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JOURNAL OF BIOSCIENCE AND BIOENGINEERING © 2006, The Society for Biotechnology, Japan

Vol. 101, No. 2, 157–161. 2006


DOI: 10.1263/jbb.101.157

Purification and Characterization of Prodigiosin Produced


by Integrated Bioreactor from Serratia sp. KH-95
Min-Jung Song,1 Jungdon Bae,2,3 Dae-Sil Lee,3 Chang-Ho Kim,4
Jun-Seok Kim,5 Seung-Wook Kim,1 and Suk-In Hong1*
Department of Chemical and Biological Engineering, Korea University, Seoul 136-701, Korea,1 School of Life Sciences
and Biotechnology, Korea University, Seoul 136-701, Korea,2 Genome Research Center, Korea Research Institute
of Bioscience and Biotechnology, Daejeon 305-333, Korea,3 Bio M&D, Incheon 400-201, Korea,4 and
Department of Chemical Engineering, Kyonggi University, Kyonggi-do 443-760, Korea5

Received 20 June 2005/Accepted 8 November 2005

To date, prodigiosin and its analogues which have been shown to have anticancer, cytotoxic and
immunosuppressive activities have been isolated from Serratia, Pseudomonas and Streptomyces
species, and chemically synthesized. In a previous study, the red pigment content in Serratia sp.
KH-95 was enhanced using a casein-enriched medium. Recently, an integrated bioreactor with an
internal adsorbent has been developed to increase the production yield and allow easy recovery of
the pigment. Thus, this study focused on both purifying and identifying a single red pigment from
several pigments attached to the adsorbent in an integrated bioreactor. The red pigment was ex-
tracted directly from the internal adsorbent using acidified methanol and phase separation. Sub-
sequently, it was purified by silica gel chromatography and high performance liquid chromato-
graph (HPLC). As a result, pure prodigiosin was identified by structural studies as a pigment.
Also, this downstream procedure that uses the integrated bioreactor can be applied to the direct
production and purification of other prodigiosin analogues and hydrophobic alkaloid compounds
from several microorganisms.

[Key words: integrated bioreactor, internal adsorbent, pigment, prodigiosin, Serratia]

Prodigiosin (5-[(3-methoxy-5-pyrrol-2-ylidene-pyrrol-2- of red PGs significantly increased and they completely at-
ylidene)methyl]-2-methyl-3-pentyl-1H-pyrrole) is a red pig- tached to the internal adsorbent as a result of the pigments’
ment isolated from a few species, such as Serratia, Pseu- hydrophobicity. It was therefore demonstrated that the pro-
domonas and Streptomyces (1), and is a typical alkaloid com- duction and recovery of red PGs using the IAB is a simpler
pound produced as a secondary metabolite. It has a unique and more convenient procedure than those using other bio-
structure consisting of three pyrrole rings and a pyrrolyl- reactor types (11). However, the structure of the red PGs
pyrromethene skeleton with a C-4 methoxy group (2). Fur- produced by Serratia sp. KH-95 has only been partially
thermore, several pharmaceutically relevant prodigiosins identified to date (10).
(PGs) such as undecylprodigiosin, metacycloprodigiosin, Herein, we evaluated a purification methodology of pure
roseophilin and nonylprodigiosin, in addition to prodigio- red pigments using the IAB, and identified the major red
sin, are thought to have potential for antibacterial, antimale- pigment, prodigiosin, among several PGs. In addition, we
rial, anticancer, cytotoxic and immunosuppressive activities investigated the effects of casein, cells and prodigiosin on
(3–7). the adsorbent in the IAB to improve the pigment’s binding
The gram-negative bacterium Serratia sp. KH-95 show capacity.
similar physiological characteristics to Serratia marcescens
(8), and its red PGs are produced in significant quantities on MATERIALS AND METHODS
a casein-enriched medium (9, 10). However, the production
of red PGs is limited by product inhibition in batch culture, Cell culture and pigment production in an IAB Serratia
as shown in other secondary metabolites. Accordingly, to sp. KH-95 (KFCC-10970) isolated from soil in Korea was incu-
overcome this limitation, different types of bioreactor have bated in a preculture medium containing 10 g of peptone, 10 g of
been designed for the simultaneous production and recovery yeast extract, 2 g of K2HPO4 and 10 g of dextrose per liter at 28°C
and shaken at 200 rpm for 12 h in a shaking incubator. The casein-
of prodigiosin-like pigments (9). Interestingly, when the in-
enriched medium used for the production of red PGs consisted of
ternal adsorbent bioreactor (IAB) fabricated by our research 20 g of casein, 1.7 g of K2HPO4, 1 g of MgSO4 ⋅7H2O and 1 g of
group (11) was used on a laboratory scale, the concentration NaCl per liter. The IAB consisted of two separate compartments to
carry out simultaneous fermentation and adsorption (Fig. 1). The
* Corresponding author. e-mail: sihong@korea.ac.kr hydrophobic adsorbent Diaion HP-20 resin polymerized with poly-
phone: +82-2-3290-3294 fax: +82-2-926-6102 styrene and divinylbenzene was purchased from Sigma Chemical

