Adf j1 IR1600 SM

ADF-J1
REVISION 0
SEPT. 2001 FY8-13HK-000

COPYRIGHT© 2001 CANON INC. 2001 CANON ADF-J1 REV.0 SEPT. 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical
theory, installation, maintenance, and repair of products. This manual covers all localities
where the products are sold. For this reason, there may be information in this manual that
does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to
improvements or changes in products. When changes occur in applicable products or in
the contents of this manual, Canon will release technical information as the need arises.
In the event of major changes in the contents of this manual over a long or short period,
Canon will issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are
inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trade-
marks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this
manual may not be copied, reproduced or translated into another language, in whole or in
part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.

Printed in Japan
Imprimé au Japon
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
COPYRIGHT© 2001 CANON INC. 20 CANON ADF-J1 REV.0 SEPT. 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
INTRODUCTION
1 Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution,

or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric
outlet.
Indicates an item intended to provide notes assisting the understanding of the

topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in ques-

REF.
tion.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Refers to the Copier Basics Series for a better understanding of the contents.
COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON ADF-J1 REV.0 SEPT. 2001 i
INTRODUCTION
2 Outline of the Manual

This Service Manual contains basic facts and figures needed to service the ADF-J1 in the
field, and it consists of the following chapters:
Chapter 1 General Description: features, specifications, methods of operation

Chapter 2 Outline of Operation: mechanical systems by function, electrical systems
in reference to principles of operation, timing of op-
eration; construction and outline of electrical cir-
cuitry
Chapter 3 Mechanical Systems construction of mechanical systems; disassembly,
assembly, and adjustments
Chapter 4 Maintenance and Inspection:
periodically replacement parts, durables and
consumables; scheduled servicing chart
Chapter 5 Troubleshooting standards, adjustments, troubleshooting tables
Appendix: general timing chart, list of signals/abbreviations,
general circuit diagrams
For installation, refer to the Installation Procedure found in the shipping box; this manual
omits descriptions of the installation work.
ii COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON ADF-J1 REV.0 SEPT. 2001
INTRODUCTION
The descriptions in this Service Manual are based on he following rules:

1. In each chapter, the uses of the function in question and its relationship to electrical and
mechanical systems are discussed and the timing of operation of its associated parts is
explained by means of outlines and diagrams.
In the diagrams, the symbol represents a mechanical path, while the symbol
with a name next to it indicates the flow of an electric signal.
The expression “turn on the power” means turning on the power switch, closing the
front door, and closing the delivery door so that the machine will be supplied with
power.
2. In circuit diagrams (digital), a signal whose level is High is expressed as being ‘1’,
while a single whose level is Low is expressed as being ‘0’; the level of voltage, how-
ever, varies from circuit to circuit.
The machine uses CPUs, whose internal mechanisms cannot be checked in the field,
and, therefore, are not explained. In addition, the machine’s PCBs are not intended for
repairs at the user’s and, therefore, are explained by means of block diagrams: two types
are used, i.e., between sensors and inputs of PCBs equipped with a control or drive func-
tion and between outputs equipped with a control or drive function and loads; in addi-
tion, functional block diagrams are used at times.
Changes made to the machine for product improvement are communicated in the form of
a Service Information bulletin as needed. All service persons are expected to go through all
service documentation including the bulletins and be equipped to respond to the needs of the
field (as by being able to identify possible causes of problems).
COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON ADF-J1 REV.0 SEPT. 2001 iii
CONTENTS
Contents
CHAPTER 1 GENERAL DESCRIPTION
1 Features ............................................... 1-1 3.1 External View ............................. 1-3
2 Specifications ...................................... 1-2 3.2 Cross Section ............................. 1-4
2.1 Specifications ............................. 1-2 4 Using the Machine .............................. 1-5
3 Names of Components ........................ 1-3 4.1 Routine Maintenance by the User 1-5
CHAPTER 2 OUTLINE OF OPERATION

1 Basic Construction .............................. 2-1 2.4 Picking Up and Separating an
1.1 Outline of the Electrical Circuitry 2-1 Original .................................... 2-10
1.2 Inputs to and Outputs from the 2.4.1 Basic Pickup Operation ..... 2-10
ADF Drive PCB ......................... 2-2 2.4.2 Separation/Pickup
2 Basic Operations ................................. 2-3 Mechanism ........................ 2-13
2.1 Outline ....................................... 2-3 2.4.3 Sequence of Pickup
2.2 Sequence of Operation ............... 2-4 Operation ........................... 2-19
2.2.1 Outline ................................. 2-4 2.4.4 Pickup Unit and the Stopper 2-19
2.2.2 Picking Up and Delivering 2.4.5 Controlling the Feed Motor
Originals (Single-sided original (M1) ................................... 2-20
→ Single-sided print) .......... 2-4 3 Jams .................................................. 2-21
2.3 Detecting Originals .................... 2-5 3.1 Outline ..................................... 2-21
2.3.1 Outline ................................. 2-5 3.2 Jam/Error Report ...................... 2-21
2.3.2 Detecting the Presence/Absence 3.2.1 Generating a Jam/Error
of an Original ....................... 2-6 Report ................................ 2-21
2.3.3 Detecting the Last Original . 2-6 3.2.2 List of Jam Codes .............. 2-22
2.3.4 Detecting the Size of an 4 Power Supply .................................... 2-23
Original ................................ 2-7
iv COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON ADF-J1 REV.0 SEPT. 2001
CONTENTS
CHAPTER 3 MECHANICAL SYSTEMS

1 Basic Construction .............................. 3-1 3.2.4 Removing the Platen
1.1 External Covers .......................... 3-1 Roller ................................. 3-12
1.1.1 Removing the Front Cover .. 3-2 3.2.5 Removing the Feeder
1.1.2 Removing the Rear Cover ... 3-2 Roller ................................. 3-13
1.1.3 Removing the Feeder Cover 3-2 3.2.6 Remove the Feeder
2 Pickup System .................................... 3-3 Roller 2 .............................. 3-15
2.1 Separation Roller Unit ............... 3-3 3.2.7 Removing the Pull-Off
2.1.1 Removing the Separation Roller ................................. 3-16
Roller Unit ........................... 3-3 3.2.8 Adjusting the Platen
2.1.2 Mounting the Separation Guide L ............................. 3-17
Roller Unit ........................... 3-4 4 Electrical Systems ............................. 3-18
2.2 Separation Pad ........................... 3-5 4.1 ADF Driver PCB ...................... 3-18
2.2.1 Removing the Pre-Separation 4.1.1 Removing the ADF Driver
Pad/Separation Pad .............. 3-5 PCB .................................... 3-18
3 Drive System ....................................... 3-6 4.2 Sensors in the Feeder Unit ....... 3-18
3.1 Feeder Motor .............................. 3-6 4.2.1 Removing the Sensor Unit . 3-18
3.1.1 Removing the Feeder Motor 3-6 4.2.2 Removing the Sensors ....... 3-19
3.2 Drive System .............................. 3-7 4.3 Sensors in the Original Pickup
3.2.1 Removing the Feeder Unit ... 3-7 Tray .......................................... 3-19
3.2.2 Removing the Clutch ........... 3-9 4.3.1 Removing the Original Width
3.2.3 Disassembling the Feeder Sensor ................................ 3-19
Drive Assembly ................. 3-11 4.3.2 Mounting the Slide Guide
Gear Plate .......................... 3-20
CHAPTER 4 MAINTENANCE AND INSPECTION

