aS INSULATED POWER CABLES ace tet) Aol ft 2CHARACTERISTICS OF CROSS-LINKED POLYETHYLENE (XLPE) Requirements of a good insulating material In the mantctie of lec eats, te to most portant feos oe consid se slety sel. The Iara that se tlc mas be sil rab, curse, wnstand te eneronmert sed aft xe Matas ad = [nelson for na cats must meth olin reauemerts: 1 Brovaing ele nslatn elo conducts wth rnmum ss in octal nara 2. Eshtiing good stable mectaica propre under nomelcnaiens. 5. Pousnsing conten! lecteal and machi prepares over ng period uso Sard over ie empersture ranges 44 Ennion chomel properties whch make estan most chemi Polyethylene Recerc has sown tat plethyene exh: ‘Brenan secical naulatagpopetne 2 Good able masancs! popes and 4. Resistance to chemial stack yh Altea propertos have rendered poyjettylene be an ecthe thi moran reaing mtralin te martacie low Dower cADe8. gta Potvin is however not suitable for uso unr high tonperatires. This many due to the molecu suc of ‘hae pyethylen polymer hic made vp of tear cn oinsependon plone melee oa het lager by weak molealarbonde Tes weak moses bonds break when subjected fo temperature above TO. causa ‘he nua malecles fo side over one arene The resutat poletyion poor sats to change ls shape and ‘hestteney and becomes sat plese ‘ha rate What is cross-linked polyethylene (XLPE)? 2 ‘This hemoslsic nate ofthe oleae can be carvers ito e moral sabe emeeting argeunty epee come Tring ine process of cose ing perp roma Dons ‘sr trod betoon paral eras of be polsyione mabeles. ‘The pra! loose Wodmensena maeclar suc cmos Ie Scalar tesdmensona polymere suture Crose-Linked Polythene “This resultant cos inked pejetylee crnpound xis he superior lcs austen properties ct golyahyene (@E) burrs ror polyrylore popes, ‘Advantages of XLPE over other conventional insulating materials ‘The osu! XLPE conpound ss auate ar exalt insulating mata wich exis the oloing avantaos ver Caneel Memepleste using maar “Te main ftir of XLPE ae 1° ectares eg er expos high empertire rendering sulle ox continuous cenctor ‘orporae upio S0 onmermal stort rout rete 250°) Excel oacrcalproperes maitaned veto ful tempore rage. Resistance othemal Geman shigh eperaie Erculnt wate resstanes an lew pers o wate. reso dhericl estanceto megane slat, eka cds an egal sent Fgh curb and ng opera ie alogen ee A nso properties ofXLPE have resuladin he rad owt of protorence fer XLPE ea sinh lc dustyGeneral charactristics ‘able Pos nT) tt Good Fae ener opps eres 14m osm corn 2 ws a8 509 = etwiaterpy + Suid undeyound | sed ont cabling fl eaded atthe star fst chet (0°) and fal conduc tenpete of 50 co ae aee a7 oy seDESIGN & CONSTRUCTION OF DRAKA SCM XLPE CABLE TO IEC 60502-1, 600/1000V Material Conduct: ‘The conductor shat cori of an stead copes wees, cul sande compected o tom Caper sts shape etngio ec Paaon Sz Corie fase leenaton of oes: The coos ao Kotfed by eowed nslton amour m ‘Sone aguas Options 1) Anitrmte PVC sheth can be provide if pecay eauested 2 Flame retardant to EC 60932 Pat algo avalos upon request. 3) Load Free PVG sheath canbe provided I epeclalyroquected Construction Sng cor cane ‘Shale Core ateXLPE Insulated cables, 600/1000¥, to IEC 60502-1 ‘ableXLPE insulated cables, 600/1000V, to IEC 60502-1 re ® 2 = gaeabe Ppige202:SELECTION OF CROSS-SECTIONAL __AREA OF CONDUCTOR Tw oar choose the ih power calor hast ener: “ips curen “pe ntnion manage “he vate dep ‘no slet onperare “he stots ag She feqency and hamonic current Current Rating nan lacie caret flows though tne conductor of cable, the elctfcal estos of he conductor gorratos host ‘ine temperature reso fan et alowed roaches he cable due thea generation, slrpar conc ze (wih leer elacta reste) hae oe sting, Other important soseeraters ate mebats flan oe cable ris “Smoke tmpeatra. Catton which koe inp acon aorta are sasrbe in IEC 60287 ahd areratet compo imgenra peernces gan o ncaa curent sing ates wen are sued by noal standards Brea, “Te caren ang Gv in-Tebe 6 o #9 ae base on fling andar constans of he intaison, 1 Maxam operating ampere of conductor sae 2 dnmant ar teroertin a 3. Gound onporare oe 1 Soltmermatresavy S126 mw S:bepm oflayng Foreale nd crectin the rund) = 0 Sm Voltage Drop [Acther imprint ctor or te determination othe conductor ize eth vote crop, The volage dopo the cab ‘wor covert cavsad by lst Inn eal. neat of 100 Nigh vlage Gp, f= necereary to shone & Boge opr se, The vlge drop ina cable Jemsie the aterancs in vaog tthe begining anda hen of he ex Iaepends or: Secret caries 1 power tsar ‘ihe leng athe cable Tine restance fe cable ‘The poise votag op is uualy tt asa percorago of the ceutvologs. ‘Accrington a et volpecop fo any cable in must be such athe wotage drop the ‘rout of whch te cable ora pa doesnot oxceed fa namial vage Selection of Cable based on Voltage Drop and Current using Tables Since he acts power ctor othe ead usually not kno th os pretalapreach te quetn othe voge sop Sto anu the wort conor Le power fair equal oon a be conor a arn opraing emer The volage dep values gen vie latas ae basad on here easmptons Tho values ofthe volage op (Ve) ane aba oe curen oon Ampere or 1 mr, he veo olage cop ‘aadnta be multiply the engh af ha run.in ma na ye ure Ampare al he cals ae cary vevdxixt, Where =e, Wed Aponte ag poorer, |= Caran pare perpase C= Ree ghin mees ex ‘Sentai esl tage i 4155 aes Oz ane eal used #46 CL PEISWAPVC cate. Ruts ce oe ‘Eau anor atone p Penn oleate Geen sos esas orn dopaporamene