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T-III 25 KVA 48VDC Inverter System RevF 028-0009-000
T-III 25 KVA 48VDC Inverter System RevF 028-0009-000
1 TABLE OF CONTENTS
1 TABLE OF CONTENTS...................................................................................................................... 2
3 GENERAL ........................................................................................................................................... 5
8 MAINTENANCE ................................................................................................................................ 80
NOTES ........................................................................................................................................................ 98
LIST OF FIGURES
PASSWORD:
Password Level 1: PW 1
Password Level 2: PW 2
Password Level 3: PW 3
Password Level 4: PW 4
ii
PREFACE
Congratulations and thank you for purchasing a Benning TEBEVERT III Inverter
System!
Important:
It is imperative that all the information be observed.
This avoids:
This manual explains all the necessary information to unpack, install, and operate the
Benning BLI Inverter System and related components. Refer questions outside the
scope of this manual to our Customer Service Department.
Customer Service:
We are committed to excellence in dependability and customer satisfaction. If you have
any questions or problems, please contact the Customer Service Department at:
1.800.910.3601 or 214.553.1444 for more information.
Please read all instructions before installing or operating the equipment and save these
manuals for future reference.
1
TEBEVERT III INVERTER SYSTEM
Switched-Mode Modular
TEBEVERT III
(HOT-PLUG-Version)
Inverter System
MODEL: 5.0kVA-25.0kVA
-48VDC Input, 120 VAC Modules
2
TEBEVERT III INVERTER SYSTEM
Index of abbreviations:
A Amps
AC Alternating Current
Commercial AC Mains voltage providing an alternative AC
Bypass source to the connected load equipment. The Bypass
input is used by either the Maintenance Bypass Switch or
Input
the SBS for back-up support in the event of an inverter
system failure. This source could also be a Gen Set.
DC Direct Current
DVA Digital Volt-Ammeter
I Current
CB, MCB Circuit Breaker, Magnetic Circuit Breaker
GND, PE Ground, Protective Earth
L Line
Mains Commercial AC Input Power Source
Management Information Base - an ASCII text file used to
MIB
describe SNMP network elements as a list of data objects
MBS Maintenance Bypass Switch
N Neutral
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TEBEVERT III INVERTER SYSTEM
4
TEBEVERT III INVERTER SYSTEM
3 GENERAL
The Benning TEBEVERT III inverter system is a rugged, high reliability, field
proven inverter system intended for protection of critical AC loads in telecom,
cable and other related communication applications. It can be scaled in 5 kVA
increments up to 25 kVA. Unlike conventional standalone inverters, these parallel
operating modules can also be scaled to operate with N+1 redundancy. This
ensures optimal availability for your critical load applications. In this mode of
operation, a failure of one inverter module will not affect the operation of your
critical load. Since all units are designed for “hot plug” replacement, a faulty
module can easily be unplugged and replaced without disturbing critical loads.
The heart of the system operates at 120VAC and consists of hot-swappable
inverter modules, and an electronic Static Bypass Switch (SBS) module. All
electrical connections to the modules are automatically disconnected or
connected when the modules are removed or inserted into the system cabinet.
This may take place during normal operation without interruption in power to the
connected load equipment. This design provides an uninterrupted supply of AC
current and satisfies the highest requirements with respect to the expansion of
the system, ease of maintenance and operating safety. The system is made
flexible to accommodate various AC input and output voltage requirements by
the addition of optional transformers which are housed in the base section of the
cabinet.
The TEBEVERT III is available for DC voltages of -48VDC. Each inverter module
is rated 5.0kVA/4.0kW power output. Parallel operation of maximum of five (5)
inverter modules provides a maximum system rating of 25.0kVA/20kW. The
output voltage is 120VAC or 120/240VAC and can be adjusted to 50Hz or 60Hz
according to the application.
Warning!
Several inverter systems may not be operated in parallel.
This may lead to the destruction of the inverter systems.
5
TEBEVERT III INVERTER SYSTEM
6
TEBEVERT III INVERTER SYSTEM
Input/Output Transformers
7
TEBEVERT III INVERTER SYSTEM
Inverter Module 5 ( A5 )
Inverter Module 4 ( A4 )
Inverter Module 3 ( A3 )
Inverter Module 2 ( A2 )
Inverter Module 1 ( A1 )
Figure 2 Typical Cabinet with Inverter & Static Bypass Switch Modules Installed
8
TEBEVERT III INVERTER SYSTEM
9
TEBEVERT III INVERTER SYSTEM
7 6 5
4 3
Figure 5 Inverter Shelf Connector Locations
1. Data line factory connected to the next inverter slot or the SBS slot
(X1)
*Each inverter carrier is equipped with two guide rails ensuring the
inverter is accurately positioned and reliable contact is made.
10
TEBEVERT III INVERTER SYSTEM
1 23 4 5 6 7 12 11 9
15 14 10 8 13
11
TEBEVERT III INVERTER SYSTEM
11. Female connector for the SBS output and inverter output (N)
14. Male connector for the data bus (Connector X20; X21)
15. Male connector for the auxiliary DC supply and the voltage-free
fault messaging system (Connector X22)
The SBS carrier is equipped with two guide rails ensuring the SBS module
is accurately positioned and that reliable contact is made.
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TEBEVERT III INVERTER SYSTEM
Important Note!
The 120/240VAC configuration utilizes input/output
transformers to convert the input and output voltages from
the nominal 120VAC. Therefore the 120/240VAC system
settings are configured the same as the standard 120VAC
system.
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TEBEVERT III INVERTER SYSTEM
Warning!
The removal of the front panel, the alteration of switching
thresholds and the changing of the control fuse may only
be carried out by qualified personnel.
14
TEBEVERT III INVERTER SYSTEM
7”
19.4”
”4”
18.4” 19”
17.1”
17.5” 6.7”
.2”
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TEBEVERT III INVERTER SYSTEM
1 2 3 4
kg
16
TEBEVERT III INVERTER SYSTEM
ON / 1 or OFF / O
17
TEBEVERT III INVERTER SYSTEM
Important Note!
