Professional Documents
Culture Documents
GB
Tapping Measuring Technology
More than
one hundred years The names DANGO & DIENENTHAL and In 2014, TMT has extended their facilities
Paul Wurth have been renowned for with a new workshop to manufacture
of experience robust and reliable taphole technology. and provide wear parts and consum
Since 2003, their joint-venture company ables tailored to customers’ needs all
TMT has merged the experience and over the world. With on-time delivery of
expertise of both companies, providing high-quality products at a highly compe-
customized tapping solutions on a high- titive price, TMT consumables enhance the
end level. performance of your taphole equipment.
Our research facility, which we operate Many leading companies in the metal-
in cooperation with a leading manufac- producing industry trust our expertise,
turer of drill hammers, keeps us abreast benefit from our ideas and develop-
of results and materials. The advice we ments and rely on our team of highly
offer is based on many years‘ experience qualified experts for their projects.
in plant engineering and operation.
2
Around 1900, the fist clay guns were
manufactured at Dango & Dienenthal
in Siegen. In comparison to today’s high
end equipment, they could be considered
rather simple, but demanding pneumatic
constructions with a single cylinder, which
made work around the taphole areas of
blast furnaces easier and less dangerous.
Contents:
4
Our Product Series for your Taphole Drills
TMT taphole drills stand for high machines, but also on your budget.
quality and good performance. To opti- Please feel free to contact us whenever
mally support it, we have designed our you need advice or assistance.
own specific drilling tools. TMT con- We will be pleased to support you in
sumables do not only go easy on your getting the best out of your equipment.
Adapter Drill Rod Bar centring piece Protective shield Drill Bit
5
A well proven functionality
Extremely high
reliability Closing a furnace under any condition is have been in constant operation for over
a key safety requirement. This demands 20 years. In today‘s blast furnace plants,
and robustness extremely high reliability and robustness tapping technology demands high perfor-
from Clay Guns. TMT Clay Guns meet these mance machines allowing the use of wear
demands. Many machines supplied by resistant and quick setting clays.
DANGO & DIENENTHAL or PAUL WURTH
An outstanding technical feature of the hole and maximum contact pressure. This
TMT clay gun is the patented kinematics enables an efficient plugging process and
that ensure a linear approach to the tap- safe and reliable execution of the work.
6
Our Product Series for your Clay Gun
TMT provides all needed wear parts for your taphole is closed. Our parts are manufac-
clay gun. The focus for cost savings is on tured in large quantities, and optimized for
those parts which are in contact with the a maximum service life through it is material
liquid iron, at the critical instant when the composition and manufacturing process.
Fixation Pin
7
A Large Variety of Consumables
High-quality
8
Your Advantage: Cost-Efficient Storage and Manufacturing
With modern, robot-assisted manufacturing
and a large storage for more than 100,000
drill bits, we are able to reliably provide high-
quality drilling tools at a reasonable price.
TMT consumables are just … convincing.
03/2018 GB
9
Wear Parts
10
Adapters
For the Blast Furnace and Ferro-Alloy Applications
Adapters
Keyway Connection
Thread Connection
Drillhammer Side
B 62 left B 43 left
B 51 left R 38 left
B 45 left R 32 left
IDENT NO: IDENT NO: IDENT NO: IDENT NO: IDENT NO:
3005940 / 8,0 3003720 / Ø 27 3005670 / Ø 27 260.126 3003527 / Ø 4 3005689 / Ø 5
3005941 / 7,1 3003719 / Ø 24 3005671 / Ø 24
3005942 / 6,3
B 62 left B 43 left
B 51 left R 38 left
B 45 left R 32 left
B 62 left B 43 left
B 51 left R 38 left
B 45 left R 32 left
Thread Connection
Thread Connection
Drillhammer Side
B 62 left B 43 left
B 51 left R 38 left
B 45 left R 32 left
12
Adapters
For the Blast Furnace and Ferro-Alloy Applications
Adapters
Thread Connection
Drillhammer Side
B 62 left B 43 left
B 51 left R 38 left
B 45 left R 32 left
03/2018 GB
To secure the drill bar attachment by means of a cotter, a safety This type of cotter lock without additional security elements
device can be mounted on different types of drill hammers. combines the usual simple wedge connection with safe handling
Due to the slidable design, the drill bar can be easily mounted as and is the next step towards reducing potential sources of danger.
usual. After moving of the cotter backup unit and it is locking, The use of this unit is checked individually due to the different
the position of the wedge can is fixed and losing is impossible. types of drill hammer.
14
Adapters
For the Blast Furnace and Ferro-Alloy Applications
Adapters
Adapter Release device (only for HS-reverse-hammer)
In conjunction with the TMT adapters, the use of a release device is Upon actuation of the rotary hammer in opposite directions to
possible with various types of drill hammers. The holding device is the thread direction, the adapter dissolves and can then be safely
securely attached to the hammer drill carriage and surrounds the key excluded by installation personnel. The use of this device is checked
surface of the adapter. individually due to the different types of drill hammer.
03/2018 GB
Keyway Connection
Thread Connection
16
Drill Rods / Percussion Rods
For the Blast Furnace and Ferro-Alloy Applications
Rods
Keyway Connection
Thread Connection
18
Drill Rods / Percussion Rods
For the Blast Furnace and Ferro-Alloy Applications
Rods
Metric and Imperial System
mm inch mm inch
45 1.7 70 2.7
50 1.9 80 3.1
SG GV
Type RC CT SL ML SG BD
HM HM
40 mm 40 mm 40 mm 40 mm 80 mm 45 mm 45 mm 40 mm
Diameter up to up to up to up to up to up to up to up to
75 mm 75 mm 75 mm 80 mm 120 mm 120 mm 80 mm 80 mm
Thread R 32 R 32 R 32 R 32 R 32 R 32 R 32 R 32
03/2018 GB
20
For Clay Guns
For the Blast Furnace and Ferro-Alloy Applications
Protective shield
Protective shield against splashing
with special refractory concrete resi-
sting high temperature.
