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Electrical information
Page
4 Screen layout:............................................................................................6
9 Ink slides zero setting (customer function) as from series 717: ...........11
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Different types of motors are used for electrically-controlled remote settings – stepper motors and servomotors
(synchronous motor with potentiometer).
Stepper motors:
These motors are moved step-wise by digital control electronics, whereby the step distance is predetermined.
On the R 700, these motors control for instance the impression setting, sheet size adjustment for the sidelays,
joggers and sheet stops at the delivery plus lateral stops, suction head and pile plate adjustment at the feeder.
Proceed as follows to check the setting values and the end position of the sensors (after any dismantling
work for instance):
- Plug the hand terminal into the printing unit to be checked (A side).
- Press the reset button (the red button in the rack in the switch cabinet, B side). An error message appears at
the control console (e.g. Pos Ctrl: printing unit 2; the controller is not ready).
- As from series 717: log on with entry code (see “logging on the hand terminal”).
- Press START on the hand terminal.
- Select MENU 6 on the hand terminal.
- Select the motor to be set (arrow keys).
- Write down the number of the drive e.g. for impression setting.
- Leave menu 6 (press EXIT).
- Select menu 8 and call the number of the drive to be set (horizontal arrow keys).
- The display end sensors appears in the hand terminal.
- Test the function of the end sensors with a feeler gauge (hold the feeler gauge in front of the sensor, the
display must switch from ON to OFF).
- Once both end sensors are functional and properly mounted, return to menu 6.
- Reduce the nominal value of the drive to be set until AUTO CALIB. appears in the display.
- Press the START key.
- Shortly before the contact plate of the stepper motor reaches the Min sensor surface (approx. 2 mm), the
sensor switches from ON to OFF. This is the new zero setting position and is automatically stored (EEPROM).
Attention: When the Min sensor has not yet been set, only move the motor step-wise. If there is a risk of
mechanical collision, press EXIT immediately. This stops the motor.
- Please refer to the appropriate chapter in this documentation for information on setting values.
- Once auto zeroing has been successfully concluded, the setting of the Max sensor is carried out.
- To do this, the maximum number of steps must be run. If the drive reaches the Max sensor before this, auto
zeroing must be done again. Since the Max sensor is purely a safety device for the drive, it is not used during
the adjustment process. Once the end value has been reached, the sensor must be set so that, when the
motor is functioning correctly, it cannot trigger the sensor. The Max sensor may only be triggered when motor
control is faulty, in which case this sensor stops the motor.
- Once setting has been successfully concluded, press the EXIT key to leave menu 6.
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Servomotors
The servomotors are regulated by analog control electronics. These motors have potentiometers whose actual
voltage indicate the present position. The potis are connected to the motor axle by a pulley belt. When the control
turns the motor, the poti axle is turned as well. (Any fault at the poti or pulley belt stops the motor immediately).
Proceed as follows to check the setting values and the end position of the sensors (after any dismantling
work for instance):
- Plug the hand terminal into the printing unit to be checked (A side).
- Log the hand terminal on (see “logging on the hand terminal”).
- Press START on the hand terminal.
- Select MENU 6 on the hand terminal.
- The actual value is shown in the display. By turning the poti axle with an SW 4 socket wrench, the actual value
is changed until it matches the mechanical reference position (zero position). (Provided that the mechanics
match the nominal value e.g. 89 mm from the front side of the plate cylinder gear wheel to the sideframe
corresponds to the nominal value at the poti).
- The mechanical positions can be found in the mechanical training manual.
- Once the settings are concluded, press the EXIT key to leave menu 6.
The same texts now appear as when the press is switched on by the main switch. Once Warmstart is concluded,
the hand terminal is in the passive mode (customer function).
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Exit
Exit Start
1 2 3 4 5 6
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1 Exit key
2-5 Arrow keys
6 Start key
7 LCD display
8 Connection cable
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4 Screen layout:
1 2
3
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
4
ID: XX V: XX
1: Slides: Pass over Limit
2: Slides: Parallel Setting
3: Slides: Indiv. Setting
4: Slides: Successive Set.
UNIT 1 ACTIVE
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6 5
1 ID number
2 Name of the process slave ID (e.g. R 700 printing unit 1)
3 Version of the ZPD (Central Parameter File) loaded
4 Selection area of the menu running: nominal value - actual value
5 Display for active / passive modes
6 Always 1 with the R 700 (physical/logical unit)
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Vertical arrow keys: (Keys 3+4). Selection of a program which is marked by an arrow. When moving from 4 to 5
and vice versa, the program list switches over.
