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Safety point
From the point of view of the operational safety and reliability of an entire low-voltage
installation, it is usually desirable to specifically isolate the part of a system affected by a
short-circuit in order to prevent spreading of the fault.
Smart and safe protective shutdown of LV system with selectivity (on photo: ABB MNS
low voltage switchgear – an upgrade of a production Yara plant, the leading global
fertilizer company in Porsgrunn, Norway; credit: ABB)
IEC 61439 standard – The new standard for low-voltage switchgear and controlgear
ASSEMBLIES – Applies to enclosures for which the rated voltage is under 1000 V AC or
1500 V DC.
This is often also desired for safety reasons and in IEC 60439-1 (low-voltage switchgear
assemblies) addressed for installations that require a high level of continuity in current
supply.
In buildings and industrial plants, radial distribution networks are the norm. In radial
distribution systems there are several protective devices in series, usually with decreasing
rated currents from the supply end to the load end.
While the operational currents decrease from the supply end to the load end, in the event of
a short-circuit the same fault current will flow through all the protective devices connected
in series.
By a cascading of the trip characteristics it must be ensured that only the respective
protective device that is closest to the location of the fault is activated and hence the fault is
selectively limited to the smallest possible part of the installation. We saw in one of the
previous technical article Simplify Downstream Installation with Cascading – that
cascading actually makes protection system cheaper by simplifying the downstream
installation (e.g. circuit breakers).
The basic prerequisite for selectivity of protective devices connected in series is that the
trip characteristic of the downstream (closer to the load) protective device is faster than
that of the upstream device. And all this taking into account all tolerances and over the
entire current range up to largest prospective short-circuit current.
Special attention should be paid to the area of high overcurrents, where the effects of
current limitation and breaking times are significant. Thus an upstream fuse does not
operate if the entire I2t of the downstream protective device (fuse, circuit breaker) is
smaller than the melting I2t the fuse. An upstream circuit breaker on the other hand does
not operate if the maximum cut-off current ID of the downstream protective device is
smaller than the activation value of its magnetic release.
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At high short-circuit currents the melting I2t value of the upstream fuse must be larger than
the breaking I2t value (melting and clearing time) of the smaller downstream fuse. This is
usually the case if their rated currents differ by a factor of 1.6 or more.
In distribution networks, the rated currents of the switches decrease constantly from the
transformer to the load. As the short-circuit releases normally operate at a multiple of the
rated current, their release levels decrease in the same way with distance from the supply.
As the prospective short-circuit currents also become smaller with increasing distance from
the supply point due to line damping, a so-called natural selectivity can be created via the
current magnitude.
This means that the maximum short-circuit current with a short-circuit on the load-side
of the switch 2 (Figure 2) is below the trip value of the magnetic release of switch 1.
The short-circuit currents must be known at the installation sites of the switches. Selectivity
is usually not assured with short-circuit currents above the response value of the magnetic
release of the upstream circuit breaker.
Figure 2 – Current selectivity of two circuit breakers in
series is given, if the prospective short-circuit current downstream of Circuit breaker 2 is
smaller than the trip value of the magnetic release of Switch 1
b = Overload release
s = Short-circuit release
When assessing the current selectivity the tolerance of the short-circuit trigger (+/-20 % in
accordance with IEC 60947-2) should be taken into account.
Time selectivity
If current selectivity between circuit breakers is not possible, selectivity must be achieved
by cascading of the trip times, i.e. the upstream circuit breaker operates with a short
delay to give the downstream circuit breaker time to clear the short-circuit.
If the short-circuit occurs between the two switches, then it will continue during the short
trip delay time of the switch 1 and after lapse of this time it will be switched off by the
latter (Figure 3).
Figure 3 – Time selectivity of
two circuit breakers in series
b = Overload release
s = Short-circuit release (switch 1 with short-time delay; utilization category B)
The cascading of trip times requires that Switch 1 is capable of carrying the short-circuit
current during the trip delay time. This is the case when using circuit breakers of utilization
category B.
The critical variable is the rated short-time current Icw that determines the magnitude of the
permissible short-time current during a defined period. It is usually stated as the 1s –
current and can be converted for other times with I2t = const.
1 = Circuit breaker
2 = Fuse
In the overload range selectivity is given, if the trip characteristic of the overload release
lies under the characteristic curve of the fuse (considering the tolerance band). In the short-
circuit range selectivity is given to the extent that the total breaking time (including
clearing time) of the circuit breaker is below the melting characteristic of the fuse.
1 = Circuit breaker
2 = Fuse
Selectivity in the tripping range of the short-circuit release of the circuit breaker is given
when the cut-off current of the fuse is smaller than its trip value.
As the short-circuit current flows over the entire power line up to power source, along this
line there is a voltage drop whose size is determined by the impedances lying between the
two points.
All connected electrical consumers are affected by the voltage drop and the closer they are
to the fault location the greater is this effect. Devices such as contactors or undervoltage
releases of circuit breakers may trip depending on the amount and duration of the voltage
drop.
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of
LV/MV switchgears and LV high power busbar trunking (<6300A) in power substations,
commercial buildings and industry fascilities. Professional in AutoCAD programming.
Present on Google+
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muath alsalloom
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A normally open feeder tie switch is shown to facilitate circuit breaker maintenance.
Single supply from a remote utility substation (single-transformer / single-bus
configuration)
Contents:
1. Transformer protection
2. Transformer low-side bus and feeder protection
3. Protection of the supply line
4. Selective coordination and transformers (VIDEO)
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1. Transformer protection
FACTOR #1 – In general, the voltage rating of the fuse should be equal to or greater than
the system phase-to-phase voltage. Solid material expulsion-type fuses are not “voltage
critical” and may be applied on systems rated less than the voltage rating of the fuse.
In contrast, current-limiting fuses, which are available in ratings through 34.5 kV,
inherently develop an overvoltage during fault current interruption.
This overvoltage typically restricts application of current-limiting fuses to the same system
voltage class as the maximum voltage rating of the current-limiting fuse.
FACTOR #2 – The interrupting rating of the fuse should be equal to or greater than the
maximum anticipated fault
duty, including possible utility system expansion.
FACTOR #3 – The continuous current rating of the fuse should be equal to or greater than
the maximum anticipated emergency loading of the transformer.
IMPORTANT! Overload capability of power fuses may vary from 0% to 40% with
different fuse types and with different ampere ratings of the same fuse type.
FACTOR #4 – The continuous current rating and melting time-current characteristics of the
fuse should be selected to provide optimum transformer protection as well as coordination
with upstream and downstream relays or fuses, taking into account the effect of ambient
temperature and load current heating.
To achieve fast fault clearing, it may be necessary to accept fuse melting along with
tripping of the low-side breakers for close-in feeder faults. For further information, refer
to IEEE Std C37.91.
If two transformers are involved, as in Figure 2, the fuse size and relay setting or fuse
coordination should be selected based on the normal maximum loading level of both
transformers.
Coordination with the low-side breaker may be sacrificed under emergency loading
conditions with one transformer out of service.
Figure 2 – Dual supply-dual transformer (single-supply circuit breakers)
FACTOR #5 – Primary fusing as the only means of transformer protection may not be
suitable if the secondary ground fault current is limited by using resistance grounding on
the neutral.
This is because the primary current resulting from a phase-to-ground secondary fault may
not be sufficient to melt the fuse.
This neutral overcurrent relay (51G) trip output can be connected to do one of the
following:
1. Close a high-side grounding switch to force tripping of the remote utility breaker
2. Open a high-side motor-operated switch that is rated to interrupt such faults
3. Transfer trip the remote utility breaker
Go back to contents ↑
The fuse provides protection for transformer high-side and low-side faults. It also provides
limited backup protection for low-side feeder faults.
On short feeders, where the magnitude of fault current does not decrease significantly from
the bus to the end of the feeder, coordination of the instantaneous relays with downstream
protective devices may be difficult, if not impossible. The time-overcurrent relays should
coordinate with the largest protective device on the feeder.
For coordination with branch fuses, a very inverse or extremely inverse-time characteristic
should be selected. Phase relay pickup should be greater than the expected full load current
on the feeder.
Feeder ground fault protection may be provided by non-directional instantaneous and time-
overcurrent relays. A ground relay, connected in the neutral circuit, is not sensitive to
balanced three-phase load current.
Only currents resulting from an unbalanced load (on a four-wire system), or unbalanced
faults involving ground, will flow in the ground relay. Thus, the feeder full load current
need not be a directly considered when determining relay pickup.
The following are two different methods for setting ground relays:
a. Maximum coordination
b. Maximum ground fault sensitivity
a) Maximum coordination
The ground relay has a setting identical to that of the phase relays. This ensures the same
degree of coordination with downstream protective devices as the phase relay.
The ground relay will provide redundancy in the event of phase relay failure for a line-
to-ground fault.
The ground relay instantaneous and time-overcurrent pickup may be set much lower than
phase relay pickup. This provides sensitive protection for ground faults but may also
result in feeder outages for faults that would normally be cleared by downstream protective
devices.
For greater sensitivity, the ground relay may also be set with a time-overcurrent relay
pickup of about one-half that of the phase relay but with a high time-dial setting to
coordinate with downstream fuses over a reasonable range of fault current.
Go back to contents ↑
Different supply voltage levels generally dictate different levels of utility line protection.
These systems will normally trip instantaneously for all line faults. The utility’s
instantaneous relaying may reach into the consumer’s transformer, but not completely
through it.
Ideally, transformer faults that are detected by instantaneous line relaying should also blow
the transformer fuse. This permits the line to be re-energized and the fault located.
Transformer isolation in this manner may not always be possible, particularly on utility
systems with large fuses and relatively low levels of ground fault current.
Normally, the supply line will also be protected with time-delayed relays. These relays
may reach completely through the transformer, depending on other relay setting restraints
on the utility system. If the relays do respond to low-side faults, coordination is necessary
with the transformer fuses.
If coordination between the fuses and the supply line protection is not possible, the
consumer may be required to use relay protection (connected to high-voltage CTs) for the
transformer, instead of fuses.
Failure to achieve coordination may result in nuisance tripping, additional damage to the
transformer due to supply line automatic reclosing, and an extended outage of the
supply line while maintenance personnel are trying to locate the fault.
Go back to contents ↑
Part 1
Calculating the required fuse ampacity ratios for selective coordination between the
primary side and secondary side of a transformer and downstream circuits.
https://youtu.be/ZrYH4he-Bbo
Part 2
https://youtu.be/HiPNLlvYu94
Part 3
Achieving selective coordination between fuses and circuit breakers when protecting
transformers.
https://youtu.be/pwVrKNPib7w
Go back to contents ↑
Sources:
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of
LV/MV switchgears and LV high power busbar trunking (<6300A) in power substations,
commercial buildings and industry fascilities. Professional in AutoCAD programming.
Present on Google+
One Comment
1.
dennis chee
I wonder why the power outtage happen all the time in my native country capital in
Ysngon, Myanmar. That why i am interesting reading power related article.
(reply)
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The basic design of the generator circuit configuration is displayed in Figure 1. Generator
circuit-breakers (GCB) are essentially located between the generator and the step-up
transformer of the high voltage network.
In generator circuits two different faults are possible with a combination of high short-
circuit current at high asymmetrical components:
In case of a “bad” synchronisation between the network and the generator circuit breaker
may close into a condition that is known as “out-of phase”. If this occurs with a phase
angle of up to 90°, the generator circuit-breaker has to interrupt short-circuit current values
nearly as high as the system source fault.
This is in contrast to the values of the short-circuit current under conditions according IEC
62271-100, which is 25 % of the rated short circuit current.
Regarding amplitude, fault current supplied by the grid is almost always higher than that
supplied by the generator. This is due to the lower reactance of the transformer and network
compared to the transient and sub-transient reactance of the generator.
This is also true of the X/R ratio, which is lower when the fault is supplied by the grid.
This current is therefore the requirement that determines the breaking capacity of the circuit
breaker.
However, when a circuit breaker is chosen for protecting a generator, in accordance with
the new Standard IEC/IEEE 62271-37-013 Ed. 1: High-voltage switchgear and
controlgear – Part 37-013:
Alternating current generator circuit breakers, short-circuit overcurrent is only one of the
parameters required for this specific application. One must also consider the fault in B,
supplied by the generator, characterized by higher levels of asymmetry and higher time
constants (Figure 2).
Fig
ure 2 – Fault in B supplied by generator
For example, the ABB’s VD4G family of generator circuit breakers includes three
apparatuses: VD4G-50, VD4G-40 and VD4G-25 for voltage ratings up to 15 kV, currents
up to 4000 A and breaking capacities of up to 50 kA for supply by generator.
The following table lists the breaking capacities of the family in the three conditions:
1. System-source,
2. Generator-source and
3. Out-of-phase conditions.
In all cases, if the cause of asymmetry occurs during delays in current zero crossing, it will
be necessary to demonstrate that the circuit breaker is able to interrupt the current within
the maximum arcing time it is able to sustain.
If the arcing time resulting from the lack of current zeroes were to exceed the maximum
arcing time the circuit breaker is able to sustain, a possible solution would be to delay the
release signal of the circuit breaker so as to return below that maximum value.
This would clearly lengthen the time the installation would be exposed to short-circuit
current. For that reason, this solution must be carefully assessed and agreed with the user.
The other differences with respect to interruption of faults supplied by the grid are that the
rate of rise of the transient recovery voltage (TRV) is much steeper and there are fault
currents due to closing in out-of-phase conditions.
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Two generators connected to the HV grid by means of a transformer with three windings
are considered in the installation proposed as an example. The starting condition will be
that of an initially no-load generator. A 1.05 voltage factor is considered for this
installation.
Scc=2000 MVA
X/R=10
Vn=150 kV
Generators:
Sn = 75.294 MVA
Vn = 11.5kV
The reactances and resistances are given in p.u. while the values of the time constants are
given in seconds. According to Standard IEC 60034-3, the admissible tolerances can be
around ±15 %, thus all reactances are decreased by that percentage as a precaution.
We will first analyze the symmetrical current at instant t=0 (i.e. the moment that short-
circuit occurs) on the supply side and then on the load side of the generator circuit breaker
(GCB).
After this, the capability of the circuit breaker to eliminate a three-phase-earth short-
circuit in the two above-mentioned points will be assessed.
We will first consider a three-phase-earth fault between the GCB and generator G1.
Application of the MVA method allows the value of the short-circuit symmetrical current
to be assessed in just a few steps.
First, we must make sure that the Vcc_12; Vcc_13; Vcc_23 values are given according to the same
basis. After this, the values of the short-circuit impedances for each winding can be
obtained from the following relations:
Now let us suppose that the transformer with three windings is like the one in the
equivalent diagram of Figure 4:
The MVA method can now be applied to the circuit, as shown in Figure 5:
Figure 5 – Layout of the installation
The short-circuit current for a fault between the machine circuit breaker and generator G1
will be calculated first:
The symmetrical short-circuit current at instant t=0 can be obtained from this value.
Ik” is the symmetrical short-circuit current value at time t=0. This value acts as a reference
for successive simulation performed via computer using EMTP (Electromagnetic
Transient Program) software.
It also allows an initial estimation to be made of the size of the circuit breaker required.
The single-line diagram showing the system-source short-circuit currents for this particular
example is given in figure 6 below. Current Isff is the symmetrical short-circuit current to
which value Ik” corresponds at time t=0.
Figure
6 – Trend of short-circuit currents for a system-source fault
The trend of the short-circuit current in the time calculated with EMTP is illustrated in the
graph of figure 7.
Figure 7 – Short-circuit current for a system-source fault
Ip = 56.70 kA
Issf_sym = 21.38 kA
idc% = 53,75%
Note that the value of the symmetrical component is slightly different from the one
observed at instant t=0.
This is due to the contribution from the generator of the right-hand busbar which,
in the absence of a constant symmetrical component, also changes the total
symmetrical current value, although to a lesser extent.
The next data item to assess is the short-circuit current value in the case of a generator-
source three-phase to earth fault, considering the symmetrical component at instant t=0
and -15% tolerance on the reactance as explained previously:
Here again, short-circuit current I”kg acts as the reference value for the following
computer simulation. The single-line diagram showing the current flow for generator-
source faults (Igff) is given below.
Figure
8 – Trend of short-circuit currents for a generator-source fault
The graphs in figures 9 and 10 show the short-circuit current trend for the 90 and 0 degree
voltage phase angles, respectively (also calculated with EMTP).
Figure 9 – Short-circuit current for a generator-source fault, 90° voltage angle
The graph shows that the maximum value of the current peak is:
Ip = 80 kA
Isym = 22.52 kA
idc% = 118%
This result shows that continued operation can be guaranteed by a class G1 circuit
breaker, as is for example ABB’s breaker type VD4G-50 (from above table).
Figure 10 – Short-circuit current for a generator-source fault, 0° voltage angle
Both the graphs in Figures 9 and 10 show the two asymmetry values that must be
considered when choosing the circuit breaker, as clearly suggested by the new Standard for
generator circuit breakers (IEC/IEEE 62271-37-013 Annex E).
These graphs show that the short-circuit current has a maximum peak value of 80kA and
a 22.5 kA symmetrical component.
In the case of system-source faults, thus owing to simultaneous contributions from the grid
and generator, the ratio between peak value and the real symmetrical component the instant
the contacts separate may exceed the value of 2.74 (standardized value for system-source
faults, corresponding to a 133 ms time constant of the direct component).
Checks based on the peak value mentioned above are therefore necessary when assessing
the minimum size that can be selected.
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The other limit when the MVA method is used for the calculations is that the
symmetrical component of the short-circuit current is calculated at instant t=0. However,
this value could be useful in the absence of detailed data.
As mentioned previously, the value of the symmetrical component varies over time since a
generator, whose symmetrical component is not constant during short-circuits, is involved.
This means that it is important to calculate the value of the total symmetrical component
the instant the contacts separate, which is less than that calculated with the MVA method,
i.e. at t=0, so as to avoid choosing an oversized circuit breaker.
