35D MQ Quad Mast: Arts Manual

P
ARTS MANUAL
This manual contains standard production Product

Identification Numbers.
35D MQ
Quad Mast
For 35D-MQ-001 Thru Present
FOR PARTS AND SERVICE CALL:

1-888-946-3330
Manual Number:
235894 R8
7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406
About This Manual
Introduction
This manual shows the parts breakdown for the mast product ID numbers.
Locate the product ID number (PID) stamped plate on the left hand side of the outer
upright channel. This number must be used when ordering replacement parts for this
product.
PRODUCT
I.D. NUMBER
XXX-XX-XXXX
XXX-XX-XXX
XYZ
Q-
M
5D-
3
EXAMPLE MA2380.eps
Ordering Parts
Customers -
Parts and service literature is available through authorized lift truck dealers.
To place an order, contact the lift truck dealer of your choice.
Lift Truck Dealers -

To order parts and service literature contact:
LIFT - TEK / ELECAR

CUSTOMER SERVICE
7040 S HWY 11
WESTMINSTER, SC 29693
TELEPHONE: (888) 946-3330
FAX: (864) 647-5406
Contents
Cover ................................................................................................................................................................................... 1
Introduction ........................................................................................................................................................................ 2
Safety Decals ...................................................................................................................................................................... 3
Free Lift Cylinder ................................................................................................................................................................ 4
Right Hand Main Lift Cylinder ......................................................................................................................................... 10
Left Hand Main Lift Cylinder ............................................................................................................................................ 16
Outer Weldment ................................................................................................................................................................ 22
Outer Weldment Common Parts ...................................................................................................................................... 23
Outer Intermediate Weldment .......................................................................................................................................... 24
Outer Intermediate Weldment Common Parts ................................................................................................................ 25
Inner Intermediate Weldment ........................................................................................................................................... 26
Inner Intermediate Weldment Common Parts ................................................................................................................. 27
Inner Weldment ................................................................................................................................................................. 28
Inner Weldment Common Parts ....................................................................................................................................... 29
Hoist Chains and Free Lift Hoses ................................................................................................................................... 30
Lowering Control Valve .................................................................................................................................................... 31
Load Backrest ................................................................................................................................................................... 31
4 Roller Carriages ............................................................................................................................................................. 32
6 Roller Carriages ............................................................................................................................................................. 33
Single Function HI-VIS IHR .............................................................................................................................................. 35
Double Function HI-VIS IHR ............................................................................................................................................. 41
Recommended Spare Parts List ...................................................................................................................................... 46
1 Safety Decals
3
2 - 679150 "NO STEP"

2 1 2 4 2
2
9 - 665595 "HANDS OFF"

2 2
4
3 669152
Front of
Cylinder 1 - 669152 "WARNING"
2 - 201195 "NO STEP"
MA0064.eps
235894 R8 Page 3
Free Lift Cylinder
For PIDs 35D-MQ-001 thru 35D-MQ-635
22
3
4
5
6
7
Retracted Cylinder Length

1
2
8
9
10 21
11
12 20
13 19
14 18
17
16
15 MA0024.eps
Page 4 235894 R8
Free Lift Cylinder
FL-1
OCL Part Number
75.5 216710
80.0 216711
82.0 216712
86.0 216713
90.5 216714
95.0 216715
98.0 216716
101.0 216717
OCL = OUTER CHANNEL LENGTH
FL-2
ITEM QTY PART # DESCRIPTION ITEM QTY PART # DESCRIPTION
1 1 N/A Shell 12 1 563782 Fuse Piston
2 1 N/A Rod 13 1 562848 Spring Guide
3 1 1 Seal 14 1 642649 Fitting
4 1 564924 Retainer 15 1 N/A Pin
5 1 1 Seal 16 1 565085 Spring
6 1 1 Back-up Ring 17 1 2 Retaing Ring
7 1 1 O-Ring 18 1 2 Washer
8 1 219015 Pull Wire 19 1 1 Wear Ring
9 1 564923 Piston 20 1 1,2 O-Ring
10 2 1 Back-up Ring 21 1 2 Check Valve
11 1 1 Seal 22 1 3133 Snap Ring
1 - Included in Cylinder Seal Kit P/N 216691.
2 - Included in Check Valve Service Kit P/N 656920.
235894 R8 Page 5
Free Lift Cylinder
For PIDs 35D-MQ-636 thru 35D-MQ1376
14
12
11
ADD "V" HYTRAN OIL

PRIOR TO ASSEMBLY
OF GLAND.
10
"V" (ML) 13
WO SPACER
40
MA2014.eps
9
Page 6 235894 R8
Free Lift Cylinder
FL-3
PART NO.
OCL
REF (E)
72 1000311
75.5 1000635
77 1000647
80 1000636
82 1000637
84 1000298
86 1000638
87 1000645
88 1000646
90.5 1000639
92 1000643
95 1000640
98 1000641
101 1000642
104 1000134
OCL = Outer Channel Length
FL-4
1 1 1 WEAR RING 8 1 1 WIPER
2 1 1 PISTON SEAL 9 1 N/A ROLL PIN
3 1 N/A SHELL 10 1 1348755 PISTON
4 1 N/A SHAFT 11 1 1 O-RING
5 1 1348752 RETAINER 12 1 N/A ROD-END
6 1 1 O-RING 13 1 642649 FITTING
7 1 1 Z-SEAL 14 1 3133 SNAP RING
1 - Included in Seal Kit 1000789.
235894 R8 Page 7
Free Lift Cylinder
For PIDs 35D-MQ1377 thru Present
20
SEE NOTES
1 AND 2
17
Torque:
100 ft - lbs MIN
3
7
2
15
16
14
Part Number
And Date Code
Stamped Here
10
12
6
4 Install O-Ring onto
Valve Before Assembly
Valve Orientation Critical
19
18
Install With
Locktite 242
8
NOTES:
11 1. Put 35 ml +/_ 5 ml of oil into rod side
of the cylinder before installing the
retainer.
2. Rod must be completely retracted
MA2017.eps before installing retainer.
3. Lube all seals before assembly.
Page 8 235894 R8
Free Lift Cylinder
FL-5
PART NO.
OCL
REF (E)
68 1002191
72 1002195
74 1002197
75.5 1002198
77 1002200
78 1002201
80 1002203
82 1002205
83 1002206
84 1002207
86 1002209
87 1002210
88 1002211
89 1002212
90.5 1002213
92 1002215
95 1002218
98 1002221
104 1002783
FL-6
1 1 1 O-RING 11 1 642649 FITTING
2 1 1 ROD SEAL 12 1 34611 CHECK VALVE
3 1 1 WIPER 13 1 N/A ROLL PIN
4 1 1 O-RING 14 1 N/A HYD TUBE
5 1 1 BACK-UP 15 1 N/A SHELL
6 1 1 PISTON SEAL 16 1 N/A ROD/PLUNGER
7 1 1 O-RING 17 1 78492 RETAINER
8 1 1 WEAR RING 18 1 N/A PISTON
9 1 1002313 SEAL KIT 19 1 8A163 PLUG
10 1 20343 PULL WIRE 20 1 3133 SNAP RING
1 - Included in Seal Kit P/N 1002313.
235894 R8 Page 9
Right Hand Main Lift Cylinder
5
21
6
7
8
9 19
10 20
11 Stamped
Cylinder
12 Assembly
Part Number