Horizontal arrow keys: (Keys 2+5). With a double control (R600), the logical unit can be selected (unit 1 or 2).
Start: The selected program starts.
Exit: The help text is displayed to explain the functions of the keys. On pressing this key again, the program
reverts to the selection menu.
If the arrow keys are held pressed down, the function is repeated automatically after approx. 0.5 seconds.
Should individual positioning drives not be available in a process rack, the attendant test programs in the hand
terminal are locked.
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ID: 10 V: 16
Cycles : 1 Cycles 1 to 10
Nom. Value: 0.125mm
Displays nominal value
Status : Running
.. Exit to Stop & Main Menu Status of all slides
UNIT 1 ACTIVE
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10 cycles parallel setting all slides from -32 µm to +125 µm. Dwell time at -32 µm 10 seconds. End position after
Exit: all slides at +125 µm. Automatic Exit after 10 cycles. The status display reports Pos. Error when one or
several ink slides have a positioning error.
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All slides are set parallel with possible nominal values from –32 µm to +500µm (a prerequisite is standard offset
values).
End position after Exit: all slides at 0 µm.
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Selection of the
R700 Printing Unit 1 slide address
3: Slides Ind. Setting
ID: 10 V: 16
Nominal value + / -
Slide no. : 1
Nom. Value : 0.000mm
Return to
Act. Value : 0.000mm Exit selection menu
Status : Ready
UNIT 1 ACTIVE
Start Start menu
(only in active mode)
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The status line indicates the current operating condition of the slide.
In this menu, the slides can be individually selected and adjusted.
Return to
R700 Printing Unit 1
Exit selection menu
4: Slides : Successive Setting
(ink slides stop)
ID: 10 V: 16
Cycles : 1 R7k14_06
Setting cycle 0 – 500
Firstly all ink slides move parallel to 250 µm. Then, with a time lag of approx. 0.5 seconds, one slide after the other
moves alternately to 0 and 500 µm.
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Selection of the
R700 Printing Unit 1 slide address
5: Slides Zero Setting
Nominal value + / -
ID: 10 V: 16 with simultaneous
Slide no. : 1 movement of the slide
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Selection of the
slide address
1 2 3 1 4 5 6 Display:
Standard offset nominal
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value (32 µm)
Max. setting
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The ink slides zero setting must be changed individually. The total setting range (with the hand terminal) is from 0
µm to 40 µm. The 32 µm value is the offset position. Each individual ink slide can therefore be closed by 32 µm or
opened wider by 8 µm.
After calling the menu, the slides are passed over limit twice and then opened 50%. Finally, all slides
move to the current offset position.
The arrow keys are used to select the slide to be adjusted and to set the new offset value.
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Selection of the
R700 Printing Unit 1
6: Pos. Motors: Indiv. Setting
Pos. drive
ID: 10 V: 16
+ / - nominal value
1.Circumferential Register
Nom. Value : 0.00mm
Act. Value : 0.00mm Exit Return to selection
menu
Status : Ready
UNIT 1 ACTIVE Start adjustment to
Start nominal value
(only in active mode)
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The drives can be individually selected and adjusted within their respective value ranges.
1. Circumferential Register
Name of drive
= physical unit 1
= phylical unit 2
Drive number in phys. unit
Should a drive report Status ERROR 3, it can be adjusted no further except with the automatic zero
adjustment.
This requires that the mimimum nominal value be selected. If one keeps trying to reduce the nominal
value,
AUTO CALIB. appears in the status line.
This indicates that an automatic zero adjustment will be carried out (after pressing the Start key), the Pos. drive
moves in the direction of minimum until the zero sensor responds. The Pos. drive is now operable again.
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ID: 10 V: 16
Bus Address : 60
Pot. Voltage : 5000 MV
!Attention ! Exit
! Travel not Limited !
UNIT 1 ACTIVE
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This program is normally always passive (the poti actual values are indicated).
It can be activated by a special key combination (identical to the procedure for “Logging on the hand terminal”).
Attention!
This program intervenes directly in the hardware without regard for positioning areas and limit switch!
With analog motors, the voltage is indicated on a potentiometer. With stepper motors, the display is “Stepper motor
: Status xx”. The value xx is an internal value for the positioning routines and normally of no interest to the operator.
Attention!
No checks are made of the limit value or direction of rotation, which means it is possible for the poti to
move out beyond the stop. With stepper motors, the sensors are not interrogated! Extreme care must be
taken to ensure that no mechanical collision occurs.