Faults due to out-of-phase must also be assessed if the circuit breaker can be closed in
the absence of synchronism between the grid and the generator itself, e.g. owing to faulty
operation of the parallelled system.
The fault current that occurs in this case follows the characteristic trend in Figure 11, which
mainly depends on the inertia of the rotor and relative turbine connected.
Figure 11 – Fault current due to circuit breaker closing in out-of-phase conditions at 90°
phase difference
Although it may not seem so frequent, this type of fault must still be considered since its
effects can be serious. Thus the capability of a generator circuit breaker to deal with it is of
fundamental importance.
Protection relays for generators
All or only some of the following protection functions can be used for protecting
the generator, depending on the rated power of the machine and the type of application:
There are other protection functions used for high-power machines, e.g.:
5 accidental energization;
37 underpower relay
49R (51R) rotor overload;
60 voltage balance relay;
78 ou of step.
Sources:
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of
LV/MV switchgears and LV high power busbar trunking (<6300A) in power substations,
commercial buildings and industry fascilities. Professional in AutoCAD programming.
Present on Google+
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1.
amin hassan
thanks
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Introduction
One of the most misunderstood and confused concept is difference between Bonding,
Grounding and Earthing. Bonding is more clear word compare to Grounding and
Earthing, but there is a micro difference between Grounding and Earhing.
Earthing and Grounding are actually different terms for expressing the same concept.
Ground or earth in a mains electrical wiring system is a conductor that provides a low
impedance path to the earth to prevent hazardous voltages from appearing on equipment.
Earthing is more commonly used in Britain, European and most of the commonwealth
countries standards (IEC, IS), while Grounding is the word used in North American
standards (NEC, IEEE, ANSI, UL).
The earthing connection to switchboard
rear door (metal parts)
We understand that Earthing and Grounding are necessary and have an idea how to do it
but we don’t have crystal clear concept for that. We need to understand that there are really
two separate things we are doing for same purpose that we call Grounding or Earthing. The
Earthing is to reference our electrical source to earth (usually via connection to some kind
of rod driven into the earth or some other metal that has direct contact with the earth).
The grounded circuits of machines need to have an effective return path from the machines
to the power source in order to function properly (Here by Neutral Circuit).
In TN Type Power Distribution System, in US NEC (and possibly other) usage: Equipment
is earthed to pass fault Current and to trip the protective device without electrifying the
device enclosure. Neutral is the current return path for phase. These Earthing conductor and
Neutral conductor are connected together and earthed at the distribution panel and also at
the street, but the intent is that no current flow on earthed ground, except during momentary
fault conditions.
Here we may say that Earthing and grounding are nearly same by practice.
But In the TT Type Power Distribution System (in India) Neutral is only earthed (here it is
actually called Grounding) at distribution source (at distribution transformer) and Four
wires (Neutral and Three Phase) are distributed to consumer. While at consumer side all
electrical equipment body are connected and earthed at consumer premises (here it is
called Earthing).
Consumer has no any permission to mix Neutral with earth at his premises here earthing
and grounding is the different by practice.
In both above case Earthing and Grounding are used for the same Purpose. Let’s try to
understand this terminology one by one.
Go to Content ↑
Bonding
Bonding is simply the act of joining two electrical conductors together. These may be two
wires, a wire and a pipe, or these may be two Equipments. Bonding has to be done by
connecting of all the metal parts that are not supposed to be carrying current during normal
operations to bringing them to the same electrical potential.
Bonding ensures that these two things which are bonded will be at the same electrical
potential. That means we would not get electricity building up in one equipment or between
two different equipment. No current flow can take place between two bonded bodies
because they have the same potential.
Bonding itself, does not protect anything. However, if one of those boxes is earthed there
can be no electrical energy build-up. If the grounded box is bonded to the other box, the
other box is also at zero electrical potential.
It protects equipment and person by reducing current flow between pieces of equipment at
different potentials.
The primary reason for bonding is personnel safety, so someone touching two pieces of
equipment at the same time does not receive a shock by becoming the path of equalization
if they happen to be at different potentials. The Second reason has to do with what happens
if Phase conductor may be touched an external metal part.
The bonding helps to create a low impedance path back to the source. This will force a
large current to flow, which in turn will cause the breaker to trip.
In other words, bonding is there to allow a breaker to trip and thereby to terminate a
fault.
Typical bonding connection
Go to Content ↑
Earthing
Earthing means connecting the dead part (it means the part which does not carries current
under normal condition) to the earth for example electrical equipment’s frames, enclosures,
supports etc.
The purpose of earthing is to minimize the risk of receiving an electric shock if touching
metal parts when a fault is present. Generally green wire is used for this as a nomenclature.
Under fault conditions the non-current carrying metal parts of an electrical installation such
as frames, enclosures, supports, fencing etc. may attain high potential with respect to
ground so that any person or stray animal touching these or approaching these will be
subjected to potential difference which may result in the flow of a current through the body
of the person or the animal of such a value as may prove fatal.
To avoid this non-current carrying metal parts of the electrical system are connected to the
general mass of earth by means of an earthing system comprising of earth conductors to
conduct the fault currents safely to the ground.
Go to Content ↑
Grounding
Grounding means connecting the live part (it means the part which carries current under
normal condition) to the earth for example neutral of power transformer. It is done for the
protections of power system equipment and to provide an effective return path from the
machine to the power source.
Grounding refers the current carrying part of the system such as neutral (of the transformer
or generator).
Because of lightening, line surges or unintentional contact with other high voltage lines,
dangerously high voltages can develop in the electrical distribution system wires.
Grounding provides a safe, alternate path around the electrical system of your house thus
minimizing damage from such occurrences.
All electrical/electronic circuits (AC & DC) need a reference potential (zero volts) which is
called ground in order to make possible the current flow from generator to load. Ground is
May or May not be earthed. In Electrical Power distribution it is either earthed at
distribution Point or at Consumer end but it is not earthed in Automobile( for instance all
vehicles’ electrical circuits have ground connected to the chassis and metallic body that are
insulated from earth through tires).
There may exist a neutral to ground voltage due to voltage drop in the wiring, thus neutral
does not necessarily have to be at ground potential.
Go to Content ↑
1. Difference in Terminology
Ground is a source for unwanted currents and also as a return path for main current some
times. While earthing is done not for return path but only for protection of delicate
equipments. It is an alternate low resistance path for current.
When we take out the neutral for a three phase unbalanced connection and send it to
ground, it is called grounding. Grounding is done to balance unbalanced load. While
earthing is used between the equipment and earth pit so as to avoid electrical shock and
equipment damage.
Earthing is to protect the circuit elements whenever high voltage is passed by thunders or
by any other sources while Grounding is the common point in the circuit to maintain the
voltage levels.
Earth is used for the safety of the human body in fault conditions while Grounding (As
neutral earth) is used for the protection of equipment. Earthing is a preventive measure
while Grounding is just a return path.
The ground conductor provides a return path for fault current when a phase conductor
accidentally comes in contact with a grounded object. This is a safety feature of the wiring
system and we would never expect to see grounding conductor current flow during normal
operation.
IMPORTANT: Do not Ground the neutral second time when It is grounded either at
Distribution Transformer or at Main service panel of Consumer end. Grounding act as
neutral. But neutral cannot act as ground.
Earthing and Grounding both is refer to zero potential, but the system connected to zero
potential is differ than Equipment connected to zero potential .If a neutral point of a
generator or transformer is connected to zero potential then it is known as grounding.
At the same time if the body of the transformer or generator is connected to zero potential
then it is known as earthing.
The term “Earthing means that the circuit is physically connected to the ground and it is
Zero Volt Potential to the Ground (Earth) but in case of “Grounding” the circuit is not
physically connected to ground, but its potential is zero(where the currents are algebraically
zero) with respect to other point, which is also known as “Virtual Grounding”.
Earth having zero potential whereas neutral may have some potential. That means neutral
does not always have zero potential with respect to ground. In earthing we have Zero Volt
potential references to the earth while in grounding we have local Zero Volt potential
reference to circuit. When we connect two different Power circuits in power distribution
system, we want to have the same Zero Volt reference so we connect them and grounds
together.
Go to Content ↑
However, ground wire (Neutral wire) has a much lower electrical resistance than Earth
Wire (Earthing) which results in a difference of electrical potential (i.e. voltage) between
them. This voltage is quite a hazard for anyone touching a Earth wire (Metal Body of
Equipment) as it may have several tens of volts.
The second issue is legality. Using ground wire instead of neutral makes you an energy
thief as the meter uses only the Phase and neutral for recording your energy consumption.
Many Consumers make energy theft by using Earthing wire as a Neutral wire in an Energy
meter.
Go to Content ↑
Conclusion
Ground is a source for unwanted currents and also as a return path for main current. While
earthing is done not for return path but only for protection of delicate equipments. It is an
alternate low resistance path for current.
Earth is used for the safety of the human body in fault conditions while Grounding (As
neutral earth) is used for the protection of equipment.
Go to Content ↑
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Jignesh Parmar
34 Comments
1.
E.J
i connect the base of a 3phase diesel genset together with its neutral to the neutral of
the step-up tranformer then connect it to the tranformer grounding then connect it to
the the grounding rod buried 6ft.
Is it ok??
(reply)
2.
qusai
Hi
Greetings,,
Does the Equipotantioal bonding require separate earth pit.?
Regards,,
(reply)
3.
Eric
(reply)
4.
SANJAY RATHOD
Hello Jignesh,
Good Information.
As you are working on transmission line, I would like to know how to over come
the lightning stokes on 33KV OHL with porcelain insulators.Is there any method to
limit the failure of insulators.
(reply)
5.
Daud Salis
(reply)
6.
Daud Salis
(reply)
7.
Les Hammer
This statement should not be used in any article published in the USA. Black wires
in your house are at 115V potential. The novice reader may become confused when
you speak of Black wires and ground.
(reply)
8.
farzin khaleghi
your definition about differences between earthing & Grounding is Totally wrong.
Both of them have same meaning.
(reply)
9.
Roger ANiez
new Rectifier installed in substation is not grounded… then for initial energization
the rectifier is exploded…what is the cause ??? pls advise
(reply)
10.
Tarique Anwar
Dear Jignesh,
During the material receiving of industrial lighting fixture, indoor and outdoor, The
lighting fixture was are totally in wet conditions happened during transportation or
in custom storage.
I would like to know the technical reason, can we use the lighting fixture yes or no,
please let me know the reason.
(reply)
o
farhan shaikh
dry it out and check insulation resistance, it can be installed after that.
(reply)
11.
Ashingu
What do you think about grounding’s health effects on the body? Is it safe to be
grounded? Is there any possibility of danger from touching a grounding wire?
(reply)
12.
EMIL
(reply)
13.
sivakumar palani
Dear sir,
Is grounding wire a requirement even for the light fittings which has got metal to
metal contact with the ships structure.
(reply)
14.
AbduRahman Yusuf
Then, how best can we sum up single phase loads (say 30 x 150W SPN @ 220V) in
a TPN @ 400V Distribution Board for the purpose of calculating/determining TPN
DB”s main CB and its 4-Core feeder Cable?
(reply)
15.
murat
Apr 14, 2015
Jignesh Parmar! Your articles make a difference for the people following this site.
Thank you for your contributions.
(reply)
16.
Ahmed
(reply)
17.
Ashokkumar
1.Differ the earth connection to main earth grid via by exothermic welding and
normal earth connection.
2.We are having more tanks and vessels and pumps on it earthing all via Earth bar is
better or direct connection to earth grid is better.
(reply)
18.
fady samy
(reply)
19.
ATAKAN CANER
Please see our patented high voltage protection VoltCare. VoltCare is a Low voltage
lightning arrester without discharge grounding line. You can find more details on
http://www.voltcare.net .
(reply)
20.
T.Ch.H.Rao
excellent article
(reply)
21.
sajid
Dear Sir
i have a question which software we can use for designing earthing system.
if you have any please share at portal also help to understand the designing
parameters for earthing of a system.
(reply)
22.
Amit kumar lenka
Sep 22, 2014
(reply)
23.
ravi chandra
(reply)
24.
krishnajirao
After going through the article, I find there is non-congruence in the three
terms.grounding,earthing and bonding.If grounding is not done then earthing
becomes bonding! Is it right?
Through earthing and bonding fault current will flow?
What is the purpose of grounding and grounding electrodes if we provide an earth
bus from the neutral point to all the enclosures through out the system?
(reply)
25.
Magnito
Which is a more effective way for substation earthing? I work in a plant were all the
old substations have earth pits but most of the morden ones multiple earth rods
around the substation. I am new in the field. Which one is a much better my
arrangement?
(reply)
26.
richxtlc
The terms grounding and bonding have been misused for may years in the US. The
problem has been addressed by the NEC to clarify it.
In the US the grounding of the electrical system is accomplished at two point, at the
source transformer, (neutral point on a 3-phase wye connected winding or at the
midpoint of a single-phase transformer for local distribution and at the first
disconnecting device at the customer’s premise. The earth ground is connected to a
ground rod or other grounding electrode and then it is tied to the grounded
conductor (neutral) in the first disconnecting device.
This is done to accomplish two things, one to provide a low impedance path back to
the source for unbalanced and fault currents and in the event the grounded
conductor opens prior to the first disconnecting device the path still exists through
ground to return to the source.
The bonding of all non-current carrying metallic parts provides a low impedance
path to the first disconnecting device to provide sufficient current to operate the
OCPD and to connect to the grounded conductor (neutral) to return to the source.
The use of earth as the sole means for fault current return may not allow sufficient
current to flow as the impedance can vary greatly between tow points. The
impedance of the earth can vary with the moisture content, the type of soil (sand,
loam, gravel) and temperature. The temperature and moisture can vary with the
changes in seasons. it can therefore provide an inconsistent impedance between the
fault and the source.
The article does clarify the differences between the North American and European
methods and clarifies the terms used in each except as noted above.
(reply)
27.
Al Warner
Al
(reply)
o
Edvard
Hi Al,
Thanks for the commenting. Can you name mistakes one by one here in the
comment field? Article is already published, so editing is not very
recommended, but still possible only with permission of author Jignesh
Parmar.
However you can create PDF using button PDF below article title.
(reply)
o
jiguparmar
Thanks richxtlc,
At some angle agree with You. As per my view, As per USA practice
Grounding and Earthing make combined so Can we say that for this type of
Practice Earthing and Grounding are similar word for that. and I think there
is no problem of Neutral Floating in this practice .
I write this Article on the base of Indian Practice here Earthing and
Grounding is totally separate from its source to user end and don’t mix
neutral with earth.
Can you agree for the statement that Neutral earthing to earth is called
“Grounding” and Equipment Earhitng to the earth is called “Earthing” (Not
Grounding).
(reply)
richxtlc
In the sense that we are talking about using the European or IEC
terminology, you are correct. In the US we only tie the neutral
(grounded conducfor) to ground at the source transformer and at the
customer’s first disconnecting device (in most cases). We use an
equipment grounding conductor (either the connecting conduit, bare
copper wire, or green or green with yellow stripe) to connect the
non-current carrying metal casing to the ground bus in the first
disconnect device.
We normally never have more that one ground in any circuit as this
would create problems with getting sufficient current to flow to
operate the OCPD.
(reply)
Olubunmi
(reply)
N. Collins
Engr.Olawoyin
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Winston Cabas: El psiquiatra le está
mintiendo al país
10 marzo, 2019
ND / 10 mar 2019.- El ingeniero Winston Cabas, experto en sistemas eléctricos, exigió este
domingo a Jorge Rodríguez y al ministro Luis Motta Domínguez, que dejen de mentir sobre
las causas del apagón nacional que cumplió 72 horas, sin intermitencias en algunos sectores
del país.
“Eso es verdad. El sistema SCADA que administra, que controla y que supervisa nuestra
red, no puede ser hackeada desde el exterior. Por eso el señor psiquiatra, doctor Jorge
Rodríguez, y el señor ministro de energía, general Motta, le mienten al país. . Hubo
efectivamente un incendio en el corredor de servicio de la línea 765 kVa e impactó
severamente en la generación hidroeléctrica y la sacó de servicio. Eso hace que el sistema
eléctrico colapse porque el sistema complementario que debe acompañar a la hidroeléctrica
no está disponible”
Comentó, ante una pregunta de Villegas, que el sistema lo han tenido que arracar
manualmente. “Se arracan manualmente porque las telemetrías, los teleprotectores… no
están operando correctamente. Fueron canibalizadas. Nunca se les hizo mantenimiento. Se
abandonaron esas subestaciones. Entonces hay que ir manualmente con un motogenerador
para darle los servicios auxiliares. ¿Cuáles son los servicios auxiliares? Las baterias…”
“Por supuesto. Eso hace más frágil el sistema. Lo hace más vulnerable. En consecuencia se
tandan mucho en recuperar la carga en esos sistemas. Eso está ocurriendo y hay que
decírselo al país”.
Más en minutos…
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Home / Technical Articles / Issues with distributed generation protection (bulk power and
distributed generators)
Problems with distributed generation protection (bulk power and distributed generators) (on
photo: Mark Emlick's Gas Peaking Plant at Westshore Fraserburgh with Cummins Gas Generators)
Much more small distributed generation units are nowadays connected to power systems
than in the past. Protection requirements should relate to the value of the equipment
protected. As such, protection requirements for large units differ from those for smaller
units.
Furthermore, the location in the power system at which a generator is connected can create
site-specific hazards to the generator as well as to the power system to which it is
connected.
The changes that have occurred to date in worldwide power grids have impacted the types of
generation placed in service and the manner in which they are connected to the power grid. This,
in turn, has created some new hazards to both the generators and the supply system for which
protective systems need to be applied.
Generally, generators can be classified as bulk power generators and distributed generators.
Both types share many common hazards. Therefore, protection requirements are similar.
