Digital Railways for Digital India

Transforming Railways through IoT & Next

Generation Analytics
Speakers:
Mangal Dev, Hitachi Railway Systems
Rajesh Devnani, Hitachi Consulting

27th March 2017

National Rail Museum Auditorium, Chanakyapuri, New Delhi
Presentation Overview

1. Introducing Hitachi – A credible partner for Indian Railways

2. Hitachi Digital Rail Solutions – IoT & Next Gen Analytics
3. Case Study – UK Rail
 Hitachi has the Most Expertise in Both OT and IT at Scale

CITY CLOUD

Hitachi COMMUNICATIONS
INDUSTRIAL

OT IoT IT ARTIFICIAL
105+ INSIGHT 55+ INTELLIGENCE
YEARS YEARS
BUSINESS

IT SYSTEMS

CONSUMER BIG DATA

CONFIDENTIAL – For use by Hitachi, Ltd. employees and other audiences under NDA only. ANALYTICS
Hitachi Vision of Future of Railways where Assets will deliver
User Needs using Info & Communication Technology

IOT
IT
OT

© Hitachi, Ltd. 2017. All rights reserved. 3

Indian Railway VISION – Safe, High performance & Efficient
transport with High level of customer satisfaction

l*Systems

IR
m*Applications
Transform -ONE-
n*Actors
ICT

© Hitachi, Ltd. 2017. All rights reserved. 4

Hitachi Digital Rail Solutions – IoT & Next Gen Analytics

.
 Hitachi Digital Rail Solutions – A comprehensive offering set

Optimal Assets & their Maintenance, Operations & Services

CBM/CRM & Assets Intelligence in Doing Railway Business
Assets / Infrastructure
Management Strategy (KPIs)

• Trains, Locos • Decision Support System  Reliability

• Electricals, PS • Sensing & Data  Availability
• Signaling, TMS Acquisition  Throughput
• Telecomm. • Big Data  Cost and Time
• Tracks, Bridges etc. • Data Analytics  Resource Planning
• Information Systems • IT & IoT  Crisis Recovery
• Human Resources  Speed of Failure management
Hitachi Cloud
Passenger Experiences & Freight Outcome
• Passenger seat Reservation  Check Frauds, Safety,
System, other Ticketing Security
• Integrate customer Feedback  Asset Utilization
• Real time information for all  Enable flexibility of travel
stakeholders  Customer perception
• Decongestion, capacity  Increase in Revenue
optimization share
© Hitachi, Ltd. 2017. All rights reserved. 6
Maintenance Management Systems (MMS) plays a key role
to develop the Strategy for Railway Assets – Infra & RS

© Hitachi, Ltd. 2017. All rights reserved. 7

 Integrate various systems at OCC for total management system
using TMS to deliver optimized operation
Unit# Root Location Speed A B C D G I J L M N O P Q R S T U W X Y Z 9 1
395006 A XXX 0.0 1
395007 C XXXXXX- XXX 140.0 3
395009 A XXX 0.0 4
395013 B XXX – XXX 120.0 1
395016 - Ashford Depot - 1
395018 B XXX 0.0 2
395027 A XXX 0.0 14

395001 A XXX 0.0

395002 A XXX 0.0
395003 - Depot Ashford -
395004 A XXX 0.0
395005 - Depot Ramsgate -
395008 A XXX 0.0
395009 B 0.0
395010 - Depot Ashford -
395011 A XXX – XXX 40.0
395012 B XXX 0.0
395014 A XXX 0.0
395015 B XXX XXX 0.0
395017 A XXX 0.0
395019 A XXX 0.0

Engineering Work Mgmt

Engineering Work Planning. Rolling stock Mgmt
Engineering Work Mng. Maintenance and Assignment
Online Monitoring; Shunting Management

Traffic Management System

Automatic Route Setting.
Train timetable Mng.
Power SCADA
Information Distribution. Facility SCADA
Monitor & control of sub-station. Decision Support. Equipments Monitoring.
© Hitachi, Ltd. 2017. All rights reserved. 8
Example of MMS utility - Extend inspection time based cycle
in Rolling Stock Maintenance