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Motor selection
R700 Printing Unit 1
8. Test of End Sensors
ID: 10 V: 16
Motor No. : 1
Min. Sensor : OFF Exit Return to the
Max. sensor : ON selection menu
UNIT 1 ACTIVE
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The drives can be individually selected. The status of the end sensors are displayed.
(With poti motors, “----“ is displayed).
Status OFF means that the sensor is covered, status ON means the sensor is not covered. The sensors can be
covered by a feeler gauge to check their function and the correct mounting position.
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Exception: The hand terminal has been activated from the control console for ink slides zero adjustment
(see below).
Service can activate the customary program selection menu by a special key combination.
This requires that three hand terminal keys be pressed in succession.
To switch the
hand terminal
to ACTIVE
mode, the
RESET button
in the switch
cabinet of the
unit concerned
Exit must be
pressed as
well.
Exit Start
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Press these 3 keys in succession
The customer function ink slides zero adjustment can be enabled from the control console (only in
PRODUCTION mode).
The program 5 screen surface appears. The ink slide motors are shown here in active mode.
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In this case, the program “Test !Analog bus error!” appears in the selection menu instead of the program
“Slides: Pass Over Limit”
ID: 10 V: 16
1: Test !Analog Bus Error!
2: Slides: Parallel Setting
3: Slides: Indiv. Setting
4: Slides: Successive Set.
UNIT 1 ACTIVE Start
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ID: 10 V: 16
Possible Error in... Possible error
in...
Phys. Adress: 1
Bus Voltage : 1100 MV
In Phys. Unit : 1 Physical address:
UNIT 1 ACTIVE
1..59 =
slides
60..67 =
Pos. drives
1..8
Step 1:
By turning the drive indicated it can be seen whether the value of the bus voltage changes. If it does then this is the
defective drive.
Step 2:
If the above doesn’t help, use the horizontal arrow keys to select another drive that is suspected to be faulty.
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Sometimes the computer cannot localize the defective drive and “? ” appears in the display instead of a number.
Cause:
When only one analog switch path is energized (normally 2 are needed for differential measurement), the voltage
on the bus is subject to extreme fluctuation and this voltage cannot be allocated to any specific drive.
Check the coding (position of the coding switch must conform to the ink slide number), since incorrect coding with
values >80 can cause ink slides to behave abnormally. If there is no coding error, then the ink slide must be
replaced.
Attention! Switch off voltage before doing this!
If coding is altered, the selection menu can be restarted with the RESET button on the process computer.
Missing drives:
This does not limit inking unit operation. Wrong coding can simulate this.
For example: Ink slide no. 20 is coded as 30, in which case no. 20 is determined to be missing because it is
addressed parallel with no. 30.
In program 3 “Slides: Indiv. Setting”, the presence of the ink slide in question can be checked at the status display.
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Example:
PosCtrl: inking unit 2 (status 4 wrong)
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Staus 32 EEPROM error / wrong offset values (ink slide zero setting)
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Example:
The number in the first example is a compound value from the drive number and
the status value. 608 thus means:
Drive no. 6 (vibrator stripe width), status 8 (drive not detected).
The status value is always the last two digits.
In the second example, drive number and status value are displayed separately.
1 = ink slides
2 = circumferential register
3 = lateral register
4 = diagonal register
5 = oscillation timing
6 = vibrator stripe width
7 = stock thickness pressure (R700)
8 = sidelay
9 = suction head height
10 = suction head, sheet size
11 = feeder timing
12 = pile plate
13 = side stop, A side
14 = side stop, B side
15 = suction roller
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Coating unit Displacement Typ
Motor Nr. 01 Umfangsregister 2 mm +/- 1 mm P.M.
Circumferential Register 2 mm +/- 1 mm P.M.
Motor Nr. 02 Seitenregister 2 mm +/- 1 mm P.M.
Lateral Register 2 mm +/- 1 mm P.M.
Motor Nr. 03 Schrägregister 0,4 mm +/- 0,2 mm P.M.
Diagonal Register 0,4 mm +/- 0,2 mm P.M.
Motor Nr. 04 Dosierwalze A - Seite 10 000 Schritte S.M.
Metering Roller A - Seite 10 000 Steps S.M.
Motor Nr. 05 Dosierwalze B - Seite 10 000 Schritte S.M.
Metering Roller B - Seite 10 000 Steps S.M.
Motor Nr. 06 Bedruckstoffbeistellung 10 000 Schritte S.M.
Thickness of Material 10 000 Steps S.M.