Smaller generators, common among distributed generators, warrant less sophisticated
protection, however, as their cost is significantly less than large units.
Let’s have a word about each type of generators and their basic protection.
Table of Content:
Bulk power generators are synchronous machines that interconnect into the bulk power
transmission system. Such generators are typically above 20 MVA in size and usually range
in the 100 to 1200 MVA size.
These generators are often located in power plants that may house one or more generating
units. The geographic locations of bulk power plants are selected on the basis of factors
such as proximity to fuel supply and load centers, availability of a suitable cooling source,
and restrictions related to environmental concerns and public acceptance.
Most such generating plants are steam plants fueled by coal, oil, gas, and uranium. Bulk power
hydro plants are limited to availability of large-scale hydropower.
Typical example are hydro-driven generators. These hydro-units have vertical shafts. Steam
turbine driven generators have horizontal shafts.
Bulk power generators are usually connected to the power system through a HV switchyard
located at the plant location. Some smaller bulk power units may tap into a bulk power
transmission line, thus effectively creating a three-terminal line.
https://youtu.be/5uSOp9tvVrA
Go back to Content Table ↑
2. Distributed generators
Loss of the power source to the circuit to which an induction generator is connected,
therefore, will normally cause the generator to shut down, as its source of excitation is lost.
Continued operation of an induction generator is possible after the source to its connected
line is removed, however, only if a source of excitation, such as a capacitor bank, exists on
the line to which the induction generator remains connected.
To sustain operation in a self-excitation state, the amount of excitation, and load that
remains isolated with the induction generator must fall within a suitable range.
There are many different types of distributed generation systems along with a variety
of ways in which they are connected to the power system.
Generators located at industrial plants may be connected to the plant’s electrical system
electrically at a distance from the point of electrical delivery to the associated industrial
complex.
Industrial generators may be cogenerators or backup generators. Cogenerators operate off waste
energy produced as part of the industrial process. Backup generators are installed for reliability
purposes to maintain service to critical processes in the event of the loss of utility power source.
Other types of distributed generation are powered from a variety of sources such as wind,
solar, hydro, biomas, geothermal, urban waste, and conventional fossil fuel. The sizes of
such units can also vary from very small single-phase units rated at several kVA to larger
units exceeding 100 MVA.
https://youtu.be/SSpT8vAPBvk
The overall problem when integrating distributed generators in existing networks is that
distribution systems are planned as passive networks, carrying the power unidirectionally
from the central generation (HV level) downstream to the loads at MV/LV level.
For the design and coordination of protective relays in a network, some overall rules have
become widely accepted:
Selectivity
A protection system should disconnect only the faulted part (or the smallest possible part
containing the fault) of the system in order to minimize fault consequences.
Redundancy
A protection system has to care for redundant function of relays in order to improve
reliability. Redundant functionalities are planed and referred to as backup protection.
Grading
For the purpose of clear selectivity and redundancy, relay characteristics are graded. This
measure helps to achieve high redundancy
whereas selectivity is not disabled.
Security
The security of a relay protection system is the ”ability to reject all power system events
and transients that are not faults so that healthy parts of the power system are not
unnecessarily disconnected”.
Dependability
The dependability of a relay protection system is ”the ability to detect and disconnect all
faults within the protected zone”.
https://youtu.be/-xjprcbFK3Q
Different network topologies require different protection schemes. The simplest network
structure to protect are radial systems, therefore simple relays are used.
A very common principle for the protection of generators, transformers, busbars and lines is
differential protection. The trigger criteria is, simply speaking, a certain difference between input
and output current.
Direct connected (one or several), each through a circuit breaker to a common bus, as
illustrated in Figure 1. Usually they are wye-grounded through impedance, but may be
undergrounded, or are delta-connected.
Figure 1 – Direct-connected generator units (one or more) to a common system bus
They may be connected to a grounded power system or to the power system through a
delta-connected transformer.
Typical protection for distributed generator is shown in Figure 2. For such generators
undervoltage and overvoltage as well as underfrequency and overfrequency relays are
applied for disconnecting the power sources from the utility.
Figure 2 – Typical protection for a direct-connected generator. (*) Dotted relays are optional
except 29=57 under- or overvoltage and 81 undervoltage or overvoltage mandatory for nonutility
generators connected to a utility; (#50) not always applicable
A separate transfer trip channel from the utility to the distributed unit may be required to
assure that the unit is not connected when the utility recloses to restore service.
This is important where the distributed generator may be islanded and able to supply
the utility loads in the island.
This is the common connection for the large bulk power generators in the utilities.
Most generators are wye-connected, with a few delta-connected. These can either be a
single generator or two separate generators (cross-compound) that are supplied by a
common prime-mover system. Cross-compound generators may have the separate units
directly connected together to a single transformer, or connected to separate secondary
delta windings of a three-winding power transformer.
Typical illustration of protection for the unit-connected generator is shown in Figure 4. The
individual protection units shown in Figure 8.3 and Figure 4 may be separate relays or may
be combined in various combinations.
Sources:
1. Protective Relaying – Principles and Applications by H. Lee Willis (KEMA T&D Consulting)
and Muhammad H. Rashid (University of West Florida)
2. Protection of Power Systems with Distributed Generation: State of the Art by Martin Geidl
(Power Systems Laboratory; Swiss Federal Institute of Technology (ETH) Zurich)
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
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Home / Technical Articles / Troubleshooting An Open Circuit Faults in the Control Circuit
This fault could be located in either the power circuit or the control circuit. The fault could
also be many different types, such as, open circuit fault, short circuit fault or a ground fault.
This general troubleshooting procedure is designed to start in the middle of the problem area and
give us the best idea which direction to go. The control transformer is a good place to start since
it is in the middle of the circuit and is part of the power and control circuits.
The first three steps of this procedure will be the same for all faults and the rest will be
completed throughout this chapter in more than one procedure. There is no one procedure
that can guide you through any given problem. For simplicity’s sake we will now take
one area and one type of fault at a time. The first fault we will investigate is the open
circuit fault.
You must analyze the schematic diagram for a general circuit overview.
Step 2 //
You must carefully open the control panel with power energized since voltage checks will
need to be made. (The operation of the voltmeter should have been verified before
continuing)
Step 3 //
You should check the voltage at the X1 and X2 terminals at the secondary of the control
transformer.
If correct voltage is not present, then the problem is in the power circuit.
If correct voltage is present and the contactor is energized, then the problem is in
the power circuit.
If correct voltage is present, the contactor is not energized and the OL is not tripped, then
the problem is in the control circuit.
Schematic diagram – Control circuit
Scenario is the motor does not start when the start button is pressed. The correct
voltage is present at X1 and X2, the contactor is not energized and the OL is not tripped,
then the problem is in the control circuit. For this scenario, the fault is an open circuit fault
and inside the panel. From the schematic on the previous page you should have read 120
volts at terminals X1 and X2.
Since the correct voltage is present we must troubleshoot the system in a logical order until
we lose the correct voltage.
If the voltage changes from a good reading on one device to a different reading on the next device
in logical order, then the device or wire in between those readings is open.
Step 4 //
You should check the voltage on X1 at the top of the control circuit fuse and X2 terminal at
the secondary of the control transformer.
You should check the voltage on X1 at the top of the control circuit fuse and X2 terminal at the
secondary of the control transformer.
<="" ins="" data-adsbygoogle-status="done">
Step 5 //
You should check the voltage on X1 at the top of the control circuit fuse and X2 at the top
of the neutral link.
Step 6 //
You should check the voltage on wire #1 at the bottom of the control fuse and X2 at the top
of the neutral link.
If the fuse is open, then there is either a short circuit or ground fault. If the fuse is not
open, then there is an open circuit fault. This is our first indication that the fault is an open
circuit fault.
You should check the voltage on wire #1 at the bottom of the control fuse and X2 at the top of the
neutral link.
Step 7 //
You should check the voltage on wire #1 at the bottom of the control fuse and wire #2 on
the bottom of the neutral link.
Use the schematic diagram below as an illustration for Scenario A, assuming that we
don’t know the location of the fault:
Step 8 //
Since the voltage at point a (bottom of the fuse) is the correct voltage, we will use wire #2
as our reference. We will make our measurements from left to right and then top to bottom
until we find the voltage not present. If the correct voltage is present, continue to Step 9.
Step 9 //
Check the voltage at point b (left side of 1OL) with wire #2 as a reference. If the correct
voltage is present, continue to Step 10.
If the correct voltage is not present, then wire #1 is open from the bottom of the fuse to
the left of the normally closed contacts for 1OL.
Step 10 //
Check the voltage at point c (right side of 1OL) with wire #2 as a reference.
Check the voltage at point d (top of terminal #3) with wire #2 as a reference.
SOLUTION OF THE PROBLEM // – The fault is between the point where the voltage is present and
the point at which it is not present anymore.
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Edvard Csanyi
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buildings and industry facilities. Professional in AutoCAD programming.
4 Comments
1.
Arwin France Goyena
Jan 29, 2018
Can you provide me an open fault calculation or what is difference for the open
circuit fault, ty
(reply)
2.
Glenn Gibert
Article 430.74 of the National Electrical Code states,” Where one conductor of the
motor control circuit is grounded, the motor control circuit shall be arranged so that
a ground fault in the control circuit remote from the motor controller will (1) not
start the motor and (2) not bypass manually operated shutdown devices or automatic
safety shutdown devices.Therefore the drawing for a start/stop control circuit is a
clear violation of the National Electrical Code. Also the overload device is is
located after the magnetic coil and not before the start push button.
(reply)
o
Craig Straughan
You’re not looking at the circuit correctly Gilbert. A ground fault anywhere
on the ungrounded side of the coil will not start the motor, it will open the
fuse instead since X2 is grounded.
The OL contact may be located anywhere in the ungrounded side of the
control circuit if you desire. The NEC does not prohibit you from changing
its location in the circuit. When you take a new motor starter out of the box
the manufacturer typically pre-wires the OL contact so that you do not have
to. Whether or not the OL contact breaks the grounded side of the circuit
depends on other factors. For instance if it was a 480 V control circuit it
would open the other ungrounded leg of the control circuit.
(reply)
Glenn Gibert
(reply)
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Home / Technical Articles / The most frequent errors in specifying current transformers (CTs)
This often leads to technological impossibilities, operating delays, extra costs, incorrect
operation of protections and can even jeopardize the safety of installations and people.
Often, due to lack of data or even ignorance of how a CT shall be used, a CT manufacturer says
“these features are not feasible”, while a standard CT may be suitable.
The better informed the CT manufacturer, the fewer errors and the more the CT will be
optimised.
Contents
For these protections which do not require class X defined CTs, the most frequent “errors”
are:
Using two CTs or one CT with two secondaries for two protective relays the
manufacturers of which recommend different accuracy limit factor (ALF) or different
accuracy classes.
Go back to contents ↑
A single CT may be suitable for both relays: in theory a 10 VA 5P15. You need to:
Avoid adding up the powers (5 + 10 VA) required for each relay. In point of fact, for the
CT2, relay 1 only represents a load (just like wiring) and vice versa.
Check, in this case for the CT2, that: 2 RL + Rp1 ≤ 2 Ω;
and if CT1 was selected, that: 2 RL + Rp2 ≤ 1.5 Ω. If this was not verified, the relay supplier
can suggest that “x” VA be added per additional ohm.
Adding the specified power for several protections linked to an application results in CTs that are
often impossible to manufacture or that jeopardise safety during short-circuits. Use of
multifunction numerical relays avoids such errors. You only need to size the CT for the most
restrictive protection.
Go back to contents ↑
A CT manufacturer cannot make a low ratio CT and suggests increasing this ratio. Let us
take an example:
The protection setting at 16 A (normal thermal protection setting at motor In), is then
impossible. The solution is to increase the rating and lower the ALF requirement: 40/1 –
2.5 VA 5P10. This CT, feasible, allows the required setting (40 x 0.4 = 16 A).
Case 2 – Thermal withstand…
What is likely to happen is that, on a short-circuit, if the real fault duration exceeds 0.1 s,
thermal and probably electrodynamic withstand will be insufficient and may result in CT
destruction.
Go back to contents ↑
Due to lack of information on real requirements. Let us take the following case,
relatively educational: a CT with two primaries and three secondaries (200-1000/1-1-1) is
requested with:
The supplier can propose a CT with three magnetic cores and secondary tappings to meet the 200
A or 1000 A need at the primary. However, such a CT is hard to manufacture because to obtain 15
VA class 0.5 and 10 VA 5P20 on 200/1 ratios, you need 5 × 15 VA class 0.5 and 5 × 10 VA 5P20 on
1000/1 ratios!
Moreover, the supplier must comply with class X for both ratios! In point of fact, class X
concerns only the 1000/1 ratio (for busbar differential protection). The 200/1 ratios
concern metering and the traditional protections (see fig. 1).
Figure 1 – Example of poor understanding between the customer and the CT manufacturer
The CT to be manufactured is then easier, less bulky, cheaper and definitely feasible. This
example shows that the lack of information shared between those involved is a source of
errors and of non-optimization.
A consultation that does not begin properly may result in a CT that cannot be
manufactured!
Go back to contents ↑
Taking into account the relay impedance Rh for calculation of real load (see fig. 2) in the
CT calculation for overcurrent or in the calculation for CTs in class X.
Figure 2 – Internal and load impedances of a CT
A word of warning! Rh is only considered when calculating CTs for zero sequence
current lh.
For high impedance differential protections, in the calculation of Knee Point Voltage Vk
given by:
2 If (Rct +2 RL + Ra)
This is the load of one phase (we assume that no current flows through the neutral). Vk is
indeed calculated for relay stability conditions, i.e. no phase or earth fault, in the protected
zone, no incorrect unbalance, therefore, in the differential connection I = 0 and the voltage
of that connection = 0.
Knee point voltage defined by the BS 3938 standard: Vk for class X (PX in IEC 60044-1). Vk is
determined by the point on the curve Vs (Im) from which a 10% increase in voltage Vs leads to a
50% increase in the magnetizing current.
Go back to contents ↑
Differential protections and class X
Asking the CT manufacturer to supply CTs with the greatest knee point voltage Vk that
he can build using a standard mould. This occurs when the differential protection relay
(make, type) is not defined.
1. Overcost,
2. Possibility of high overvoltages and overcurrents at the CT secondary which can lead to
destruction of the circuit and the relay,
3. With no requirements for the CT secondary winding resistance Rct, it is not certain that
the Vk expression corresponding to the relay used, will be complied with.
To illustrate this case, let us take the example of a high impedance busbar differential protection.
The CT supplied is a 2000/5 where Vk = 400 V and Rct = 2.5 Ω.
For the relay used, the expression to be satisfied is: Vk ≥ 200 Rct + 20, i.e. 520 V. The Vk
= 400 V is not sufficient!
More serious still, the requirement of too high a Vk may lead to the manufacturing of a
non-standard CT (see the first two consequences above) requiring a specially designed
stabilising resistance and an overvoltage limitor as well as the use of a deeper panel!
Go back to contents ↑
Error on the through current is very common. Let us take the example of a high impedance
differential protection where the switchboard Isc is taken into account instead of the
maximum through current. The aim is to protect a motor, the CTs have a ratio of 100/1.
It is not necessary to go into too much detail to understand the importance of choosing the right
parameter!
The table 1 gives the through current values to be taken into account when the through
current is the CT calculation base.
Go back to contents ↑
With line differential protections, taking into account the pilot wires in the calculation of
Rwiring. In point of fact, RL is given by the wiring linking the CTs to the relay located on the
same side (end) of the line (see fig. 3).
You must not take into account the length of the pilot wires which run from one end to
the other of the protected line.
Figure 3 – RL is given by the wiring between the CT and the relays located on the same side of the
line
Reminders
For the calculation of min. Vk, take account of the through current (see Table 1).
Calculation of the stabilising resistance Rst is a function of min. Vk and of the relay setting
current.
Calculation of peak voltage (Vp) is based on the internal Isc of the protected zone and on
the real Vk of the CT.
Go back to contents ↑
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Edvard Csanyi
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buildings and industry facilities. Professional in AutoCAD programming.
2 Comments
1.
Ruslan Sadgalin
It would be great if you write how specify the CTs installed in neutral of
transformer and how to size this neutral cable.
(reply)
2.
Faisak
Thank you very much Eodvard , I study Electrical power system . I am very
intersting and connect always your webset it is very helpful for me , so i want to
friend with you because you are expert in my field .
best regards
(reply)
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Home / Technical Articles / Practical implementation of the six most common transformer
protection principles
The choice of suitable protection for transformers also is governed by cost, as the ratings
required in transmission, and distribution systems, range from a few kVA to several
hundred MVA.
Fuses are used for the lower rated transformers. Higher ratings, however, require the best
protection that can be designed.
The most common principles adopted in transformer protection include the following:
1. Overheating protection
2. Overcurrent protection
3. Earth fault protection (restricted and standby)
4. Biased differential protection
5. Gas detection protection, and
6. Overfluxing protection (large transformers or where a risk of over flux exists).
1. Overheating Protection
Large transformers have oil and/or winding temperature detection devices. Both direct (oil)
and indirect (winding) methods of temperature measurement may be employed, or a
combination of both.
Figure 1 –
Typical instrument for direct measurement of temperatures
LEGEND:
The direct method for an instrument measuring oil temperature is shown in Figure 1 above.
The temperature detecting element comprises a mercury filled steel bulb A. This is
connected by a capillary tube B to a Bourdon tube C, which is fixed at one end.
Mounted on this plate are several switches. The position of these switches determines the time
and sequence of their operation, that is, how much the plate must rotate to initiate operation.
Note that older devices use mercury switches, modern transformers have micro switches as they
don’t operate due to vibrations caused by earthquakes or through faults.
Compensation for changes in air temperature is provided by the shaped bimetallic strip U
fitted in the linkage between the Bourdon tube and the metal plate. Pointers T and O
indicate the actual temperature of the bulb, as well as the maximum temperature to which it
has been subjected.