1 Periodically Replaced Parts ................ 4-1 4.1 Replacing the Feed Roller Guide
2 Durables and Consumables ................ 4-1 (dust-collecting tape) ................. 4-2
3 Scheduled Servicing Chart ................. 4-1 4.2 Replacing the Stamp .................. 4-2
4 Replacement ....................................... 4-2
COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON ADF-J1 REV.0 SEPT. 2001 v
CONTENTS
CHAPTER 5 TROUBLESHOOTING
1 Standards and Adjustments ................. 5-1 2.1.1Pickup Fault ....................... 5-12
1.1 Basic Adjustments ...................... 5-1 2.1.2The output has black lines in
1.1.1 Adjusting the Height ............ 5-1 sub scanning direction ....... 5-12
1.1.2 Adjusting the Right Angle ... 5-2 2.1.3 The output has blurred
1.1.3 Adjusting the Read images ............................... 5-14
Position ................................ 5-5 2.1.4 The output is out of focus or
1.1.4 Adjusting the Ratio has black fogging. .............. 5-14
Mechanism .......................... 5-6 3 Arrangement of Electrical
1.1.5 Adjusting the Horizontal Components ..................................... 5-15
Registration .......................... 5-7 3.1 Sensors ..................................... 5-15
1.1.6 Adjusting the Leading Edge 3.2 Motors, Clutches, Solenoids,
Registration ........................ 5-10 PCBs, and Others ..................... 5-16
2 Troubleshooting Malfunctions .......... 5-12 4 Self Diagnosis ................................... 5-17
2.1 Troubleshooting Malfunctions .. 5-12 4.1 Outline ..................................... 5-17
APPENDIX
1 General Timing Charts ....................... A-1 4 ADF Controller Block Diagram ........ A-6
1.1 Flow-Scanning a Single-sided A4 5 Jam Code List .................................... A-7
Document .................................. A-1 6 Special Tools List ............................... A-8
2 Signal Name/Designation List ........... A-3 7 Solvent/Grease List ............................ A-8
3 General Block Diagram ..................... A-5
vi COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON ADF-J1 REV.0 SEPT. 2001
CHAPTER 1
GENERAL DESCRIPTION
COPYRIGHT © 2001 CANON INC. 2001 2001 2001 2001 CANON ADF-J1 REV.0 SEPT. 2001
1 Features
a. Exclusive Use for Stream Reading
The machine is designed for reading all originals in stream reading mode.
b. Control by the Host Machine

The machine is not equipped with a controller PCB, and is directly controlled by its host
machine.
c. Original Size Detection

The machine is able to identify the size of originals based on length (feed direction) and
width for communication to its host machine.
d. Extra-Length Mode
When extra length mode is selected, the machine will read an original as long as 1000
mm in length.
e. Mixed Original Sizes (of the same width)

The machine accepts 2 different sizes of originals*.
* Must not be of different configurations.
COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON ADF-J1 REV.0 SEPT. 2001 1-1
2 Specifications
2.1 Specifications
Item Specifications Remarks
Method of original Auto pickup/delivery
pickup
Orientation of original Original tray: Face-up
Placement of original Original tray: Center reference
Method of original Top separation
separation
Type of original Single-sided original: If 432 mm/17.0 in or
Continuous feeding (52 to 105 g/m2) longer, 60 to 90 g/m2.
Single feeding (38 to 128 g/m2)
Book Original:
40 mm/1.57 in height
Size of original AB: B6/A5/B5/A4/A5R/B5R/A4R/ In extra-length mode, as
B4/A3 long as 1000 mm/39.4 in.
Inch: STMT/LTR/LTRR/LGL/11"x 17"
Width: 148 mm/5.83 in (A5R) to 297 mm/11.7

in (A3)
Length:128 mm/5.04 in (STMT) to 432 mm/17
in (11" x 17")
Original tray 50 sheets (small size) Paper of 80 g/m2 or less.
25 sheets (large size) Paper of 80 g/m2 or less.
Delivery assembly 50 sheets Paper of 80 g/m2 or less.
Original handling Single-sided original
Identification of origi- Yes (default size only)
nal size
Detection of residual Yes (in association with host machine)
original
Originals of mixed sizes Yes (if of same configuration)
Communication with Directly controlled by host machine
host machine
Power supply 24 VDC, 5 VDC; from host machine
Weight 7.1 kg/15.6 lb (approx.)
Dimensions 592 x 484 x 22 mm/23.3 x 19.1 x 0.87 in (W x
D x H)
Serial number A-configuration: XGKxxxxx
Inch/A-configuration: XGJxxxxx
AB-configuration: XGHxxxxx
AB-configuration: XGLxxxxx
Operating environment
Temperature Same as host machine
Humidity Same as host machine
T01-201-01
1-2 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON ADF-J1 REV.0 SEPT. 2001
3 Names of Components
3.1 External View
[3]
[4]
[2]
[6]
[1]
[5]
F01-301-01
[1] Feeder cover [4] Original pickup tray

[2] Rear cover [5] Front cover
[3] Slide guide [6] Original delivery assembly
3.2 Cross Section
[1] [2] [3] [4] [5]
[9] [8] [7] [6]
F01-302-01
[1] Pull-off roller [6] Delivery roller

[2] Separation roller [7] Feeding roller 2
[3] Separation pad [8] Platen roller
[4] Pickup roller [9] Feeding roller 1
[5] Original pickup tray
4. Using the Machine

4.1 Routine Maintenance by the User
Instruct the user to clean the following component about once a month:
Component Description Remarks

Copyboard glass Wipe with a cloth moistened with water or alco- • Parts of the reader as-
hol; then, dry wipe. sembly.
Copyboard glass re- • Parts of the reader as-
tainer sembly.
Vertical size plate • Parts of the reader as-
sembly.
Platen roller
White plate (copyboard
cover)
T01-401-01
To clean, go through the following:
1) Clean the copyboard glass, copyboard

glass retainer, and vertical size plate
with a cloth moistened with water; then,
dry wipe them with a dry, soft cloth.
F01-401-01
2) Wipe the platen roller and the

copyboard cover with a cloth moistened
with water; then dry wipe them with a
dry, soft cloth.
F01-401-02
CHAPTER 2
OUTLINE OF OPERATION
1 Basic Construction
1.1 Outline of the Electrical Circuitry
The machine is not equipped with a controller PCB; it, however, has a driver PCB. Its
electrical mechanisms are controlled by the controller PCB of its host machine (CPU identi-
fied as IC1).
The CPU of the host machine interprets the input signals from sensors, and sends signals
to the machine’s driver PCB to drive the loads (motor, clutch, solenoid) at such times as pro-
grammed in advance.
ADF Driver PCB
Motor
Driver IC Clutch
(IC1)
Solenoid
+24V
Sensor
J1 J2-1,2
Sensor
drive
signal
Controller Power supply

PCB PCB
Host machine
F02-101-01
1.2 Inputs to and Outputs from the ADF Drive PCB

Inputs to and Outputs from the ADF Driver
+3.3VE
ADF driver PCB
J21-3 J102-1 Relay PCB
Last original -2 -2
detection sensor PI1 -1 -3
J101 +3.3VE
+3.3VE -7 J3-1
J22-3 -4 -6 -2
-2 -5
Length sensor 1 -6
PI2 -1 -5 -3
LENG1 When paper is present, '1'.
+3.3VE
J23-3 -7 -4 J6-1
LENG2 When paper is present, '1'.
-1 -9
Length sensor 2 PI3 -2 -8 -3 -2 LENG3 When paper is present, '1'.
-2 -3 WID1 Detects paper width.
+3.3VE
-1 -4 WID2 Detects paper width.
J24-3 -10
Original width -1 -12
sensor 1 PI4 -2 -11
+3.3VE
J25-3 -13
Original width -1 -15
sensor 2 PI5 -2 -14
+3.3VS
J26-3 J5-1
Original -1 -3 SET When paper is present, '0'.
placement sensor PI6 -2 -2
J30 +3.3VE
J27-3 -1 -2 -4
-1 -3 -4 -6 REG
Registration sensor -2 -2 -1 -5 When paper is present, '1'.
PI7
+3.3VE
J28-3 -4 -3 -7
-1 -6 -1 -9 READ
Read sensor -5 -2 When paper is present, '1'.
PI8 -2 -8
+3.3VE
J31-3 -10
Cover open/closed -1 -12 DFCVS When the ADF cover is opened, '1'.
sensor PI9 -2 -11
J13 +24V
-1 -2 J7-1
Stamp solenoid SL1 -2
-2 -1 STAMP_SL When '0', SL1 goes ON.
J201 +24V
-1 -3 J8-1
CL1 -2 -2
Pickup clutch -2
-3 -1 CL When '0', CL1 goes ON.
+24V
J4-1
-2
-3 MOTA
Feeder motor M1 -4 MOTA*
-5 MOTB For details, see p. 2-20.
-6 MOTB*
F02-102-01
PI8 Original detection signal (READ) J5-9
PI7 Original detection signal (REG) J5-6
2.1 Outline
Feed motor drive signal (FMOT) J4
Feeder motor (M1)
M1
Pickup clutch drive signal (CL) J8-2
CL1
Name (Notation)
PI6 Original placement signal (SET) J5-3
2. Basic Operations
Stamp solenoid drive signal (STP_SL) J7-2

