Professional Documents
Culture Documents
Simon Flury a,∗ , Stefanie Hayoz b , Anne Peutzfeldt a , Jürg Hüsler b , Adrian Lussi a
a Department of Preventive, Restorative and Pediatric Dentistry, School of Dental Medicine, University of Bern, Switzerland
b Institute of Mathematical Statistics and Actuarial Science, University of Bern, Switzerland
a r t i c l e i n f o a b s t r a c t
Article history: Objectives. To evaluate if depth of cure DISO determined by the ISO 4049 method is accurately
Received 6 October 2011 reflected with bulk fill materials when compared to depth of cure Dnew determined by Vickers
Received in revised form microhardness profiles.
7 February 2012 Methods. DISO was determined according to “ISO 4049; Depth of cure” and resin composite
Accepted 7 February 2012 specimens (n = 6 per group) were prepared of two control materials (Filtek Supreme Plus,
Filtek Silorane) and four bulk fill materials (Surefil SDR, Venus Bulk Fill, Quixfil, Tetric Evo-
Ceram Bulk Fill) and light-cured for either 10 s or 20 s. For Dnew , a mold was filled with one
Keywords: of the six resin composites and light-cured for either 10 s or 20 s (n = 22 per group). The mold
Increment was placed under a microhardness indentation device and hardness measurements (Vickers
Light-curing time hardness, VHN) were made at defined distances, beginning at the resin composite that had
Restorative been closest to the light-curing unit (i.e. at the “top”) and proceeding toward the uncured
resin composite (i.e. toward the “bottom”). On the basis of the VHN measurements, Vickers
hardness profiles were generated for each group.
Results. DISO varied between 1.76 and 6.49 mm with the bulk fill materials showing the highest
DISO . Dnew varied between 0.2 and 4.0 mm. Dnew was smaller than DISO for all resin composites
except Filtek Silorane.
Conclusions. For bulk fill materials the ISO 4049 method overestimated depth of cure com-
pared to depth of cure determined by Vickers hardness profiles.
© 2012 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
∗
Corresponding author at: Freiburgstrasse 7, CH-3010 Bern, Switzerland. Tel.: +41 316322581; fax: +41 316329875.
E-mail address: simon.flury@zmk.unibe.ch (S. Flury).
0109-5641/$ – see front matter © 2012 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.dental.2012.02.002
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522 d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 521–528
A method for defining the maximal increment thickness 2.1. Depth of cure by ISO 4049
of resin composites has been introduced by the International
Organization for Standardization ISO in the second edition Depth of cure by ISO 4049 was performed with re-usable stain-
of ISO 4049 in the year 1988 [12]. The method is officially less steel molds according to ISO 4049:2000 [16]. Pretests had
denominated as “ISO 4049; Depth of cure”, and according to found the absolute length of cylindrical specimens of the
the method the resin composite to be tested is filled in a cured resin composite to vary between 3.5 and 13 mm depend-
tube-shaped mold, light-cured, pushed out of the mold, and ing on the resin composite. The ISO 4049 method states that
uncured resin composite material is then removed (“scraped the stainless steel molds shall be at least 2 mm longer than the
away”) with a spatula leaving a hard cylindrical specimen. absolute length of the cylindrical specimens. Thus, stainless
Finally, the absolute length of this hard specimen is mea- steel molds of 6 mm, 9 mm, or 15 mm in length and an internal
sured and divided by two. The resulting value is recorded as diameter of 4 mm were custom-made.
the depth of cure and defines the maximum increment thick- Depending on the resin composite, the mold of either
ness. The rationale for the division factor two is that not all 6 mm, 9 mm, or 15 mm in length was placed on a glass slide
the hardened specimen is actually optimally cured [2,13,14]. covered by a Mylar strip (Hawe Stopstrip Straight, KerrHawe,
The ISO 4049 method was developed using a microfilled resin Bioggio, Switzerland). The mold was then filled in bulk with
composite (Durafill, Kulzer & Co GmbH, Bad Homburg, West one of the six resin composites. The top side of the mold was
Germany) [15], one of the first visible light-curing resin com- covered with a second Mylar strip and the resin material made
posites. Ever since, the principle of the ISO 4049 method has flush with the mold by use of a second glass slide. The mold
basically remained the same [16]. was placed on white filter paper (Filter Paper Circles 589/1,
Resin composites, however, have undergone continuous Schleicher & Schuell MicroScience GmbH, Dassel, Germany).