1
4
20
13
19
14
24
15
23
16
22
17
18
MA0638.eps
Page 10 235894 R8
FL-4
OCL Part Number
75.5 216702
80.0 216703
82.0 216704
86.0 216705
90.5 216706
95.0 216707
98.0 216708
101.0 216709
RML-2
1 1 N/A Shell 13 1 559962 Pull Wire
2 1 N/A Plunger/Rod 14 1 216434 Piston
3 1 N/A Stand-Off Pipe 15 1 1 Back-up Ring
4 1 N/A Spacer 16 1 1 Piston Seal
5 1 N/A Plunger/Rod Head 17 1 1 Wear Ring
6 1 1 Back-up Ring 18 1 611289 Fitting
7 1 1 O-Ring 19 1 1 Back-up Ring
8 1 1 Wiper 20 1 1 O-Ring
9 1 1 Rod Seal 21 1 601377 Fitting
10 1 562634 Retainer 22 1 1,2 Seal
11 1 1 Back-up Ring 23 1 2 Check Valve
12 1 1 O-Ring 24 1 1,2 Setscrew
2 - Included in Check Valve Service Kit P/N 216677.
235894 R8 Page 11
18
14
12
15
13
8
7
17
ADD "V" HYTRAN
OIL TO RETRACT
SIDE PRIOR TO
HEAD ASSEMBLY
4
"V" (ML)
W SPACER
60
3
11
19
MA2015.eps
16 10
Page 12 235894 R8
RML-3
PART NO.
OCL
REF (E)
72 1000313
75.5 1000599
77 1000614
80 1000600
82 1000601
84 1000300
86 1000602
87 1000610
88 1000616
90.5 1000603
92 1000608
95 1000604
98 1000605
101 1000606
104 1000136
RML-4
1 1 1 WEAR RING 11 1 N/A PISTON ASSEMBLY
2 1 1 PISTON SEAL 12 1 1 O-RING
3 1 N/A SHELL 13 1 1 BACK-UP
4 1 N/A SHAFT 14 1 N/A ROD-END
5 1 1356993 RETAINER 15 1 1 O-RING
6 1 1 O-RING 16 1 17010R1 BALL
7 1 1 U-CUP 17 1 N/A SPACER
8 1 1 WIPER 18 1 611289 FITTING
9 1 1348729 PLUG 19 1 231325 FUSE VALVE
10 1 1 O-RING
235894 R8 Page 13
INSTALL WITH
19
LOCTITE 242
TORQUE:
50 ft - lbs MIN
14
4
TORQUE:
80 ft - lbs MIN
16
3
6 2
11
13
INSTALL WITH
LOCTITE 242 12
TORQUE:
50 ft - lbs MIN
18 15
PART NUMBER
1 AND DATE CODE
STAMPED HERE
7
17
9
NOTES:
1. Lube all seals before assembly.

10
MA2018.eps
Page 14 235894 R8
RML-5
PART NO.
OCL
REF (E)
68 1002225
72 1002229
74 1002231
75.5 1002232
77 1002234
78 1002235
80 1002237
82 1002239
83 1002240
84 1002241
86 1002243
88 1002245
89 1002246
90.5 1002247
92 1002249
95 1002252
98 1002255
104 1002302
RML-6
1 1 1 PISTON SEAL 11 1 N/A HYD. TUBE ASSEMBLY
2 1 1 ROD SEAL 12 1 N/A TUBE ASSEMBLY
3 1 1 WIPER 13 1 N/A ROD
4 1 1 O-RING 14 1 N/A ROD END
5 1 1 O-RING 15 1 N/A PISTON
7 1 1 WEAR RING 17 1 N/A PLUG
8 1 1002314 SEAL KIT 18 1 N/A SPACER
9 1 N/A RETAINING RING 19 1 N/A FITTING
10 1 231325 FUSE VALVE
1 - Included in Seal Kit 1002314.
235894 R8 Page 15
Left Hand Main Lift Cylinder
22
4
5
6
Stamped
7 Cylinder
Assembly
8 Part Number

2
10 21
11 20
12
19
13
14 18
15
17
16
MA0445.eps
Page 16 235894 R8
LML-1
OCL Part Number
75.5 216694
80.0 216695
82.0 216696
86.0 216697
90.5 216698
95.0 216699
98.0 216700
101.0 216701
LML-2
1 1 N/A Shell 12 1 1 O-Ring
2 1 N/A Plunger/Rod 13 1 1 Wear Ring
3 1 N/A Spacer 14 1 562848 Spring Guide
4 1 1 Wiper 15 1 611289 Fitting
5 1 1 Plunger/Rod Seal 16 1 562849 Fuse Piston
6 1 562634 Retainer 17 1 215012 Spring
7 1 1 Back-up Ring 18 1 1 ,2 Snap Ring
8 1 1 O-Ring 19 1 2 Washer
9 1 559962 Pull Wire 20 1 1 ,2 O-Ring
10 1 214572 Piston 21 1 2 Check Valve
11 1 1 Back-up Ring 22 1 688935 Snap Ring
2 - Included in Check Valve Service Kit P/N 656920
235894 R8 Page 17
17
12
13
5
8
15
"V" (ML) "V" (ML)