The same principle may be applied for the indirect method which measures the temperature
of a transformer winding. A different type of detecting element is used from the plain bulb
shown.
The mercury bulb is surrounded by a heater coil or a heater is included in the instrument.
This is fed from a current transformer which reflects the actual current in the transformer
winding. If the heater is suitably designed, the instrument can be arranged to measure
either the winding average or ‘hot spot’ temperature. The hot spot temperature is more
commonly used. (Note that the hot spot is the hottest spot in the windings caused by local
heating.)
Generally, two winding temperature instruments are fitted to the larger power transformer.
Each instrument is fitted with up to four switch contacts.
The winding temperature instrument is arranged to start cooling fans and pumps, and to give an
alarm (120°C) and trip (130°C). The oil temperature instrument is also arranged to give an alarm
(95°C) and trip (105°C), usually the lower voltage circuit breaker.
Instrument 1 Instrument 2
In 90°C
Coolers Alarm 95°C
Out 73°C
Alarm 120°C
Trip 130°C — —
Note In cases where forced cooling is not used, usually only an oil temperature instrument
is fitted.
2. Overcurrent Protection
Protection against excess current was the earliest evolved protection system. From this
basic principle, the graded overcurrent system was introduced for fault protection. Most
system disturbances utilizing this method are detected with IDMT relays, that is, relays
having:
1. Inverse characteristic (the larger the fault current, the quicker is the operation), and
2. Definite minimum time of operation.
The degree of overcurrent protection provided to a transformer by an IDMT relay is
limited. Usually, settings of these relays must be high, that is, 150% to 200%. This is
because the relays must not operate for emergency overload conditions.
Therefore, these relays provide negligible protection for faults inside the transformer
tank.
Generally, the simple overcurrent and earth fault scheme used in a typical line protection
application does not give adequate protection to a star connected winding.
The degree of protection is greatly improved by the application of a unit differential earth fault
scheme (or restricted earth fault protection). This is shown in Figure 2. This diagram shows a high
impedance relay.
The protection system is operative for faults within the zone of the current transformers.
Virtually complete cover for earth faults is obtained, particularly when the star point is
solidly earthed.
Figure 2 –
Restricted earth fault connection for star connected transformers with neutral solidly or resistance
connected earth
Star and delta windings can be protected separately with restricted earth fault protection.
This provides high speed protection against earth faults for the whole of the transformer
with relatively simple equipment.
A typical earth fault protection for delta connected windings is shown in Figure 3. This
diagram shows that the restricted earth fault scheme also protects the earthing
transformer (an earth reference used to limit earth fault current).
The earthing transformer is protected by the main transformers differential and tank
overpressure device (Buchholz).
This type of protection scheme compares current quantities flowing into the network with
quantities flowing out of the network. The difference between these values is referred to as the
‘spill’ current available for operation of the protection relay.
Transformer Ratio
The rated currents on the primary and secondary sides differ in inverse ratio to the
voltages. This difference is overcome mainly by the appropriate selection of current
transformer ratios.
If the transformer has a tapping range, the voltage variation must be allowed for in the
differential scheme. This is because the current transformers and connections are selected
to balance at the nominal tap ratio of the transformer. Any variation in ratio away from
the nominal tap position will produce an imbalance proportional to the voltage ratio
changes.
Under certain conditions (particularly out of zone fault conditions), this imbalance current
may be sufficient to operate the relay when operation is
not required.
To offset these spill effects, the protection relay selected usually includes a proportional
amount of bias.
Since this phenomenon is only transient, stability of protection may be maintained by the use of
a second harmonic restraint, being the most widely used to prevent the operation of magnetizing
inrush current. This is because the waveform produced by inrush currents has a significant amount
of second harmonics.
Figure 4
– Transformer magnetizing inrush current typical oscillogram
The initial peak value of the inrush current in any phase depends upon the instant of
switching and the residual magnetic condition of the core. The maximum peak values equal
up to 8 times the rated current of the transformer.
The basic unbiased scheme applied to a delta/star transformer is shown in Figure 5
below.
Balance is obtained by using star connected current transformers on the delta side of the
transformer and delta connected current transformers on the star side with the correct ratio.
The protection of power transformers with variable ratio (due to on load tap changing
equipment) must include a bias feature, if low fault setting and high operating speed are to
be obtained.
A high speed biased differential relay, incorporating a harmonic restraint, will prevent relay
operation for any variance in ratio which is due to tap changing and for the effects of
magnetizing inrush current.
5. Gas Detection
Faults inside oil immersed electrical plant (for example, transformers) cause gas to be
generated. If the fault is severe, oil movement occurs.
The generation of gas is used as a means of fault detection in the gas/oil operated relay.
This comprises one or two hinged vanes, buckets, or similar buoyant masses inserted into
the pipework between the oil conservator and the transformer tank.
The floats are held in equilibrium by the oil. The rising bubbles (produced by the slow generation
of gas due to a minor fault) pass upwards towards the conservator. As they are trapped in the
relay chamber, a fall occurs in the level of oil inside the chamber. This results in a movement of the
float, closing a pair of contacts in a mercury or reed switch which initiates an alarm.
A heavy fault will produce a rapid generation of gas. This causes violent displacement of
the oil which moves the surge float system of the relay. It results in the closing of another
pair of contacts (surge contacts) which are used to trip the transformer circuit breakers.
Figure 7 – Typical
location gas detection relay (Buchholz relay)
The gas/oil operated Buchholz relay is shown over in Figure 8. This relay gives the best
possible protection against conditions such as incipient (low level) winding faults, core
faults and short circuit situations.
The alarm element will operate for loss of oil, as will the trip element if the oil loss
continues. This alarm and trip will sometimes operate under cold conditions if conservator
oil levels are not maintained.
One of the biggest problems associated with older gas/oil actuated protection using mercury
switches is vibration (for example, earthquakes, etc.) It may cause maloperation, however, the
problem has been overcome by using reed relays in place of the older type mercury switch.
Transformers are fitted with pressure relief devices to prevent tank rupture in the event of
a major internal fault. The old type consisted of a thin diaphragm at the top of a relief vent.
The new type is a spring loaded self-resetting diaphragm which also activates a micro
switch to trip the transformer.
Figure 8 –
Gas detection relay and gas receiver (Buchholz relay)
Go back to Content Table ↑
6. Overfluxing
Flux is diverted from the laminated core of the transformer into the steel structure. This
gives rise, particularly, to the core bolts carrying more flux
than their designed limits. Under these conditions, the core bolts may be rapidly heated to a
temperature which destroys the insulation surrounding them.
Reduction in frequency has the same effect of increasing core flux, therefore, it follows that
a transformer can operate with some overvoltage, provided it is accompanied by an increase
in frequency. However, the operation must not continue for prolonged periods with high
voltage and low frequency conditions.
The ratio of voltage/frequency (V/f) should be less than or equal to 1-1, where the transformer’s
highest designed operating voltage and nominal system frequency are taken respectively as unity.
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buildings and industry facilities. Professional in AutoCAD programming.
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Sanjay Singh
I got this information incidentally and since then getting very good articles on
electrical engineering. what more benefits I will get by becoming membership.
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Home / Download Center / Electrical Engineering Books and Technical Guides / Power substation
guides / Construction & electrical design of 400/220/132 KV power substation
400/220/132 KV substation layout
The first step towards the design of a 400/220/132 KV substation is to determine the load
that the substation has to cater and develop it accordingly. The substation is responsible for
catering bulk power to various load centres distributed all around through 220 KV and 132
KV substations.
The substation is fed 1316 MW power from 3 generating stations A,B,C through 400 KV
single circuit lines working at around 87% loading. The power is received on 400 KV
busbar (double main and transfer bus scheme).
636 MW power is dispatched to a 400 KV substation ‘a’ catering an area having diversity
factor 1.1 through 400 KV double circuit lines working at 70% loading.
The remaining 680 MW is fed to three 315 MVA (3×105 MVA units) autotransformers
working at an average 80% loading and 0.9 power factor. The 315 MVA transformers step
down the voltage from 400 KV to 220 KV. 6% of the input power 680 MW i.e. around 40
MW power is lost in the transformers.
The rest i.e.640 MW is fed to the 220 KV busbar (double main and transfer bus scheme).
To increase the reliability of the system the 220 KV busbar is also fed from 2 other
substations.
A single circuit line from station E working at 68% loading supplies 85 MW while a double circuit
line from station D working at 70% loading supplies 175 MW power to the busbar. This ensures
continuity of supply to certain extent even when an entire 315 MVA transformer unit fails to
operate.
From the 220 KV bus two 220 KV single circuit lines are drawn at 90% loading to supply
power to 220KV substations ‘b’and ‘c’ working at a diversity factor of 1.35 to cater 112.5
MW each.
400/220/132 KV substation single line diagram (click to expand SLD)
Three 220 KV double circuit lines working at 80% loading feeds substations ‘d’, ’e’, ’f’
working at a diversity factor of 1.35 to meet a demand of 200 MW each. The remaining
288 MW is fed to three 160 MVA autotransformers working at an average 75% loading and
0.8 power factor.
The 160 MVA transformers step down the voltage from 220 KV to 132 KV. 6% of the
input power 288 MW i.e. around 17 MW power is lost in the transformers. The rest i.e.271
MW is fed to the 132 KV busbar(double main bus scheme).
To increase the reliability of the system the 132 KV busbar is also fed from another
substation.
Doubl
e main and auxiliary busbar arrangement
A 132 KV double circuit line working at 54% loading delivers 54 MW power to the 132
KV bus. This arrangement similar to the one for 220 KV bus and ensures that the substation
is not inconvenienced to a great extent if somehow a 160 MVA transformer goes out.
Total incoming power on 132 KV bus is (271+54) 325 MW. From the 132 KV bus five 220 KV
double circuit lines working at 90% loading feeds substations ‘g’, ’h’, ’i’, ’j’, ’k’ working at a diversity
factor of 1.45 to meet a demand of 90 MW each.
After dispatching 310 MW power, the remaining 15 MW power available from 132 KV bus
is stepped down using 132/33 KV and 33/0.415 KV two winding transformers. This power
is used for auxiliary purposes like pumping, lighting, ac and ventilation purposes within the
substation to ensure its smooth functioning.
To compensate for any reactive power deficit or to balance excess reactive power of lightly
loaded lines Static VAR Compensators (SVCs) are used.
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Pages: 117
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Home / Technical Articles / Protecting Motor From External Network Disturbances (Unbalance,
V/Hz-ratio and Re-Energizing)
Unbalance Protection
Unbalance in the supply voltage is typically due to a broken phase condition somewhere in
the upstream network. This may result from single-phase fuse failure or pole discrepancy of
a circuit breaker or a disconnector.
Protecting Motor From External Network Disturbances (Unbalance, V/Hz-ratio and Re-Energizing)
(photo credit: ABB)
In addition, unequal loading of the phases causes unequal voltage drops, and thus a slight
unbalance in the supply voltage may result. Unsymmetrical faults are causes of short-term
unbalance conditions.
This results in a slight negative torque, and especially to increased copper and eddy current
losses. Because of the high frequency of the induced currents in the rotor, the skin effect causes
the resistance of the rotor to increase compared to the corresponding DC-resistance.
Thus, one unit of negative-sequence current causes higher heating effect than one unit of
positive-sequence current.
NOTE: The current distribution between the phases depends on the cause and nature of
the unbalance and on the motor characteristics.
Figure 1 shows an example how the motor loss is increased as the supply voltage and as a
result, the phase currents become unbalanced. It has been assumed that the loss is directly
proportional to IL2 and the skin effect has been neglected (IL is the phase current). In
addition, the calculation of the average loss assumes perfect thermal conductivity between
the phases.
The results in Figure 1 have been calculated by varying the amplitude and phase angle of
each phase voltage in turn.
Figure 1 – Effect of unbalanced supply voltage on the copper loss of an HV-induction motor with |
Z1|/|Z2|=6.5. By multiplying this ratio by the negative-sequence voltage, the corresponding
negative-sequence current can be estimated. ILMAX = maximum phase current, ILMIN = minimum
phase current.
Considering the above, a separate unbalance protection is required to protect the motor
running with unbalanced supply voltage unless the heating effect of the negative-sequence
current has been adequately taken into account by the thermal model used in the overload
protection.
Unbalance also causes mechanical problems like vibration. Therefore, at least severe
unbalance should always be detected, and a dedicated unbalance protection based on, for
example,the magnitude of the negative-sequence current, is recommended.
Inverse time characteristic should be preferred and the operation time should be
selected so that the normal use of the motor is allowed, especially the starting of the
machine, when in practice some negative- sequence current may be measured.
In this case, undervoltage condition causes an increase in the phase current, and
overloading of the motor may take place, which is then detected by the thermal overload
protection.
Increase in the V/Hz-ratio increases the flux density in the motor, resulting in some point in
saturation effects in the normally flux carrying parts of the motor. This gives rise to excitation
current and stray fluxes flowing outside the normally flux carrying parts, which are then greatly
heated by the induced eddy currents.
After the supply interruption, voltage and frequency measured from the motor terminals
start to decay. This decay results in the phase angle, voltage and frequency difference
between the source side and motor terminal voltages (US and UM, Figure 2). The rate of the
decay depends on the motor type and drive characteristics.
Whether a reclosing to a single source, that is, closing the source circuit breaker, SCB in
Figure 2, can be done or not depends on how the magnitudes of the above difference
quantities develop during the interruption and on the length of the interruption.
Figure 2 shows a possible time window for the reclose to take place without a risk of motor
damage.
The example is based on the requirement that the resultant vectorial voltage difference in
per unit volts per hertz on the motor rated voltage, and the frequency base must not exceed
a value of 1.33 p.u (ANSI C50.41-2000) at the instant the reclose is completed.
In addition, the phase angle difference must not exceed 90° at the instant the reclose is
completed. It can be concluded, for example, that this motor drive can tolerate short supply
interruptions (< 0.1 second) such as a high-speed autoreclose in the incoming line.
However, in case of longer supply interruptions (up to a few seconds), this motor must be
disconnected before the supply is restored to avoid the possibility of re-energizing in out-
of- phase condition.
The detection of the loss-of-supply condition and the initiation of the tripping of the motor
feeder circuit breaker, MCB in Figure 2, when required, typically undervoltage,
underfrequency or loss-of-power functions, or a combination of these can be applied.
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Sharifullah
I am Electrical Technician
I am working in international steel limited
So that is amazing calculations T/f connection and wonderful news
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Home / Technical Articles / 10 unbalance detection schemes for removing failed capacitor bank
from the system
Removing a capacitor bank in such case protects against a situation that can be immediately
harmful to the capacitor units or associated equipment.
Let’s describe how unbalance happens on an example and describe ten schemes for
detecting:
Consider the capacitor connection shown in Figure 0. When all the four capacitors are in
service, the voltage across each unit will be V/2. If one of the fuses is open, then the
voltage across the upper branch is 2⁄3V and the lower branch is 1⁄3V.
The unbalance in the voltage has to be detected and the unit must be isolated before significant
damage occurs.
There are many methods available for detecting unbalances in capacitor banks, but there is
no practical method that will provide protection under all possible conditions.
All unbalance detection schemes are set up to signal an alarm upon an initial failure in a
bank. Upon subsequent critical failures, where damaging overvoltages are produced, the
bank would be tripped from the line.
Typical detection schemes associated with grounded and ungrounded wye banks are discussed
below. Since the delta connected banks are so seldom used and ungrounded wye banks serve the
same purpose, delta configurations are not evaluated.
The failure of one or more capacitor units in a bank causes voltage unbalance. Unbalance in
the capacitor banks is identified based on the following considerations:
The unbalance relay should provide an alarm on 5% or less overvoltage and trip the bank
for overvoltages in excess of 10% of the rated voltage.
The unbalance relay should have time delay to minimize the damage due to arcing fault
between capacitor units. Also, the time delay should be short enough to
avoid damage to sensors such as a voltage transformer or current transformer.
The unbalance relay should have time delay to avoid false operations due to inrush,
ground faults, lightning, and switching of equipment nearby. A 0.5 second delay should
be adequate for most applications.
Figure 1 – Neutral
current sensing using a current transformer
For a grounded wye bank or each wye of a grounded split-wye bank, the allowable number
of units that can be removed from one series group, given a maximum %VR on the
remaining units, can be calculated using the following formula [1]:
If F is fractional, use the next lower whole number. The relay is then set to signal the alarm
upon failure of F units. The neutral-to-ground current flow IN and relay setting upon loss
of F units for this scheme is determined by the following formula [2]:
The relay would further be set to trip the bank upon loss of F+1 units. The neutral-to-
ground current flow and relay setting can be determined using F+1 in place of F.
The percent of overvoltage for any number of units removed from a series group can be
determined by the following formula [3]:
where:
1. The capacitor bank contains twice as many parallel units per series group compared to the
double wye bank for a given kVAR size which reduces the overvoltage seen by the
remaining units in a group in event of a fuse operation.
2. This bank may require less substation area and connections than a double wye bank.
3. Relatively inexpensive protection scheme.
The disadvantages of this scheme are:
Go back to contents ↑
Figure 2 shows an unbalance protection scheme for a grounded wye capacitor bank using
capacitor tap point voltages. Any unbalance in the capacitor units will cause an unbalance
in the voltages at the tap points.
Figure 2 – Unbalance
detection using summation of intermediate tap-point voltage in a grounded wye capacitor bank
The resultant voltage in the open delta provides an indication of the unbalance. The
changes in the neutral current magnitude and voltage are given by equations 2 and 3 above.
Go back to contents ↑
In this scheme shown in Figure 3, the neutrals of the two sections are grounded through
separate current transformers.
The CT secondaries are connected to an overcurrent relay, which makes it insensitive to
any outside condition, which may affect both sections of the capacitor bank.
Figure 3 – Unbalance
detection in a grounded split-wye capacitor bank using two CTs
1. The scheme is not sensitive to system unbalance and it is sensitive in detecting capacitor
unit outages even on very large capacitor banks.