SL1
ADF driver PCB

PI1 Last original detection signal (LENG1) J3-3
The following is a drive diagram of the machine:
PI5 Original width detection signal 2 (WID2) J6-4
F02-201-01
T02-201-01
Moves originals.
PI4 Original width detection signal 1 (WID1) J6-3

The machine is designed exclusively for stream reading.
PI2 Original length detection signal 1 (LENG2) J6-1

The machine uses a single motor to pick up and move originals.
PI3 Original length detection signal 2 (LENG3) J6-2
Function
2-3
2.2 Sequence of Operation

2.2.1 Outline
The machine does not possess a reversing mechanism, and picks up and delivers originals
as they are.
2.2.2 Picking Up and Delivering Originals

(Single-sided original → Single-sided print)
The machine moves the original as follows:
Original
Separation Reading
Pickup Delivery
Read timing detection
F02-202-01
2.3 Detecting Originals

2.3.1 Outline
The machine possesses the following 3 original detection mechanisms:
Item Description Sensor used (Notation)

Original detection Detects the presence/absence of an origi- Original placement sensor (PI6)
nal in the original pickup tray.
Last original detection Determines whether the original being Last original sensor (PI1)
fed is a last original. Registration sensor (PI7)
Initial original size
detection
• Feed direction Detects the length of the original placed Length sensor 1/2 (PI1/PI2)
in the original pickup tray.
• Identification between small size and
large size
• Width direction Detects the width of the original placed Original width sensor 1/2 (PI4/
in the original pickup tray. PI5)
T02-203-01
2.3.2 Detecting the Presence/Absence of an Original

The presence/absence of an original in the original tray is detected by the original place-
ment sensor (PI6). The detecting lever operates in conjunction with the light-blocking plate.
When an original is placed in the original tray, the light from the photointerrupter is
blocked, thereby causing the original placement sensor (PI6) to generate the original place-
ment signal (SET).
ADF driver PCB

SET
Original
PI6
F02-203-01
2.3.3 Detecting the Last Original

The last original sensor (PI1) and the registration sensor (PI7) are used to find out
whether or not the original being picked is the last original.
When the last original has been picked up and its trailing edge moves past the last original
detecting lever, the detecting lever blocks the light of the photointerrupter while operating in
association with the light-blocking plate. At this time, if the leading edge of the original is as
far as the registration sensor (PI7), the last original sensor (PI1) generates the last original
detection signal (LENG1) to communicate to the host machine that the original in question
is the last from the stack in the original tray.
ADF driver PCB

LENG1
PI1
PI7
F02-203-02
2.3.4 Detecting the Size of an Original

a. Detecting the Length in Feed Direction
The length of an original in feed direction is detect by the length sensor 1 (PI1) and the
length sensor 2 (PI2). When an original is placed in the original tray, the detecting levers of
these 2 length sensors operate in conjunction with the light-blocking plate to block the light
of the photointerrupter.
In mixed original size mode, however the length is detected based on the number of lines
read by the scanner connected to it.
ADF driver PCB
LENG3
LENG2
Original
PI2 PI3
Detecting lever
F02-203-03
b. Detecting the Width

The width of an original is detected using the width sensor 1 (PI4) and the width sensor 2
(PI5) found in the original tray in relation to the slide guide, whose movement will block or
unblock the light of the photointerrupter.
ADF driver PCB
WID1
WID2
PI4
PI5
F02-203-04
T02-203-02 shows the relationship between the length sensor signals and the sizes or
originals.
AB-Configured Paper
Width sensor 1 (PI4) Width sensor 2 (PI5) Length sensor 1 (PI2) AB-configuration
1 0 0 A5R
1 0 1 B5R
0 0 0 A5
0 0 1 A4R
0 1 0 B5
0 1 1 B4R
1 1 0 A4
1 1 1 A3R
Inch-Configured Paper
Width sensor 1 (PI4) Width sensor 2 (PI5) Length sensor 2 (PI3) Inch-configuration
1 0 0 LTRR
1 0 1 LGL
0 0 0 LTR
0 0 1 11”x17”
T02-203-02
PI3
PI5
PI2
PI4
F02-203-05
2.4 Picking Up and Separating an Original

2.4.1 Basic Pickup Operation
When an original is placed in the original tray and the Start key is pressed, the machine
will go through the following sequence:
a. Pickup
When the electromagnetic clutch goes ON and the feed motor (M1) rotates clockwise, the
pickup roller moves down, and the separation roller and the pickup roller start to rotate to
pick up an original; then, the stopper moves up in conduction.
The pre-separation pad and the separation pad serve to prevent double feeding of origi-
nals.
M1 M1
Pickup roller
CL1
CL1
Original
Stopper Separation pad Pre-separation pad
F02-204-01
b. Feeding
The rollers found beyond the pull-off roller rotate at a speed about 50% higher than the
separation roller. When the original reaches the pull-off roller, its movement grows faster,
thereby causing the pickup roller and the separation roller to rotate in conjunction.
M1
CL1
Pull-off roller
F02-204-02
c. Stream Reading and Delivery

When the leading edge of the original reaches read wait position, the machine sends the
image leading edge signal to its host machine to start stream reading; thereafter, the delivery
roller operates to delivery the original.
In stream reading, the host machine’s scanner is fixed in place, and the original is moved
over the scanner glass for scanning.
M1
CL1
Scanning lamp
Read glass
F02-204-03
d. End of Pickup for the 1st Original

When the trailing edge of the original moves past the pickup roller, the pickup roller will
come into contact with the 2nd original. However, since the separation roller is pulled by the
1st original at a higher speed than its drive shaft, the spring clutch mounted to the shaft
slips, transmitting the drive and preventing the rotation of the pickup roller and, as a result,
not picking up the 2nd original.
M1
Rating At reset
CL1
F02-204-04
e. Picking Up the 2nd Original

When the trailing edge of the original leaves the separation roller, the spring clutch trans-
mits the drive, causing the pickup roller to rotate to pick up the 2nd original.
M1
CL1
Scanning lamp
Read glass
F02-204-05
f. Returning the Pickup Roller to Standby Position

When the last original moves past the original sensor and a specific period of time passes
thereafter, the electromagnetic clutch goes OFF and the feed motor stops.
When the electromagnetic clutch goes ON and the feed motor starts to rotate in reverse,
the pickup roller is returned to standby position, at the end of which the feeder motor and
the electromagnetic clutch goes OFF.
M1
CL1
F02-204-06
2.4.2 Separation/Pickup Mechanism

The machine uses a single stepping motor to pick up, separate, and move originals. Its
pickup assembly is equipped with 6 spring clutches which operate in various ways in rela-
tion to the direction of motor rotation as follows; the arrows in the diagrams indicates the
direction of rotation.
Down
Up
F02-204-07
a. SPCL 1 (preventing the pickup roller from moving down)