ADD "V" HYTRAN
OIL TO RETRACT
SIDE PRIOR TO
W/O SPACER W SPACER
HEAD ASSEMBLY
40 60
11
16
MA2016.eps
10
14
Page 18 235894 R8
LML-3
PART NO.
OCL
REF(E)
72 1000312
75.5 1000617
77 1000632
80 1000618
82 1000619
84 1000299
86 1000620
87 1000628
88 1000634
90.5 1000621
92 1000626
95 1000622
98 1000623
101 1000624
104 1000135
LML-4
1 1 1 WEAR RING 10 1 1 O-RING
2 1 1 PISTON SEAL 11 1 N/A PISTON
3 1 N/A SHELL 12 1 1348762 ROD-END
4 1 N/A SHAFT 13 1 1 O-RING
5 1 1356993 RETAINER 14 1 17010R1 BALL
6 1 1 O-RING 15 1 N/A SPACER
7 1 1 U-CUP 16 1 231325 FUSE VALVE
8 1 1 WIPER 17 1 688935 SNAP RING
9 1 1348729 PLUG
235894 R8 Page 19
9
Install With
Loctite 242
Torque:
50 ft - lbs MIN
12
4
13
Torque:
50 ft - lbs MIN
3
5 2
11
Install With 10
Loctite 242
Torque:
50 ft - lbs MIN
16 Part Number
14 And Date Code
Stamped Here
15
8
NOTES:
17 1. Lube all seals before assembly.
MA2019.eps
Page 20 235894 R8
LML-5
PART NO.
OCL
REF (E)
68 1002259
72 1002263
74 1002265
75.5 1002266
77 1002268
78 1002269
80 1002271
82 1002273
83 1002274
84 1002275
86 1002277
88 1002279
89 1002280
90.5 1002281
92 1002283
95 1002286
98 1002289
104 1002312
LML-6
1 1 1 PISTON SEAL 10 1 N/A TUBE ASSEMBLY
2 1 1 ROD SEAL 11 1 N/A ROD
3 1 1 WIPER 12 1 N/A ROD END
5 1 1 O-RING 14 1 N/A PISTON
6 1 1 WEAR RING 15 1 N/A PLUG
7 1 1002315 SEAL KIT 16 1 N/A SPACER
8 1 N/A RETAING RING 17 1 231325 FUSE VALVE
9 1 688935 SNAP RING
235894 R8 Page 21
Outer Weldment
2
1
3
5 10
6 7
9
A
MA2501.eps
Page 22 235894 R8
Outer Weldment
Common Parts
Outer-1
OUTER OUTER
OCL UPRIGHT OCL UPRIGHT
(in) (in)
REF A REF A
QTY 1 QTY 1
68 246628 84 231282
72 231483 86 214856
74 221441 88 228226
75.5 214850 89 248501
77 225577 90.5 214858
78 248990 92 221208
80 214852 95 214860
82 214854 98 214862
83 248614 104 230884
Outer CPG
REF QTY PART # DESCRIPTION
A 1 1 Outer Upright
B - 2 Hydraulic Components
1 2 214814 Wear Plug
2 *6 203388 Wear Plug Shim
3 2 664206 Load Roller
4 2 201435 Chain Anchor
5 4 6508 Cotter Pin
6 2 684305 Chain Anchor Pin
7 2 200006 Nut
8 2 200007 Jam Nut
9 2 6518 Cotter Pin
10 *6 631881 Load Roller Shim
* - Quantity will vary.
1 - See Outer-1 for specific part numbers.
2 - Contact Lift-Tek for specific part numbers.
235894 R8 Page 23
Outer Intermediate Weldment

