Professional Documents
Culture Documents
Txcat 04 PG Eng - 10 PDF
Txcat 04 PG Eng - 10 PDF
- Materials description 11
Quality 18
Contact 19
Tubacex: your global technological partner for powergen pipes and
The TUBACEX group is a fully integrated seamless tubes & pipes manufacturer with more than 40
years of experience in the manufacturing of tubes for the Powergen Industry.
With production mills in Europe, US and Asia and a commercial pressence in more than 100 Coun-
tries, The TUBACEX group group is able to combine a global comercial presence and a consolidated
metallurgical and tube manufacturing expertise and capabilities.
SOLUTIONS BUSINESS UNIT
Note: Some of the pictures in this brochure are courtesy of ABC of “Thermal Power Plant” and “Bostin Engineers Pvt. Ltd.”
4 POWER GENERATION
tubes R&D Capabilities
In the recent years, the control of emissions has become the center
point of the research and Development efforts of leading Power
Plant designers.
The results of such efforts have been applied to ultra-supercritical
pressure boilers, pressurized fluidized bed boilers, gas turbine
combined power plants, high efficiency industrial waste incineration
boilers, among others.
In order to cope with the new demand, TUBACEX has devoted big
R&D and Investment ressources to develop new grades which can
withstand the required conditions of these new equipments.
EVAPORATOR
ECONOMIZER
FEED
WATER CONDENSED
Competitiveness
HEATER
Thanks to our lean manufacturing
process.
COMBUSTION
Complete Package supplier
CHAMBER COOLING WATER A complete Premium set of tubes
(SEAWATER)
and pipes from one only source.
POWER GENERATION 5
TUBACEX:
Reheater and
superheater
boiler tubes
6 POWER GENERATION
Boiler tubes. Materials description
Tubacex tube manufacturing range covers all main grades used for heat
corrosion and oxidation resistance applications. Stainless and nickel
Devoted to low emission technologies
grades are traditionally used in reheater and superheater though they Our metallurgical engineers are devoted to the development of
may also be required in other parts of the plant. sophisticated steels capable of operating in the demanding environments
The use of stainless and nickel heat resistance materials in RH an ST of the future.
has proven to be far superior over ferritic steels in high temperature Tubacex has signed collaboration agreements with leading R&D
corrosion and oxidation environments. laboratories and main Industry Associations in order to participate in the
Their outstanding properties make them the correct choice for our next generation of Power of plants at 700ºC which Ni reduce significantly
customers when searching for materials in advanced equipments. plants emmissions.
Temperature
Superheater
Economizer
feedwater
Steel
Reheater
Composition
tube
Grade Product standards ASTM/ASME EN DIN VdTüV JIS
EN 10216-5
FERRITIC-
POWER GENERATION 7
Boiler tubes. Size range & Tolerances
The Tubacex Group has extensive
manufacturing program for seamless
stainless and nickel steel tubes for its
application in boiler equipments.
8 POWER GENERATION
The largest stainless
and Nickel size range in
the market
Our customers will benefit of the largest
size range in the market in these steel
grades starting from 6mm OD up to 72”
Tolerances on outside diameter and wall thickness for tubes ordered hot finished
Tolerances on outside diameter Tolerances on wall thickness
Tolerance class Permissible deviation Tolerance class Permissible deviation
T1 ±15%
D2 ±1.0% or ±0.5mm. whichever is greater ±12.5% or ±0.4mm.
T2
whichever is greater
Intermediate sizes are available on request. Tighter tolerances upon request. O.D.: outside diameter; W.T. : Wall thickness
Tolerances on outside diameter and wall thickness for tubes ordered cold finished
Tolerances on outside diameter Tolerances on wall thickness
Tolerance class Permissible deviation Tolerance class Permissible deviation
D3 ±0.75% or ±0.3mm. whichever is greater T3 ±10%
Intermediate sizes are available on request. Tighter tolerances upon request. O.D.: outside diameter; W.T. : Wall thickness
POWER GENERATION 9
TUBACEX:
Large OD and
ID Pipes and
Fittings
10 POWER GENERATION
Pipes & Fittings. Materials description
TUBACEX mil in Italy IBF manufactures large OD and ID pipes and fittings for Powergen Applications.