In standby, the pickup roller must be kept in up position. While the pickup roller remain
in up position, its own weight tries to force the clutch shaft to rotate clockwise; this, how-
ever, is prevented by the tightening of SPCL1, which makes a connection to the serials of
gears linked to the motor.
The drive occurring as a result of clockwise/counterclockwise rotation of the motor is
transmitted to the shaft when the clutch goes ON, and the operation of the clutch is irrel-
evant.
SPCL1
Pickup roller prevent down
Down
Pickup roller
F02-204-08
b. CPCL2 (separation roller/pickup roller drive; ascent/decent movement and upper

limit of pickup roller)
Motor in Clockwise Rotation
As the spring clutch contracts, the pickup roller and the separation roller are driven; as a
result, the pickup roller is moved down to rotate.
Motor Rotating in Reverse
The pickup roller is moved up, and is held in “escape” position. If the pickup roller comes
into contact with the feeder cover, the spring clutch loosens to serve as a limiter, thereby
preventing damage.
SPCL2
Seperation roller/pickup roller drive,
Seperation roller UP/DOWN, upper limiter
Down
Up
Pickup roller
F02-204-09
c. Coupling
The drive from the motor is transmitted by means of a coupling, from which it may reach
the pickup roller drive shaft through SPCL3 or reach the sepapation roller and pickup roller
through SPCL4.
SPCL4
SPCL3 Pickup roller DOWN
Pickup roller UP seperation roller/pickup roller drive
Pickup roller drive shaft
Coupling Separation roller Coupling
Up Down
Pickup roller
F02-204-10
d. SPCL3 (pickup roller ascent/movement)

As the spring clutch expands, the drive shaft on the separation roller shaft stops to rotate;
SPCL4 is used to drive and to move down the pickup roller.
Motor Rotating in Reverse
The spring contracts to rotate the drive shaft on the separation roller shaft, and the drive is
carried through SPCL4 to move up the pickup roller.
SPCL5
Up/Down; pressure limiter (on paper) SPCL3
Pick roller UP
Up
F02-204-11
e. SPCL4 (pickup roller descent movement, separation roller/pickup roller drive; one way)
As the spring contracts, the pickup roller is moved down; at the same time, the separation
roller and the pickup roller are driven in the direction of pickup. When paper is moved by
the pull-off roller, it picks up speed, pulling and causing the separation roller to rotate in re-
sponse; at this time, the spring clutch expands so that the pickup roller drive shaft stops to
rotate, ultimately stopping the pickup roller.
Motor in Reverse Rotation
The spring clutch loosens to cut the drive.
SPCL4
Pickup roller DOWN
Separation roller seperation roller/pickup roller drive (one-way)
F02-204-12
f. SPCL5 (pickup roller ascent/decent; pressure limiter)

Motor in Clockwise Rotatoiin
The pickup roller is moved down (in the direction that causes the spring to loosen) and is
forced against the paper. When the pickup roller comes into contact with the paper, the
spring clutch serves as a limit to keep the pressure against the paper at a specific level.
The pickup roller is moved up (in the direction that causes the spring to tighten).
SPCL5
Pickup roller
Down
Up
Pickup roller
F02-204-13
g. SPCL6 (pickup roller drive; one-way)

The drive of the belt is transmitted to the pickup roller for rotation into pickup direction
(in the direction that causes the spring to tighten). When the paper is moved by the pull-off
roller, its speed increases, and the pickup roller is pulled by the paper to rotate in conjunc-
tion. At this time, the spring clutch loosens, and the drive to the belt is cut.
The spring clutch loosens to cut the drive.
SPCL6
Pickup roller drive (one-way)
F02-204-14
2.4.3 Sequence of Pickup Operation
Original set Start key ON
Original separated/ 1st original read 2nd original read Original delivered
moved
Feed motor (M1)

Pickup clutch (CL1)
Original placement
sensor (PI6)
Registration sensor
(PI7)
Read sensor (PI8)
Pickup roller
Note 1 Note 1
Separation roller
Other rollers
: motor, roller in reverse.

Note 1: The speed increases when the paper is pulled by the pull-off roller.
F02-204-15
2.4.4 Pickup Unit and the Stopper

The pickup unit consists of a pickup roller and a separation roller. When the Start key is
pressed or the original pickup signal arrives, the feed motor (M1) rotates to move down the
pickup unit, and the pickup roller and the separation roller rotate to move the paper.
The stopper operates in conjunction with the pickup unit, and moves up. To prevent
double feeding at time of pickup, the separation pad and the separation plate are used to
make sure that sheets are separated.
M1
CL1
F02-204-16
2.4.5 Controlling the Feed Motor (M1)

The following is a diagram of the circuit used to control the feed motor (M1). The pickup
motor is a 2-phase stepping motor, and the functions of the circuit include the following:
• turning on and off the motor.
• controlling the direction of motor operation.
• controlling the speed of motor rotation.
+24V
J4
PHA MOT A 3
PHB 1
IC1 MOT A* M1
IC1 PHXA 4
CPU PHXB Motor
driver MOT B
MAPWM 5
MBPWM MOT B* 2
6
Host machine
controller PCB ADF drive PCB
F02-204-17
The motor driver (IC1) on the ADF driver PCB receives commands from the host ma-
chine, and sends drive pulses to the pick motor.
The feed motor is a stepping motor, and it controls the direction and speed of rotation by
changing the order in which the drive pulses (MOTA, MOTA*, MOTB, MOTB*) are sent
and the frequency.
Signal Description
PHA drive pulse A
PHB drive pulse B
PHXA drive pulse A (reverse phase)
PHXB drive pulse B (reverse phase)
MAPWM reference current level setting A
MBPWM reference current level setting B
T02-204-1
3 Jams
3.1 Outline
The machine uses the sensors shown in F02-302-01 to check for original jams at such
times as stored in the ROM on the controller PCB of the host machine. A jam is identified in
reference to the presence/absence of paper over a specific sensor.
The nature of a jam may be checked by generating a jam/error report in service mode.
3.2 Jam/Error Report

3.2.1 Generating a Jam/Error Report
1) Press the User mode key “ ” and then the “#” key in sequence in the control panel to
start service mode.
2) Select ‘REPORT’ using the Arrow key (right, bottommost) in the control panel of the
host machine, and press the OK key.
As a result, a jam/error report will be generated:
NN MM/DD HH : MM hh : mm P H JJJJ CCCCCC K SSSSS
NN Serial number
MM/DD month/day of occurrence MM for moth, DD for day
HH : MM time of occurrence HH for hour, MM for minute
hh : mm time of recovery hh for recovery hour, mm for recovery minute
P location general ‘4’ indicates ADF
(‘3’ indicates host, while ‘5’ indicates finisher)
H location detail ‘1’ indicates ADF
(‘0’ indicates host, while ‘2’ indicates finisher)
JJJJ jam code jam code by 4 digits
(see T02-302-01)
CCCCCC counter reading counter reading at occurrence
K source cassette, manual feeder
SSSSS paper size paper size
3.2.2 List of Jam Codes

The following is a list of jam codes, indicating types and related sensors.
Jam code Jam type Related sensor Condition of detection

0001 Pickup fault PI7 At the start of pickup, the original does
not reach the registration sensor within a
specific period of time.
0003 Delay jam PI7, PI8 The original does not reach the sensor
within a specific period of time.
0004 Stationary jam PI7, PI8 The original does not leave the sensor
within a specific period of time.
0007 Sheet-to-sheet gap PI8 After an original is read, the next origi-
jam nal reaches the sensor before a specific
period of time.
0009 ADF open jam ADF open sensor of The ADF is opened while it is in opera-
host machine tion.
000a Feeder cover open PI9 The feeder cover is opened while the
jam ADF is in operation.
000b Stationary jam at PI7, PI8 An original exists when the power is
power-on tuned on.
0011 No paper (forced PI6 The original set sensor is OFF at the
out original) start of pickup.
0012 Jam in response to PI7, PI8 The Stop key is pressed during opera-
Stop key tion, leaving the original inside the ADF.
0012 Initialization jam PI7, PI8 The sensor detects an original at time of
initialization.
0016 Others Others
T02-302-01
PI6
PI9
PI7
PI8
F02-302-01
4 Power Supply
The following is an outline diagram of the machine’s power supply system:
The machine is supplied by its host machine with 24 V, 5 V, and 3.3 V; 24 V is used for
the motor, clutches, and solenoids; 5 v is used to drive the motor driver: and 3.3 V is used
for sensor signals.
J2
24V 1 24V • Clutch
2 • Solenoid
Host J1
5V A4 24V
machine B11
Motor driver • Motor
J1 IC1
3.3V A2 3.3V
B13 • Sensor
B14
ADF driver PCB
F02-401-01
CHAPTER 3
MECHANICAL SYSTEMS
1 Basic Construction
1.1 External Covers [6]
[1] Front cover [2] [4]
[2] Rear cover
[3] Feeder cover
[4] Original pickup tray
[5] Original delivery assembly
[6] Slide guide
[5]
[3]
[1]
F03-101-01
Remove the covers as necessary as follows

when cleaning, checking, or repairing the
inside of the machine:
1.1.1 Removing the Front Cover [2]

1) Open the feeder cover[1], and remove
the 2 screws [2]; then, detach the front
cover. [1]
F03-101-02
1.1.2 Removing the Rear Cover

[1]
1) Open the feeder cover, and remove the 2
screws [1]; then, detach the rear cover.
[1]
F03-101-03
1.1.3 Removing the Feeder Cover

1) Remove the front cover.
2) Remove the screw [1] and the position-
ing pin [2]; then, detach the feeder
cover [3].
[3]
[2]
[1]
F03-101-04
2 Pickup System
2.1 Separation Roller Unit
2.1.1 Removing the Separation Roller Unit
1) Remove the feeder cover.
2) Remove 4 screws [1]; then, detach the [1]
feeder cover inside cover [2]. [1]
[2]
F03-201-01
3) Remove the two shutter [1].