3
12
4
13
5 1
B
8
2
9 14
6
10 11
31
7
16 17
21 15
18
19
22
20
A
MA2502.eps
C 23
24
B
28
26
27
25
30 29
Page 24 235894 R8
Outer Intermediate Weldment
Common Parts
Ointer-1
OUTER OUTER
INTER INTER
OCL OCL
UPRIGHT UPRIGHT
(in) (in)
REF A REF A
QTY 1 QTY 1
68 246629 84 231284
72 231484 86 214867
74 221442 88 222361
75.5 214864 89 248502
77 225578 90.5 214868
78 248991 92 221209
80 214865 95 214869
82 214866 98 214870
83 248615 104 230885
Ointer CPG
REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION
A 1 1 Outer Intermediate Upright 15 2 664206 Load Roller
B 2 2 Mainlift Cylinders 16 1 203404 Cylinder Shim
C - 3 Hydraulic Components 17 4 6508 Cotter Pin
1 2 200785 Bumper Clamp 18 2 684305 Chain Anchor Pin
2 2 202396 Bumper 19 2 200006 Nut
3 1 214808 Tube 20 2 6518 Cotter Pin
4 1 601377 Fitting 21 2 680242 Chain Anchor
5 1 689588 Clamp 22 2 200007 Jam Nut
6 1 212632 M10 x 20 Capscrew 23 1 231325 Fuse
7 1 681238 M10 Lockwasher 24 2 680218 Capscrew
8 1 2376 Bulkhead Fitting 25 *12 631881 Load Roller Shim
9 1 203263 Upper Tube Bracket 26 1 203291 Stop Bar
10 2 3140 Snap Ring 27 1 606212 Dowel Pin
11 2 214815 Chain Sheave 28 1 661786 Pad
12 1 688935 Snap Ring 29 2 769572 M12 x 35 Capscrew
13 *1 200525 Cylinder Shim 30 2 662145 Load Roller
14 4 *2 203388 Wear Plug Shim 31 42 215720 Wear Plug
1 - See Ointer-1 for specific part numbers.
2 - See cylinder charts for specific part numbers.
3 - Contact Lift-Tek for specific part numbers.
4 - Included Wear Plug Service Kit P/N 214949.
235894 R8 Page 25
Inner Intermediate Weldment
1
2
3
2
5
6
8 9 6
11
12
13
14
15
16
17
4 18
19
10
20
21
22
2
15 12
25
27
26 23
24
Page 26 235894 R8
Inner Intermediate Weldment
Common Parts
Inter-1
INNER INNER
INTER INTER
OCL OCL
UPRIGHT UPRIGHT
(in) (in)
REF A REF A
QTY 1 QTY 1
68 246630 84 231285
72 231485 86 214874
74 221443 88 222362
75.5 214871 89 248503
77 225583 90.5 214875
78 248992 92 221210
80 214872 95 214876
82 214873 98 214877
83 248616 104 230886
Inter CPG
A 1 1 Inner Intermediate Upright 14 2 *2 203388 Wear Plug Shim
1 1 3140 Snap Ring 15 4 664206 Load Roller
2 *12 631881 Load Roller Shim 16 2 680242 Chain Anchor
3 1 683793 Hose Sheave 17 4 6508 Cotter Pin
4 2 200006 Nut 18 2 684305 Chain Anchor Pin
5 1 214807 Shaft 19 2 6518 Cotter Pin
6 2 660051 Chain Sheave 20 31 230805 Bracket
7 1 768690 Flat Head Capscrew 21 2 769572 M12 x 35 Capscrew
8 1 203266 Retainer 22 1 689588 Hose Clamp
9 1 218935 M10 x 12 Capscrew 23 1 606212 Dowel Pin
10 2 200007 Jam Nut 24 1 661786 Pad
11 1 203269 Shaft 25 1 218935 M10 x 12 Buttonhead Capscrew
12 1 684660 M10 Lockwasher 26 1 214809 Tube
13 22 215720 Wear Plug 27 2 680218 Capscrew
1 - See Inter-1 for specific part numbers.
2 - Included Wear Plug Service Kit P/N 214949.
3 - For field replacement, order p/n 231277.
235894 R8 Page 27
Inner Weldment
1
A 2
3
7
4
8 B
9 5 6
10
21
11
12
13
MA2504.eps
14 15 20
19
18
16
17
Page 28 235894 R8
Inner Weldment
Common Parts
Inner-1
INNER INNER
OCL UPRIGHT OCL UPRIGHT
(in) (in)
REF A REF A
QTY 1 QTY 1
68 246631 84 231286
72 231486 86 214881
74 221444 88 222363
75.5 214878 89 248504
77 225584 90.5 214882
78 248993 92 221211
80 214879 95 214883
82 214880 98 214884
83 248617 104 230887
Inner CPG
A 1 1 Outer Upright 11 2 680242 Chain Anchor
B - 2 Free Lift Cylinder 12 4 200006 Nut
1 1 3133 Snap Ring 13 4 200007 Jam Nut
2 1 214810 Crosshead Weldment 14 2 664206 Load Roller
3 2 3140 Snap Ring 15 *12 631881 Load Roller Shim
4 2 661550 Chain Sheave 16 2 203406 Socket head Capscrew
5 31 214806 Free Lift Cylinder Band 17 1 642649 900 Fitting
6 2 219596 Socket Screw 18 1 2 Fuse Spring Guide
7 2 680240 Chain Anchor 19 1 2 Fuse Spring
8 8 6508 Cotter pin 20 1 2 Fuse Piston
9 2 680460 Chain Anchor Pin 21 2 684305 Chain Anchor Pin
10 4 6518 Cotter pin
1 - See Inner-1 for specific part numbers.
2 - See Cylinder charts for specific part numbers.
3 - For field replacement of FL Band order p/n 214696.
235894 R8 Page 29
Hoist Chains and Free Lift Hoses
Hoist Chains Free Lift Hose

2 3 4
See Chart HCFL-1 See Chart HCFL-1
MA0063.eps
MA2354.eps
HCFL-1
INNER OUTER
FREE LIFT BOOTSTRAP BOOTSTRAP FREE LIFT
OCL
CHAIN CHAIN CHAIN HOSE
(in)
REF #1 REF #2 REF #3 REF #4
(QTY 2) (QTY 2) (QTY 2) (QTY 2)
68 686877 681429 683980 246632
72 680455 683982 681430 231487
74 683960 684130 678770 221445
75.5 686882 678770 683894 218470
77 686883 683984 683895 225585
78 686884 683895 680459 215079
80 686886 680459 678771 218471
82 687027 683987 683988 218472
83 681479 683987 683988 218025
84 686887 683988 678796 231287
86 686888 678796 683990 218473
87 686889 683990 678797 218026
88 686890 678797 683992 222370
89 686890 678797 683992 222370
90.5 686891 683992 681431 218474
92 686892 681431 683993 221212
95 680456 683994 683995 218475
98 686896 678800 678800 218476
104 686901 684000 684001 230888
Page 30 235894 R8
Lowering Control Valve
1
Lowering Control Valve

REF QTY PART# DESCRIPTION
Valve Assembly
2
*200630 2000 PSI Lowering Control Valve, 8 GPM
Valve Body
See Chart
1 1 684152 Valve Body
3
Valve Cartridge
200629 2000 PSI Valve Cartridge, 8 GPM
2 1 684154 2000 PSI Valve Cartridge, 24 GPM
684210 2600 PSI Valve Cartridge, 17 GPM
* - Valve Assembly consists of 1 - Valve Body and 1 - Valve Cartridge.
Load Backrest
LBR-1 ALL
Class II Load Backrests
REF QTY PART # DESCRIPTION
1 209407 *Backrest, 31" x 36"
684770 *Backrest, 31" x 48"
209408 *Backrest, 31" x 60"
684772 *Backrest, 37" x 36"
226827 *Backrest, 37" x 40"
225390 *Backrest, 37" x 42"
684773 *Backrest, 37" x 48"
361238 *Backrest, 37" x 52"
684774 *Backrest, 37" x 60"
245151 *Backrest, 37" x 65"
369519 *Backrest, 37" x 72"
1 1
684775 *Backrest, 41" x 36"
684776 *Backrest, 41" x 48"
Backrest-2.eps 3
2 684777 *Backrest, 41" x 60"
248948 *Backrest, 46" x 48"
684778 *Backrest, 49" x 36"
See Chart
684779 *Backrest, 49" x 48"
684780 *Backrest, 49" x 60"
231595 *Backrest, 52" x 48"
684781 *Backrest, 61" x 36"
684782 *Backrest, 61" x 48"
684783 *Backrest, 61" x 60"
2 4 200173 Capscrew, M16x2,0x35-8.8
3 4 684586 Lockwasher, M16
* - Item 1 inlcudes items 2 and 3.
235894 R8 Page 31
4 Roller Carriages
10
3
11
A
2
1
MA2030.eps
8 7
9
6
8
4 5 See Chart C-1
9
12
Carriage drawing is for reference only, specific carriage may look different.
C-1
Carriage Assemblies Common Parts
REF QTY Part # Description REF QTY Part # Description