development through the years as regards their various com- The second glass slide was removed and the resin compos-
ponents, e.g. the filler and the initiator. It seems likely that ite was light-cured for either 10 s or 20 s keeping the light tip
the new bulk fill materials have required certain changes or centered and in contact with the second Mylar strip. After
modifications in the composition, and it is therefore relevant light-curing, the cylindrical specimens were pushed out of the
to verify the accuracy of the ISO 4049 method and its division mold and the uncured resin composite material was removed
factor. with a plastic spatula. The absolute length of the cylindrical
Since hardness measurement has been shown to be a prac- specimens of cured resin composite was then measured with a
tical method to indirectly determine degree of conversion for digital caliper of ±0.01 mm accuracy (Mitutoyo IP 65, Kawasaki,
a given resin composite [14,17–20], hardness profiles can be Japan). The absolute length (AL) was divided by two and the
used to alternatively measure depth of cure. Consequently, latter value recorded as DISO . Six specimens were made in each
the aim of this study was to evaluate if depth of cure deter- of the 12 groups (i.e. six materials light-cured for either 10 s or
mined by the ISO 4049 method is accurately reflected with bulk 20 s).
fill materials when compared to depth of cure determined by
Vickers hardness profiles. In order to arrive at this aim sev- 2.2. Depth of cure by Vickers hardness profiles
eral subaims were set: (1) to determine the depth of cure by
ISO 4049, (2) to measure Vickers hardness at increasing dis- Depth of cure by Vickers hardness profiles was performed in
tances from the light-curing source, (3) to determine at which a re-usable, block-shaped, and custom-made stainless steel
depth 80% of the maximum Vickers hardness was obtained, mold with a semicircular notch of 15 mm in length and 4 mm
and (4) to determine which division factor should be used to in diameter (Fig. 1A). The semicircular notch was entirely filled
arrive at this “80% of maximum Vickers hardness” depth. The with one of the six resin composites. Then, the mold was cov-
overall hypothesis to be tested was that the ISO 4049 method ered with a Mylar strip (Hawe Stopstrip Straight, KerrHawe)
accurately reflects the depth of cure determined by Vickers and the resin composite was made flush with the mold by
hardness estimations of the degree of conversion. use of a glass slide. Excess resin material was removed and
the mold was covered by a stainless steel shell (Fig. 1B). A
second Mylar strip was placed on the semicircular opening
(Fig. 1C) and the resin composite was light-cured through
the semicircular opening (top surface) for 10 s or 20 s keeping
the light tip centered and in contact with the second Mylar
2. Materials and methods strip. After light-curing, the shell and both Mylar strips were
removed (Fig. 1D) and the mold including the resin compos-
Six resin composites (Table 1) were used for investigating the ite specimen was placed under a microhardness indentation
accuracy of the ISO 4049 method: Two control materials (Fil- device (Fischerscope HM2000, Helmut Fischer GmbH, Sin-
tek Supreme Plus and Filtek Silorane), two flowable bulk fill delfingen, Germany). Subsequently, hardness measurements
materials (Surefil SDR and Venus Bulk Fill), and two high- (Vickers hardness, VHN) were made on the resin compos-
viscosity bulk fill materials (Quixfil and Tetric EvoCeram Bulk ite specimen at defined distances, beginning with the resin
Fill). All light-curing was performed with an LED light-curing composite which had been closest to the light tip (i.e. from
unit (Demi, Kerr Corporation, Middleton, WI, USA) and light the “top”) and moving toward the uncured resin composite
power density was verified to be at least 1000 mW/cm2 at the (i.e. toward the “bottom”) until VHN of the resin compos-