The Inverter and SBS Modules are 120VAC. An optional
transformer converts the output of the inverter system to
120/240VAC.
18
TEBEVERT III INVERTER SYSTEM
X3 S2
X1
1 0
X2 F1 + -
7 6 5 4 3
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TEBEVERT III INVERTER SYSTEM
20
TEBEVERT III INVERTER SYSTEM
5.2”
5”
11.8”
21
TEBEVERT III INVERTER SYSTEM
kg
2 Model designation
Important Note!
The 120/240VAC configuration utilizes input/output
transformers to convert the input and output voltages to/from
the nominal 120VAC as required. The Tebevert III is a
120VAC system and the voltage and current displayed on
the Digital Voltmeter is the 120VAC component only.
22
TEBEVERT III INVERTER SYSTEM
On the front panel of the SBS module there is a single line mimic
diagram with various LED´s, used to indicate the operating state of
the SBS unit.
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TEBEVERT III INVERTER SYSTEM
24
TEBEVERT III INVERTER SYSTEM
1 2 3 4 5
N 1L
S1
X1
N L1 L
S2 X5
X3 X4
10 9 8
7 6
Figure 16 Rear View of the Static Bypass Switch Module
25
TEBEVERT III INVERTER SYSTEM
4.7 AC DISTRIBUTION
Two AC distribution options are available from Benning- one
utilizes a standard North American style snap-in breakers in
an external rack-mountable panel; the other utilizes standard
DIN style breakers which can be mounted on a DIN rail inside
the Inverter Cabinet.
CH Breaker
Ground Bar Neutral Bar Main Lugs
Positions
Figure 17 Snap-in Style External Rack-mount AC Distribution Panel
26
TEBEVERT III INVERTER SYSTEM
Commercial AC
(By-pass) Input
27
TEBEVERT III INVERTER SYSTEM
28
TEBEVERT III INVERTER SYSTEM
Inverter Overload Capability 200% for Approx. 1.25 Seconds (Inverter Output)
(1) Form ―C‖‖ Summary Alarm; Optional Relay Card (8 Alarms); HTML and SNMP Alarms
Remote Alarming
Available
Metering Graphic Display, Power Flow diagram, and LED’s, Optional Digital Metering
On, Output Present, DC Input OK, Inverter Fault, Parallel Operation, Overload, and Bar
Indicators Graph for Output Power
AC Output Current (Max) @ 120 VAC 208 A (0.8 leading), 168 A (Unity pf)
Commercial AC By-pass Input Voltages Available 120 VAC Standard, Optional—208, 220, 240 or 480VAC
Output Voltage Regulation +/- 5% For All Combinations of Line, Load, and Temperature
Operating Temperature Range 32° to +131°F (0° to +55°C); derated by 2.5%/°C above 40° C
Heat Output Per Module < 2,040 BTUs Per Hour @ 100% Load
29
TEBEVERT III INVERTER SYSTEM
If the Tebevert III cabinet is crated for shipment, it should be equipped with TIP N
TELL™ indicator(s) and associated tag(s) to warn if the crate was (were)
mishandled or tipped during transportation. Verify that there are no blue beads in
the arrow of the indicator as shown in Figure 20 below. If blue beads are present
in the arrow, make note of it on the bill of lading and open the crate(s)
immediately to verify the equipment for damage (Claims for tipping will depend
on this notation). Report any damages to the freight carrier immediately.
Figure 21 SHOCKWATCH
30
TEBEVERT III INVERTER SYSTEM
5. Using an appropriate number of people or the proper lifting device lift the
cabinet off the shipping pallet. Should a forklift or other lifting device be
used you must first remove the front and rear lower cover plates. Be sure
to replace the cover plates once the cabinet has been positioned and
bolted in place. Once removed, lifting forks may be inserted into the frame
base allowing the cabinet to be lifted off the pallet. A secondary means of
moving the cabinets is to use a dolly truck. If this method is used, only lift
the cabinets from the right side of the cabinets as viewed from the front.
6. Ensure that the cabinet is installed on a level surface for proper operation
of the upper cabinet door.
7. Open the shipping cartons for each inverter/SBS module. Be sure to save
some of the packing materials in case the modules need to be returned to
the factory for some reason. The inverter modules weigh 77 lbs. (35kg)
each, net.
It is your responsibility to file claim with the carrier for damages to the
equipment. Any and all damage noted upon receipt of the Tebevert III
Inverter System should be clearly identified in detail on the Bill of Lading.
31
5.1.3 CARRIER CLAIMS
Carrier‟s claim procedures should be initiated promptly. In the event damage is
found after delivery, it should be reported as soon as possible (normally 15 day
time limit on reporting damages incurred in shipment).
Verify the contents of the system against the packing list and the purchase order.
If the shipment does not contain the appropriate items, contact BENNING
Customer Service at 800-910-3601 (follow the prompts) or 214-553-1444.
5.1.5 SAFETY
Please review all safety warnings according to the GR1275 standards before
beginning the installation process. Observe all warnings and labels on the
equipment and in this manual as well.
5.1.8 PACKAGING
All packages should be opened with a box cutter with the blade minimally
exposed so that only the sealing tape is cut. Save all packaging material
until the system has been powered up and all parts are operating within
specification. The shipping packaging may be used to return defective
parts.
32
TEBEVERT III INVERTER SYSTEM
Cooling air flow is front to back with exhaust grills in back of cabinet
which must not be obstructed or the warranty will be void and the
operating life of the Inverter and SBS modules will be reduced.
33
TEBEVERT III INVERTER SYSTEM
Below is the mounting hole pattern for affixing the cabinet to the floor.
Dimensions are in inches. Using this pattern, mark the floor for anchor
positions and proceed with either standard floor anchoring means or
earthquake approved anchoring. Frame Isolation pads are available from
Benning if required. Non earthquake zone applications use four 0.42” dia.
floor mounting holes for each cabinet. Earthquake zone applications
require welded cabinets with eight 2” x 0.5” slots for mounting with
earthquake zone approved anchors (customer provides anchors).