214819 31" Hi-Vis Cushion Carriage Weldment 1 4 206174 Capscrew
214820 37" Hi-Vis Cushion Carriage Weldment 2 4 684660 Lockwasher
214821 41" Hi-Vis Cushion Carriage Weldment 3 4 683819 Thrust Roller Assembly
A 1
214827 31" Hi-Vis Pneumatic Carriage Weldment 4 2 6518 Cotter Pin
214828 37" Hi-Vis Pneumatic Carriage Weldment 5 2 200006 Nut, Hex full
214829 41" Hi-Vis Pneumatic Carriage Weldment 6 2 200007 Nut, Hex Jam
8 4 6508 Cotter Pin
9 2 680460 Pin
10 * 631881 Shim
11 4 664206 Roller Assembly
12 1 219400 Forkstop Kit
* Quantity as needed
Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
Page 32 235894 R8
6 Roller Carriages
11
3 14
8
7 13
8
9 1
A
2
5 12
4
MA2031.eps
See Chart C-2
10
15
11
Carriage drawing is for reference only, specific carriage may look different.
C-2
Carriage Assemblies Common Parts
REF QTY Part # Description REF QTY Part # Description
214823 31" Cushion Carriage Weldment 1 4 206174 Capscrew
214824 37" Cushion Carriage Weldment 2 4 684660 Lockwasher
214825 41" Cushion Carriage Weldment 3 4 683819 Thrust Roller Assembly
A 1
214831 31" Pneumatic Carriage Weldment 4 2 6518 Cotter Pin
214832 37" Pneumatic Carriage Weldment 5 2 200006 Nut, Hex full
214833 41" Pneumatic Carriage Weldment 6 2 200007 Nut, Hex Jam
8 4 6508 Cotter Pin
9 2 680460 Pin
10 * 631881 Shim
13 4 680218 Capscrew
14 2 658378 Retainer Plate
15 1 219400 Fork Stop Kit
* Quantity as needed
Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
235894 R8 Page 33
Single Function
HI-VIS IHR
2 14 31
3
35
29
34
18
20
7
7
9
10
10 26
18 33
3 27 20
2
6
See Chart IHR-1 & IHR-2
4
19 25
1 15
32
30
15
8
10
7
10
21
11
28
18
16
22 3 18
24
2 5
12 23
MA2025.eps
13
Page 34 235894 R8
Single Function HI-VIS IHR
For 35D-MQ-001 Thru 35D-MQ1457

IHR-1
SINGLE IHR COMMON PARTS

1 4 227855 (2) Hose Clamp 19 1 683822 Lockwasher M12
2 6 227854 (4) Hose Clamp 20 3 206323 Washer M6
3 3 227885 Bar, Hose Clamp 21 1 206315 Washer M8
4 2 227884 Bar, Hose Clamp 22 1 1 Lower Guide
5 1 2453 Bulkhead Union, 900 23 2 2645 Nut #6 Cap
6 1 222680 Cable Tie Restraint 24 1 763023 Nut M10
7 6 684649 Capscrew M10 X 25 25 1 210166 Nut M12
8 1 768414 Capscrew M12 X 65 26 1 215779 Plate
9 3 763169 Capscrew M6 X 20 27 1 217426 Plate Bumper
10 10 762900 Capscrew M6 X 25 28 1 230606 Retainer Bar
11 1 787372 Capscrew M8 X 20 29 3 215772 Sheave
12 1 2375 Fitting Bulkhead 30 2 214937 Sheave
13 1 2680 Fitting 31 3 688935 Snap Ring
14 1 214931 Hose Clamp Bracket 32 2 210173 Stubshaft
15 2 214938 Hose Guard 33 1 1 Upper Guide
16 1 210846 Bracket Carriage 34 1 214929 Upper IHR
17 1 216608 Installation Instructions 35 3 205086 Washer
18 7 681238 Lockwasher M10
1 - See chart below.
IHR-2
I.H.R. GUIDE GUIDE REAR FREELIFT
OCL KIT UPPER LOWER HOSE HOSE
(in) QTY 1 QTY 1 QTY 2 QTY 2
75.5 214903 216492 214919 237114 236995
77 225448 216492 214919 237117 236996
78 248994 216492 214919 237119 236997
80 214904 216492 214919 218481 211520
82 214905 216493 214921 237124 237000
84 231278 216493 214921 237126 237001
86 214906 216493 214921 211513 211521
87 221591 216493 214921 211584 211576
88 222838 216493 214923 237131 211577
89 248505 216494 214923 210235 211578
90.5 214907 216494 214923 237132 211579
92 230875 216494 214923 211515 211522
94 246390 216495 214924 237136 232288
95 214908 216495 214924 237138 237004
98 214909 216495 214924 211517 211523
101 214910 216496 214925 210239 214940
104 230889 216496 214925 237150 211524
235894 R8 Page 35
7
32 19
34
36
2 14 17
30
3
21
7
9
10
10 27
19 35
Torque all capscrews per
the following specifications;
9
DESC TORQUE
3 28 21
684649 40 - 45 Nm
2 763169 10 - 15 Nm
768414 75 - 80 Nm
763023 40 - 45 Nm
762900 10 - 15 Nm
6 206318 40 - 45 Nm
787371 40 - 45 Nm
210166 75 - 80 Nm
MA2132.eps
26
15 20
33
4 31
1 8 15
10 10
22
11
29
7
3 16
19
19 2 25
23 5
12 24
13
Page 36 235894 R8
For 35D-MQ1458 Thru Present
SINGLE IHR COMMON PARTS