157
158 SONG ET AL. J. BIOSCI. BIOENG.,

Adsorption of cells, casein and prodigiosin onto adsorbent


A test of cell adsorption onto the HP-20 resin was performed in a
250-ml Erlenmeyer flask at 150 rpm and 28°C. After the cells were
cultivated in a preculture medium for 12 h, they were harvested by
centrifugation at 12,000 rpm for 10 min. The cells (OD600 was 3.0)
were washed twice with a sterilized phosphate buffer (pH 7.0).
Also, pigment-formatted cells (OD600 was 3.0) in a casein-enriched
medium were prepared according to the above method. Sterile
casein (5%, w/v) in distilled water and purified prodigiosin (1 mg
of pigment in 0.1 ml of methanol + 9.9 ml distilled water) were
used for the adsorption studies. A 10% (v/v) HP-20 resin was
added to the three types of solution at different pHs and tempera-
tures.
Analytical methods Casein concentration was determined
using the modified Biuret method (12). The concentration of the
red PGs produced was estimated by measuring the absorbance at
535 nm using an UVIKON 923 Double Beam UV-visible spectro-
photometer (Kontron instruments) in acidified methanol (0.01 N
HCl 4 ml + methanol 96 ml) (13). The molecular mass of the pig-
ment purified was determined using a VG Biotech PLATFORM
electrospray-ionization mass spectrometer (ESI-MS; Fisons, Altrin-
cham, UK). After the pigment sample was dissolved in CDCl3, the
FIG. 1. Schematic of IAB for production of red PGs from Serratia 1
H- and 13C-NMR spectra were recorded on a Bruker DRX 300
sp. KH-95.
spectrometer (300 MHz). The chemical shifts were referenced to
an internal TMS (trimethylsilyl) signal. A FT-IR spectrum of the
(St. Louis, MO, USA). A large open stainless steel grid with a pore pigment was recorded with a Perkin-Elmer Spectrum GX1 FT-IR
size of 0.5 cm was used as the support of the internal adsorbent. spectrometer.
The grid of the support was fabricated as a hollow cylinder and The NMR chemical shifts of prodigiosin were as follows: 1H-
welded to a solid stainless steel with eight holes in the bottom. The NMR (CDCl3, 300 MHz, ppm) δ 0.93 (3H, t, H11″), 1.31 (2H, m,
inside and outside diameters were 4 cm and 8.5 cm, respectively, H9″), 1.34 (2H, m, H10″), 1.59 (2H, m, H8″), 2.44 (2H, t, H7″),
and the height of the support was 5.5 cm. The internal adsorbent 2.58 (3H, s, H6″), 4.04 (3H, s, OCH3), 6.11 (1H, d, H3′), 6.39 (1H,
assembly was completed by rolling it in a 50-mesh stainless steel m, H3), 6.71 (1H, brd, H3″), 6.95 (1H, m, H4), 6.99 (1H, brs, H6′),
filter. Half of the adsorbent was packed by the polymeric resin for 7.26 (1H, m, H2), 12.57 (1H, brs, H1), 12.71 (1H, brs, H1′); 13C-
expanded bed adsorption and aeration. The internal adsorbent was NMR (CDCl3, 75 MHz, ppm) δ 12.69 (C6″), 14.27 (C11″), 22.74
fixed on the three baffles in a bioreactor using screws. Fermenta- (C10″), 25.58 (C7″), 30.05 (C8″), 31.68 (C9″), 58.95 (OCH3),
tion was operated aerobically in a 2.5-l IAB with a 1 l working vol- 93.07 (C3′), 111.97 (C3), 116.29 (C6′), 117.26 (C4), 120.97 (C5′),
ume and 100 ml of internal adsorbent for 24 h at 28°C. The initial 122.52 (C5), 125.42 (C2″), 127.21 (C2), 128.67 (C3″), 128.77