2. Harmonic currents do not affect this scheme.
3. For very large banks with more than one series group the amount of energy in the
capacitors will decrease. This will lower the fuse interrupting duty and may
reduce the cost of fuses.
By splitting the wye into two sections, the number of parallel units per series group is decreased,
thereby increasing the overvoltages on the remaining units in the series group in the event of a
fuse operation.
Go back to contents ↑
The zero sequence voltage is present during the unbalance in the shunt capacitor bank
Figure 4 – Voltage
difference prediction method for a grounded wye connected capacitor bank
1. The capacitor bank contains twice as many parallel units per series group compared to a
split-wye bank. The overvoltages seen by the remaining units in a group in the event of a
fuse operation will be less.
2. This capacitor bank may require less substation area.
3. This scheme is less sensitive to system unbalance. It is sensitive to failure detection in the
series capacitors.
The main limitation of this scheme is that the number of PTs required is six and extensive
connections are also required.
Go back to contents ↑
Figure 5 – Neutral
voltage unbalance protection for ungrounded wye capacitor bank using a PT
The neutral voltage shift (VNS) due to the loss of individual capacitor unit can
be calculated as:
where F is the number of units removed from one series group. The percentage overvoltage
for any number of units removed from a series group is given by:
The voltage transformer for this application should be rated for full system voltage because the
neutral voltage can be expected to rise above the rated voltage during certain switching
operations.
Go back to contents ↑
This scheme is similar to the PT scheme shown above (see Figure 6). A conventional
inverse time voltage relay is connected across the grounded end capacitor.
The grounded capacitor is a low voltage unit, 2400 V or less, sized to provide the desired
unbalance voltage to the relay. In the event of one phase open, the voltage in the neutral relay
exceeds the short time rating and a limiter has to be used.
Figure 6 – Neutral
voltage unbalance protection for an ungrounded wye capacitor bank using a capacitor voltage
divider
Go back to contents ↑
7. Neutral voltage unbalance detection method for ungrounded wye capacitor banks
using three PTs
This scheme is shown in Figure 7. This protection scheme uses three lines to neutral PTs
with the secondary connected in the broken delta and an overvoltage relay.
Figure 7 – Summation
of line-to-neutral voltages with optional line-to-neutral overvoltage protection using three PTs
Go back to contents ↑
1. The disadvantages of this scheme are an increase in the overvoltages per unit because
there are fewer parallel units per series group.
2. The scheme requires more substation area compared to a wye connected capacitor bank.
Go back to contents ↑
This scheme is similar to Scheme 8. The sensor is a PT. This scheme is not sensitive to
system unbalance, but it is sensitive to unit outage and is relatively inexpensive. The split-
wye may require more substation area.
Figure 9 – Ungrounded
split-wye connected capacitor bank; unbalance detection method using a PT
Go back to contents ↑
A schematic of this scheme is shown in Figure 10. The relay is 59N. This scheme is not
sensitive to system unbalance, but it is sensitive to unit outage and is relatively
inexpensive.
Figure 10 –
Ungrounded split-wye connected capacitor bank; unbalance detection method using a neutral
voltage sensing method
10.1 Overvoltage and undervoltage protection
These relays are normally set to coordinate with the system characteristics and with shunt
capacitor banks on the system. Tripping for overvoltage typically occurs at 110% of the
rated voltage. The low voltage tripping is set at 0.95 of the rated voltage.
In certain circumstances, the undervoltage relays are used to trip the capacitor banks when
the system is re-energized.
Go back to contents ↑
The voltage differential relay is designated as 60 voltage or current unbalance relay that
operates on a given difference.
These relays compare the voltage across the total capacitor bank with the midpoint voltage of
the bank for each phase. If one of the capacitor units is lost, then the ratio of the two voltages will
change. The change in the voltage will be proportional to the change in the impedance in the
capacitor bank.
The voltage differential relays are set to alarm for greater than 0.7% but less than 1%
change in the voltage ratio and will trip at greater than 2% change in the voltage ratio.
The voltage detection relays use the midpoint voltage and are designated as 59–1/S and
59–2/S overvoltage relays. These relays are set to alarm for one capacitor unit out and
will trip the circuit breaker for two capacitor units out.
Go back to contents ↑
The neutral voltage relays measure the voltages developed by the neutral current through
the capacitor bank and are designated as 59–1/P and 59–2/P overvoltage relays.
The neutral voltage relays need to filter the harmonics and only the voltage due to the
fundamental frequency will be used to operate the relay. Loss of one capacitor unit is indicated
by an alarm.
Go back to contents ↑
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
3 Comments
1.
Ruben J. Dichoso
Thanks a lot sir Edvard for this technical themes I’m an electrical engineer but
academician by profession, I’m very grateful reading all the sent technical themes
by electrical engineering portal, again thank you very much
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2.
K THIRUMAL RAO
Thank you very much for the wonderful articles from EEP, I’m an electrical
engineer by profession and was managing 220KV substation with in house 11KV-
20MW power plant in an IT Park. Retired from services and I enjoy reading the
technical papers.
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3.
Juan
Thank you for your portal, I am an electrician and I enjoy very much reading your
themes
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Home / Technical Articles / Essential fundamentals of harmonics distortion for future power
quality experts
Well, that has changed a lot in the last fifteen years. Power quality has got a significant
meaning. Nowadays, harmonics distortion is a regular occurrence in the power system. To
be able to better understand the problem of harmonic-distorted networks in the operation of
various electrical devices, we will try to explain the real issues and briefly present the
solutions.
Before diving into details, I would like to add that one of the most promising and highly
paid jobs in the electrical engineering industry is undoubtedly an expert in power quality.
Table of contents:
This deviation of voltage and current from the normal sine wave results in harmonics.
It is important to note that the current distortion caused by loads such as rectifiers or switch mode
power supplies causes the voltage distortion. That voltage distortion is caused by distorted
currents flowing through an impedance.
1. System impedance
2. Amount of distorted current
Devices that can cause harmonic disturbances include rectifiers, thrusters and switching
power supplies, all of which are nonlinear. Further, the proliferation of electronic
equipment such as computers, UPS systems, variable speed drives, programmable logic
controllers (PLCs), and the like: nonlinear loads have become a significant part of many
installations.
Figure 1 – Balanced Neutral Current Equals Zero
Other types of harmonic-producing loads include arcing devices (such as arc furnaces,
welders and fluorescent lighting).
Nonlinear load currents vary widely from a sinusoidal wave shape; often they are
discontinuous pulses. This means that nonlinear loads are extremely high in harmonic
content.
Triplen harmonics are the 3rd, 9th, 15th,… harmonics. Further, triplen harmonics are
the most damaging to an electrical system because these harmonics on the A-phase, B-
phase and C-phase are in sequence with each other. Meaning, the triplen harmonics present
on the three phases add together in the neutral, as shown in Figure 2, rather than cancel
each other out, as shown in Figure 1.
Odd non-triplen harmonics are classified as “positive sequence” or “negative sequence”
and are the 1st, 5th, 7th, 11th, 13th, etc.
In general, as the order of a harmonic gets higher, its amplitude becomes smaller as a
percentage of the fundamental frequency.
2. Harmonic Issues
Harmonic currents may cause system losses that over burden the distribution system. This
electrical overloading may contribute to preventing an existing electrical distribution
system from serving additional future loads.
In general, harmonics present on a distribution system can have the following
detrimental effects:
In addition, the harmonic currents acting on the impedance of the source cause harmonics
in the source voltage, which is then applied to other loads such as motors, causing them to
overheat.
The harmonics also complicate the application of capacitors for power factor correction. If, at a
given harmonic frequency, the capacitive impedance equals the system reactive impedance, the
harmonic voltage and current can reach dangerous magnitudes
At the same time, the harmonics create problems in the application of power factor
correction capacitors, they lower the actual power factor.
The rotating meters used by the utilities for watt-hour and various measurements do not
detect the distortion component caused by the harmonics. Rectifiers with diode front ends
and large DC side capacitor banks have displacement power factor of 90% to 95%.
Figure 3 – The most typical harmonic waveforms (1st – fundamental, 2nd, 3rd and 4th) – photo
credit: Greg Poole; Industrial Tests, Inc., Rocklin, CA, USA
More recent electronic meters are capable of metering the true kVA hours taken by the
circuit.
Single-phase power supplies for computer and fixture ballasts are rich in third harmonics
and their odd multiples. Even with the phase currents perfectly balanced, the harmonic
currents in the neutral can total 173% of the phase current. This has resulted in overheated
neutrals.
The Information Technology Industry Council (ITIC) recommends that neutrals in the
supply to electronic equipment be oversized to at least 173% of the ampacity of the phase
conductors to prevent problems. ITIC also recommends derating transformers, loading
them to no more than 50% to 70% of their nameplate kVA, based on a rule-of-thumb
calculation, to compensate for harmonic heating effects.
In spite of all the concerns they cause, nonlinear loads will continue to
increase. Therefore, the systems that supply them will have to be designed so that their
adverse effects are greatly reduced.
Table 1 shows the typical harmonic orders from a variety of harmonic generating sources.
Arcing devices 2, 3, 4, 5, 7…
Transformer energization 2, 3, 4
The standard now primarily addresses the harmonic limits of the supply voltage from the
utility or cogenerators.
Table 2 – Low-Voltage System Classification and Distortion Limits for 480 V Systems
Class C AN DF
* Special systems are those where the rate of change of voltage of the notch might
mistrigger an event.
* All power generation equipment is limited to these values of current distortion, regardless
of actual ISC/IL where:
Even harmonics are limited to 25% of the odd harmonic limits above. Current distortions
that result in a DC offset, e.g., half-wave converters, are not allowed.
THD is the measured distortion on the actual magnitude of current flowing at a given instant. This
could be referred to as a “sine wave quality factor” as it is a measure of the amount of distortion
at that given time, for that given magnitude of current. It can be measured with a simple harmonic
current metering device.
Current THD is not utilized anywhere in the IEEE 519 standard. Instead, the IEEE 519
standard sets limits based on TDD, or Total Demand Distortion. TDD is a calculated value
based on the amount of harmonic distortion related to the full load capacity of the electrical
system. The formula for calculating TDD is as follows:
The numerator of the formula is the square root of the sum of the current harmonics
squared. This value is divided by IL, which is the full load capacity of the system. From
this, you can see that even heavily distorted currents (i.e., high current THD) that are only a
small fraction of the capacity of the system will result in a low TDD.
4. Harmonic Solutions
In spite of all the concerns nonlinear loads cause, these loads will continue to increase.
Therefore, the application of nonlinear loads such as variable frequency drives (VFDs) and
the systems that supply them will require further scrutiny by the design professional. The
use of “Clean Power” multi-pulse VFDs has become a common approach so adverse
harmonic effects are greatly reduced.
Tables below depicts many harmonic solutions along with their advantages and
disadvantages.
Table 5 – Harmonic solutions for drives and rectifiers (incl. 3-phase UPS loads)
Fluorescent lighting
Welding/arcing loads
Tuned filters SCR controlled tuned filters SCR controlled units are high
simulates an active filter cost but fixed filters are
response reasonable
System solutions
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switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
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Home / Technical Articles / What Would Be The Worst Type Of Three Phase Faults (And Why It
Happens)
In a three phase power system, the type of faults that can occur are classified by the
combination of conductors or buses that are faulted together. In addition, faults may be
classified as either bolted faults or faults that occur through some impedance such as an
arc. Each of the basic types of faults will be described and shown in Figure 1.
What Would Be The Worst Type Of Three Phase Faults And Why It Happens (photo credit:
everreadyelectric.com)
It must be noted that in a majority of cases, the fault current calculation required for the
selection of interrupting and withstand current capabilities of equipment is the three phase
bolted fault with zero impedance.
Let’s go through each of the four three phase faults //
Figure 1 – Designation
of short-circuit categories
A three phase bolted fault describes the condition where the three conductors are physically
held together with zero impedance between them, just as if they were bolted together. For a
balanced symmetrical system, the fault current magnitude is balanced equally within the
three phases.
While this type of fault does not occur frequently, its results are used for protective device
selection, because this fault type generally yields the maximum short-circuit current
values.
Bolted line-to-line faults, Figure 1(b), are more common than three phase faults and have
fault currents that are approximately 87% of the three phase bolted fault current.
This type of fault is not balanced within the three phases and its fault current is seldom
calculated for equipment ratings because it does not provide the maximum fault current
magnitude. The line-to-line current can be calculated by multiplying the three phase
value by 0.866, when the impedance Z1 = Z2.
Special symmetrical component calculating techniques are not required for this
condition.
3. Line-To-Line-To-Ground Faults
Line-to-line-to-ground faults, Figure 1(c), are typically line-to-ground faults that have
escalated to include a second phase conductor. This is an unbalanced fault. The magnitudes
of double line-to-ground fault currents are usually greater than those of line-to-line faults,
but are less than those of three phase faults.
4. Line-To-Ground Faults
Line-to-ground faults, Figure 1(d), are the most common type of faults and are usually the
least disturbing to the system. The current in the faulted phase can range from near zero to a
value slightly greater than the bolted three phase fault current.
The line-to-ground fault current magnitude is determined by the method in which the system is
grounded and the impedance of the ground return path of the fault current.
Calculation of the exact line-to-ground fault current magnitudes requires the special
calculating techniques of symmetrical components.
However, close approximations can be made knowing the method of system grounding
used. On ungrounded distribution systems, the line-to-ground fault currents are near zero.
Line-to-ground fault current magnitudes in distribution systems with resistance grounded system
neutrals can be estimated by dividing the system line-to-neutral system voltage by the total
value of the system ground- to-neutral resistance.
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
5 Comments
1.
Sarah Whiteford
Hi Edvard;
We love your articles over here at OneStep Power, you are a go-to reference for us.
We do have a question though: You state “Line-to-ground faults, Figure 1(d), are
the most common type of faults and are usually the least disturbing to the system.”
Our industry experience also agrees with you, however you do not cite evidence or
an academic paper to support this claim. Do you have a reference we could review
for further support of this statement? Thanks!!
Reply
Edvard
Reply
2.
Kayser Ahmed
Reply
3.
Prasad KVSR
Dear Sir
We are the leading regional daily news paper publisher in INDIA. We have
2000KVA, 33KV/415Volts step down transformer with 2666amps. Three days back
arround 2.00am at the time of 2200amps load, we faced very serious problem..i.e.
we hard sounds from Aluminium bus duct with fire and smoke. Also same time
transformer safety valves was blown and oil was came out (observed transformer
winding temperature was raised to 100degress) my ACB was tripped and no effect
to my equipment. After some time we notice above phenomina was occured after
15foot of tranformer secondry side bus duct and before 20foot of my ACB. Total
bus duct length is 50foot.
Also noticed that, Transformer secondry side Neutral flexible link was cutted and
touched with bus duct body.
What is the reason …1. due to Neutral was cutted & shorted with body or
2. Any short circuit in bus duct..(all coupling link bolt & nuts are in tight condition.
Reply
4.
Lenny Curcio
Hi,
Your information has certainly helped my electrical learning curve.
I’m a Mech. Engineer assessing damages and justifying reimbursement from FEMA
for NYC due to Sandy Flooding. Electrical equipment was damaged via faults, but
FEMA advised the equipment is above the flood level. What I have tried to explain
is that the Submersible Sewage Pumps were compromised when the flood level
inundated the splice boxes causing a 3 Phase Fault upon start-up with trailered
portable generators. FEMA says there should have been protective devices between
the Pump Motors and MCC, which would cause an open. I believe the overcurrent
fused these devices as the design and conditions study did not protect for the max
fault as it was the least likely to occur. Arc-flash study may have recommended that
protective devices protect lower voltage/amperage equipment more prevalent to
damage occurrences.
1. Am I correct and can other components be damaged during a 3 Phase fault past
the protective device, and if so;
2. Can you assist in the proper language (Electrical Engineering) to explain and
justify that it could happen?
Much appreciated,
Lenny Curcio
Reply
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Home / Technical Articles / 3 Overcurrent Protective Device Ratings You MUST Properly Select
1. Voltage rating
2. Ampere rating and
3. Interrupting rating
– Minimum Interrupting Rating.
Of the three of the ratings, perhaps the most important and most often over-looked is the
interrupting rating.
If the interrupting rating is not properly selected, a serious hazard for equipment and
personnel will exist. Current limiting can be considered as another overcurrent protective
device rating, although not all overcurrent protective devices are required to have this
characteristic.
The voltage rating of the overcurrent protective device must be at least equal to or greater
than the circuit voltage. The overcurrent protective device rating can be higher than the
system voltage, but never lower.
For instance, a 600V fuse or circuit breaker can be used in a 208V circuit.
Squar
e D Masterpact circuit breaker 2500A (photo credit: utilityrelay.com)
One aspect of the voltage rating of an overcurrent protective device is a function of its
capability to open a circuit under an overcurrent condition. Specifically, the voltage
rating determines the ability of the overcurrent protective device to suppress and extinguish
the internal arcing that occurs during the opening of an overcurrent condition.
If an overcurrent protective device is used with a voltage rating lower than the circuit voltage, arc
suppression and the ability to extinguish the arc will be impaired and, under some overcurrent
conditions, the overcurrent protective device may not clear the overcurrent safely.
The voltage rating is required to be marked on all overcurrent protective device labels.
NEC® 240.60 (A)(2) allows 300V type cartridge fuses to be permitted on single-phase
line-to-neutral circuits supplied from 3-phase, 4 wire, solidly grounded neutral source
where the line-to-neutral voltage does not exceed 300V. This allows 300V cartridge fuses
to be used on single-phase 277V lighting circuits.
Per NEC® 240.85, a circuit breaker with a slash rating, such as 480Y/277V, can only be
applied in a solidly grounded wye circuit where the nominal voltage of any conductor to
ground does not exceed the lower of the two values and the nominal voltage between any
two conductors does not exceed the higher value.