Fixation pins
22
Drill Bits without Carbide
For the Blast Furnace and Ferro-Alloy Applications
Drill Bits
Racer
Diameters
IDENT NO: Description * Drill bit Thread
* RC – for the type (e. g. Racer), 40 – for the diameter, R 32 – for the thread
03/2018 GB
Cutter
Diameters
IDENT NO: Description * Drill bit Thread
*CT – for the type (e. g. Cutter), 40 – for the diameter, R 32 – for the thread
24
Drill Bits without Carbide
For the Blast Furnace and Ferro-Alloy Applications
Drill Bits
Slitter
Diameters
IDENT NO: Description * Drill bit Thread
* SL– for the type (e. g. Slitter, 40 – for the diameter, R 32 – for the thread
03/2018 GB
26
Drill Bits without Carbide
For the Blast Furnace and Ferro-Alloy Applications
Drill Bits
Miller
Diameters
* ML – for the type (e. g. Miller), 40 – for the diameter, R 32 – for the thread
03/2018 GB
Slugger
Diameters
IDENT NO: Description * Drill bit Thread
* SG – for the type (e. g. Slugger), 40 – for the diameter, R 32 – for the thread
28
Drill Bits without Carbide
For the Blast Furnace and Ferro-Alloy Applications
Drill Bits
Slugger HM
Diameters
* SG HM – for the type (e. g. Slugger HM), 40 – for the diameter, R 32 – for the thread
03/2018 GB
Graver HM
Neues Foto
Diameters
IDENT NO: Description * Drill bit Thread
* GV HM – for the type (e. g. Graver HM), 40 – for the diameter, R 32 – for the thread
30
Drill Bits with Carbide
For the Blast Furnace and Ferro-Alloy Applications
Drill Bits
Blade
Diameters
IDENT NO: Description * Drill bit Thread
* BD – for the type (e. g. Blade), 40 – for the diameter, R 32 – for the thread
03/2018 GB
Starter Bit
Diameters
IDENT NO: Description * Drill bit Thread
3005992 TMT-ST-HM-80-R32 80 R 32
3005993 TMT-ST-HM-80-R38 80 R 38
Manufactured with Tungsten Carbide. Due to given hard- tory blocks after reline of the blast furnaces. Often times
ness of the tungsten drill and relatively high wear resistance the tungsten drill bit is used after extended stoppages of
during drilling process, this is drill bit serves to drill refrac the blast furnaces.
32
Drill Bits with Carbide
For the Blast Furnace and Ferro-Alloy Applications
Drill Bits
Taphole Reamer
Diameters
IDENT NO: Description * Drill bit Thread
The Taphole Reamer is used for smoothing / cleaning clay gun nozzle contact. The combination with regular drill
the taphole area, providing excellent tightness for the bit ensures proper centring duriong the milling.
03/2018 GB
34
Grate Bars
For the Blast Furnace and Ferro-Alloy Applications
Grate Bars
We can provide you with various types of grate bars
according to your material and design specifications.
Depending on your requirements, we can offer you
alternatives manufactured using the lost-wax or the
sandcasting method.
high quality
good durability
freeness of shrinkage
narrow tolerances
customized design
03/2018 GB
5
5
10 4
5
5
4
4 9
4
5
7
6 3
24
C°
l
36
Please Observe the Relevant Instructions.
2 Hydraulic system
Check oil temperature
Check dirt indicator of
C°
l
must be between MIN and MAX
Nozzle
4 Protection plates
Visual inspection Replace if necassary
Check inside for important damage If more than 50% of the inner surfaces
and sticking residues of the are covered by sticking plugging,
6 Clay barrel
plugging mix replace the piston rings
Check for too much If more than 0,5l leakage per plugging
plugging mix leakage operation, replace the piston rings
Ball bearing
8 slewing rim /
swiveling device
Lubricate
Central grease lubrication, if not
use manual grease lubrication
1 5
24 9
C°
l
1 5
17
1
10
3
7 8
18
4
6
14
11 15
15
12 16
13
38
Please Observe the Relevant Instructions.
Tightness of hydraulic
11 hoses and screw Visual inspection Repair, if is necessary
connections
Expansion screw
connection to inter-
12 face: Rotator / gearbox
Visual inspection Repair, if is necessary
and hammer / slide
Impact piston striking
13 surface on the drill Visual inspection Repair, if is necessary
adapter
High pressure
accumulator Visual inspection Repair, if is necessary
14 Low pressure Pressure test Correct pressure if is necessary
accumulator
Visual inspection
17 monthly
03/2018 GB
18
Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing
Cable track and
processes to suit the machines‘ performance chainthereby enhance
Lubrication with grease
stability spray Our individually selected materialRepair,
and reliability. if isensure
qualities necessary
low wear and
take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 39
TMT – Tapping Measuring Technology Sàrl
P. O. Box 2233 - L-1022 Luxembourg • 32, rue d`Alsace - L-1122 Luxembourg
Phone +352 261920-0 • Fax +352 261920-2779 • e-mail: contact@tmt.com
Managing Directors: Claude Bodeving, Stefan Buch
Register No. : B 91897
www.tmt.com