pH of the medium was adjusted to 7.0 prior to sterilization. Details (C4″), 147.29 (C5″), 147.98 (C2′), 166.02 (C4′). FT-IR absorption
of the fermentations are found elsewhere (11). For the adsorption in KBr was at νmax 3105, 2950, 2928, 2867, 1723, 1644, 1602,
experiment in the bioreactor, the resin was soaked in 95% (v/v) 1547, 1508, 1451, 1353, 1252, 1125, 1057, 964, 841 cm–1.
propan-2-ol for 12 h. The solvent was then removed by washing
with sufficient distilled water.
Purification of prodigiosin from internal adsorbent RESULTS AND DISCUSSION
Prodigiosin, among the red PGs attached to the internal adsorbent
in the IAB, was purified as follows: After fermentation, the broth Purification of prodigiosin from an IAB As reported
was drained from the IAB, and then 1 l of a 95% (v/v) acidified previously (11), approximately 14.3 g/l red PGs were ob-
ethanol (pH 3.0) solution was added to the IAB. Attached pig- tained from the fermentation of the KH-95 strain using the
ments were extracted by circular desorption using an impeller in IAB, and the internal adsorbent tightly bound to the pig-
the IAB at 200 rpm for 5 h, and then concentrated and centrifuged.
It was then isolated using phase separation with water and chloro-
ments. The circular extraction of the adsorbed pigments was
form. All red PGs were placed in a down-filled chloroform phase performed directly using acidified ethanol in the IAB. The
and then concentrated by evaporation. Prodigiosin was separated phase separation using chloroform and water was effective
by silica gel column chromatography (2.5 ×30 cm; Kieselgel 60; in separating nonpolar pigments from polar compounds such
Merck, Darmstadt, Germany). It was eluted with a mixture of as nucleotides. However, other nonpolar compounds such as
n-hexane:ethyl acetate (2 : 1 [v/v]; Rf value of the red pigment by fatty acids and cell membranes were not removed during
TLC was 0.13). The concentrated pigment was separated by de- this step. Therefore, several chromatographic procedures
velopment in a 95 :5 (v/v) mixture of chloroform : methanol using were required to obtain a pure pigment. After development
TLC. Single red prodigiosin (Rf value: 0.43) was then collected using TLC, seven red pigment bands were observed at dif-
and dissolved in acetone. The pigment (Rf value: 0.83, 120 mg) was ferent Rf values. Among these spots, a single red pigment
repurified by further TLC (chloroform : methanol : diethyl ether =
6:2: 2), and finally purified by preparative HPLC (Waters Delta
exhibiting approximately a 15% band intensity, which was
Prep 4000; Waters, Milford, MA, USA) with a Bondapack C18 col- believed to be prodigiosin, was isolated. As shown in the
umn (2.5 × 10 cm). It was isocratically eluted with a mixture of HPLC profile in Fig. 2A, approximately 120 mg of the sin-
methanol: water (7 : 3, v/v) that was adjusted to pH 3.0 with 0.1 N gle pigment from Serratia sp. KH-95 was obtained as a
HCl at a flow rate of 20 ml/min. single compound by HPLC with approximately 95% purity.
However, the overall purification yield of the pigment dur-
VOL. 101, 2006 PRODIGIOSIN PURIFICATION BY INTEGRATED BIOREACTOR 159