34
TEBEVERT III INVERTER SYSTEM
The cabinet should be shimmed to the floor to make sure it is level, and
then secured using washers in the mounting holes provided. Typical
standard concrete anchor mounting and earthquake zone concrete
applications are shown below in Figure 23 and Figure 24.
35
TEBEVERT III INVERTER SYSTEM
Cables may be fed into the inverter system from above or below,
according to the model. The size and location of the terminal blocks and
distribution assemblies are configuration dependant. For the cross-
sections and the recommended over-current protection the following
values must be observed. The recommended cable sizes shown below
meet National Electrical Code (NEC) Table 310-16 requirements.
However, larger size cables may be required in order to to reduce the
effects of voltage-drop, depending on the conditions at the installation site,
than would normally be necessary due to the current. It is recommended
that if a system can be expanded with additional inverters in the future, the
initial AC wiring should be sized for the maximum number of inverters.
Warning!
36
TEBEVERT III INVERTER SYSTEM
37
TEBEVERT III INVERTER SYSTEM
38
TEBEVERT III INVERTER SYSTEM
39
TEBEVERT III INVERTER SYSTEM
Maximum System
Supply Conductor Suggested protection
Capacity
AC Mains 5 inverters/25kVA 120VAC/300A
40
TEBEVERT III INVERTER SYSTEM
Maximum System
Supply Conductor Suggested protection
Capacity
AC Mains 5 inverters/25kVA 120/240VAC/150A
Maximum System
Supply Conductor Suggested protection
Capacity
AC Mains 5 inverters/25kVA 120/208VAC/150A
Maximum System
Supply Conductor Suggested protection
Capacity
AC Mains 5 inverters/25kVA 220VAC /150A
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TEBEVERT III INVERTER SYSTEM
Maximum System
Supply Conductor Suggested protection
Capacity
AC Mains 5 inverters/25kVA 120/240VAC /150A
Maximum System
Supply Conductor Suggested protection
Capacity
AC Mains 5 inverters/25kVA 480VAC /70A
The system output current is 104A per leg at full load (25kVA) or 83A per leg at
20kVA (n+1 configuration). The maximum split phase imbalance recommended is
60/40%
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TEBEVERT III INVERTER SYSTEM
The voltage-free external alarm contact outputs are rated for a maximum
of 230VAC/1A or 270VDC/0.2A (50W max).
Relay coils are activated in normal operation. There are a total of 11 alarm
outputs available, three from the MCU2000 and eight from the Relay Box,
located in the upper inside section of the cabinet. The outputs are
programmable, but are preassigned in the factory as shown below.
X3* X1
MINOR - COM
1 1
MINOR - NC K1
2 2
MINOR - NO
3 3
MAJOR - COM
4 4
MAJOR - NC K2
5 5
MAJOR - NO
6 6
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TEBEVERT III INVERTER SYSTEM
Alarms Available from Alarm Relay Box, Terminal Blocks “X4” & “X5”
RELAY BOX
X5 X4
16 16
NO 15 15 NO
OUTPUT AC BRKR OPEN NC 14 K8 K4 14 NC MULTIPLE INVERTER FAIL MAJOR (REMOTE)
COM 13 13 COM
12 12
NO 11 11 NO
SYSTEM FAILURE - GROUP ALARM NC 10 K7 K3 10 NC INVERTER FAIL MINOR (REMOTE)
COM 9 9 COM
8 8
NO 7 7 NO
BYPASS UNAVAILABLE NC 6 K6 K2 6 NC MULTIPLE INVERTER FAIL MAJOR (LOCAL)
COM 5 5 COM
4 4
NO 3 3 NO
SYSTEM OVERLOAD - MAJOR NC 2 K5 K1 2 NC INVERTER FAIL MINOR (LOCAL)
COM 1 1 COM
TO MCU X4 A6 X300
48V RTN (+) TO X5
X1 + 1
- 3
48V (-) TO FUSE 8 (P/O GMT BOARD)
44
TEBEVERT III INVERTER SYSTEM
45
TEBEVERT III INVERTER SYSTEM
UKH150 266 23
46
TEBEVERT III INVERTER SYSTEM
6 SYSTEM START-UP
6.1 MODULE INSTALLATION
It is recommended that the set up and installation of the Inverter and
SBS Modules be done as part of the start-up process by qualified
service personnel.
Prior to the set up and installation of the Static Bypass Switch and Inverter
modules in the system, the following points must be checked and
observed.
Verify that the units are of the same type and model (48VDC in/
120VAC out, 5kVA). Since all inverters of the Tebevert III series have
a similar form factor, the exact model of the unit must be confirmed.
Verify that the ON/OFF Switch S1 on the front of each inverter module
is switched off. Note, the SBS does not have an ON/OFF switch, but is
ON after insertion as soon as Bypass AC is present or -48VDC is
applied to any inverter module position.
47
TEBEVERT III INVERTER SYSTEM
Warning!
Alteration of the unit settings may only be carried out by
qualified personnel. The altered settings must be clearly
marked on the unit. Any alternations of these settings
must also be performed on all other inverters within the
system and on the SBS.
The output frequency is changed with the DIP switch S2 located on the
rear side of the inverter unit (See Figure 11)
ON 4 3 2 1
50Hz
OFF 60Hz
NOTE: Only the setting of Switch 1 is changed. All the other switches must
always remain in the OFF position.
48
TEBEVERT III INVERTER SYSTEM
Before the inverter unit is installed, any materials used to protect the unit
during transportation must be removed. Inspect connector pins on rear of
modules to ensure they are free of packing material. Ensure that the
output circuit breaker on the back of all modules is set to the 1=ON
position- see Figure 33 below.
Any free slots reserved for future inverter capacity upgrades must be
covered with dummy coverplates supplied with the system at time of
shipment from the factory. These coverplates must be secured with four
screws (supplied).