beginning and end of each day of specimen preparation with ite could not be measured anymore due to its softness. The
a radiometer (Demetron L.E.D. Radiometer, Kerr Corporation). defined distances (ı) were: 0.1 mm, 0.2 mm, 0.5 mm, 1.0 mm,
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d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 521–528 523
1.5 mm, 2.0 mm, 2.5 mm, 3.0 mm, 3.5 mm, 4.0 mm, 4.5 mm, 2.3. Statistical analysis
5.0 mm, 6.0 mm, 7.0 mm, 8.0 mm, 9.0 mm, 10.0 mm, 11.0 mm,
12.0 mm, and 13.0 mm. Programming of the hardness indenta- In each of the 12 groups, the maximum VHNmax of the VHN val-
tion device for defined distances and reproducible placement ues obtained at the defined distances ı = {0.1, 0.2, 0.5, 1.0, 1.5,
of the mold ensured that the VHN measurements were made 2.0, 2.5, 3.0, 3.5, 4.0, 4.5, 5.0, 6.0, 7.0, 8.0, 9.0, 10.0, 11.0, 12.0, 13.0}
along the same axis on each specimen. VHN measurements was identified for each of the 22 specimens. For each group,
max
were made at a load of 3 g for 15 s. For each of the 12 groups (i.e. the median VHN of the 22 VHNmax values as well as the
six materials light-cured for either 10 s or 20 s), 22 specimens median D̃ ISO of the six DISO values was derived. Then the VHN
were prepared and thus 22 VHN measurements were made at value VHN ISO at the biggest depth that was equal to or smaller
each of the defined distances. than D̃ISO was determined (Fig. 2). To assess which percentage
Fig. 1 – Specimen preparation for depth of cure determination by Vickers hardness measurements. A = stainless steel mold
with semicircular notch, B = stainless steel shell, C = semicircular opening for light-curing, and D = mold including the resin
composite specimen.
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524 d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 521–528
[4.58,11.44]
[3.32,33.20]
[8.15,67.26]
Table 2 – Median and 95% bootstrap confidence interval for DISO (depth of cure determined by the ISO 4049 method), VHNmax (maximum of the VHN values obtained at
[3.91,6.57]
[1.07,2.06]
[1.03,6.89]
[3.16,3.25]
[3.04,4.24]
[1.83,2.57]
[3.49,4.86]
[2.73,3.28]
[2.84,4.48]
was attained), and fnew (the factor by
95% CI
fnew n = 22
Median
4.72
1.76
4.33
3.21
5.72
4.43
3.57
2.09
3.94
3.04
3.71
38.25
[0.54,1.26]
[1.87,2.16]
[1.55,2.54]
[2.98,3.02]
[1.07,2.35]
[0.23,1.77]
[1.09,1.74]
[1.53,2.51]
[2.31,2.71]
[3.80,4.16]
[2.87,4.60]
[0.10,1.50]
95% CI
Dnew (mm) n = 22
Nmiss
max
0
0
3
2
0
9
1
0
3
1
0
5
).
attained at D̃ISO ), Dnew (the biggest depth above which at least 80% of VHN
new
Median
which the absolute length of specimens, as determined by the ISO 4049 method, should be divided in order to arrive at D
Fig. 2 – Schematic depiction of the identification of VHNmax
1.0
2.0
2.0
3.0
2.0
1.5
1.5
2.0
2.5
4.0
3.5
0.2
and VHNISO (the VHN value at the biggest depth that was
equal to or smaller than D̃ISO ) as well as the calculation of
max
[51.57,65.33]
[83.05,91.10]
[27.32,46.01]
[42.21,47.83]
[23.62,30.21]
[29.32,50.15]
[52.16,61.27]
[76.35,91.77]
[40.43,50.30]
[34.58,36.88]
[28.50,34.71]
[36.75,52.73]
Dnew (the depth above which at least 80% of VHN was
95% CI
attained).
pISO (%) n = 6
max
pISO of VHN was attained at D̃ISO , VHNISO was divided by
Median
max
VHN . The biggest depth Dnew , above which at least 80% of
62.7
84.7
44.2
46.0
25.6
40.8
60.7
83.3
46.5
36.0
32.5
51.5
max
VHN was attained, and the factor fnew , by which the abso-
lute length should be divided in order to arrive at Dnew , was
[51.74,65.10]
[54.40,61.08]
[14.34,16.72]
[57.57,67.10]
[39.87,62.19]
[61.83,73.60]
[52.01,59.10]
[15.23,19.94]
[12.61,13.49]
[64.81,75.15]
[35.03,65.88]
calculated for each specimen. For certain specimens VHN was
[8.84,10.00]
max
95% CI
68.50
55.95
17.65
13.05
70.10
51.95
All calculations were performed with R version 2.13.0
(The R Foundation for Statistical Computing, Vienna, Austria;
www.R-project.org), using descriptive methods.