Truck = Bogie

© Hitachi, Ltd. 2017. All rights reserved. 9

Example of CBM utility – Monitoring of performance using IOT and
decision to Extend Inspection time based on condition
Operation time of Vacuum Circuit-Breaker
DPT1 DPT2

3500
Accumulated operation times

designed value
Guideline standard for inspection
3000
measured value
2500

2000 DPT1 Optimize inspection cycle

DPT2 from the comparison between
1500 designed and measured value
1000 Extend
Inspection Need to investigate the
500 Cycle (8 units) effect of extension in the
future
0
0 5 10 15 20 25 30 © Hitachi, Ltd. 2017. All rights reserved. 10
Case Study – UK Rail

© Hitachi, Ltd. 2017. All rights reserved. 11

Digital Rail Solutions
Smarter Trains Are More Reliable…
Hitachi Rail Europe are using Reliability Centered Maintenance (RCM) principles to
enhance the way in which trains are maintained. The use of digital maintenance tools
ensures that the minimal amount of work takes place to effectively maintain the train.

Connected Maintenance
Insight Action Improvement Equipment
Machine Costs Costs
Network Historical Predictive
Connected Reliability
Performance Maintenance
There are clear
Telemetric business benefits
Sensors Break/Fix Service
Availability of bringing RCM
Response Schedules
Centralized practices to
Monitoring smart train
Remote Spares and Cost Operational maintenance and
Data Analytics Diagnostic Consumables Reduction operations
Costs

1972 180 25GB 100%

1st
Computerized High Speed Trains of data captured Availability
TMS in the world in UK by 2018 daily per train Committments
Digital Rail Solutions
Train IoT and Analytics
= Hitachi Entity = External Partner

HRE BACK OFFICE GROUND-SIDE SOLUTIONS (DATA CENTER) COMMUNICATIONS TRAIN-SIDE SOLUTIONS

Overall systems integration provided by Hitachi

Rail Rail
Applications Analytics
Wi-Fi Train
On-Board Mgt
SAP Comms
IaaS/PaaS Solutions Gateway Data System
Back-Office TMS (TMS)
Interfaces (UCP/HSP) Mgt Interface
3G / 4G

By having a real-time data platform, Hitachi is able to remotely monitor,

manage and improve operational performance
 Hitachi Rail
Architecture Overview

Machine Sensors Data Collection Data Communications Big Data & Analytics Asset Control & Maintenance

Messaging Asset Control &

Hitachi IEP Train Data Platform
Store and forward Maintenance
Real time alert Business Intelligence Operational Status
Sensors
Sensors messages Predictive Analytics Alerting
Telemetric & Data Warehouse
ambient data Operational Insight
Management Reporting
Sensors Train Performance Asset Management Asset Control Decisions
Data Asset Control
Operational & Audit Maintenance Predictive maintenance
Sensors
Schedule & Service scheduling
Data

System & Sensor Data Management Reporting Dashboards Asset Management &
Integration & Transmission & Analytics Maintenance

Business Transformation | Change Management | Programme Management

CONFIDENTIAL – For use by Hitachi, Ltd. employees and other audiences under NDA only.
Digital Rail Solutions
Leveraging our IoT Platform ‘Lumada’ for Railways

SMART SMART DIGITAL INDUSTRIAL

CITIES TRANSPORT Proven
ENERGY IoT
Values

OT Verified Blueprints
IT
Lumada
Intelligent Software

Big Data

OT IoT Infrastructure IT
The Journey Ahead
A New Digital Rail Services Platform enabled by Lumada

When Digital and IoT

Technologies
converge to address
public infrastructure
challenges, big things
become possible.
Hitachi is already part
of that journey.