49
TEBEVERT III INVERTER SYSTEM
On the rear side of the SBS unit there are 2 sets of 8 DIP switches; S1 (on
is down) and S2 (on is up). Look closely at the switch to see the direction
of ON which is printed on the switch. See Figure 16 for location. The
settings are shown below.
10
01
ON DIP Switch S1 Settings
50
TEBEVERT III INVERTER SYSTEM
The settings of S2 provide the SBS with information on the output power of the
connected inverters. Depending on inverter system (25kVA or 12.5kVA) only one
highlighted switch may be in Position 1.
Important Note!
The setting of S2 shall be the same for both the 120 and
120/240VAC systems.
ON
51
TEBEVERT III INVERTER SYSTEM
52
TEBEVERT III INVERTER SYSTEM
The load circuits should not yet be connected and all the inverters should
be switched off. The Static Bypass Switch (SBS) should be set to the
operation mode "inverter priority" (See Section 6.1.3).
Step 1: The DC supply should be switched on. All the LEDs on the SBS
module will light up for a short time during start-up. (Reset of the internal
processor!) Afterwards, only the LED "FAULT" is lit and the DVA indicates
the voltage or current to be "0".
Step 2: The AC Bypass source should be switched on. The LEDs "MAINS
VOLTAGE PRESENT" and "MAINS OPERATION" are then lit, as well as
the LED "FAULT". The AC Bypass source is connected to the output and
the DVA shows the AC Bypass voltage (e.g. 120), if the selector switch
underneath the DVA is set to position "V".
Step 3: The first inverter can now be switched on. After a start-up time of
approx. 20 seconds, the LEDs "INVERTER OUTPUT VOLTAGE
PRESENT"; "MAINS SYNCHRONOUS" are lit up and the LED
"PARALLEL OPERATION" starts to flash. The flashing of this LED
indicates that this inverter has been assigned the MASTER function. At the
same time, some of the LEDs on the SBS change their state. The LED
"FAULT" is extinguished and the LED "READY FOR OPERATION" is lit.
Assuming that the operation mode is "inverter priority", the inverter output
voltage is connected to the output. The LEDs "INVERTER OUTPUT
VOLTAGE PRESENT" and "INVERTER OPERATION" light up and the
LED "MAINS OPERATION" are extinguished. The voltage-free fault
indicator switches to the state "no fault".
Step 4: The remaining inverters are then switched on. The state of the
SBS LEDs on the SBS and the first inverter do not change. After the start-
up phase, the LEDs "INVERTER OUTPUT VOLTAGE PRESENT",
"MAINS SYNCHRONIZED" and "PARALLEL OPERATION" are lit on all
inverters.
53
TEBEVERT III INVERTER SYSTEM
Step 5: Finally, the load circuits may be switched on. When the load is
connected, the load current is divided equally between the individual
inverters and the bar graph indicators show the output current of the
individual inverter. The load voltage (inverter output voltage) or the total
load current can be read on the DVA display.
After all system components have been connected and switched on, the
states of the LEDs on the SBS and Inverter should be as follows.
The load circuits should not yet be connected and all the inverters should
be switched off. The Static Bypass Switch (SBS) should be set to the
operation mode "mains priority" (See Section 6.1.3).
Step 1: The DC supply should be switched on. All the LEDs on the SBS
module will light up for a short time during start-up. (Reset of the internal
processor!) Afterwards, only the LED "FAULT" is lit and the DVA indicates
the voltage or current to be "0".
54
TEBEVERT III INVERTER SYSTEM
Step 2: The AC Bypass source should be switched on. The front panel
LEDs "MAINS AVAILABLE", "OPERATING ON MAINS", and “INVERTER
OFF” are then lit. The AC Bypass source is connected to the output and
the DVA shows the AC Bypass voltage (e.g. 120), if the selector switch
underneath the DVA is set to position "V".
Step 3: The first inverter can now be switched on. After a start-up time of
approx. 20 seconds, the inverter module‟s LEDs "INVERTER OUTPUT
VOLTAGE PRESENT"; "MAINS SYNCHRONOUS" are lit up and the LED
"PARALLEL OPERATION" starts to flash. The flashing of this LED
indicates that this inverter has been assigned the MASTER function. At the
same time, some of the LEDs on the SBS change their state. The SBS
module‟s LED "FAULT" is extinguished and the LED "READY FOR
OPERATION" is lit. The LED "INVERTER OUTPUT VOLTAGE
PRESENT" lights up.
Step 4: The remaining inverters are then switched on. The state of the
SBS LEDs on the SBS and the first inverter do not change. After the start-
up phase, the inverter module‟s LEDs "INVERTER OUTPUT VOLTAGE
PRESENT", "MAINS SYNCHRONIZED" and "PARALLEL OPERATION"
are lit on all inverters. The front panel‟s LEDs “INVERTER OFF” and
“INVERTER FAULT” turn off.
Step 5: Finally, the load circuits may be switched on. The total load current
can be read on the DVA display.
After all system components have been connected and switched on, the
states of the LEDs on the SBS and Inverter should be as follows.
55
TEBEVERT III INVERTER SYSTEM
7 SYSTEM OPERATION
It is not necessary to understand the exact function of all components in
this inverter system. However, basic knowledge of essential components
aids in the understanding of the whole system and helps to avoid errors in
the maintenance and operation.
56
TEBEVERT III INVERTER SYSTEM
7.2 INVERTER
7.2.1 MONITORING OF THE DC INPUT VOLTAGE
The DC voltage applied to the inverter is monitored for under voltage or
over voltage conditions. The inverter supplies continuous, regulated output
voltage when operated within these limits.
1 2
ON
OFF
V1 V0 V3 V2
1 Under Voltage 2 Over Voltage
1 Under voltage range 2 Over voltage range
After switching off as a result of under voltage V1, the inverter switches on
again only after the input voltage V0 is reached. This value, V0, must also
be available when the inverter is switched on at the main switch. This
ensures that the unit does not start up briefly when the battery is not
charged.