4) Remove the resin E-ring [2]; then, while
holding down the rear of the drive shaft,
detach the separation roller unit [3]. [3] [1]
[2]
F03-201-02
Do not disassemble the separa-

tion roller unit any further. It
must be replaced with all com-
ponents as shown; any further
assembly can deform the spring
of the spring clutch.
F03-201-03
2.1.2 Mounting the Separation Roller Unit

1) Mount the separation roller unit [1].
[1]
F03-201-04
2) Mount the stopper arm [2] in the orien- [2]

tation indicated.
3) Mount the feeder cover inside cover.
F03-201-05
2.2 Separation Pad

2.2.1 Removing the Pre-Separation Pad/Separation Pad
1) Open the feeder cover.
2) Remove the 2 screws [1], and detach the
pre-separation pad [2] and the separa- [1]
tion pad [3].
[3]
[2]
F03-202-01
3) Slide the separation pad [3] to detach in

the direction indicated. [3]
Take care not to lose the spring [4] at-
tached to the bottom of the separation
pad.
[4]
F03-202-02
3 Drive System
3.1 Feeder Motor
3.1.1 Removing the Feeder Motor
1) Remove the rear cover.
2) Disconnect the connector [1]. [1]
3) Remove the tension spring [2].
4) Remove the 2 fixing screws [3], and de-
tected feeder motor.
[2] [3]
F03-301-01
3.2 Drive System

3.2.1 Removing the Feeder Unit
If you must replace the components of the
feeder unit, replace the feeder unit as
shown:
If you have removed the feeder

unit, you must adjust the gap L
REF.
of the platen guide after mount-
ing it back .(See p. 3-17.)
1) Remove the ADF from its host machine.

2) Remove the rear cover, front cover, and
feeder cover.
3) Disconnect the 5 connectors [1], and
remove the grounding fixing screw [2].
[1] [2]
F03-302-01
4) Remove the screw [4], and detach the

original placement sensor [5]; then, de- [6] [4]
tach the original pickup tray [6].
[5]
F03-302-02
5) Remove the 8 screws [1].

[A]
[1]
F03-302-03
6) Remove the 2 screws [2].

[A]
When you install the feeder
unit, tighten the 3 screws [A] at
first, then tighten the other
screws.
[2]
F03-302-04
7) Remove the feeder unit.
If you try to remove the feeder

unit without detaching the ADF
from its host machine, the ADF
will shift up. Keep this in mind.
F03-302-05
3.2.2 Removing the Clutch

1) Remove the feeder unit. [1]
2) Remove the 2-resin E-rings [1].
[3]
3) Shift the gear [2] toward the rear, and
detach the parallel pin [3]. [2]
F03-302-06
4) Remove the clutch together with its

shaft.
The machine’s clutch must be

replaced together with its shaft;
do not disassemble it any fur-
ther.
When installing the clutch, [2]

match the stop assembly [1]
agdinst the fixing plate [2]. [1]
F03-302-07
[1]
If you have removed the clutch [2]
from its shaft, go through the
following when mounting it
back: fit the spring [1] of the
spring clutch into the opening in
the clutch spring fixing plate
[2], and match the stop assem-
bly [3] against the fixing plate
[4].
[4]
[3]
F03-302-08
When securing the clutch in

place with the grip ring [1], be
sure to allow a gap of 0.2 mm
between the grip ring and the
clutch itself.
0.2mm
[1]
F03-302-09
3.2.3 Disassembling the Feeder Drive Assembly

2) Remove the harness and the harness
guide.
3) Remove the resin E-ring [1], and detach
the pulley [2].
[2]
[1]
F03-302-10

feeder rear plate [2].
[1]
[2] [1]
F03-302-11
3.2.4 Removing the Platen Roller

2) Turn over the feeder unit, and remove
[2]
the screw [1]; then, detach the platen
guide R [2].
Do not remove the platen guide

L [3].
[3]
[1]
F03-302-12
3) Remove the resin E-ring [1] at the front;

then, detach the pulley [2], belt [3], and [2] [4]
bushing [4].
4) Remove the resin E-ring [5] at the rear,
and detach the bushing [6].
[1] [6] [5]
[3]
F03-302-13
5) Remove the platen roller [1] as shown.

[1]
F03-302-14
3.2.5 Removing the Feeder Roller

2) Remove the platen guides L and R and
the platen roller.
3) Remove the resin E-ring [1]; then, de-
tach the pulley [2] and the bearing [3].
[3]
[2]
[1]
F03-302-15
4) Loosen the screw [1], and detach the

spring [2] of the belt tensioner. [1] [2]
F03-302-16

tach the pulley [2] and the bushing [3].
[3]
[2]
[1]
F03-302-17
5) Remove the resin E-ring [1], and detach

the feeder roller as shown.
[1]
F03-302-18
3.2.6 Remove the Feeder Roller 2

2) Remove the platen guides L and R, and
remove the platen roller.
3) Remove resin E-ring [1]; then, detach
the gear [2] and the bushing [3].
[1]
[3]
[2]
F03-302-19
4) Loosen the 2 screws [1], and detach the [2]

2 springs [2] of the belt tensioner.
[1]
F03-302-20

tach the pulley [2] and the busing [3].
6) Remove the feede roller 2.
[3]
[2]
[1]
F03-302-21
3.2.7 Removing the Pull-Off Roller

2) Remove the feeder motor.
3) Remove the feeder drive assembly.
4) Remove the platen roller, feeding roller
1, and feeding roller 2.
5) Remove the resin E-ring [1] and the
bushing [2].
[1]
[2]
F03-302-22
6) Remove the 2 resin E-rings [1]; then,

detach the 2 pulleys [2], bushing [3],
and parallel pin [4].
[3]
[2] [4]
[1]
[2]
[1]
F03-302-23
7) Remove the 3 screws [1], and shift the

plate [2] to the front.
8) Shift the pull-off roller to the front, and
pull it off.
[2]
[1]
F03-302-24
3.2.8 Adjusting the Platen Guide L

If you have removed the pickup unit or the
platen guide L, be sure to adjust the gap be-
tween the platen guide L and the frame of
the machine after mounting it back.
1) Open the ADF, and loosen the 2 fixing
screws [1] of the platen guide.
[1]
F03-302-25
2) Fit a gap gauge (special tool; with a gap

of 1.4 mm) [4] in the gap between the
platen guide L [2] and the frame [3] of
the machine; and tighten the 2 screws
[1] while butting the gauge against the [2]
platen guide [4] as shown in the figure.
[3]
[1] [4]
[2]
[3]
[4]
F03-302-26
4 Electrical Systems
4.1 ADF Driver PCB
4.1.1 Removing the ADF Driver PCB
1) Remove the rear cover.
2) Disconnect all connectors from the ADF
driver PCB.
ADF driver PCB.
[1]
F03-401-01
4.2 Sensors in the Feeder Unit

4.2.1 Removing the Sensor Unit
2) Remove the platen guide R.
3) Remove the platen roller.
sensor unit [2].
[1] [2] [1]
F03-402-01
4.2.2 Removing the Sensors