[2.32,2.40]
[1.70,1.80]
[4.28,4.37]
[4.76,4.86]
[5.69,5.76]
[3.29,3.35]
[2.60,2.74]
[2.05,2.13]
[4.89,4.97]
[6.02,6.12]
[6.41,6.60]
[3.73,3.89]
95% CI
DISO (mm) n = 6
3. Results
max
2.68
2.09
4.93
6.08
6.49
3.83
The median D̃ISO of DISO for the six resin composites var-
Resin composite
ied between 1.76 and 6.49 mm, with the bulk fill materials
Venus Bulk Fill
Filtek Silorane
Surefil SDR
max
tek Supreme Plus and Filtek Silorane). The median VHN
Quixfil
Quixfil
20 s
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d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 521–528 525
L of
Fig. 3 – Light-curing for 10 s: Vickers hardness profiles for each resin composite (n = 22 per resin composite). Medians A
absolute length, D̃ISO of depth of cure obtained by the ISO 4049 method, and new depth of cure Dnew for each resin
composite.
max
at least 80% of VHN was attained varied between 0.2 and EvoCeram Bulk Fill displaying the highest number of incalcu-
4 mm, with D̃ new being smaller than D̃ISO for all resin com- lable cases.
posites except Filtek Silorane (Figs. 3 and 4). The factor fnew
by which the absolute length should be divided in order to 4. Discussion
arrive at Dnew varied between 1.76 and 38.25, with fnew being
higher than the division factor two of the ISO 4049 method This study showed great variation between the six resin com-
for all resin composites except Filtek Silorane. Nmiss varied posites as regards depth of cure DISO determined by the ISO
between 0 and 9 with the high-viscosity bulk fill material Tetric 4049 method with the bulk fill materials, true to their name,
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526 d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 521–528
L of
Fig. 4 – Light-curing for 20 s: Vickers hardness profiles for each resin composite (n = 22 per resin composite). Medians A
absolute length, D̃ISO of depth of cure obtained by the ISO 4049 method, and new depth of cure Dnew for each resin
composite.
yielding higher DISO than the two control materials. Possible 4049:2000 of a DISO not less than 1.5 mm. ISO 4049:2000 addi-
explanations for the higher DISO of the bulk fill materials are tionally requires that the depth of cure shall be no more than
more potent initiator systems and higher translucency. Nev- 0.5 mm below the value claimed by the manufacturer when
ertheless, even with a light-curing time as short as 10 s all six using the recommended light-curing time. Only one resin
resin composites met the requirement stipulated in the ISO composite, at only one of the two light-curing times, did not
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d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 521–528 527
meet this requirement: The manufacturer indicates that Tet- and coworkers, who concluded that the ISO 4049 method
ric EvoCeram Bulk Fill may be light-cured to a depth of 4 mm overestimated depth of cure compared with Knoop hardness
using a light-curing time of 10 s provided that the light power profiles [24].
density is ≥1000 mW/cm2 . Yielding a DISO of 3.32 mm Tetric The factors fnew by which the absolute length as deter-
EvoCeram Bulk Fill did not quite obtain the minimum DISO mined by the ISO 4049 method should be divided in order
required of 3.5 mm (i.e. 4.0 mm claimed by the manufacturer to arrive at Dnew were, consequently, higher than the factor
minus 0.5 mm). As regards the influence of light-curing time, 2 stipulated in the ISO 4049 method except for Filtek Silo-
doubling the time from 10 s to 20 s led to an average increase rane. For the other resin composites, a division factor of 5 (in
in DISO of 17%. This increase is in agreement with the 16–23% the case of 10 s light-curing) or 4 (20 s light-curing) would be
previously found as a result of doubling the light-curing time more accurate. Again, the drastic drop in hardness after the
[21,22]. first measuring depth of 0.1 mm accounts for the exception-
The six resin composites also varied markedly regarding ally high fnew calculated for Tetric EvoCeram Bulk Fill at 20 s
Vickers hardness profiles. The hardness profiles of the four light-curing.