3 3 227885 Bar, Hose Clamp 21 3 206323 Lockwasher M6
5 1 2453 Bulkhead Union, 900 23 1 1 Lower Guide
6 1 222680 Cable Tie Restraint 24 2 2645 #6 Cap Plug
7 6 684649 Capscrew M10 X 25 25 1 763023 M10 Nut
8 1 768414 Capscrew M12 X 65 26 1 210166 M12 Nut
10 10 762900 Capscrew M6 X 25 28 1 217426 Bumper Plate
12 1 2375 Fitting Bulkhead 30 3 215772 Sheave
13 1 2680 Fitting 31 2 214937 Sheave
14 1 214931 Hose Clamp Bracket 32 3 688935 Snap Ring
15 2 214938 Hose Guard 33 2 210173 Stubshaft
16 1 210846 Bracket Carriage 34 1 246649 Upper Bracket
17 3 241395 Spacer 35 1 1 Upper Guide
1 - See chart below

OCL KIT UPPER LOWER HOSE HOSE
75.5 248843 216492 214919 237114 236995
77 248844 216492 214919 237117 236996
78 249003 216492 214919 237119 236997
80 248845 216492 214919 218481 211520
82 248846 216493 214921 237124 237000
84 248847 216493 214921 237126 237001
86 248848 216493 214921 211513 211521
87 248849 216493 214921 211584 211576
88 248850 216493 214923 237131 211577
89 248851 216494 214923 210235 211578
90.5 248852 216494 214923 237132 211579
92 248853 216494 214923 211515 211522
94 248854 216495 214924 237136 232288
95 248855 216495 214924 237138 237004
98 248856 216495 214924 211517 211523
101 248857 216496 214925 210239 214940
104 248858 216496 214925 237150 211524
OCL - Outer channel length
235894 R8 Page 37
Cold Storage Single Function HI-VIS IHR

Assemble Per Page 30
I.H.R. CPG GUIDE GUIDE REAR FREELIFT

OCL (SINGLE) UPPER LOWER HOSE HOSE
(in) KIT QTY 1 QTY 1 QTY 2 QTY 2
75.5 217468 214902 216492 214919 237114 237373
80 217469 214902 216492 214919 218481 216794
82 217470 214902 216493 214921 237124 237377
83 248612 214902 216493 214921 210233 230967
86 217471 214902 216493 214921 211513 217448
88 222485 214902 216493 214923 237131 230968
89 248912 214902 216494 214923 206255 237381
90.5 211064 214902 216494 214923 237132 217449
94 246392 214902 216495 214924 237136 237383
95 211065 214902 216495 214924 237138 237384
98 211066 214902 216495 214924 211517 217451
101 211067 214902 216496 214925 210239 217452
104 248995 214902 216496 214925 211519 218873

Assembly Per Page 34

OCL KIT CPG UPPER LOWER HOSE HOSE
75.5 248869 246774 216492 214919 237114 237373
77 248870 246774 216492 214919 237117 237374
78 249004 246774 216492 214919 237119 230996
80 248871 246774 216492 214919 218481 216794
82 248872 246774 216493 214921 237124 237377
84 248873 246774 216493 214921 237126 237378
86 248874 246774 216493 214921 211513 217448
87 248875 246774 216493 214921 211584 237380
88 248876 246774 216493 214923 237131 230968
89 248877 246774 216494 214923 210235 237381
90.5 248878 246774 216494 214923 237132 217449
92 248879 246774 216494 214923 211515 216413
94 248880 246774 216495 214924 237136 237383
95 248881 246774 216495 214924 237138 237384
98 248882 246774 216495 214924 211517 217451
101 248883 246774 216496 214925 210233 217452
104 248884 246774 216496 214925 237150 218873
Page 38 235894 R8
O-Ring Face Seal Single Function HI-VIS IHR

I.H.R. CPG GUIDE GUIDE HOSE HOSE

OCL (SINGLE) UPPER LOWER
(in) KIT QTY 1 QTY 1 QTY 2 QTY 2
75.5 230027 214902 216492 214919 230064 223249
80 230028 214902 216492 214919 230065 222441
86 230029 214902 216493 214921 230066 222858
90.5 245049 214902 216494 214923 221325 245060
92 230030 214902 216494 214923 230067 222859
OCL - Outer Channel Length
MAX HEIGHT OCL I.H.R. GUIDE GUIDE REAR FREELIFT

MID. OUTER (in) KIT CPG UPPER LOWER HOSE HOSE
X-MEMBER QTY 1 QTY 1 QTY 2 QTY 2
770 75.5 248921 246774 216492 214919 230064 223249
880 80 248923 264774 216492 214919 230065 222441
86 248926 246774 216493 214921 230066 222858
90.5 248930 246774 216494 214923 221325 245060
235894 R8 Page 39
2
Double Function HI-VIS IHR
4
13
30
33
28 17
32
19
8
11
8
17 10
25
4
14
10
2
19
7 See Chart IHR-3 & IHR-4
26
15
18 24
31
9 29
3 1
11
11
12 20 27
2
4
2
11
4 6 22
8
17
21
5
17
23
MA2026.eps
Page 40 235894 R8
IHR-3
DOUBLE IHR COMMON PARTS