The main grades demanded from fabricators are Carbon, low alloy and high Chrome ferritic steels.
feedwater tube
feedwater pipe
Steel
reheater pipe
Composition
Temperature
Superheater
Economizer
Grade
Evaporator
Product standards ASTM/ASME EN/DIN/VdTÜV/WB JIS
Reheater
Headers
0.15-0.25C EN 10216-2 A106: Gr A (EN) P235GH STB340 x x x 300ºC
DIN 17175 (DIN) St.35.8 STP370 580 F
CARBON
STEEL
MoNb5-6-4 (WB36)
1.6368
0.5Cr-0.5Mo A335: P2 STBA20 x x x x
STPA20
EN 10216-2 A335: P11 (EN) 10CrMo5-5 STBA23 x x x x
1.7338 STPA23
1Cr-0.5Mo EN 10216-2 A335: P12 (EN ) 13CrMo 4-5 STBA22 x x x x
DIN 17175 (DIN) 13CrMo 4-4
1.7335 STPA22
2.25Cr-1Mo EN 10216-2 A335: P22 (EN) 10CrMo9-10 STBA24 x x x x
DIN 17175 (DIN) 10CrMo9-10
1.7380 STPA24
2.25Cr-1.6W- EN 10216-2 A335: P23 (EN) 7CrWVMoNb9-6 KA-ST- x x x x
V-Nb (ASME CC2199) BA24J1
KA-STPA24J1
9Cr-1Mo EN10216-2 A335: P9 (EN) X11CrMo9-1 STBA26 x x x x x
(VdTÜV) X12CrMo9-1
HIGH CHROME FERRITIC STEEL
1.7386 STPA26
9Cr-1Mo- EN10216-2 A335: P91 (EN) X10CrMoVNb9-1 STBA27 x x x x
V-Nb (VdTÜV)
9Cr-1Mo- X10CrMoVNb9-1
V-Nb 1.4903
STPA27
EN10216-2 A335: P91.1 (EN) X10CrMoVNb9-1-1 x x x x
(VdTÜV)
X10CrMoVNb911 (E911)
9Cr-1.8W- EN10216-2 A335: P92 (EN) X10CrWMoVNb9-2 KA-STBA29 x x x x
V-Nb (ASME CC2179) (VdTÜV) X10CrW-
MoVNb9-2
1.4901 625ºC
KA-STPA29 1155 F
POWER GENERATION 11
Large OD/ID pipes. Size Range
Special tolerances
Our Special tolerance service guarantees
clear advantages for fabricators
• Easier weldability
• Economies due to weight control
• Tight tolerances
-0
+4mm
12 POWER GENERATION
Large OD/ID fitting. Size Range
The Tubacex Group´s fitting and special components extensive produc- The Tubacex Group fittings manufcaturing business units TTA and IBF
tion program is suitable for all kind of projects. The range offered is one cover the widest range in the market.
of the widest in the industry: Our capabilities include the design and manufacturing of butt welding
fittings, tube bends, elbows, tees, reducers and caps (both seamless
and welded), complementing the wide offer of tubular solutions, by
FITTINGS RANGE IBF and TTI companies.
Special parts
In addition IBF offers a wide
range of special parts and
components (pipes with Stubs,
laterals, special reducers…)
Stock service
Thanks to our stock service of
semifinished and base mate-
rials, we are able to provide
full flexibility and a extremely
competitive lead time.
POWER GENERATION 13
TUBACEX:
Added value
Services
14 POWER GENERATION
Added value Services
TUBACEX SERVICES
Tubacex services is an innovative business
unit developed to offer our customers auxi-
liary services around the manufacturing of
tubes.
From finishing through design or special pro-
cesses improving the material characteristics,
our team is devoted to offer our customers
solutions to unsolved situations.
PIPE COMPONENTS & MADE TO FIT PIECES HEAT EXCHANGER & FEED WATER
Thanks to our Engineering department a wide range of pre-fabricated HEATER TUBES
pieces can be supplied with multiple pieces of different shapes produced Straight and U-bent tubes in lengths up to 37m can be offered in carbon,
at our mill. Our complete made to fit solutions are naturally part of our high alloy and stainless materials.
services.