Nominal V1 V0 V3 V2
Input
Voltage
VN = 48VDC 40.3V....41.3V 48.5V....49.5V 57.0V....58.2V 59.4V….60.6V
57
TEBEVERT III INVERTER SYSTEM
The unit also switches off when the interior temperature reaches
approximately 158F (70°C). The most common causes of high interior
temperature are high ambient temperatures or obstruction of the air
supply. The shut-down of the inverter due to over temperature is indicated
by the LED "FAULT" on the front panel.
58
TEBEVERT III INVERTER SYSTEM
When the inverter is operated with a Static Bypass Switch (SBS) and is
configured for inverter priority the SBS immediately (in less than 2 ms)
switches to the AC bypass when a short circuit is detected. The connected
AC bypass supplies the short circuit current. Once the SBS detects the
circuit is no longer shorted the SBS switches the load back to the inverter
modules output.
This information is fed to an internal controller, which controls the SBS via
a logical trigger switching the AC bypass or the inverter output voltage
through to the load equipment. If the system is functioning correctly, the
voltage, which has been pre-selected by the setting of the operation mode,
is switched through the SBS, i.e. "mains priority" or "inverter priority".
In addition to the visual indicators (LEDs), the SBS also controls dry
contact alarm relays. A setting option is used to select whether this
messaging is a collective fault message from the SBS and the inverter, or
a single fault message of the SBS. This message follows the visual
indication with a delay of approximately 10seconds.
The cause of these faults may be:
59
TEBEVERT III INVERTER SYSTEM
The reset of the dry contact alarm relay occurs without a delay. To permit
operation of the SBS via the remote monitoring system MCU, an additional
unit (satellite card) must be installed. Through this optional unit,
operational states and measurement values of the SBS and the
associated inverter system are transmitted to the remote monitoring
system via a serial interface to RS485 standard.
Inverter operation
SBS warning
SBS fault
Overload
Faulty output voltage
SBS blocked
All indicated states and measuring values of the inverter system can be
further processed and evaluated using the service software of the remote
monitoring system.
Redundancy function for the SBS Satellite function (5 kVA and 2.5 kVA
inverters) - From Version 1.03 on we support a redundancy function
generating two events in the SBS satellite. This can be mapped to an input
60
TEBEVERT III INVERTER SYSTEM
of the optional MCU and used to control alarm relays in the optional relay
box.
The first alarm (Minor-non urgent) is activated, when one or more inverters
have a fault.
61
TEBEVERT III INVERTER SYSTEM
This section applies to systems equipped with an MCU 2000 Monitor &
Control Unit and the optional Operator Panel shown in Figure 40 below.
The Display Panel is a supplementary unit for the MCU 2000. It allows
monitoring and setting of the MCU and the entire power-supply system.
Its most important features are:
This panel is located on the outside of the upper section swing-out door.
The MCU and associated I/O electronic modules are located inside that
section of the cabinet, mounted on DIN rail. The Operator Panel is used
for monitoring and set-up of the inverter system, with password levels for
access authorization as noted on Page ii at the front of this manual.
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TEBEVERT III INVERTER SYSTEM
System LED Indicators – Four LEDs are provided for major system
fault indication: from top to bottom – “System Running”, “System on
Battery Operation”, “Alarm Active”, “Urgent Alarm Active”
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TEBEVERT III INVERTER SYSTEM
The main menu is displayed by turning the knob. More sub menus can
then be displayed by pressing the E button.
To quit the menus, press the C button. You then return automatically to
the menu level above.
If no button is pressed for a period of time (user-defined) the unit returns
automatically to the standard display.
S button E button
Default Top Menu Show Error Log Clear Error Log
E button
64
TEBEVERT III INVERTER SYSTEM
65
TEBEVERT III INVERTER SYSTEM
All the errors in the MCU, external monitoring devices, and SAT-Bus users
are assigned to certain error levels. These make it possible to generate a
selective error display and store it. The higher the error level, the more
serious the error.
The error levels are not programmable but are determined by the signal
filters set in the MCU.
Generally speaking, there are three classes of error:
1. Errors in the display and central signals
2. Errors in the external or internal monitoring logic
3. Errors in the SAT-Bus users.
ERROR
ERROR
LEVEL
Reception Error 02
Incorrect Command 02
Central Fault (SVC) 08
Defective MCU Connection 09
Central Fault (SVB) 09
Central Fault (SVA) 10
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TEBEVERT III INVERTER SYSTEM
The causes of the errors are not always recorded to the exact second in
the order in which they occur, as the units, the modem board and the
display are not fully synchronized with the system statuses and some of
the fault signals in the system have delays. This explains why the "urgent
error" signal disappears first and then the overvoltage signal is cancelled
in the above example.
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TEBEVERT III INVERTER SYSTEM
Control (0)
E button
*System Control*
E button
Voltage level switchover (2) Boost Charge (2)
Float (2)
Direct (2)
battery test (2)
cancel battery test (0)
equalizing charge (2)
battery circuit test (2)
E button
Relay Test (2) Relay 1 (2)
Relay 2 (2)
Relay 10 (2)
Reset Hold Function (4)
E button
User Defined Commands (0) User Defined Command 1 (0)
User Defined Command 2 (0)
User Defined Command 3 (0)
User Defined Command 4 (0)
Relay Test
The MCU can control up to 10 relays which can be tested via this menu
item. When the test is selected, the specified relay goes into the active
state for a pre-selected length of time and then returns to the inactive
state. Each relay test can be blocked separately in the MCU. In this case,
no test takes place.