1) Disconnect the connector.
2) Remove the registration sensor [1] and
the read sensor [2].
[2] [1]
F03-402-02
4.3 Sensors in the Original Pickup Tray

4.3.1 Removing the Original Width Sensor
1) Remove the front cover.
2) Raise the original pickup tray.
[2]
lower cover [2].
[1]
[1]
F03-403-01

[2] [3]
slide guide gear plate [2].
5) Remove the original width sensor 1 [3]
and the original width sensor 2 [4].
[4]
[1]
F03-403-02
4.3.2 Mounting the Slide Guide Gear Plate

1) Spread out the slide guide [1] fully.
[3] [2]
2) Mount the slide guide gear plate while
matching the top and bottom mark-
ing [2] of the gear and the marking
[3] of the front/rear slide guide.
[1] [3] [2]
F03-403-03
CHAPTER 4
MAINTENANCE AND INSPECTION
1 Periodically Replaced Parts

The machine does not have parts that must be replaced on a periodical basis.
2 Durables and Consumables

The machine does not have parts that may require replacement because of wear or dam-
age once or more during the period of product warranty.
3 Scheduled Servicing Chart

The machine does not have parts that require periodical servicing.
4 Replacement
4.1 Replacing the Feed Roller Guide (dust-collecting tape)
1) Open the ADF.
2) Remove the 2 screws [1], and remove
the feed roll guide [2].
3) Mount the new feed roll guide.
[2]
[1]
F04-401-01
4.2 Replacing the Stamp

1) Open the ADF cover and the separation
guide.
2) Using tweezes, remove the stamp.
3) Using tweezers, mount the new stamp.
Be sure that the stamp is oriented so
that the side with faces up.
F04-402-01
Be sure to fit it until a click is

heard; otherwise, jams can oc-
cur.
CHAPTER 5
TROUBLESHOOTING
1 Standards and Adjustments

1.1 Basic Adjustments
Be sure to perform basic adjustments of the machine in the following order:
[1] Height
[2] Right angle
[3] Read position
[4] Ratio
[5] Horizontal registration
[6] Leading edge registration
1.1.1 Adjusting the Height

1) Check to see if the gap between the
copyboard glass of the host machine
and the copyboard stop assembly [1] on [2]
the pickup side is 0.1 ± 0.05 mm when
the ADF is closed (approximately a
t=0.1 0.05mm
single sheet of 64 g/m2 paper may be
inserted).
At the same time, check also that the
copyboard stop assembly [2] on the
pickup front side is in contact with the
copyboard glass. (Use a sheet of paper
to check.) [3]
[1]
F05-101-01
[If Not As Indicated]

1) If one side is not in contact, turn the
height adjusting bolt [3] on the left
hinge to make adjustments.

2) If the front side is not in contact, give
the height adjusting plate [1] of the
right hinge a 90º turn, and then adjust
the left hinge.
[1]
• If the front is not in contact, tighten

the adjusting screw.
• If the rear is not in contact, loosen the
adjusting screw.
F05-101-02
1.1.2 Adjusting the Right Angle

Check the angle between the scanner of the
host machine and the direction of feed of
the machine, and make adjustments as nec-
essary.
1) Using A4 or LTR paper, prepare a test

chart as shown.
10mm
10mm 10mm
10mm
Right
angle
F05-101-03
2) Place the test chart in the original tray,

and make a Direct print. A
3) Place the test chart over the output ob-

tained in step 2), and check the angle of Feed direction
the image. Separate
A ≤ 1mm paper
B ≤ 1mm
Check the right angle by refer- Output obtained in step 2

ring to the lines on the leading
edge. B
Feed direction
Separate
paper
Output obtained in step 2)
F05-101-04

1) Loosen the locking nut [2] on the angle
adjusting screw [1] found at the rear of
[1]
the right hinge unit.
2) Turn the angle adjusting screw [1] to
adjust the angle.
3) Tighten the locking nut [2] to secure it
in place.
[2]
F05-101-05
4) Make a print of the test chart once again

to see that the image is as indicated. [3]
0.4 mm/interval
A marking [3] is provided on

the right hinge assembly (bot-
REF.
tom of the ADF); a shift over a
single interval will cause a slant
of about 0.4 mm in an image.
F05-101-06
1.1.3 Adjusting the Read Position

Adjust the stream read position of the host
machine in relation to the read position of
the ADF.
1) Turn on the host machine, and press the

User Mode key “ ” and then the “#”
key in sequence in its control panel to
start service mode.
2) Press the Arrow key in the control panel
of the host machine so that “TEST
MODE” is indicated.
3) Press the OK key.
4) Press “2” on the keypad so that “2.
CCD TEST” is indicated.
5) Press ‘3’ on the keypad so that “CS POS
ADJ (ADF)” is indicated.
The scanner starts scanning operation;
in about 5 sec, auto adjustment ends. If
“OK” is indicated, end the work; if
“NG” is indicated, repeat the foregoing
steps.
If auto adjustment fails, clean

the platen roller of the ADF and
the copyboard glass of the host
machine; then, execute auto ad-
justment once again. If it still
fails, suspect a fault in the host
machine.
1.1.4 Adjusting the Ratio Mechanism

Adjust the feed speed used to move origi-
nals, thereby adjusting the length of images
in feed direction.
10mm
chart as shown.
10mm 10mm
10mm
Right
angle
F05-101-07
2) Place the test chart in the original tray,

and make a Direct print. Test chart
3) Check to see if the distance A on the
test chart and the distance B in the im-
age obtained in step 2 ) are as follows: Feed direction
A ≤ 1mm A
B ≤ 1mm

Test chart
Feed direction
B
F05-101-08

Use service mode of the host machine to
make adjustments:
1) Press the User Mode key “ ” and the
“#” key in the control panel in order to
start service mode.
2) Operate as follows on the Service Mode

screen:
• Using the Arrow key, select “#6 SCAN-
NER”; then, press the OK key.
• Using the Arrow key, select “8. CCD”;
then, press the OK key.
• Using the keypad, press “#032” or se-
lect “32” on the keypad.
3) Using the keypad, find the best value,
and press the OK key.
default : 16
unit : 0.1%
• If the image is too short, decrease the
value (to slow down the movement of
the original).
• If the image is too long, increase the
value (to speed up the movement of the
original).
4) Make a print of the test chart once
again, and check to see that the image is
as indicated.
1.1.5 Adjusting the Horizontal Registration

Adjust the feed speed used to move origi-
nals, thereby adjusting the length of images
in feed direction.
Correct the displacement in horizontal reg-

istration between original and copy paper in
any of the following 2 ways:
• using service mode of the host machine
• moving the slide guide of the ADF
pickup tray
10mm

chart.
10mm 10mm
10mm
Right
angle
F05-101-09
2) Place the test chart in the original pickup Output obtained in step 2)
tray, and make a Direct print.
A
3) Place the test chart over the output ob-
tained in step 2), and check to see that Feed direction
the following is true:
A ≤ 1mm
B ≤ 1mm
Test chart
Feed direction
Test chart
F05-101-10

a. Using Service Mode of the Host Machine
1) Press the User Mode key “ ” and the
“#” key in the control panel to start ser-
vice mode.
2) Operate as follows on the Service Mode
screen:
• Using the Arrow key, select “#6 SCAN-
10mm
NER”; then, press the OK key.