Thus, a 480Y/277V circuit breaker could not be applied on a 480V corner grounded,
because the voltage to ground exceeds 277 volts. It could not be used on 480V resistance
grounded or ungrounded systems because they are not solidly grounded.
Go back to Ratings ↑
2. Ampere Rating
Every overcurrent protective device has a specific ampere rating. In selecting the ampere
rating of the overcurrent protective device, consideration must be given to the type of load
and code requirements. The ampere rating of a fuse or circuit breaker normally should not
exceed the current carrying capacity of the conductors.
For instance, if a conductor is rated to carry 20A, a 20A fuse is the largest that should be
used.
As a general rule, the ampere rating of a fuse or a circuit breaker is selected at 125% of the
continuous load current. Since the conductors are generally selected at 125% of the continuous
load current, the ampacity of the conductors is typically not exceeded.
However, there are some specific circumstances in which the ampere rating is permitted to
be greater than the current carrying capacity of the conductors. A typical example is the
motor circuit; dual-element fuses generally are permitted to be sized up to 175% and an
inverse time circuit breaker up to 250% of the motor full-load amperes.
Nameplate of Square D
Masterpact Circuit Breaker NW08H1 800A, Micrologic 6.0A
NEC® 240.4(B) allows the next higher standard overcurrent protective device rating
(above the ampacity of the conductors being protected) to be used for overcurrent
protective devices 800A or less provided the conductor ampacity does not already
correspond to a standard overcurrent protective device size and if certain other conditions
are met.
NEC® 240.4(C) requires the ampacity of the conductor to be equal to or greater than the
rating of the overcurrent protective device for overcurrent devices rated over 800A.
NEC® 240.4(D) requires the overcurrent protective device shall not exceed 15A for 14
AWG, 20A for 12 AWG, and 30A for 10 AWG copper; or 15A for 12 AWG and 25A for
10 AWG aluminum and copper-clad aluminum after any correction factors for ambient
temperature and number of conductors have been applied.
NEC® 240.6 lists the standard ampere ratings for fuses and inverse time circuit breakers.
Standard amperage sizes are 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100, 110, 125,
150, 175, 200, 225, 250, 300, 350, 400, 450, 500, 600, 700, 800, 1000, 1200, 1600, 2000,
2500, 3000, 4000, 5000 and 6000. Additional standard ampere ratings for fuses are 1, 3, 6,
10 and 601.
Go back to Ratings ↑
3. Interrupting Rating
NEC® Article 100 defines interrupting rating as: The highest current at rated voltage
that a device is intended to interrupt under standard test conditions.
An overcurrent protective device must be able to withstand the destructive energy of short-
circuit currents. If a fault current exceeds the interrupting rating of the overcurrent protective
device, the device may actually rupture, causing additional damage.
The picture below illustrates how considerable damage can result if the interrupting rating
of a protective device is exceeded by a short-circuit current.
Arc
flash in low voltage switchboard cubicle
Thus, it is important when applying a fuse or circuit breaker to use one which can
physically interrupt the largest potential short-circuit currents.
NEC® 110.9, requires equipment intended to interrupt current at fault levels to have an
interrupting rating sufficient for the current that must be interrupted. This article
emphasizes the difference between clearing fault level currents and clearing operating
currents.
Current interrupting ratingof MCCB and Fuse
Protective devices such as fuses and circuit breakers are designed to clear fault currents
and, therefore, must have short-circuit interrupting ratings sufficient for all available fault
levels.
Equipment such as contactors and switches have interrupting ratings for currents at
other than fault levels, such as normal current overloads and locked rotor currents.
Go back to Ratings ↑
NEC® 240.60(C) states that the minimum interrupting rating for a branch-circuit cartridge
fuse is 10,000A.
NEC® 240.83(C) states that the minimum interrupting rating for a branch-circuit circuit
breaker is 5,000A. The circuit breaker or fuse must be properly marked if the interrupting
rating exceeds these respective minimum ratings.
These minimum interrupting ratings and markings do not apply to supplemental protective
devices such as glass tube fuses or supplemental protectors.
Modern current-limiting fuses such as Class J, R,T and L have a high interrupting rating
of 200,000A to 300,000A at rated voltage.
Molded case circuit breakers typically come in a variety of interrupting ratings from
10,000A to 200,000A and are dependent upon the voltage rating. Typical incremental
interrupting ratings for a single series of circuit breakers may be 14kA, 25kA, 65kA and
100kA at 480V.
As interrupting rating of circuit breakers increases, so does the cost of the circuit breaker.
Typically the circuit breaker that just meets the required available fault current is selected.
However, this may be insufficient in the future if changes to the electrical system are
made.
Go back to Ratings ↑
– 40.60 // covers the general requirements for cartridge type fuses and fuseholders. This
includes the requirements for 300V type fuses, non-interchangeable fuseholders, and fuse
marking.
– 240.85 // covers the requirements for the application of straight (such as 480V) and slash
rated (such as 480/277V) circuit breakers. Additional consideration of the circuit breakers’
individual pole-interrupting capability for other than solidly grounded wye systems is
indicated.
– 240.60 // covers the general requirements for cartridge type fuses and fuseholders. This
includes the requirements for 300V type fuses, non-interchangeable fuseholders, and fuse
marking.
Go back to Ratings ↑
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More Information
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
6 Comments
1.
Craig Nelson
Reply
2.
Arvind Sharma
Reply
3.
greatmanifex
Reply
4.
Engr Napoleon
Reply
5.
sinnadurai sripadmanabn
There are other aspects as well namely settings – overcurrent, short circuit,
instantaneous current.
Reply
6.
Er.K. K Murty
Dear Mr Csany,
I appreciate your enthusiasm & efforts to cover all the fields of Electrical
engineering. I feel O/C condition means continuous Over Current only, that too
relays of O/C start functioning at 1.3 times the set current setting(plug setting
multiplier) & the time taken to operate the O/C relay, MCCB or a fuse depends up
on the characteristics of the item/device used for protection.
As far as CTs are concerned, the continuous current carrying capacity is 1.2 times
the rated current.As far as Voltage rating is concerned ,it has to be little higher than
the rating of the supply voltage,that is about 10% higher to take care for highest
system voltage at supply frequency.
With regards.
Er.K.K.Murty.
Reply
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Home / Technical Articles / Rating Definitions Applied to Low Voltage Molded-Case Circuit Breaker
(MCCB)
Voltage – Circuit breakers are designed and marked with the maximum voltage at which
they can be applied. Circuit breaker voltage ratings distinguish between delta-connected,
3-wire systems and wye-connected, 4-wire systems.
As stated in NEC article 240.85, a circuit breaker with a straight voltage rating, such as 240 or 480
V can be used in a circuit in which the nominal voltage between any two conductors does not
exceed the circuit breaker’s voltage rating.
Breakers with slash ratings, such as 120/240 V or 480 Y/277 V, can be applied in a solidly-
grounded circuit where the nominal voltage of any conductor to ground does not exceed the
lower of the two values of the circuit breaker’s voltage rating and the nominal voltage
between any two conductors does not exceed the higher value of the circuit breaker’s
voltage rating.
Frequency – Molded-case circuit breakers are normally suitable for 50Hz or 60Hz. Some
have DC ratings as well.
Continuous current or Rated current – This is the maximum current a circuit breaker can
carry continuously at a given ambient temperature rating without tripping (typically 40˚C).
In accordance with NEC article 210.20 a circuit breaker (or any branch circuit overcurrent
device) should not be loaded to over 80% of its continuous current unless the assembly,
including the circuit breaker and enclosure, is listed for operation at 100% of its rating.
Poles – The number of poles is the number of ganged circuit breaker elements in a single
housing. Circuit breakers are available with one, two, or three poles, and also four poles for
certain applications.
Per NEC article 240.85 a two-pole circuit breaker cannot be used for protecting a 3-phase, corner-
grounded delta circuit unless the circuit breaker is marked 1ø – 3ø to indicate such suitability.
Control voltage – The control voltage rating is the AC or DC voltage designated to be applied to
control devices intended to open or close a circuit breaker. In most cases this only applies to accessories
that are custom-ordered, such as motor operators.
Interrupting rating – This is the highest current at rated voltage that the circuit breaker is
intended to interrupt under standard test conditions.
Instantaneous override – A function of an electronic trip circuit breaker that causes the instantaneous
function to operate above a given level of current if the instantaneous function characteristic has been
disabled.
Current Limiting Circuit Breaker – This is a circuit breaker which does not employ a fusible element
and, when operating in its current-limiting range, limits the let-through I2t to a value less than the I2t
of a _-cycle wave of the symmetrical prospective current.
HID – This is a marking that indicates that a circuit breaker has passed additional endurance and
temperature rise tests to assess its ability to be used as the regular switching device for high intensity
discharge lighting. Per NEC 240.80 (D) a circuit breaker which is used as a switch in an HID lighting
circuit must be marked as HID.
SWD – This is a marking that indicates that a circuit breaker has passed additional endurance and
temperature rise tests to assess its ability to be used as the regular switching device fluorescent lighting.
Per NEC 240.80 (D) a circuit breaker which is used as a switch in an HID lighting circuit
must be marked as SWD or HID.
Frame – The term Frame is applied to a group of circuit breakers of similar configuration. Frame
size is expressed in amperes and corresponds to the largest ampere rating available in that group.
Thermal-magnetic circuit breaker – This type of circuit breaker contains a thermal element to trip the
circuit breaker for overloads and a faster magnetic instantaneous element to trip the circuit breaker for
short circuits.
Electronic trip circuit breaker – An electronic circuit breaker contains a solid-state adjustable trip unit.
These circuit breakers are extremely flexible in coordination with other devices.
The sensor size, in conjunction with the rating plug, determines the electronic-trip circuit
breaker’s continuous current rating.
Rating plug – An electronic trip circuit breaker’s rating plug can vary the circuit breaker’s
continuous current rating as a function of it’s sensor size.
Typical molded-case circuit breakers are shown in Figure 1, where on the left is a thermal-
magnetic circuit breaker, and on the right is an electronic-trip circuit breaker. The thermal-
magnetic circuit breaker is designed for cable connections and the electronic circuit breaker
is designed for bus connections, but neither type is inherently suited for one connection
type over another.
Figure 1 –
Molded-Case circuit breakers
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Note the two distinct parts of the characteristic curve: The thermal or long-time characteristic is
used for overload protection and the magnetic or instantaneous characteristic is used for short-
circuit protection.
Note also that there is a band of operating times for a given fault current. The lower
boundary represents the lowest possible trip time and the upper boundary represents the
highest possible trip time for a given current.
Figur
e 2 – Thermal magnetic circuit breaker time-current characteristic
In many cases the trip unit is also available without the short-time function.
In catalog data the long-time characteristic is listed as L, the short-time is listed as S, and the
instantaneous as I. Therefore an LSI trip unit has long-time, short-time, and
instantaneous characteristics, whereas an LI trip unit has only the long-time and instantaneous
characteristics.
For circuit breakers that have a short-time rating, the instantaneous feature may be disabled,
enhancing coordination with downstream devices.
Figur
e 3 – Electronic-trip circuit breaker time-current characteristic
If the instantaneous feature has been disabled one must still be cognizant of any
instantaneous override feature the breaker has, which will engage the instantaneous
function above a given level of current even if it has been disabled in order to protect the
circuit breaker from damage.
Coordination
Typical coordination between an electronic and a thermal magnetic circuit breaker is shown
in figure 4 below. Because the time bands do not overlap, these two devices are considered
to be coordinated.
Figur
e 4 – Typical molded-case circuit breaker coordination
A further reduction in the let-through energy for a fault in the region between two
electronic-trip circuit breakers can be accomplished through zone-selective interlocking.
This consists of wiring the two trip units such that if the downstream circuit breaker senses
the fault (typically this will be based upon the short-time pickup) it sends a restraining
signalto the upstream circuit breaker.
The upstream circuit breaker will then continue to time out as specified on its characteristic
curve, tripping if the downstream device does not clear the fault.
However, if the downstream device does not sense the fault and the upstream devices does,
the upstream device will not have the restraining signal from the downstream device and
will trip with no intentional delay.
Example
For example, if zone selective interlocking were present in the system of figure 4 and fault
occurs on bus C circuit breaker B will sense the fault and send a restraining signal to
circuit breaker A. Circuit breaker A is coordinated with circuit breaker B, so circuit breaker
B will trip first.
If circuit breaker B fails to clear the fault, circuit breaker A will time out on its time-current
characteristic per figure 4 and trip. If the fault occurs at bus B, circuit breaker B will
not detect the fault and thus will not send the restraining signal to circuit breaker A. Circuit
breaker A will sense the fault and will trip with no intentional delay, which is faster than
dictated by its time-current characteristic per figure 4.
Care must be used when applying zone-selective interlocking where there are multiple
sources of power and fault currents can flow in either direction through a circuit breaker.
Table 1 shows typical characteristics of molded-case circuit breakers for commercial and
industrial applications. This table is for reference only; when specifying circuit breakers
manufacturer’s actual catalog data should be used.
1 10 14
100
1 65 65
2, 3 18 14 14
100, 150 2, 3 65 25 18
2, 3 100 65 25
225, 250 2, 3 25 22 22
2, 3 65 25 22
2, 3 100 65 25
2, 3 42 30 22
400, 600 2, 3 65 65 25
2, 3 100 35
3 42 30 22
800, 1000 65 50 25
200 100 65
3 42 30 22
1200 3 65 50 25
3 200 100 65
3 65 50 42
1600, 2000
3 125 100 65
3 100 100 85
3000, 4000
3 200 150 100
Note that the continuous current rating is set by the sensor and rating plug sizes for a given
electronic-trip circuit breaker. This can be smaller than the frame size. As can be seen from
table 1, more than one interrupting rating can be available for a given frame size.
Current-limiting circuit breakers are also available. Coordination between two current-
limiting circuit breakers when they are both operating in the current limiting range is
typically determined by test.
By definition, low voltage molded case circuit breakers are not maintainable devices. Failure of a
component generally requires replacement of the entire circuit breaker unless the circuit breaker
has been specifically designed for maintainability.
Magnetic-only circuit breaker swhich have only magnetic tripping capability are
available. These are often used as short-circuit protection for motor circuits. For this reason
these are often referred to as motor circuit protectors.
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
6 Comments
1.
Asha
Can I use 24..30VAC/DC rated voltage motor operators of 690VAC MCCB instead
of 220…250VAC/DC motor operators? What makes the difference technically?
Reply
2.
hamid reza
Reply
3.
Adil Zahoor
what is the difference between reaking and the current rating of a MCCB
Reply
4.
Murtaza Khan
Can you please design an application for windows phones? I am using a microsoft
windows 8.1 phones and would like to have EEP App .
Reply
5.
ROEL
very informative and interesting. thank you for this article & i need to read more :)
Reply
6.
Palanga
Reply
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Transformers
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Introduction
The percent impedance is the percent voltage required to circulate rated current flow
through one transformer winding when another winding is short-circuited at the
rated voltage tap at rated frequency. %Z is related to the short circuit capacity of the
transformer during short circuit conditions.
Dry Transformer Percent Impedance Definition (on photo dry type transformer by Engineering
company B&S, Ukraine)
If 100% rated voltage is applied to the high voltage winding, approximately 20X rated
current would flow in the secondary winding when the secondary winding is short-
circuited.
Impedance Levels
Based kVA Minimum Impedance, %
151 – 300 4
301 – 600 5
601 – 2,500 6
Important Notes
1. The impedance of a two-winding transformer shall not vary from the guaranteed value by
more that ± 7.5%
2. The impedance of a transformer having three or more windings or having zig-zag windings
shall not vary from the guaranteed value by more than ± 10%
3. The impedance of an auto-transformer shall not vary from the guaranteed value by
more than ± 10%
4. The difference of impedances between transformers of the same design shall not
exceed 10% of the guaranteed values
5. Differences of impedance between auto-transformers of the same design shall not
exceed 10% of the guaranteed values
Impedance vs. Percent Impedance
Impedance is defined, in the Standard Handbook for Electrical Engineers, as “the apparent
resistance of an alternating current circuit or path… the vector sum of the resistance
and reactance of the path”. Impedance may be comprised of resistance, capacitive
reactance and inductive reactance, and is expressed in ohms.
From the perspective of a load, the total input impedance may include the impedance of the
upstream generator, transformer, line reactor and conductors.
The power system impedance is useful for estimating the available short circuit current.
Sample calculations for a three phase transformer rated 500kVA, 4160:480, 60Hz, 6%
impedance:
The value in ohms will cause a lower voltage drop when less than rated reactor or
transformer current is flowing. If the load is only one half the rated current, then the voltage
drop across the impedance will be onehalf of the rated voltage drop.
Sample calculations for a three phase transformer rated 500kVA, 4160:480, 60Hz, 6%
impedance:
Transformer reactance Xt = (kV2/MVA) x %Z/100 = (0.482 / 0.5) x 0.06 = 0.027648 ohms
Rated secondary current = 500,000 / (480 x 1.732) = 601.4 amps
Actual Load current = 300 amps
Voltage drop at actual load = 300 x 1.732 x 0.027648 = 14.36 volts (14.36 / 480 = 0.0299,
or 3% of 480 volts)
Effective percent impedance = 6% x (300 / 601.4) = 2.99%
Transformer Percentage Impedance (VIDEO)
https://youtu.be/iU0JmFub7xA
https://youtu.be/iU0JmFub7xA
Premium Membership
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and much more! It helps you to shape up your technical skills in your everyday life as an electrical
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More Information
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
10 Comments
1.
Michael Frayne
Reply
2.
Azhar Ali
Hi, Can you tell me if I want to model this impedance per phase of three phase
transformer, how can I do this. Is this impedance is included in all three phases or
there should be division with something to represent it equivalent in single phase.
Thanks
Reply
3.