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TEBEVERT III INVERTER SYSTEM
Settings (0)
E button
* Settings *
Date and time (1)
Interval Battery Test (2)
Duration Battery Test (2)
Threshold Voltage Battery Test (2) E button
Measuring Channel Battery Test (0) Voltage Battery 1 (3)
Current Battery 1 (3)
Voltage Battery 2 (3)
Current Battery 2 (3)
E button E button E button
Measuring Value Monitoring (0) Busbar Voltage (4) input measuring value * Choose Measurement *
Undefined Value 2 (3) lower threshold value inv output voltage
Undefined Value 3 (3) upper threshold value mains voltage
Undefined Value 4 (3) hysteresis static bypass outp. voltage
static bypass real power
static bypass 00 apparent po
static bypass 00 reactive power
busbar voltage
empty value
static bypass outp. curr
inverter current 01
inverter current 02
inverter current 03
inverter current 04
inverter current 05
static bypass 00 frequency
empty value
static bypass heat sink te
empty value
empty value
empty value
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TEBEVERT III INVERTER SYSTEM
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TEBEVERT III INVERTER SYSTEM
Contains menu items for indicating and recording the measurement values
available in the system
E button
* Measurement Values *
E button
Actual Measurements (0) inv output voltage
Measurement Recording (0) E button mains voltage
static bypass outp. voltage
static bypass real power
watch record (0) static bypass 00 apparent po
recording interval (2) static bypass 00 reactive power
E button E button busbar voltage
inv output voltage measurement value 1 measurements to record (2)
mains voltage E button measurement value 2 delete record (2) empty value
static bypass outp. voltage E button measurement value 3 static bypass outp. curr
static bypass real power E button measurement value 4 inverter current 01
static bypass 00 apparent po inverter current 02
static bypass 00 reactive power inverter current 03
busbar voltage inverter current 04
empty value inverter current 05
static bypass outp. curr static bypass 00 frequency
inverter current 01 empty value
inverter current 02 static bypass heat sink te
inverter current 03 empty value
inverter current 04 empty value
inverter current 05 empty value
static bypass 00 frequency
empty value
static bypass heat sink te
empty value
empty value
empty value
Actual Measurements
Indicates all the installed measurement values with their current
readings.
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TEBEVERT III INVERTER SYSTEM
Measurement recording
Sets the parameters for the recording of measurement values in the
display. A total of 2000 measurement points can be recorded which
can be divided into as many as four measurement quantities.
Watch record
All the recorded curves are shown scaled in a graph. This produces
a purely qualitative representation. All the measurement values can
be marked by a cursor which is moved using the turning knob. First
the designation of the measurement value is shown and then the
exact value and the time at which it was recorded.
With button E, the cursor is then moved to the next measurement
curve at the same point in time and can be shifted there as
required.
Recording interval
Scanning interval in hours and minutes.
One minute is the minimum interval.
Measurements to record
Up to four measurement values can be selected (including no
measurement) for recording.
Delete record
Once recording has started, the display scrolls the values on when
the memory overflows. This command deletes all the values
recorded up to that point. Changing the recording interval or the
values to be recorded also has the effect of cancelling all the
recorded values. A Warning appears before this happens.
7.4.9.4 STATUS
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TEBEVERT III INVERTER SYSTEM
7.4.9.5 DISPLAY
Contains menus for configuring the Display and Operating Unit.
Display (0)
E button
* Display Configuration *
Set defaults (4)
E button E button
system info (1) address 25 -.- -.- -.- -.- -.-
E button -.- -.- -.- -.- -.-
address 26
E button -.- -.- -.- -.- -.-
address 27
-.- -.- -.- -.- -.-
-.- -.- -.- -.-
E button E button
measurements to display (1) measurement value 1 * Choose Measurement *
E button
text upload from MCU (3) measurement value 2 inv output voltage
E button
measurement value 3 mains voltage
E button
measurement value 4 static bypass outp. voltage
static bypass real power
E button E button static bypass 00 apparent po
configuration flags (1) type of clock analog
escape function (1) digital
busbar voltage
backlight function (1) E button
change displayed measurem yes empty value
lock display (0)
no static bypass outp. curr
E button inverter current 01
change passwords (1) password 1 (1)
password 2 (2) inverter current 02
password 3 (3) inverter current 03
password 4 (4) inverter current 04
inverter current 05
static bypass 00 frequency
empty value
static bypass heat sink te
empty value
empty value
empty value
Set Defaults
All programmable settings in the display are set to their default
values, e.g. Measurement value standard display, language,
waiting times and settings for the recording of measurement values,
passwords. All the programmed texts and passwords are retained.
Systeminfo
All the addresses of system units which are in use are displayed
with a symbol for the unit in question. Using button E, a list of the
load distributions is shown under the rectifier units (in A). This
menu item is not used when MCU is installed in an inverter.
Measurements to display
The top display shows 0 - 4 measurement values permanently.
This setting can be used to determine how many and which values
are dis-played. It is possible to display all the measurement values
in the system which are permanently accessible.
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TEBEVERT III INVERTER SYSTEM
Configuration flags
These are for configurations which require a choice between two
possibilities.
Type of clock
Possible settings: analogue 08.07.96
digital 19:00-08.07.96
If more than two measurement values appear in the basic display,
the digital form is always used for the time.
Escape function
If no key is pressed, the display returns from any sub-menu to the
main menu after the time entered here in seconds (0-240). The
setting "0" prevents returning to the main display.
Backlight function
The background lighting of the display is switched on automatically
when a key is pressed. The display lighting goes off after a certain
time if not key has been pressed. This time can be set here
between 10 and 240 seconds.
Lock Display
The individual menu items are protected by four different password
levels. When the correct password is given, a certain level (1-4) is
released for the user. This menu item is used for setting the level to
0 again, thus blocking all the levels requiring a password. If the
display is locked, a small key symbol appears in the status line.
When a period of two hours has expired after the last operation, the
system locks itself automatically.
Four password levels are used by this MCU: "PW 1", "PW 2", PW
3", and "PW 4". (PW and the number are separated by a space).
Change passwords
The four passwords can be changed here. The menu entry in each
case is protected with the appropriate password level.
Thus, the password for level 3 can only be changed when a
password for level 3 or 4 is entered beforehand.
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TEBEVERT III INVERTER SYSTEM
E button
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TEBEVERT III INVERTER SYSTEM
Dial command
Determines the prefix AT command which is sent to the modem
before the actual dialing number.
Examples:
ATDT AT initiates every modem command.
D is for „dial‟.