FIG. 2. (A) HPLC profile of purified prodigiosin from Serratia sp. KH-95. The purity is 95% as determined by HPLC. (B) UV-visible absorp-
tion spectra of red pigment as function of pH in methanol from Serratia sp. KH-95.

FIG. 3. Electrospray-ionization mass spectrum of red pigment purified from Serratia sp. KH-95. The molecular mass of the red pigment was
determined to be 323.0 Da.

ing the purification was quite low compared with the pro- changed to pink. However, it was orange and its absorption
ductivity of the red PGs. It has been strongly suggested that spectrum shifted to 470 nm and exhibited a broad range
the purification of prodigiosin is affected by the instability (400–500 nm) in alkaline condition (pH 9.0). It has been
of this pigment in light (14), the formation of several red suggested that the nitrogens of the three conjugated pyrrole
PGs in Serratia sp. KH-95, and the complex formation of rings are protonated by NaOH (17). The molecular mass of
this pigment with other compounds in the cell envelope (15). the sample pigment on ESI-MS was 323.0 Da as m/z 324.0
Pigment identification Prodigiosin, as reported from (M + H)+, as shown in Fig. 3, which corresponds to that of
S. marcescens (16), had a maximum absorption spectrum at prodigiosin (C20H25N3O) (5). FT-IR absorption in KBr for
537–538 nm in 95% ethanol, dependent on pH values. In the red pigment was dominated by very strong bands at
this study, the maximum absorption spectrum of prodigiosin 2928 cm–1 (aromatic CH), and 1602 cm–1 (aromatic C=C).
purified from Serratia sp. KH-95 showed similar character- Prodigiosin exhibits similar absorptions in CHCl3 at 1630
istics, as shown in Fig. 2B. At pH 2.2 (acid salt; adjusted and 1602 cm–1, except that the relative intensities are re-
using 0.01 N HCl in methanol), it was red and it showed a versed and the first band is possibly a pyrrolenine (C=N).
maximum absorption at 536 nm, which is identical to that The fingerprint region for the red pigment was character-
of prodigiosin hydrochloride (16). Under neutral condition ized by medium-intensity bands at νmax 1723 (C=O), 1547,
(pH 7.3), its absorption intensity was decreased and it 1125 (C–O and C–N), 964 and 817 cm–1. A weak and broad
160 SONG ET AL. J. BIOSCI. BIOENG.,