• Service center for components (pipes & complements)
• Piping Spool optimization
POWER GENERATION 15
TUBACEX:
Worldwide Presence
FIN
SW
NETHERLANDS
GERMANY
UK CZ P
HEADQUARTERS
CANADA ACERALAVA
TTI LLODIO FRANCE
TTI AMURRIO TSS FRANCE*
TTI OCTG
SALEM TUBE TTA
TUBACEX SERVICES*
USA TSS/CENTRAL WAREHOUSE*
*TSS HOUSTON TUBOS MECANICOS* IBF-
TUBACEX AMERICA SPAIN IBF-
MOROCCO ITAL
MEXICO
BRAZIL
*TSS BRAZIL
CHILE
ARGENTINA
16 POWER GENERATION
NLAND
WEDEN
RUSSIA
POLAND
JAPAN
SBER
SBER PU
AUSTRIA TURKEY
*TSS CENTRAL EUROPE S.KOREA
IRAN CHINA
-TUBES *TSS IRAN
-FITTING
LY
INDIA
UAE *TSS INDIA TAIWAN
*TSS
MIDDLE
EAST TUBACEX
INDIA AWAJI
STAINLESS
SINGAPORE
INDONESIA
AUSTRALIA
SOUTH AFRICA
POWER GENERATION 17
Tubacex boiler tube: quality
MANUFACTURING STANDARDS
All group plants are certified according to ISO 9.001, ISO 14.001 and OHSAS 18.001
(occupational health and safety).
OTHER CERTIFICATIONS
Tubacex holds approvals from major national and international official authorities,
customers and third party organizations such as Lloyds, TüV and ASME among others:
• TÜV SÜDDEUTCHLAND (PRESSURE EQUIPMENT DIRECTIVE 97/23/EC)
• TÜV SÜDDEUTCHLAND AD 2000 – MERKBLATT WO/TRD 100)
• ASME QUALITY SYSTEM CERTIFICATE AS MATERIAL ORGANIZATION FOR FERROUS
AND NON FERROUS MATERIAL (INCLUDING NPT STAMP)
• LLOYDS REGISTER FOR THE MANUFACTURE. TESTING AND CERTIFICATION OF
MATERIALS.
TUBACEX GROUP
40 year experience
in boiler tube
manufacturing
18 POWER GENERATION
Tubacex Around The World
MANUFACTURING
COMPANIES
POWER GENERATION 19
HEAD OFFICE:
TUBACEX GROUP.
Tres Cruces, 8. P.O. Box nº 22
01400 LLODIO (ÁLAVA) SPAIN
Phone: +(34) 94 671 93 00
Fax: +(34) 94 671 93 14
+(34) 94 672 50 62/74
e-mail: sales@tubacex.es
GERMANY:
CHINA:
TUBACEX GERMANY FRANCE: TUBACEX NORTH EAST ASIA
Phone: + (49) 2150 70 567-0 TUBACEX FRANCE Phone: + (86) 21 5298 0242
Fax: + (49) 2150 70 567-20 Phone: + (33) 1 48 79 30 50 Fax: + (86) 21 5298 0241
e-mail: salesgermany@tubacex.com Fax: + (33) 1 48 79 18 06 e-mail: tubacexasia@tubacex.com.cn
e-mail: salesfrance@tubacex.com
ITALY:
TUBACEX ITALIA SINGAPORE:
Phone: + (39) 02 669 5505 TUBACEX SOUTH EAST ASIA
Fax: + (39) 02 673 845 92 SPAIN: Phone: + (65) 6100 6126
e-mail: salesitaly@tubacex.com TUBACEX SERVICE SOLUTIONS S.A. e-mail: sales-sg@tubacex.com
Phone: + (34) 945 39 36 00
Fax: + (34) 945 39 34 22
AUSTRIA: e-mail: tss@tubacex.com KOREA:
TUBACEX CENTRAL & EAST EUROPE TUBACEX KOREA
Phone: + (43) 2630 3160 Phone: + (82) 10 4800 5080
Fax: + (43) 2630 369 47 Fax: + (82) 2 6021 4180
e-mail: salesaustria@tubacex.com UNITED STATES OF AMERICA & CANADA: e-mail: jsson@tubacex.com.cn
TUBACEX AMERICA
CZECH REPUBLIC: Phone: + (1) 713 856 2700/13
TUBACEX CZECHIA Fax: + (1) 713 856 2799 IRAN:
Phone: + (42) 06 03 817 985 e-mail: sales@tubacex-usa.com TUBACEX IRAN
e-mail: salesczechia@tubacex.com Phone: + (971) 4 701 72 12
Fax: + (971) 4 701 72 13
e-mail: salesmiddle-east@tubacex.com
POLAND: UAE - DUBAI:
TUBACEX POLAND TUBACEX MIDDLE EAST
Phone: + (48) 32 253 99 67 Phone: + (971) 4 701 72 12
Fax: + (48) 32 206 82 48 Fax: + (971) 4 701 721 33
e-mail: salespoland@tubacex.com e-mail: salesmiddle-east@tubacex.com www.tubacex.com
Addresses of sales offices or representatives in other countries on request. More information: www.tubacex.com