T is for „tone‟. The modem dials using the tone-dialing process
(sometimes known as multi-frequency dialing process).
Passwords
Changes the four passwords stored in the MCU. One of these
controls access to the central computer and the other three the
access entitlement in the case of alternatively-routed calls (external
interrogation). The password for a central-computer interrogation is
transmitted with every interrogation from the PC and is generally
fixed there. If this password is changed in the MCU, no further
interrogation of the unit is possible.
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TEBEVERT III INVERTER SYSTEM
Site identification
The central location identifies the unit calling and its protocol by
means of this text.
The identification must fulfill two conditions:
1. It must be clearly attributable to each unit, i.e. different in
each case
2. The entry in the central computer must correspond to the
identification selected (even in choice of upper or lower-case
letters).
Delays
In the MCU, several delays are used for the program sequence.
Some of these can be altered here to suit individual requirements.
Duration of modem connect - Determines the length of time the
MCU maintains contact to the PC after a protocol has been
transmitted without the user sending any further interrogation to the
MCU.
Wait at busy line - If the number is engaged when the MCU dials
the central computer, the call is repeated up to seven times. The
time interval is fixed here in seconds.
Delay urgent alarm – Time in seconds between when the MCU
senses an urgent alarm and when it is reported.
Delay non urgent alarm – Time in seconds between when the MCU
senses a non urgent alarm and when it is reported.
Delay common alarm – Time in seconds between when the MCU
senses a common alarm and when it is reported.
Duration relays test – Determines the length of time the relay
remains in the active state after a relay test is activated, before it is
set back to its normal function.
No of battery cells
Some of the settings in the MCU relate to the number of battery
cells. The appropriate number is entered here. This menu item is
not used when the MCU is installed in an inverter.
Options
Authorizes or blocks optional functions of the MCU.
Control modem - Authorizes or blocks remote data transmission by
the modem.
Automatic battery test - Authorizes or blocks the automatic battery
test.
B-test for two batteries - Authorizes or blocks the extended battery
test for two batteries.
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TEBEVERT III INVERTER SYSTEM
7.4.9.7.3 Thysat
This menu item is not used when MCU is installed in an inverter.
Major - AC Output MCB Open, Static Bypass Switch fault, Static Bypass
Switch output voltage alarm, Commercial AC Bypass not acceptable,
Operating on Commercial AC Bypass, DC Bus Voltage Low (<43.2V),
Multiple Inverter module failures.
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TEBEVERT III INVERTER SYSTEM
The second format is SNMP and requires the MIB and central site
software for communicating remotely with the adaptor and decoding the
MIB data (central site software is not supplied by Benning).
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TEBEVERT III INVERTER SYSTEM
8 MAINTENANCE
All the components of the inverter system have been developed for
continuous operation and are practically maintenance-free. To ensure
continuous operation, it is recommended that the flow of cooling air is
periodically checked and any dust is removed from the units.
Warning!
Do not use pressurized air to remove the dust since the
dust particles can be blown into the interior of the unit and
may cause malfunctions.
Warning!
The manual Maintenance Bypass Switch may only be
operated by qualified personnel.
Prior to operating the MBS, verify that the SBS is operating in one of the
following modes. Failure to do so could result in an interruption in power to
the connected load equipment:
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TEBEVERT III INVERTER SYSTEM
In this operating state, the MBS can be switched either into Position 1
(Load on Bypass AC Input) or Position 2 (Load on Inverter Output). After
the service work is complete, and, if the system is in proper working order,
the MBS can be turned back to Position 0 (UPS operation).
This is the case when the LED on the front panel of the
SBS is lit.
After the servicing work is complete (exchange of the SBS, work on the
AC supply mains) and if the system is in proper working order, the Manual
Bypass Switch can be turned back to Position 0 (UPS operation).
the case if the LED on the front panel of the SBS is lit.
After the service work has been completed (e.g., exchange of SBS, work
on DC supply mains, or repair of Inverter) and if the system is in proper
working order, the MBS switch can be returned to Position 0 (UPS
operation).
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TEBEVERT III INVERTER SYSTEM
In this case, the Manual Bypass Switch does not need to be used.
However, if this is desired for any reason, the MBS must be switched to
Position 1 (Load on Bypass Input).
Switch the inverter off using the front panel ON/OFF switch (if the
remaining inverters in the system cannot take over the load, the
SBS will transfer the connected load to the mains supply).
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TEBEVERT III INVERTER SYSTEM
Slide the inverter module into the inverter shelf firmly until the
unit is flush with the frame of the cabinet.
Warning!
The Manual Bypass Switch must be used in this case
otherwise there will be an interruption in the power supply
to the load equipment. It must be established beforehand,
which of the scenarios described in Section 8.1 is valid
(check the state of the SBS and the operation mode!)
After the MBS has been turned to Position 1 or 2 record the position of the
switch. The 4 retaining screws are removed and the SBS is pulled out of
the front of the cabinet. This simultaneously removes the operating
element of the MBS from its mounting shaft. The MBS is mechanically
fastened to the SBS.
If not already done, the bypass handle assembly must be mounted onto
the new SBS. Before the SBS is replaced into the cabinet, the operating
element of the Manual Bypass Switch must be turned to position 1 or 2,
according to the position of the switch before the SBS was removed. The
SBS is pushed into the free slot until the unit is flush with the frame of the
cabinet. The four retaining screws are screwed back in. Finally, the MBS
must be turned back to position 0 (UPS operation).
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TEBEVERT III INVERTER SYSTEM
4. Refer to Figure 11. Switch Circuit Breaker F1 located on the rear of the
new inverter module(s) to the ON (1) position.
5. Insert the new inverter module firmly into the shelf until it is flush with
the other module front panels, securing it with the four retaining screws
used for the coverplate. CAUTION: modules weigh 77lb (35kg).
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TEBEVERT III INVERTER SYSTEM
If you require a system check at regular intervals for safety reasons, e.g.
an annual inspection, please contact us. We will be pleased to submit a
quotation for an appropriate contract.