FIG. 5. Adsorption characteristics of casein, cells and prodigiosin


FIG. 4. (A) 1H-NMR and (B) 13C-NMR spectra of prodigiosin in on HP-20 resin. (A) Casein adsorptions at different temperatures, (B)
CDCl3. The signal of all the protons and carbons in the prodigiosin cell adsorptions in a shaken flask at 28°C and 200 rpm, (C) pigment
structure is noted in each spectrum. adsorptions at different temperatures and (D) prodigiosin adsorptions
at different pH values. C0, Initial concentration of each component; C,
absorption for NH was evident at νmax 3105 and 3150 cm–1. adsorption concentration of each component.
These indicate that this pigment’s pattern is similar to that
of prodigiosin. The positions of each of the proton and temperature. Indeed, the adsorption of casein might have lit-
carbon in the prodigiosin structure are indicated on each tle effect on the adsorption capacity of the resin. Therefore,
1
H-NMR and 13C-NMR spectra, shown in Fig. 4. In the 1H- we considered that pigment productivity was not decreased
NMR spectrum, a chemical shift of the methoxy group in by substrate adsorption during the in situ recovery of the
prodigiosin exhibited δ 4.04 ppm as a singlet, which is quite pigment in the IAB. However, when both casein and the
different from the 1H-NMR data of a PG derivative with no HP-20 adsorbent were autoclaved, a very small quantity of
methoxy group reported previously (10). In addition, the red PGs was produced by the inactivated resin. This is
chemical shifts (in CDCl3) of NH protons in pyrrole rings caused by the casein aggregates positioned on the surface
were δ 12.57 (H1) and 12.71 (H1″) ppm. It is therefore con- area of the nonpolar polymeric resin at high temperatures.
cluded that this pigment isolated from the KH-95 strain is Moreover, the cells did not adsorb onto the HP-20 resin
prodigiosin. Also, we think that its purity in several reports (Fig. 5B). However, the pigment-formatted cells adsorbed in
is very low on account of its instability (5, 18–20). small quantities onto the HP-20 resin, as shown in Fig. 5C.
Effect of cells, casein, and pigment on adsorbent In This suggests that the hydrophobicity of cells is increased
a previous study (8–11), casein was shown to be a critical by the formation of red PGs. On the other hand, the adsorp-
nitrogen and carbon source for the formation of red PGs tion of prodigiosin was dependent on pH (Fig. 5D). The ini-
from the KH-95 strain. However, when 2% (w/v) casein tial adsorption rate of prodigiosin increased in the neutral-
was replaced with casitone (pancreatic digest of casein) or pH region and decreased in the alkaline-pH region. Never-
casamino acids (acid hydrolyzed casein) in batch culture, theless, the adsorption capacity of prodigiosin was similar
the maximum cell growth was only slightly decreased over time. Consequently, cell adsorption in the IAB is
(Table 1), but the red PGs were hardly produced. Thus, it is caused by the hydrophobic PGs bound to the cell. Accord-
possible that red pigment production is closely associated ingly, pH is an important factor that affects the initial ad-
with the activity of casein hydrolases in the cell. As shown sorption of the red PGs. The addition of HP-20 resin to the
in Fig. 5A, casein did not adsorb onto the HP-20 resin at any cell culture favored the recovery of the hydrophobic pig-
ments produced by bacterial cells.
TABLE 1. Effect of nitrogen and carbon source Conclusions An IAB was introduced to obtain prodi-
on cell growth and production of red PGs giosin of a high purity from Serratia sp. KH-95, and puri-
Maximum cell Red PG fication methods, such as extraction and chromatography,
Nitrogen and were performed. It is considered that the cells produced sev-
growth production
carbon source
(g/l) (g/l) eral red PGs, as evidenced by the TLC results. Overall, this
Casein 3.88 4.28 process can be used for the large-scale production of pro-
Casitone 3.40 0.08 digiosin and other alkaloid hydrophobic components from
Casamino acids 3.05 0.08 bacterial cells. The precise spectral data of prodigiosin pre-
VOL. 101, 2006 PRODIGIOSIN PURIFICATION BY INTEGRATED BIOREACTOR 161

sented in this report will be helpful in determining its thera- ment by Serratia sp. KH-95. Process Biochem., 35, 485–490
peutic utility. In addition, other red PGs need to be clarified. (1999).
10. Kim, C. H., Kim, S. W., and Hong, S. I.: Isolation and
characteristics of prodigiosin-like red pigment produced by
ACKNOWLEDGMENTS Serratia sp. KH-95. Korean J. Appl. Microbiol. Biotechnol.,
26, 283–289 (1998).
This work was financially supported by an Interdisciplinary 11. Bae, J., Moon, H., Oh, K. K., Kim, C. H., Lee, D. S., Kim,
Research Grant from KSEF under project no. R01-2002-000- S. W., and Hong, S. I.: A novel bioreactor with an internal
00591-0. It was accomplished during Professor Hong’s sabbatical adsorbent for integrated fermentation and recovery of pro-
leave. digiosin-like pigment produced from Serratia sp. KH-95.
Biotechnol. Lett., 23, 1315–1319 (2001).
12. Hanson, R. S. and Phillips, J. A.: Manual of methods for gen-
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