We call that Social

Innovation
Enabling ICT is an opportunity to deliver wide range of services
and open up new business opportunities for Railways.
Social Media

Usage Analytics
Ticketing / Stores, Parking,
Fare Vending M/c,
collection Traffic Analytics Event Planning
Data Acquisition
Asset Utilization
Route Analytics
Data
Last mile planning
Visualization Behavior Analytics
Facility Planning
Profile Analytics System Analytics
Data
Analytics Retail Analytics Fraud Analytics Fare Management

Scheduling Route Management Revenue Optimization

New customer
experience Promotion Planning Sentiment Analytics
© Hitachi, Ltd. 2017. All rights reserved. 18
Integrate PRIS/Passenger train operations & Big Data Analytics
in a Development Cycle to realize effective IR-oneICT
2
1

Seat Reservation system (PRS) for NewGen Data Analytics to enhance

Mainline trains & additional revenue/capacity & customer
systems services
DSS for capacity/revenue enhancement; Customer
Unreserved ticketing system (UTS) and Sub- Feedback Analytics; Fraud Prevention; Waitlist
urban ticketing system is an additional system management and optimization
Transform
3 using ICT 4
IR-oneICT
New Seat Reservation System Integrate all systems, platforms & applications
(NewGen PRS) platforms to create

A world class, technology agnostic, feature rich, SUTRA

scalable & modular system that provides superior
user experience and enables data driven
decisions and also help enhance revenues of IR
Dedicated, cross functional team Special Unit for
Transportation Research & Analytics (detailed
analytics leading to optimized investment
decisions & operations)
© Hitachi, Ltd. 2017. All rights reserved. 19
TMS serves as “HUB” to enable information exchange between
each system centrally integrated at OCC System
Unit# Root Location Speed A B C D G I J L M N O P Q R S T U W X Y Z 9 1

Timetable
395006 A XXX 0.0 1

Timetable
395007 C XXXXXX- XXX 140.0 3
395009 A XXX 0.0 4
395013 B XXX – XXX 120.0 1
395016 - Ashford Depot - 1
395018 B XXX 0.0 2

Prediction  Running Result

395027 A XXX 0.0 14

395001 A XXX 0.0

395002 A XXX 0.0
395003 - Depot Ashford -

Work Authorization
395004 A XXX 0.0
395005 - Depot Ramsgate -
395008 A XXX 0.0

Engineering Work
395009 B 0.0
395010 - Depot Ashford -

Train Location
395011 A XXX – XXX 40.0
395012 B XXX 0.0
395014 A XXX 0.0
395015 B XXX XXX 0.0
395017 A XXX 0.0

Mgmt 395019 A XXX 0.0

Rolling stock Mgmt

Engineering Work Plan

Work Request
TMS Examination Plan
Maintenance Power Supply
Plan Status Failure Information

Facility SCADA
Power SCADA Train Location
Running Result
© Hitachi, Ltd. 2017. All rights reserved. 20
Example of Monitoring using Sensors for data acquisition

There are 3 types of sensors in components as follows:
A) Command/Operating information e.g. Door opening command）
B) Measured value e.g. Train speed / Interior temperature）
C) Failure information e.g. Out of service of toilet）
*1 OTMR(On Train Monitoring Recorder)
*2 ETCS(European Train Control System)
*3 BCU(Brake Control Unit)
*4 PDCU(Passenger Door Control Unit)
*5 HVAC(Heating,Ventilating and Air-Conditioning system)

# Items Typical sensors

Train Speed, Brake Cylinder Pressure, Snow Brake Active, Sanding Active, Master Key
1 OTMR*1
SW
2 ETCS*2 Train speed, Emergency brake, ETCS Level
3 Energy Meter Total consumed active energy, Total regenerated active energy
4 BCU*3 Load weight of Car, Electric Brake Demand/Achieved
Powering/Braking, Engine total fuel used, Engine total hours of operation, Engine speed
5 Traction
demand, Engine speed, Engine Coolant Temperature
6 PDCU*4 Door opening command, Door closing command, Door opening time, Door closing time
Interior tempearture, Ambient temperature, Cooling preset temperature, Heating preset
7 HVAC*5
temperature
8 Toilet Out of service, Fresh water tank level , Waste water tank level
© Hitachi, Ltd. 2017. All rights reserved. 21
Hitachi Leveraging Big data Analytics and Social Media for IR

© Hitachi, Ltd. 2014. All rights reserved. 22