RAZZAQUE AHMED
Reply
4.
apolinar
can impedance of dry type transformer will be adjusted as per our project
requirement. for example 15kVA dry type transformer manufacturer std. is 3.3 %
and our design requirement is 6.4%.it is possible to increase the impedance?
Reply
Manivannan
Reply
5.
Khairul
Hi all,
I’ve one question. I’ve done site acceptance test for dry-type transformer that we
just bought from one of the manufacturer. Upon doing the test, one of the test,
leakage reactance was failed where the value is not the same as FAT value.. During
FAT, we got 5.98 where by during SAT we got 7.38. we used doble M5400 to
conduct this test at site. Could you help me to enlighten this problem.
Reply
6.
Than Dai
Reply
7.
Than Dai
Dry type is so noisy.I have 2MVA,11/0.415kv.I would like to get secondary voltage
0.4kv.It have -or + 2 tap.If i change ,how could I get disadvantages?
Reply
8.
tigerdon
OLTC can be implemented for Dry Type Transformers? if not than why? it yes than
how? plz guide
Reply
Edvard
As far as I know there are dry type transformers with on-load tap changers
available. It’s done with vacuum box-structure with some automatic voltage
controller. OLTC can be controlled on site or from a some remote location.
Reply
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Home / Technical Articles / The story of designing the electrical part of MV/LV power substation
Generally, the article is based on two main parts. The first part is dedicated to the
estimation of load you will have in your project (small factory as an example). The second
part in more complicated and involves the various network calculations of short circuit and
protection coordination.
Note that many people should be involved in obtaining all the necessary information for the
project. A good start would be contacting the power supply utility personnel for sizing of
the equipment, calibration of protection devices, the design and verification of the earthing
system regarding the supply. Then, collecting “true” information about loads could be a
painful job, etc.
Table of contents:
Let’s take a small industrial plant as an example (Figure 1). Production involves a
stabilized thermal cycle in the furnace for which reason a total black-out is not possible.
The plant is also located in a densely populated area.
Fi
gure 1 – Single line diagram of the factory
The starting point for the design is the estimation of the consumption of the various users.
If in assessing the required power you were to consider the sum of the rated power of all
equipment and users you would get a value that is certainly excessive, for two reasons:
This is taken into account with two coefficients: the utilization factor Ku and the
contemporaneity factor Kc.
The ideal would be to have the actual data, as in the case of renovation of an existing installation
for which the load diagrams are available. However, in the case of new projects, the load diagram
is unfortunately not available.
Therefore one has to estimate the actual load by using factors derived statistically on
homogeneous categories of installations as proposed by CEI Guide 99-4, Annex E,
presented below.
Type of environment
Type of Individual Civil buildings Offices, shops, Hotels, hospitals Medium and
system housing units for housing warehouses, high power
departments industrial plants
Lighting 66% of the 75% of the 90% of the 75% of the 90% of the
installed power installed power installed power installed power installed power
Heating 100% of the 100% of the 100% of the 100% of the 100% of the
power of the biggest user + biggest user + biggest user + biggest user +
equipment up to 50% of the 75% of the 80% of the 75% of the
10A + 50% of the remainder remainder second + 60% of remainder
remainder the remainder
Socket outlets 100% of the 100% of the 100% of the 100% of the 25% of the user
biggest user + biggest user + biggest user + biggest user + installed
25% of the 25% of the 40% of the 75% of the
remainder remainder remainder rooms + 25% of
the remainder
In the example provided, the power used on the main LV switchgear is 732 kVA.
Considering the values of the rated power of the transformers available commercially, it
can be assumed that two transformers 400 kVA transformers will be installed. Apparently,
this assumption would be resulting in a more expensive solution than that with only one
800 kVA transformer.
Nevertheless, that can be justified by the need to have a greater continuity of service in
case of failures or maintenance.
In this situation the two transformers are loaded at 92% (732/800=0.92) of their rated power, and
in the case of an outage of one of the two, it will still be possible to provide 55% of the required
power.
To deal with the theory of calculation of short-circuit currents we will refer to the Standard
IEC 60909-0 “Short-circuit currents in three-phase AC systems – Part 0: Calculation of
currents”. With reference to the electrical network schematized in Figure 2, a short-circuit
is assumed on the load terminals.
The network can be studied and represented by using the resistance and reactance parameters of
each electrical component. The resistance and reactance values of must be all related to the same
voltage value assumed as a reference for calculating the short-circuit current.
The change from impedance values Z1 referring to a higher voltage (U1) to the values Z2,
referring to a lower voltage (U2), takes place using the transformation ratio K = U1/U2
according to the following relationship:
The structure of the electrical network in question can be represented through elements in
series. In this way an equivalent circuit is obtained like that shown in the following Figure
3 which makes it possible to calculate the equivalent impedance seen from the fault point.
Figure 3 –
Equivalent circuit for electrical network
An equivalent voltage source (Ueq) is positioned at the point of the short circuit with the
value:
Ueq = c × Un / √3
The factor “c” depends on the system voltage and takes into account the influence of the
loads and of the variation in mains voltage. The following is the table taken from Standard
IEC 60909-0.
Table 4 – Voltage factor c for the calculation of max. and min. short-circuit currents
Low voltage
1.05(3)
100 V to 1000V 0.95
1.10(4)
(IEC 60038, table I)
Medium voltage
> 1kV to 35 kV
(IEC 60038, table III)
1.10 AM 1.00
High voltage(2)
> 35 kV
(IEC 60038, table IV)
Where:
1. Cmax Un should not exceed the highest voltage Um for equipment of power systems.
2. If no nominal voltage is defined CmaxUn = Um or CminUn = 0.90×Um should be applied
3. For low-voltage systems with a tolerance of + 6%, for example systems renamed from 380
V to 400 V
4. For low-voltage systems with a tolerance of + 10%
In most cases, the installation will be supplied by a medium voltage distribution network,
for which it is quite easy to obtain the value of the supply voltage UnQ and the initial
short-circuit current I”kQ.
On the basis of these data and of a correction coefficient for the change in voltage caused
by the short-circuit it is possible to determine the short-circuit direct impedance of the
network with the following formula:
ZQ = c × UnQ /( √3 × I”kQ)
For the calculation of the network resistance and reactance parameters, if a precise value
for value for RQ is not available, the following approximate formulas can be used:
XQ = 0.995 × ZQ
RQ = 0.1 × XQ
2.3 Transformer
The impedance of the machine can be calculated using the rated parameters of the machine
itself (rated voltage UrT; apparent power SrT; short circuit voltage at the rated current in
percent ukr) using the following formula:
The resistive component can be determined by knowing the value of the total losses. PkrT
referring to the rated current according to the following relationship:
RT = PkrT / (3 × IrT2)
XT = √(ZT2 – RT2)
The impedance value of these connection elements depends on various factors (technical,
constructive, temperature, etc.) that condition the linear resistance R’L and the linear
reactance X’L. These two parameters expressed per unit of length are provided by the
manufacturer of the cable.
Alternatively, reference values can be found in IEC 60909-2. In general, the resistance values are
based on a reference temperature of 20 °C. For different operating temperatures θ the following
formula makes it possible to relate the resistance value to the operating temperature.
where α is the temperature coefficient that depends on the type of material (for copper,
aluminum and aluminum alloys 4×10-3 holds true with good approximation). Therefore, in
very simple terms we have:
The definition of the short-circuit resistance and reactance values of the main elements
forming a circuit allow the short circuit currents in the installation to be calculated.
With reference to Figure 4, with the method of reducing elements in series the following
values are determined:
Once the two preceding parameters are known, it is possible to determine the total short-
circuit direct impedance Z:
Z = √(R2 + X2)
Once the equivalent impedance seen from the fault point has been determined, one can
proceed with the calculation of the symmetrical three-phase initial short-circuit current:
I”k3 = c × Un / √3 Z
Figure 4 – Symmetrical
three-phase initial short-circuit current
The three-phase short circuit is generally considered as the fault which causes the highest
currents (except in particular conditions).
In the absence of rotary machines, or when their action is diminished, it also represents the
permanent short-circuit current and is the value taken as a reference to determine the
breaking capacity of the protection device.
In the event of a short circuit, the motor starts to function as a generator and powers the
fault for a limited time corresponding to the time required to eliminate the energy that has
been stored in the magnetic circuit of the motor.
Through an electrical diagram of the motor with its subtransient reactance it is possible to
calculate the numerical value of the motor contribution.
In low voltage, the Standard IEC 60909-0 provides the minimum indications for which the
phenomenon must be taken into account, it will be:
where:
∑IrM represents the sum of the rated currents of the motors connected directly to the
network where the short circuit occurs.
I”k is the initial three-phase short-circuit current determined without contribution of
motors.
If it has to be taken into account, the impedance of the motors may be calculated using the
formula:
where:
The current ILR is often a value that is difficult to obtain an therefore it is common practice to
consider this value as a multiple of the rated current of the motor. The typical values of the ratio
ILR/IrM vary from 4 to 6.
Finally, for groups of low voltage motors connected via cables we can, with good
approximation, use the relationship:
The short circuit current I”k can be considered to consist of two components:
1. A symmetrical component is with sinusoidal wave form and in fact symmetrical in relation
to the horizontal time axis.
2. A unidirectional component iu with exponential trend due to the presence of an inductive
component.
This component is characterized by a time constant τ= L/R (“R” indicates the resistance
and “L” indicates the inductance of the circuit upstream of the failure point) and is
extinguished after 3-6 times τ.
During the transitional period, the unidirectional component makes the short-circuit
current asymmetric, characterized by a maximum value, referred to as the peak value,
which is higher than what it would be with a purely sinusoidal magnitude.
In general we can say that, considering the effective value of the symmetrical component of
the short-circuit current Ik, the value of the first peak current may vary from:
After the transitional period, the short-circuit current becomes practically symmetrical. An
example of the current trend is shown in the following Figure 5.
Figure 5 –
Symmetrical component of short-circuit current
The Standard IEC 60909-0 provides useful indications for calculating the peak current. In
particular, it indicates the following relationship:
ip = k × √2 × I”k
where the value of k can be evaluated with the following approximate formula:
or through the following charts that show the value of “k” as a function of the parameter
“R/X” or “X/R” (see Figure 6).
Figure 6 –
Parameter “k” for calculating short-circuit peak current
https://electrical-engineering-portal.com/selective-coordination-between-lv-circuit-breakers
https://electrical-engineering-portal.com/download-center/books-and-guides/electrical-
engineering/overcurrent-coordination
Sources:
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More Information
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
2 Comments
1.
Shashi
Awesome Writing! Have been always a great fan of your great articles.
Reply
2.
Sandesh Choudhari
Amazing
Reply
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Home / Technical Articles / Properly engineered and installed selective coordination between LV
circuit breakers
While it’s very important, it is not enough to select circuit breakers based solely on their
ability to carry the system load current and interrupt the maximum fault current at their
respective points of application.
It is important to note that the type of overcurrent protective devices and ratings (or
settings) selected determine if a system is selectively coordinated.
A properly engineered and installed system will allow only the nearest upstream overcurrent
protective device to open for both overloads and all types of short-circuits, leaving the remainder
of the system undisturbed and preserving continuity of service. Isolation of a faulted circuit from
the remainder of the installation is critical in today’s modern electrical systems.
Contents:
When using molded case circuit breakers of this type, there are three basic curve
considerations that must be understood (see Figure 1). These are overload region,
instantaneous region with unlatching and interrupting rating.
Overloads typically can be tolerated by the circuit components for relatively longer times
than faults and therefore, the opening times are in the range of seconds and minutes.
As can be seen, the overload region has a tolerance band, which means the breaker should
open within that area for a particular overload current.
Figure 1a –
Instantaneous Region
Go back to contents ↑
A circuit breaker will open as quickly as possible. The instantaneous trip (IT) setting
indicates the multiple of the full load rating at which the circuit breaker starts to operate in
its instantaneous region.
Circuit breakers with instantaneous trips either have (1) fixed instantaneous trip settings or (2)
adjustable instantaneous trip settings.
The instantaneous region is represented in Figure 1, and for this example, is shown to be
adjustable from 5× to 10× the breaker amp rating.
When the breaker senses an overcurrent in the instantaneous region, it releases the latch
which holds the contacts closed (unlatches). Unlatching permits the contact parting process
to start.
The unlatching time is represented by the curve labeled “average unlatching times for
instantaneous tripping” (this is the continuation of the instantaneous trip curve below 0.01
second). This is important when evaluating corrdination of line side breakers to load side
breakers.
1 – Typical Circuit Breaker Time-Current Characteristic Curve
The manufacturer of the circuit breaker in Figure 1 also published a table of unlatching
times for various currents (upper right). Unlatching frees or releases the spring loaded
contacts to start the process of parting.
After unlatching, the overcurrent is not cleared until the breaker contacts are mechanically
separated and the arc is extinguished (represented in Figure 1 as the maximum interrupting
time).
This range of time affects the ability of circuit breakers with instantaneous trips to
selectively coordinate when the overcurrent magnitude is in the instantaneous trip
range.
Two instantaneous trip settings for a 400A breaker are shown in Figure 1.
The instantaneous trip region, drawn with the solid line, represents an IT = 5x, or five times 400A
= 2000A. At this setting, the circuit breaker will trip instantaneously on currents of approximately
2000A or more. The ± 25% band represents the area in which it is uncertain whether the overload
trip or the instantaneous trip will operate to clear the overcurrent.
The dashed portion represents the same 400A breaker with an IT = 10x, or 10 times 400A
= 4000A. At this setting the overload trip will operate up to approximately 4000 amps
(±10%).
Overcurrents greater than 4000A (±10%) would be sensed by the instantaneous setting. The
±25% and ±10% band mentioned in this paragraph represents a tolerance. This tolerance
can vary by circuit breaker manufacturer and type.
Figure 0 – Eaton MCCB 400 Amp Four Pole
Many of the lower amp rated circuit breakers (100A and 150A frame CBs) have non-
adjustable or fixed instantaneous trip settings. For larger molded case, insulated case and
power breakers the instantaneous trip setting can usually be adjusted by an external dial.
The IT of a circuit breaker is typically set at its lowest setting when shipped from the
factory.
Note that most published circuit breaker time-current curves show the vertical time axis
from 0.01 second up to about 100 or 1000 seconds. The published curves do not normally
provide the instantaneous unlatching characteristic.
However, if a circuit breaker has an instantaneous trip, it has unlatching times usually less
than 0.01 second.
Some circuit breakers have short time-delay trip settings (STD). These will be discussed later in
this section. The short time-delay trip option can be used in conjunction with (1) an instantaneous
trip settings or (2) without instantaneous trip settings.
Typically, molded case circuit breakers and insulated case circuit breakers that have short
time-delay settings have an instantaneous trip override. This means at some fault current
level, the instantaneous trip operates to protect the circuit breaker.
Low voltage power circuit breakers can be specified with a short time-delay setting which
does not inherently incorporate an instantaneous trip override.
Go back to contents ↑
See the interrupting rating table in Figure 1 which lists the interrupting ratings for this
specific circuit breaker.
For coordination purposes, the vertical line is often drawn at the fault current level in lieu of the
interrupting rating (if the interrupting rating is greater than the available short-circuit current).
However, if the fault current is above the interrupting rating, a misapplication and violation of
NEC® 110.9 is evident.
In Figure 1, the circuit breaker interrupting rating at 480 volts is 30,000 amps.
Go back to contents ↑
To achieve selective coordination with low voltage circuit breakers, the general rule is that
no overlap of time-current curves (including the unlatching time) is permitted up to the
available short-circuit current.
The ability of circuit breakers to achieve coordination depends upon the type of circuit
breakers selected; amp ratings, settings and options of the circuit breakers, and the
available short-circuit currents.
In the following paragraphs, various alternative circuit breaker schemes will be discussed in
relation to assessing for selective coordination.
Go back to contents ↑
Figure 2 illustrates a 90A circuit breaker and an upstream 400A circuit breaker having an
instantaneous trip setting of 5× (5 times 400A = 2000A).
The minimum instantaneous trip current for the 400A circuit breaker could be as low as
2000A times 0.75 = 1500A (± 25% band). If a fault above 1500A occurs on the loadside
of the 90A breaker, both breakers could open. The 90A breaker may unlatch before the
400A breaker.
However, before the 90A breaker can part its contacts and clear the fault current, the 400
amp breaker could have unlatched and started the irreversible contact parting process.
Assume a 4000A short-circuit exists on the loadside of the 90A circuit breaker.
1. The 90A breaker will unlatch (Point A) and free the breaker mechanism to start the
contact parting process.
2. The 400A breaker will unlatch (Point B) and it, too, would begin the contact parting
process. Once a breaker unlatches, it will open. At the unlatching point, the process is
irreversible. It is similar to pulling a trigger on a gun.
3. At Point C, the 90A breaker will have completely interrupted the fault current.
4. At Point D, the 400A breaker also will have opened, which unnecessarily disrupts power to
all other loads.
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Energy and Power / Low Voltage / Protection
While it’s very important, it is not enough to select circuit breakers based solely on their
ability to carry the system load current and interrupt the maximum fault current at their
respective points of application.
It is important to note that the type of overcurrent protective devices and ratings (or
settings) selected determine if a system is selectively coordinated.
A properly engineered and installed system will allow only the nearest upstream
overcurrent protective device to open for both overloads and all types of short-circuits,
leaving the remainder of the system undisturbed and preserving continuity of service.
Isolation of a faulted circuit from the remainder of the installation is critical in today’s
modern electrical systems.
Contents:
When using molded case circuit breakers of this type, there are three basic curve
considerations that must be understood (see Figure 1). These are overload region,
instantaneous region with unlatching and interrupting rating.
Overloads typically can be tolerated by the circuit components for relatively longer times
than faults and therefore, the opening times are in the range of seconds and minutes.
As can be seen, the overload region has a tolerance band, which means the breaker should
open within that area for a particular overload current.