bulk fill materials were wider than those of the control mate- In seven of the 12 groups it happened for certain speci-
rials (as evidenced by the stretched-out hardness profiles) mens that none of the VHN values measured at the defined
max
indicating that the point at which VHN could not be measured distances were above 80% of the VHN of that group, and
anymore due to softness occurred at a much bigger depth for for these specimens Dnew and fnew could not be calculated.
the bulk fill materials. It is noteworthy that this point at which The number of such incalculable cases Nmiss varied markedly
VHN could not be measured occurred at smaller depth than and was especially high for Tetric EvoCeram Bulk Fill, which
the absolute length AL of the hardened resin composite spec- led to a biased estimation of Dnew and fnew . On one hand when
imens determined by the ISO 4049 method (Figs. 3 and 4) for light-cured for 10 s, nine specimens of Tetric EvoCeram Bulk
max
all resin composites except Filtek Silorane. This discrepancy Fill showed no VHN value above 80% of VHN and thus, Dnew
may be the result of a limited resolution of the microhard- and f new remained similar to those of the other resin compos-
ness indentation device at relatively low surface hardnesses. ites. On the other hand when light-cured for 20 s, for many
max
The hardness profiles of the two flowable bulk fill materials specimens only the first VHN value was above 80% of VHN ,
were flatter than those of the other materials indicating that leading to very low Dnew and thus very high fnew . It must be
max
VHN of the two flowable bulk fill materials was markedly mentioned, however, that the Tetric EvoCeram Bulk Fill used in
lower. The inferior hardness can be explained by a lower filler the present study was a preliminary material not yet intended
content necessary for obtaining the reduced viscosity. Fur- for in vivo use and not yet on the market at the time of the
thermore, regardless of resin composite and light-curing time, measurements.
most hardness profiles showed that VHNmax was not reached A recent study investigated depth of cure using numerous
at the very first measuring depth of 0.1 mm but rather in measurement techniques and the authors concluded that not
subsurface areas at a depth of 0.2 mm to 1.0 mm. This phe- only depth of cure measured similarly to the ISO 4049 method
nomenon has been previously described [23]. but also Vickers hardness profiles overestimated depth of cure
max
The percentage of VHN attained at the depth D̃ISO was [25]. This implies that in the present study hardness profiles
assessed and expressed as p . Whereas pISO was above 80%
ISO and the resultant Dnew also overestimated depth of cure. How-
for one of the control materials (Filtek Silorane), pISO was much ever, it should be noted that depth of cure determined on the
lower particularly for the bulk fill materials, which showed in basis of hardness profiles was calculated differently in the two
the median a pISO of only 40%, reflecting the different forms studies: In the previous study, depth of cure was defined as the
of the Vickers hardness profiles. depth at which at least 80% of the hardness measured on the
Numerous studies have defined depth of cure based on upper surface of the resin composite was obtained whereas in
hardness measurements performed on the top and bottom the present study, depth of cure Dnew was defined as the depth
surface of a light-cured resin composite specimen. The hard- at which at least 80% of the maximum hardness (VHNmax ) was
ness values obtained were used to calculate a bottom/top obtained. As VHNmax was most often obtained in subsurface
hardness ratio, and a ratio above 80% has often been used areas and not at the upper surface, it is uncertain whether or
as a minimum acceptable threshold value [14,24]. Analogi- to what extent Dnew overestimated depth of cure.
cally, in the present study a threshold of 80% was used in
order to determine a depth of cure based on the Vickers hard-
ness measurements: Thus, Dnew was defined as the depth 5. Conclusion
max
at which at least 80% of VHN was obtained. Dnew varied
between 1 and 4 mm. There was, however, one exception in The present study found that for bulk fill materials the ISO
that Tetric EvoCeram Bulk Fill yielded a Dnew of only 0.2 mm 4049 method overestimated depth of cure compared to the
when light-cured for 20 s. The reason for this very low value determination by Vickers hardness estimations of the degree
is mainly that the hardness of a majority of Tetric EvoCeram of conversion.
Bulk Fill specimens dropped drastically after the first mea-
suring depth (0.1 mm). Except for Filtek Silorane, the Dnew
values were lower than the DISO values indicating that the Conflicts of interest
ISO 4049 method overestimated the depth of cure, especially
for the bulk fill materials as already evidenced by the pISO The authors declare no conflicts of interest, real or perceived,
values. This finding is in corroboration with that of Moore financial or nonfinancial.
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528 d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 521–528
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