• Using the Arrow key, select “8. CCD”;
then, press the OK key. 10mm 10mm
10mm
• Using the keypad, press “#022”; or, us- Right

ing the Arrow key, select “22”. angle
F05-101-11
3) Using the keypad, select the best value;

default : 128
unit : 0.1mm
• If the image is displaced to the front,
increase the value.
• If the image is displaced to the rear, de-
crease the value.
4) Make a print of the chart, and check to
see that the image is as indicated.
b. Adjusting the position of the Side Guide of the ADF Pickup Tray
1) Remove the 3 mounting screws [1], and
detach the lower cover [2].
[2]
[1]
[1]
F05-101-12
2) Loosen the mounting screw [1], and re-

move the screw [2] from the positioning
hole side; then, fit it into the adjusting
angle hole [3] lightly.
3) Shift the slide guide gear holder [4] to
the front or the rear to make adjust-
ments.
4) Tighten the screw [1] and the screw [2]
fitted to the adjusting angle holder [3].
5) Thereafter, mount the cover.
to see that the image is as indicated.
[1] [4] [2] [3]
F05-101-13
1.1.6 Adjusting the Leading Edge Registration

Correct the displacement of images in feed
direction as follows:
1) Prepare a test chart using A4 or LTR pa-

per as shown:
10mm
10mm 10mm
10mm
Right
angle
F05-101-14
2) Place the test chart on the original tray,

and make a Direct print.
3) Check to make sure that the dimension Test chart
A
A of the test chart is indicated as fol-
lows in the output obtained in step 2):
A ≤ 1mm Feed direction
B ≤ 1mm

Test chart
B
Feed direction
F05-101-15

Use service mode of the host machine.
1) Press the User Mode key “ ” and
then the “#” key in sequence to start ser-
vice mode.
2) On the Service Mode screen, operate as
follows:
• Using the Arrow keys, select “#6
SCANNER”; then, press the OK key.
• Using the Arrow keys, select “8. CCD”;
• Using the keypad, press “024”; or, using
the Arrow keys, select “24”.
3) Vary the value on the keypad to obtain
the best value; then, press the OK key.
default : 230
unit : 0.4 mm
• If the image is displaced to the left, de-
crease the value.
• If the image is displaced to the right,
increase the value.
to see that the image is as indicated.
2 Troubleshooting Malfunctions
2.1 Troubleshooting Malfunctions
2.1.1 Pickup Fault
Motor, Clutch
1) Does the pickup roller rotate normally at time of pickup?
NO: Repair or replace the motor, clutch, drive gear, spring clutch, or the
like.
Pickup roller unit
2) Does the pickup roller rotate normally at time of pickup?
NO: Replace the separation roller unit. (see p. 3-3.)
Separation pad
3) Is the separation pad or the pre-separation pad appreciably soiled
or worn?
YES: Clean or replace it. (see p. 3-5.)
Pickup roller unit
4) Is the pickup roller unit appreciably soiled?
YES: Clean the pickup roller unit.
NO: Replace the pickup roller unit.
2.1.2 The output has black lines in sub scanning direction.
ADF read glass

1) Is there dust on the reading glass?
YES: Clean the read glass as instructed. (see p. 1-5.)
Separation PE sheet/separation guide
2-1) Is the separation PE sheet [1] appreciably soiled?
YES: Clean the separation PE sheet [1].
2-2) Is there a buildup of paper lint or toner on the separation guide?
YES: Clean the separation guide.
[1]
F05-201-01
Feeding roll guide

3) Is there a buildup of paper on the feeding roll guide?
YES: Replace the feeding roll guide. (See p. 4-2.)
Sharpness setting
4) Does the fault still occurs on a periodical basis even after going
through the foregoing?
YES: Change the sharpness setting to the lower level.
Caution: Setting the level to ‘weak’ can lead to deteriorated output im-
ages in sheet or book read mode. Be sure to obtain the user’s
consent before changing the setting.
[Changing the Sharpness Setting in User Mode]

1) Turn on the host machine, and press the User Mode key “ ”.
2) Press [02 copy settings].
4) Press [08 sharpness].
6) Press ‘weaker’ to decrease the sharpness.

* At time of shipment, the setting is in the middle of the 9-setting index.
8) Press the Stop key or the Reset key to return to normal mode.
9) Make a copy, and check the output. If the correction is not good enough, select a still
lower level of sharpness.
2.1.3 The output has blurred images.
Platen guide L
1) Is the gap of the platen guide L correct?
NO: Correct the gap. (See p. 3-17.)
Feeding roller
2) Are the spring pressure of the feeding roller 1/2 and the pull-off
roller correct?
NO: Correct the spring pressure.
2.1.4 The output is out of focus or has black fogging.

ADF
1) Is the height of the ADF correct?
NO: Correct the height. (See p. 5-1.)
Platen roller
2) Does the platen roller correctly come into contact with the glass
surface when the ADF is closed?
NO: Make adjustments so that the roller will come correctly in contact.
3 Arrangement of Electrical Components

3.1 Sensors
PI6 PI3
PI9 PI5 PI2
PI4
PI1
PI7
PI8
F05-301-01
Symbol Name Notation Description

Photointerrupters PI1 Last original detection sensor
PI2 Length sensor 1
PI3 Length sensor 2
PI4 Original width sensor 1
PI5 Original width sensor 2
PI6 Original placement sensor
PI7 Registration sensor
PI8 Read sensor
PI9 Feeder cover open/closed sensor
T05-301-01
3.2 Motors, Clutches, Solenoids, PCBs, and Others
PCB1
M1 PCB2
CL1
SL1
F05-302-01
Symbol Name Notation Description

Motor M1 Feed motor
M
Solenoid SL1 Stamp solenoid

SL
Cultch CL1 Pickup clutch

CL
ADF drier PCB PCB1 ADF drive
Relay PCB PCB2 Relay for sensor inside original

pickup tray
T05-302-01
4 Self Diagnosis
4.1 Outline
The machine does not have a controller PCB, and depends on the controller PCB of its
host machine for diagnosis. The checks are limited to jams, and do not look for alarm or er-
ror conditions. For discussions of jams, see 3 “Jams” in Chapter 2 (p. 2-21).
APPENDIX
1 General Timing Charts
1.1 Flow-Scanning a Single-sided A4 Document
Original set Start key ON
Original separated/ 1st original read 2nd original read Original delivered
moved
Feed motor (M1)

Pickup clutch (CL1)
Original placement
sensor (PI6)
Registration sensor
(PI7)
Read sensor (PI8)
Pickup roller
Note 1 Note 1
Separation roller
Other rollers
: motor, roller in reverse.
Note 1: The speed increases when the paper is pulled by the pull-off roller.
COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON ADF-J1 REV.0 SEPT. 2001 A-1
APPENDIX
2 Signal Name/Designation List

Definitions of the signal names and other designations used in this chapter and in the
block diagrams are listed below.
Note: Designations in brackets denote an electrical signal, or an analog signal whose

state cannot be represented as a 0 or 1. Other designations denote a digital signal whose
state can be represented as a 0 or 1.
DFCVS Feeder Cover Open/Closed Detection signal

SET Document Set Detection signal
LENG1 Last original detection signal
LENG2 Document Length Detection signal 1
LENG3 Document Length Detection signal 2
MOTA Feed Motor Drive signal
MOTA* Feed Motor Drive signal
MOTB Feed Motor Drive signal
MOTB* Feed Motor Drive signal
READ Read Original Document signal
REG Separated Paper Detection signal
STAMP_SL Stamp Solenoid Drive signal
WID1 Original Width Detection signal 1
WID2 Original Width Detection signal 2
3 General Block Diagram
Stamp solenoid
1
J13 J7
ADF drive PCB J4
1
SL
1 2 1 1 +24V + 2 4 V(P) 1 1
2 2
2 1 2 2 STAMP_SL + 2 4 V(P) 2 2
SL1 3
3 3 M OT A 3 3 M1
M OT A * 4 M
4 4
5
Feed motor
M OT B 5 5
6
Pickup clutch J201 J8 M OT B * 6 6
3 3 1 1 +24V
CL 2 2 2 2 CL
CL1 1 1 3 3
4 4
Original placement Last original detection

sensor J26 J5 J102 J21 sensor
3 J3 J101 +3.3VE
2
1 1 + 3 . 3 VS 1 1 3
SGND PI1
1
2 2 SGN D +3.3VE 1 1 7 7 2 2 2
SGND LENG1
PI6 J30 3 3 SET 2 2 6 6 3 3 1
LENG1 +3.3VE
1 6 4 4 + 3 . 3 VE 3 3 5 5 4 4
SGND
2 5 5 5 SGN D 4 4 5 5
LENG2
3 4 6 6 R EG 3 3 6 6
+3.3VE
4 3 7 7 + 3 . 3 VE 2 2 7 7
Registration J6 SGND J22 Length sensor 1
5 2 8 8 SGN D 1 1 8 8
sensor J27 LENG3
6 1 9 9 R EAD LENG2 1 1
9 9
+3.3VE 3
3 10 10 + 3 . 3 VE LENG3 2 2
10 10
PI2
SGND 2
2 11 11 SGN D WID1 3 3
11 11
WID1 1
PI7 1 12 12 D FC VS WID2 4
12 12
4 3.3VE 13 13
STAMP_SL
SGND 14 14
WID2
MBPWM
MAPWM
15 15
DFCVS
+3.3VE
+3.3VE
+3.3VS
LENG3
LENG2
LENG1
SGND
SGND
SGND
SGND
SGND
SGND
READ
PHXB
PHXA
WID2
WID1
J23
REG
PHB
PHA
N.C.
N.C.
P GN D
P GN D
SET
+5V
+5V
Length sensor 2
+ 24 V
+ 24 V
CL
Read sensor J28 Junction PCB 3