9 SPARE PARTS
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TEBEVERT III INVERTER SYSTEM
V Cabinet Type
0 7ft Zone 0 Cabinet - Top Entry, 600mm deep
1 7ft Zone 0 Cabinet - Bottom Entry, 600mm deep
2 7ft Zone 0 Cabinet - Top Entry, 800mm deep
3 7ft Zone 4 Cabinet - Top Entry, 600mm deep
4 7ft Zone 4 Cabinet - Bottom Entry, 600mm deep
5 7ft Zone 4 Cabinet - Top Entry, 800mm deep
6 7ft NEBS L3, Zone 4 Cabinet - Top Entry
7 7ft NEBS L3, Zone 4 Cabinet -Bottom Entry
B Inverter Type
2 5kVA Inverter Shelf, 120 VAC
4 5kVA Inverter Shelf, 230 VAC
C DC Input Options
1 Individual DIN Rail Terminal Blocks
2 Individual 2-Hole Busbars
3 Bulk DC Input
4 Bulk A/B Input with isolation diodes (non-UL)
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TEBEVERT III INVERTER SYSTEM
BLI AVBXCDEFGHJ
D AC Bypass Voltage Options
0 120VAC (L/N)
1 120/240VAC (L1/N/L2)
2 208VAC (L1/L2)
3 220VAC (L1/L2)
4 230VAC (L/N) (25 kVA Versions ONLY)
5 240VAC (L1/L2)
6 480VAC (L1/L2)
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TEBEVERT III INVERTER SYSTEM
BLI AVBXCDEFGHJ
G Communications Options
0 Standard Communications Option
1 Base MCU Monitoring Unit
2 Base MCU with TC/PIP
3 Base MCU with SNMP
4 Base MCU Monitoring Unit and MCU 2000 display
5 Base MCU, MCU 2000 display and TC/PIP
6 Base MCU, MCU 2000 display and SNMP (Preferred)
A Standard Communications Option - (120VDC High Voltage Option)
B Base MCU Monitoring Unit (120VDC High Voltage Option)
C Base MCU with TC/PIP (120VDC High Voltage Option)
D Base MCU with SNMP (120VDC High Voltage Option)
E Base MCU Monitoring Unit and MCU 2000 display (120VDC High Voltage
Option)
F Base MCU, MCU 2000 display and TC/PIP (120VDC High Voltage Option)
G Base MCU, MCU 2000 display and SNMP (120VDC High Voltage Option)
J Branded
0 Benning
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TEBEVERT III INVERTER SYSTEM
Warning!
Take off rings, wristwatches and similar objects that may cause short-
circuits.
Always use ESD-protection for any work to be carried out inside the
cabinet.
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TEBEVERT III INVERTER SYSTEM
Switch on one of the inverter modules. The green LED “OUTPUT VOLTAGE
AVAILABLE” lights up. The green LED
“PARALLEL OPERATION” starts
flashing on the inverter. The red LED
“FAULT” on the by-pass lights up
indicating there is no mains voltage
present and that not all connected
inverters are not operating. Also an
outgoing alarm will be given.
Connect a load of approximately 2kW The reading of the voltmeter and of the
(2.5kVA modules) or 4kW (5.0kVA display shall read 120 or 120/240VAC,
modules). Switch the volt/ammeter 5%. (See Important Note below)
toggle switch on the by-pass module to
“V”. Connect a voltmeter to the output
of the inverter system.
Switch the volt/ammeter toggle switch The volt/ammeter and the clamp-on
on the by-pass module to “A” ammeter shall be the same ±5%.
Disconnect the load bank and re-start The green LEDs “OUTPUT VOLTAGE
the inverter by means of the On/Off AVAILABLE” and PARALLEL
Switch. OPERATION” will light up.
1. WARNING! Verify the commercial The inverter system shall pass into
AC input to the AC by-pass is current limit and shall automatically
turned-off. switch off after approximately 40 to 50
seconds.
2. Switch off the inverter.
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TEBEVERT III INVERTER SYSTEM
Important Note!
The 120/240VAC configuration utilizes input/output
transformers to convert the input and output voltages from
the nominal 120VAC. Therefore the voltage displayed on
Digital Voltmeter shall display the 120VAC component only.
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TEBEVERT III INVERTER SYSTEM
Switch off the mains from the by-pass. The green LED “MAIN VOLTAGE
AVAILABLE” and “READY FOR
OPERATION” go out and the red LED
“FAULT” lights up. Also an outgoing
alarm shall be given after approximately
10 seconds.
Connect a voltmeter to the output of The reading of the voltmeter and of the
the inverter system. display shall read 120VAC 5%. (See
Important Note below)
Switch on the mains for the bypass The green LED “MAINS AVAILABLE”,
“INVERTER OPERATION” light up and
the red LED “FAULT” goes out. The
reading of the by-pass volt/ammeter
shall be 120 or 120/240VAC 10%. The
alarm ceases.
Switch off all inverter modules. The green LEDs “INVERTER VOLTAGE
AVAILABLE” and “INVERTER
OPERATION go out, the green LED
“MAINS OPERATION” lights up and the
red LED “FAULT” lights up. Also and
outgoing alarm will be given.
Connect a voltmeter to the output of The reading of the voltmeter shall be 120
the inverter system. or 120/240VAC 5%.
Important Note!
The 120/240VAC configuration utilizes input/output
transformers to convert the input and output voltages from
the nominal 120VAC. Therefore the voltage displayed on
Digital Voltmeter shall display the 120VAC component only.
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TEBEVERT III INVERTER SYSTEM
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TEBEVERT III INVERTER SYSTEM
APPENDIX C - DRAWINGS
The following drawings are provided for reference only.
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TEBEVERT III INVERTER SYSTEM
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TEBEVERT III INVERTER SYSTEM
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TEBEVERT III INVERTER SYSTEM
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NOTES
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TEBEVERT III INVERTER SYSTEM
NOTES
99
Benning Power Electronics
1220 Presidential Drive Suite 100
Richardson, TX 75081 USA
www.benning.us
800.910.3601