4 4 227885 Bar, Hose Clamp 21 1 1 Lower Guide
5 1 214932 Carriage Bracket 22 4 2645 Nut #6 Cap
6 4 2453 Bulkhead Union, 900 23 1 763023 Nut M10
7 1 222680 Cable Tie Restraint 24 1 210166 Nut M12
9 1 684800 Capscrew M12 X 100 26 1 217426 Plate Bumper
13 1 214931 Hose Clamp Bracket 30 5 688935 Snap Ring
14 1 1 Upper Guide 31 2 210216 Stubshaft
15 2 214938 Hose Guard 32 1 214929 Upper IHR Bracket
17 7 681238 Lockwasher M10
1 - See chart below.
IHR-4
OCL I.H.R. GUIDE GUIDE REAR HOSE REAR HOSE FL #6 HOSE FL #4 HOSE
(in) (DOUBLE) UPPER LOWER LEFT RIGHT
KIT QTY 1 QTY 1 QTY 2 QTY 2 QTY 2 QTY 2
75.5 214894 216471 214911 211508 237114 236995 237519
80 214895 216471 214911 237114 218481 211520 214942
82 214896 216472 214913 237117 237124 237000 237525
86 214897 216472 214913 237123 211513 211521 214943
88 222280 216472 214915 210233 237131 211577 237529
90.5 214898 216473 214915 237127 237132 211579 214944
94 246391 216474 214916 210235 237136 232288 237533
95 214899 216474 214916 216392 237138 237004 237534
98 214900 216474 214916 230877 211517 211523 214946
101 214901 216475 214918 218482 210239 214940 214947
235894 R8 Page 41
2
4
13
34
32 19
35 30 16 8
21
11
10
19
27
4
14
Torque all capscrews per
the following specifications;
10
2 DESC TORQUE
21 684649 40 - 45 Nm
7 763169 10 - 15 Nm
28 768414 75 - 80 Nm
763023 40 - 45 Nm
762900 10 - 15 Nm
206318 40 - 45 Nm
787371 40 - 45 Nm
210166 75 - 80 Nm
MA2133.eps 15
20 26
33
9 31
17 1
3
11
11
12 22
29
2
4
2
11
4 24
6
8
19
23
5
19
25
Page 42 235894 R8
DOUBLE IHR COMMON PARTS

5 1 214932 Carriage Bracket 23 1 1 Lower Guide
6 4 2453 Bulkhead Union, 900 24 4 2645 #6 Cap Plug
7 1 222680 Cable Tie Restraint 25 1 763023 M10 Nut
8 6 684649 Capscrew M10 X 25 26 1 210166 M12 Nut
10 3 763169 Capscrew M6 X 20 28 1 217426 Bumper Plate
13 1 214931 Hose Clamp Bracket 31 2 214935 Sheave
14 1 1 Upper Guide 32 5 688935 Snap Ring
15 2 214938 Hose Guard 33 2 210216 Stubshaft
16 5 241395 Spacer 34 1 246647 Upper Bracket
17 1 246778 Intermediate Insert 35 5 205086 Washer
18 1 216608 Installation Instructions
1 - See chart below
75.5 248859 216471 214911 211508 237114 236995 237519
80 248860 216471 214911 237114 218481 211520 214942
82 248861 216472 214913 237117 237124 237000 237525
86 248862 216472 214913 237123 211513 211521 214943
88 248863 216472 214915 210233 237131 211577 237529
90.5 248864 216473 214915 237127 237132 211579 214944
94 248865 216474 214916 210235 237136 232288 237533
95 248866 216474 214916 216392 237138 237004 237534
98 248867 216474 214916 230877 211517 211523 214946
101 248868 216475 214918 218482 210239 214940 214947
235894 R8 Page 43
Cold Storage Double Function HI-VIS IHR

OCL I.H.R. CPG GUIDE GUIDE REAR HOSE REAR HOSE FL #6 HOSE FL #4 HOSE
75.5 217461 214893 216471 214911 211508 237114 237373 237584
80 217462 214893 216471 214911 237114 218481 216794 217455
82 217463 214893 216472 214913 237117 237124 237377 237590
86 217464 214893 216472 214913 237123 211513 217448 217456
88 224206 214893 216472 214915 210233 237131 230968 237595
90.5 217465 214893 216473 214915 237127 237132 217449 217457
94 248618 214893 216474 214916 210235 237136 237383 237599
95 217466 214893 216474 214916 216392 237138 237384 237600
98 217467 214893 216474 214916 230877 211517 217451 217459
101 211074 214893 216475 214918 218482 210239 217452 217460

(in) (DOUBLE) CPG UPPER LOWER LEFT RIGHT
75.5 248885 246775 216471 214911 211508 237114 237373 237584
80 248886 246775 216471 214911 237114 218481 216794 217455
82 248887 246775 216472 214913 237117 237124 237377 237590
86 248888 246775 216472 214913 237123 211513 217448 217456
88 248889 246775 216472 214915 210233 237131 230968 237595
90.5 248916 246775 216473 214915 237127 237132 217449 217457
94 248917 246775 216474 214916 210235 237136 237383 237599
95 248918 246775 216474 214916 216392 237138 237384 237600
98 248919 246775 216474 214916 230877 211517 217451 217459
101 248920 246775 216475 214918 218482 210239 217452 217460
Page 44 235894 R8
O-Ring Face Seal Double Function HI-VIS IHR

OCL I.H.R. GUIDE GUIDE HOSE HOSE FREELIFT FREELIFT

(in) (DOUBLE) CPG UPPER LOWER (LEFT) (RIGHT) #6 HOSE #4 HOSE
KIT QTY 1 QTY 2
2
75.5 230025 246775 216471 214911 230063 230064 223249 223250
2
80 230026 246775 216471 214911 230064 230065 222441 222438
86 230743 246775 216472 214913 221322 230744 222858 230745
NOTE 1.) SEE PAGE 32 FOR ASSEMBLY.