3 2 PI3
B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1
2 J1 J2 1
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 4 3 2 1
1
PI8 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 4 3 2 1
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15

Original width
J24 sensor 1
Cover open/closed 3
sensor J31 2 PI4

3 1
2
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15
PI9 1 J11
A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 4 3 2 1 J12
Original width
J25 sensor 2
Host machine 3
2 PI5
1
4 ADF Controller Block Diagram
ADF Controller Block Diagram (1/4) A501
+24V +24V
+3.3V
1
J2
FU2
1 2
J3 J2
R6 D2
WID1 R7 3 1 2 3
J1
B8
J6 J7 J3 J2
C5 2
J7 4
R8 R29 STAMP SL J2
3 Q4 J1-A9
A7 WID2 R9 4 J7
J1 J6
C6 R25
D1
1
A15 J8
J1
2
J8 +24V
R1 R27 CL
3 Q5 J1-B7
R10 J8
B1 LENG_1 3
J1 J3 4
J8 R26
C7
R2 C13 C2 FU1
A14 LENG_2 R3 1 +3.3V
J1 J6
C3 1 R28
J5
R4 +3.3V
B2 LENG_3 R5 2
J1 J6 J5
2
C4 R31
3 SET +5V
A5 J5 J1-A6 IC1
A13 J1
J1 +5V
R30 C14 R18
1
OUTA
+3.3V R41 SYNCA
2
B11 3
J1 REFA
A12 PHA R34 4 C8
J1 4 GNDA
J5 PHXA 5
+3.3V IN_A
A4 INA
6 PHA
J1 C25 C9 7 1
B4 PHXA 5 VSA J4
J1 J5 8
R32 +5V R13 OUT_A C24
9 2
B12 6 REG 10
R11 J4
J1 C23 J5 J1-B9 RSB
A11 PHB 11 3
J1 R33 C20 R42 OUTB J4
12
VSB C1
J1
A3 +3.3V 13
SYNCB R17
4
J4
B5 PHXB +3.3V 14
J1 REFB
R37 C10 15 5
J5
7 GNDB
16
J4
B13 IN_B
J1 +3.3V PHB 17 6
A10 MAPWM +3.3V INB
18
J4
J1 C11 8 OUT_B
J5 C26 +3.3V PHXB
A2 R35
J1 MAPWM
B6 MBPWM 9 READ C27
J1 J5 J1-B3 Q1
R36 C21
B14 C12 R12 +3.3V
J1 +3.3V
A8 R22 MBPWM
J1 R20
Q2
10 R40 C17
A1
J1 J5
R23
+3.3V
R21 C16
11
B15 J5
J1 R38
R24
12 DFCVS C18 C19
J5 J1-B10
R39 C22
A-6 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON ADF-J1 REV.0 SEPT. 2001
APPENDIX
5 Jam Code List
No. Jam Code Explanation

1 0001 Pickup fault
2 0003 Delay jam
3 0004 Stationary jam
4 0007 Sheet-to-sheet gap jam
5 0009 ADF open jam
6 000a Feeder cover open jam
7 000b Stationary jam at power-on
8 0011 No paper (forced out original)
9 0012 Jam in response to Stop key
10 0012 Initialization jam
11 0016 Others
APPENDIX
6 Special Tools List

The table below lists the special tools, other than those included in the standard tool set,
that are required for servicing this machine.
NO. Tool Name Tool No. Shape Rank Use/Remarks

1 Digital multimeter FY9-2002-000 A Electrical checking,
etc.
2 Gauge HY9-0015-000 A Platen guide L gap

(1.4 mm gap) adjustment
5
-0 01
HY9
Note: Ranks
A: Each service engineer should be equipped with one unit of this tool.
B: One unit of this tool need be maintained for each group of five or so.
C: One unit of this tool need be maintained in each workshop.
7 Solvent/Grease List
No. Name Use Formulation Remarks

1 BYUKKURIN C-17 Cleaning Hydrofluorocarbon - Keep away from fire.
Examples: Alcohols - To be adjusted in the field.
Glass, Surfactant - Substitute: IPA (Isopropyl alcohol)
plastic materials, Water
rubber,
exterior covers
2 Lubricant Driving and sliding Silicone oil - PERMALB G2
parts - Tool No. CK-0551 (20g)
A-8 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON ADF-J1 REV.0 SEPT. 2001
Prepared by
Office Imaging Products Technical Support Division
Office Imaging Products Quality Assurance Center
CANON INC.
Printed in Japan
REVISION 0 (SEPT. 2001) (25089)
5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan
COPYRIGHT© 2001 CANON INC. CANON ADF-J1 REV.0 SEPT. 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
This publication is printed on
100% reprocessed paper.
PRINTED IN JAPAN (IMPRIME AU JAPON) 0901GR0.0-1

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SEPT. 2001 FY8-13HK-000

COPYRIGHT © 2001 CANON INC.

Indicates an item of a non-specific nature, possibly classified as Note, Caution,

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item intended to provide notes assisting the understanding of the

Indicates an item of reference assisting the understanding of the topic in ques-

Provides a description of a service mode.

Provides a description of the nature of an error indication.

2 Outline of the Manual

Chapter 1 General Description: features, specifications, methods of operation

The descriptions in this Service Manual are based on he following rules:

CHAPTER 2 OUTLINE OF OPERATION

CHAPTER 3 MECHANICAL SYSTEMS

CHAPTER 4 MAINTENANCE AND INSPECTION

b. Control by the Host Machine

c. Original Size Detection

e. Mixed Original Sizes (of the same width)

* Must not be of different configurations.

Width: 148 mm/5.83 in (A5R) to 297 mm/11.7

[1] Feeder cover [4] Original pickup tray

3.2 Cross Section

[1] [2] [3] [4] [5]

[9] [8] [7] [6]

[1] Pull-off roller [6] Delivery roller

4. Using the Machine

Component Description Remarks

To clean, go through the following:

1) Clean the copyboard glass, copyboard

2) Wipe the platen roller and the

ADF Driver PCB

Controller Power supply

1.2 Inputs to and Outputs from the ADF Drive PCB

Feeder motor (M1)

Stamp solenoid drive signal (STP_SL) J7-2

ADF driver PCB

PI5 Original width detection signal 2 (WID2) J6-4

PI4 Original width detection signal 1 (WID1) J6-3

PI2 Original length detection signal 1 (LENG2) J6-1

2.2 Sequence of Operation

2.2.2 Picking Up and Delivering Originals

Read timing detection

2.3 Detecting Originals

Item Description Sensor used (Notation)

2.3.2 Detecting the Presence/Absence of an Original

ADF driver PCB

2.3.3 Detecting the Last Original

ADF driver PCB

2.3.4 Detecting the Size of an Original

ADF driver PCB

b. Detecting the Width

ADF driver PCB

2.4 Picking Up and Separating an Original

Stopper Separation pad Pre-separation pad

c. Stream Reading and Delivery

d. End of Pickup for the 1st Original

e. Picking Up the 2nd Original

f. Returning the Pickup Roller to Standby Position

2.4.2 Separation/Pickup Mechanism

a. SPCL 1 (preventing the pickup roller from moving down)

b. CPCL2 (separation roller/pickup roller drive; ascent/decent movement and upper