for tight seat
Customized variants and designs are also available.

18
Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
Cable track and
processes to suit the machines‘ performance chainthereby enhance
Lubrication with grease
stability spray Our individually selected materialRepair,
and reliability. if isensure
qualities necessary
low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 39
TMT – Tapping Measuring Technology Sàrl
P. O. Box 2233 - L-1022 Luxembourg • 32, rue d`Alsace - L-1122 Luxembourg
Phone +352 261920-0 • Fax +352 261920-2779 • e-mail: contact@tmt.com
Managing Directors: Claude Bodeving, Stefan Buch
Register No. : B 91897

TMT – Tapping Measuring Technology GmbH


P. O. Box 101355 - D-57013 Siegen • Hagener Straße 103 - D-57072 Siegen
Phone +49 271 4014-0 • Fax +49 271 4014-210 • e-mail: contact@tmt.com
Managing Directors: Stefan Buch, Claude Bodeving
Register No. : HRB 5741

www.tmt.com

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