NOTE 3.) MAXIMUM MIDDLE OUTER CROSSMEMBER HEIGHT IS 770.
NOTE 4.) MAXIMUM MIDDLE OUTER CROSSMEMBER HEIGHT IS 880.
NOTE 5.) THE COMMON PARTS GROUP FOR O-RING FACE SEAL (ORFS)
IHR AND REGULAR IHR ARE THE SAME DUE TO THE CARRIAGE
TERMINATION BRACKET EXCEEDING SPACE LIMITATIONS WHEN
SIZED TO ACCEPT THE LARGER ORFS FITTINGS. THEREFORE
ONLY THE END OF THE HOSES THAT TERMINATE TRUCK SIDE SHALL
HAVE ORFS FITTINGS.
MAX HEIGHT OCL I.H.R. GUIDE GUIDE REAR HOSE REAR HOSE FL HOSE FL HOSE
MID. OUTER (in) (DOUBLE) CPG UPPER LOWER LEFT RIGHT #6 #4
X-MEMBER KIT QTY 1 QTY 2
770 75.5 248937 246775 216471 214911 230063 230064 223249 223250
880 80 248938 246775 216471 214911 230064 230065 222441 222438
86 248940 246775 216472 214913 221322 230744 222858 230745
235894 R8 Page 45
Recommended Spare Parts List
35D MQ Quad Mast
MASTS SERVICED
PART # DESCRIPTION
1-5 6-19 20-50 100
MAIN LIFT CYLINDERS
n Main Lift Cylinder Assembly 0 0 1 1
n Right Hand Mainlift Cylinder Seal Kit 2 4 8 8
n Left Hand Mainlift Cylinder Seal Kit 2 4 8 8
FREE LIFT CYLINDERS
n Free Lift Cylinder Assembly 0 1 2 2
n Freelift Cylinder Seal Kit 2 4 8 8
INTERNAL REEVING
n Hose R.H. and L. H. 2 4 8 8
2375 Fitting 1 2 4 8
214937 IHR Sheave, Single IHR 1 2 4 4
214935 IHR Sheave, Double IHR 2 4 8 8
215772 Sheave, Single IHR 1 2 4 20
688935 Snap Ring 2 4 8 20
UPRIGHTS
6508 Cotter Pin 8 16 32 32
201435 Chain Anchor 1 2 4 8
200007 Jam Nut 2 2 2 20
200006 Nut 2 2 2 20
6518 Cotter Pin 4 8 16 16
631881 Shim, .03 in. 16 32 64 160
664206 Load Roller 10 20 40 60
661549 Load Roller 2 4 8 10
214949 Wear Plug Service Kit 2 4 8 10
CROSSHEAD
661550 Chain Sheave 4 8 16 20
3133 Snap Ring 4 8 16 20
3140 Snap Ring 2 4 8 10
CARRIAGE AND CHAINS
n Free Lift Chains
683819 Carriage Side Thrust Roller 4 8 16 24
n Main Lift Chains 2 4 8 -
661549 Load Roller 4 8 16 -
664206 Load Roller 8 16 32 -
680240 Chain Anchor 1 2 4 -
6518 Cotter Pin 4 8 16 -
680460 Chain Pin 8 8 16 -
6508 Cotter Pin 8 16 32 -
200007 Jam Nut 2 2 2 -
200006 Nut 2 2 2 -
n - See specific charts for part numbers.
Page 46 235894 R8
PARTS ORDERING LOG
235894 R8
PURCHASE CUSTOMER
DATE SERIAL NUMBER Page # REF # PART # DESCRIPTION PRICE
ORDER PART #
Page 47
Manual Change Summary
R5 - Add all inclusive information for cylinders, Basics and IHR. Add new cylinder pages.
R6 - Add new Hi-Vis IHR. Add Cold Storage IHR.
R7 - Page 7 686892 was 687892.11/7/03
R8 - Correct single ihr balloons and charts (dwg error). 11/22/03
Page 48 235894 R8
Do you have any questions that need to be answered right now?
Lift Technologies, Inc.

7040 South Highway 11
Westminster, SC 29693
USA
Tel: +1(864) 647-1119
Fax: +1(864) 647-5406
Customer Service
(North America Toll Free)
1-888-946-3330
Other Lift Technologies Locations
Lift Technologies Inc. Lift Technologies Scandinavia AB

Corporate Head Office P.O. Box 73
251 Woodlawn Road W., Unit 217 Krokvagen
Guelph, ON N1H 8J1 Canada S-567 32
Tel: +1-519-823-4545 Vaggeryd
Sweden
Lift -Tek Elecar Srl

29015 Castel. San. Giovanni (PC)
Via G. Galilei
Italy
© Lift Technoloies Inc. 11-2003 www.lift-tekelecar.com

35D MQ Quad Mast: Arts Manual

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35D MQ Quad Mast: Arts Manual

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This manual contains standard production Product

FOR PARTS AND SERVICE CALL:

Lift Truck Dealers -

LIFT - TEK / ELECAR

2 - 679150 "NO STEP"

9 - 665595 "HANDS OFF"

2 - 201195 "NO STEP"

Retracted Cylinder Length

ADD "V" HYTRAN OIL

Retracted Cylinder Length

1. Lube all seals before assembly.

Retracted Cylinder Length

"V" (ML) "V" (ML)

For 35D-MQ-001 Thru Present

For 35D-MQ-001 Thru Present

Hoist Chains Free Lift Hose

Lowering Control Valve

REF QTY Part # Description REF QTY Part # Description

See Chart C-2

For 35D-MQ-001 Thru 35D-MQ1457

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

SINGLE IHR COMMON PARTS

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

I.H.R. GUIDE GUIDE REAR FREELIFT

For 35D-MQ-001 Thru 35D-MQ1457

I.H.R. CPG GUIDE GUIDE REAR FREELIFT

For 35D-MQ1458 Thru Present

I.H.R. GUIDE GUIDE REAR FREELIFT

For 35D-MQ-001 Thru 35D-MQ1457

I.H.R. CPG GUIDE GUIDE HOSE HOSE

For 35D-MQ1458 Thru Present

Assemble Per Page 34

MAX HEIGHT OCL I.H.R. GUIDE GUIDE REAR FREELIFT

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 2 227855 (2) Hose Clamp 18 1 683822 Lockwasher M12

DOUBLE IHR COMMON PARTS

For 35D-MQ-001 Thru 35D-MQ1457

For 35D-MQ1458 Thru Present

For 35D-MQ-001 Thru 35D-MQ1457

OCL I.H.R. GUIDE GUIDE HOSE HOSE FREELIFT FREELIFT

NOTE 1.) SEE PAGE 32 FOR ASSEMBLY.

For 35D-MQ1458 Thru Present

Assemble Per Page 36

R6 - Add new Hi-Vis IHR. Add Cold Storage IHR.

R7 - Page 7 686892 was 687892.11/7/03

R8 - Correct single ihr balloons and charts (dwg error). 11/22/03

Lift Technologies, Inc.

Other Lift Technologies Locations

Lift Technologies Inc. Lift Technologies Scandinavia AB

Lift -Tek Elecar Srl

© Lift Technoloies Inc. 11-2003 www.lift-tekelecar.com

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