Figure 1a –
Instantaneous Region
Go back to contents ↑
A circuit breaker will open as quickly as possible. The instantaneous trip (IT) setting
indicates the multiple of the full load rating at which the circuit breaker starts to operate in
its instantaneous region.
Circuit breakers with instantaneous trips either have (1) fixed instantaneous trip settings
or (2) adjustable instantaneous trip settings.
The instantaneous region is represented in Figure 1, and for this example, is shown to be
adjustable from 5× to 10× the breaker amp rating.
When the breaker senses an overcurrent in the instantaneous region, it releases the latch
which holds the contacts closed (unlatches). Unlatching permits the contact parting process
to start.
The unlatching time is represented by the curve labeled “average unlatching times for
instantaneous tripping” (this is the continuation of the instantaneous trip curve below 0.01
second). This is important when evaluating corrdination of line side breakers to load side
breakers.
e 1 – Typical Circuit Breaker Time-Current Characteristic Curve
The manufacturer of the circuit breaker in Figure 1 also published a table of unlatching
times for various currents (upper right). Unlatching frees or releases the spring loaded
contacts to start the process of parting.
After unlatching, the overcurrent is not cleared until the breaker contacts are mechanically
separated and the arc is extinguished (represented in Figure 1 as the maximum interrupting
time).
This range of time affects the ability of circuit breakers with instantaneous trips to
selectively coordinate when the overcurrent magnitude is in the instantaneous trip
range.
Two instantaneous trip settings for a 400A breaker are shown in Figure 1.
The instantaneous trip region, drawn with the solid line, represents an IT = 5x, or five
times 400A = 2000A. At this setting, the circuit breaker will trip instantaneously on
currents of approximately 2000A or more. The ± 25% band represents the area in which it
is uncertain whether the overload trip or the instantaneous trip will operate to clear the
overcurrent.
The dashed portion represents the same 400A breaker with an IT = 10x, or 10 times 400A
= 4000A. At this setting the overload trip will operate up to approximately 4000 amps
(±10%).
Overcurrents greater than 4000A (±10%) would be sensed by the instantaneous setting. The
±25% and ±10% band mentioned in this paragraph represents a tolerance. This tolerance
can vary by circuit breaker manufacturer and type.
Figure 0 – Eaton MCCB 400 Amp Four Pole
Many of the lower amp rated circuit breakers (100A and 150A frame CBs) have non-
adjustable or fixed instantaneous trip settings. For larger molded case, insulated case and
power breakers the instantaneous trip setting can usually be adjusted by an external dial.
The IT of a circuit breaker is typically set at its lowest setting when shipped from the
factory.
Note that most published circuit breaker time-current curves show the vertical time axis
from 0.01 second up to about 100 or 1000 seconds. The published curves do not normally
provide the instantaneous unlatching characteristic.
However, if a circuit breaker has an instantaneous trip, it has unlatching times usually less
than 0.01 second.
Some circuit breakers have short time-delay trip settings (STD). These will be discussed
later in this section. The short time-delay trip option can be used in conjunction with (1) an
instantaneous trip settings or (2) without instantaneous trip settings.
Typically, molded case circuit breakers and insulated case circuit breakers that have short
time-delay settings have an instantaneous trip override. This means at some fault current
level, the instantaneous trip operates to protect the circuit breaker.
Low voltage power circuit breakers can be specified with a short time-delay setting which
does not inherently incorporate an instantaneous trip override.
Go back to contents ↑
See the interrupting rating table in Figure 1 which lists the interrupting ratings for this
specific circuit breaker.
For coordination purposes, the vertical line is often drawn at the fault current level in lieu
of the interrupting rating (if the interrupting rating is greater than the available short-circuit
current). However, if the fault current is above the interrupting rating, a misapplication and
violation of NEC® 110.9 is evident.
In Figure 1, the circuit breaker interrupting rating at 480 volts is 30,000 amps.
Go back to contents ↑
To achieve selective coordination with low voltage circuit breakers, the general rule is that
no overlap of time-current curves (including the unlatching time) is permitted up to the
available short-circuit current.
The ability of circuit breakers to achieve coordination depends upon the type of circuit
breakers selected; amp ratings, settings and options of the circuit breakers, and the
available short-circuit currents.
In the following paragraphs, various alternative circuit breaker schemes will be discussed in
relation to assessing for selective coordination.
Go back to contents ↑
Figure 2 illustrates a 90A circuit breaker and an upstream 400A circuit breaker having an
instantaneous trip setting of 5× (5 times 400A = 2000A).
The minimum instantaneous trip current for the 400A circuit breaker could be as low as
2000A times 0.75 = 1500A (± 25% band). If a fault above 1500A occurs on the loadside
of the 90A breaker, both breakers could open. The 90A breaker may unlatch before the
400A breaker.
However, before the 90A breaker can part its contacts and clear the fault current, the 400
amp breaker could have unlatched and started the irreversible contact parting process.
Assume a 4000A short-circuit exists on the loadside of the 90A circuit breaker.
1. The 90A breaker will unlatch (Point A) and free the breaker mechanism to start the
contact parting process.
2. The 400A breaker will unlatch (Point B) and it, too, would begin the contact
parting process. Once a breaker unlatches, it will open. At the unlatching point, the
process is irreversible. It is similar to pulling a trigger on a gun.
3. At Point C, the 90A breaker will have completely interrupted the fault current.
4. At Point D, the 400A breaker also will have opened, which unnecessarily disrupts
power to all other loads.
Figure 2 – Two Instantaneous Trip Circuit Breakers
These two specific circuit breakers with the settings as stated are coordinated for any
overcurrent up to approximately 1500A.
However, this is a non-selective system where fault currents are above 1,500A, causing a
blackout to all the loads fed by the 400A breaker.
As mentioned previously, this is typical for molded case circuit breakers due to the
instantaneous trip and band of operation on medium to high fault conditions. In addition,
this can affect other larger upstream circuit breakers depending upon the size and the
instantaneous setting of the circuit breakers upstream and the magnitude of the fault
current.
Circuit breaker manufacturers provide Coordination Tables which show circuit breakers of
specific types and ampere ratings coordinating to fault values greater than the crossing
point where two circuit breaker time-current curves intersect.
The norm in the industry is to display circuit breaker curves for times from 0.01 second to
about 100 or 1000 seconds. So typically the circuit breaker curves are not shown with the
unlatching curves as in Figure 2.
The following Figure 3 illustrates a 400A (IT = 7×) circuit breaker feeding a 100A
circuit breaker.
However, this curve, which is the industry norm, does not show the circuit breaker
characteristics below 0.01 second. For coordination analysis, the interpretation of this curve
is that these two circuit breakers are coordinated for overcurrents less than approximately
2100A (arrow on Figure 3).
For overcurrents greater than 2100A, these two circuit breakers, with these settings, would
not be considered coordinated.
Figure 3 –
Coordination analysis of two circuit breakers 400A and 100A
The following is an excerpt from IEEE 1015-2006 “Blue Book” Applying Low-Voltage
Circuit Breakers Used in Industrial and Commercial Power Systems, page 145 5.5.3 Series
MCCBs:
Go back to contents ↑
Figure 4 is the single-line diagram that will be used for the next couple of examples. It has
three molded case circuit breakers in series:
1. 1200A main,
2. 400A feeder with
3. the 100A branch circuit.
The other circuit breakers on the one-line diagram supply other circuits and loads. The fault
current path from the power source is depicted by the red arrows/lines on the one-line
diagram.
For the coordination analysis, faults on both the branch circuit and feeder must be analyzed.
When the curves of two circuit breakers cross over in their instantaneous trip region, then
the drawing indicates that the two circuit breakers do not coordinate for fault currents
greater than this cross over point.
For instance, interpreting the curves for the 100A circuit breaker and the 400A circuit
breaker. Their curves intersect in the instantaneous region starting at approximately 3600A.
The 1200A circuit breaker curve intersects the 100A and 400A circuit breaker curves at
approximately 6500A.
Figure 5 –
Coordination analysis of three molded-case circuit breakers 100A, 400A and 1200A
Go back to contents ↑
2.3 Analysis for branch circuit fault
For a branch circuit fault current less than 3600A on the loadside of the 100A circuit
breaker, the 400A and 1200A circuit breakers will be coordinated with the 100A circuit
breaker.
If the fault current is greater than 3600A, then the 400A feeder circuit breaker may
unnecessarily open and there is a lack of coordination.
If the branch circuit fault is greater than 6500A, then the 1200A main circuit breaker
may unnecessarily open, which is a lack of coordination between the 100A, 400A and
1200A circuit breakers.
The reason is, for a fault of greater than 6500A, all three of these circuit breakers are in
their instantaneous trip region. Both the 400A and 1200A circuit breakers can unlatch
before the 100A circuit breaker clears the fault current.
Go back to contents ↑
For any feeder fault less than 6500 amps on the loadside of the 400A circuit breaker, the
400A and 1200A circuit breakers will be coordinated.
For feeder faults greater than 6500A, the 1200A circuit breaker is not coordinated with the
400A feeder circuit breaker.
Go back to contents ↑
If the maximum available short-circuit current at the 100A branch circuit is less than 3600A
and the maximum available short-circuit current at the 400A feeder circuit is less than
6500A, then the circuit path (100A, 400A, and 1200A) is selectively coordinated.
If the maximum available short-circuit current exceeds either of these values, the circuit
path is not selectively coordinated.
Figure 6 –
Lack of coordination between circuit breakers
Look at the single-line diagram in Figure 6. For any fault current greater than
approximately 6500A on the loadside of the 100A circuit breaker, the 1200A and 400A
circuit breakers open as well as the 100A circuit breaker.
The yellow shading indicates that all three circuit breakers open – branch circuit, feeder and
main. In addition, all the loads fed by the other circuit breakers, denoted by the hash
shading, are blacked out unnecessarily. This is due to the lack of coordination between
the 100A, 400A and 1200A circuit breakers.
Look at the single-line diagram in Figure 6. For any fault current greater than
approximately 6500A on the loadside of the 100A circuit breaker, the 1200A and 400A
circuit breakers open as well as the 100A circuit breaker.
The yellow shading indicates that all three circuit breakers open – branch circuit, feeder and
main. In addition, all the loads fed by the other circuit breakers, denoted by the hash
shading, are blacked out unnecessarily.
This is due to the lack of coordination between the 100A, 400A and 1200A circuit
breakers.
Go back to contents ↑
Premium Membership
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of
LV/MV switchgears and LV high power busbar trunking (<6300A) in power substations,
commercial buildings and industry facilities. Professional in AutoCAD programming.
6 Comments
1.
2.
Ghanshyam
As said by Jhan above explanation is really excellent, but then what is correct
selection in above case? What would be correct selection of MCCB to avoid
unnecessary black out of non faulty area? It can be understood, If it is explained in
detail.
Here what happens what is wrong is explained, but what is correct is not explained.
It will be easy to understand what is correct and how should be the correct selection,
if it is explained.
Reply
3.
Timo Keskitalo
So you say that all discrimination tables are a hoax? In short, ABB coordination
tables show no problem with 100 A and 400 A devices. I don’t work at ABB.
I have understood that the frame size of supply side MCCB affects on the current or
speed of instantaneous tripping (the area that you say is not normally shown). So
that it is possible to get full selectivity or up to a certain point. Provided that the
tripping curves on longer times are setted correctly.
E.g. ABB coordination tables show no problem with a load side T2 MCCB 160 A
magnetic and supply side T5 MCCB 320 A magnetic, when the frame is 400 A.
Both can be electrical up to 100 A load side.
In fact, should be that a T2 160 A frame with 100 magnetic relay and T4 250 A
frame with 250 magnetic or 160 A electronic relay should be discriminated. Or e.g.
S290 100 A D-curve MCB with T4 250 A relay up to MCB 15kA capability, and so
on.
Like already mentioned, the I2t-curves should also be checked. I don’t remember
them, I should use some software.
Reply
4.
Reply
5.
Winai Namsurin
Hi Edvard,
Could you please suggest, in term of design and selection when we need to detect
earth fault in medium voltage system, how about criteria when we have to detect
earth fault between 3I0 by 3 CT in each phase and sum CT
Thank you.
Winai Namsurin
Reply
6.
Jhan Pérez
Apr 11, 2019
Excellent explanation, colleague Csanyi, but I would like to explain the solution
with the same case, example: increasing the capacity of short circuit in 400A and
1.200A MCCB, is one and other is placing limiting fuses with 400A and 1.200A
MCCB.
Reply
Leave a Comment
Email address *
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Figure 2 – Two Instantaneous Trip Circuit Breakers
These two specific circuit breakers with the settings as stated are coordinated for any
overcurrent up to approximately 1500A.
However, this is a non-selective system where fault currents are above 1,500A, causing a
blackout to all the loads fed by the 400A breaker.
As mentioned previously, this is typical for molded case circuit breakers due to the instantaneous
trip and band of operation on medium to high fault conditions. In addition, this can affect other
larger upstream circuit breakers depending upon the size and the instantaneous setting of the
circuit breakers upstream and the magnitude of the fault current.
Circuit breaker manufacturers provide Coordination Tables which show circuit breakers of
specific types and ampere ratings coordinating to fault values greater than the crossing
point where two circuit breaker time-current curves intersect.
The norm in the industry is to display circuit breaker curves for times from 0.01 second to
about 100 or 1000 seconds. So typically the circuit breaker curves are not shown with the
unlatching curves as in Figure 2.
The following Figure 3 illustrates a 400A (IT = 7×) circuit breaker feeding a 100A
circuit breaker.
However, this curve, which is the industry norm, does not show the circuit breaker
characteristics below 0.01 second. For coordination analysis, the interpretation of this curve
is that these two circuit breakers are coordinated for overcurrents less than approximately
2100A (arrow on Figure 3).
For overcurrents greater than 2100A, these two circuit breakers, with these settings, would
not be considered coordinated.
Figure 3 –
Coordination analysis of two circuit breakers 400A and 100A
The following is an excerpt from IEEE 1015-2006 “Blue Book” Applying Low-Voltage
Circuit Breakers Used in Industrial and Commercial Power Systems, page 145 5.5.3 Series
MCCBs:
Go back to contents ↑
Figure 4 is the single-line diagram that will be used for the next couple of examples. It has
three molded case circuit breakers in series:
1. 1200A main,
2. 400A feeder with
3. the 100A branch circuit.
The other circuit breakers on the one-line diagram supply other circuits and loads. The fault
current path from the power source is depicted by the red arrows/lines on the one-line
diagram.
For the coordination analysis, faults on both the branch circuit and feeder must be analyzed.
When the curves of two circuit breakers cross over in their instantaneous trip region, then the
drawing indicates that the two circuit breakers do not coordinate for fault currents greater than
this cross over point.
For instance, interpreting the curves for the 100A circuit breaker and the 400A circuit
breaker. Their curves intersect in the instantaneous region starting at approximately 3600A.
The 1200A circuit breaker curve intersects the 100A and 400A circuit breaker curves at
approximately 6500A.
Figure 5 –
Coordination analysis of three molded-case circuit breakers 100A, 400A and 1200A
Go back to contents ↑
2.3 Analysis for branch circuit fault
For a branch circuit fault current less than 3600A on the loadside of the 100A circuit
breaker, the 400A and 1200A circuit breakers will be coordinated with the 100A circuit
breaker.
If the fault current is greater than 3600A, then the 400A feeder circuit breaker may
unnecessarily open and there is a lack of coordination.
If the branch circuit fault is greater than 6500A, then the 1200A main circuit breaker
may unnecessarily open, which is a lack of coordination between the 100A, 400A and
1200A circuit breakers.
The reason is, for a fault of greater than 6500A, all three of these circuit breakers are in
their instantaneous trip region. Both the 400A and 1200A circuit breakers can unlatch
before the 100A circuit breaker clears the fault current.
Go back to contents ↑
For any feeder fault less than 6500 amps on the loadside of the 400A circuit breaker, the
400A and 1200A circuit breakers will be coordinated.
For feeder faults greater than 6500A, the 1200A circuit breaker is not coordinated with the
400A feeder circuit breaker.
Go back to contents ↑
If the maximum available short-circuit current at the 100A branch circuit is less than 3600A
and the maximum available short-circuit current at the 400A feeder circuit is less than
6500A, then the circuit path (100A, 400A, and 1200A) is selectively coordinated.
If the maximum available short-circuit current exceeds either of these values, the circuit
path is not selectively coordinated.
Figure 6 – Lack
of coordination between circuit breakers
Look at the single-line diagram in Figure 6. For any fault current greater than
approximately 6500A on the loadside of the 100A circuit breaker, the 1200A and 400A
circuit breakers open as well as the 100A circuit breaker.
The yellow shading indicates that all three circuit breakers open – branch circuit, feeder and main.
In addition, all the loads fed by the other circuit breakers, denoted by the hash shading, are
blacked out unnecessarily. This is due to the lack of coordination between the 100A, 400A and
1200A circuit breakers.
Look at the single-line diagram in Figure 6. For any fault current greater than
approximately 6500A on the loadside of the 100A circuit breaker, the 1200A and 400A
circuit breakers open as well as the 100A circuit breaker.
The yellow shading indicates that all three circuit breakers open – branch circuit, feeder and
main. In addition, all the loads fed by the other circuit breakers, denoted by the hash
shading, are blacked out unnecessarily.
This is due to the lack of coordination between the 100A, 400A and 1200A circuit
breakers.
Go back to contents ↑
Premium Membership
Get access to premium HV/MV/LV technical articles, electrical engineering guides, research studies
and much more! It helps you to shape up your technical skills in your everyday life as an electrical
engineer.
More Information
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
6 Comments
1.
2.
Ghanshyam
As said by Jhan above explanation is really excellent, but then what is correct
selection in above case? What would be correct selection of MCCB to avoid
unnecessary black out of non faulty area? It can be understood, If it is explained in
detail.
Here what happens what is wrong is explained, but what is correct is not explained.
It will be easy to understand what is correct and how should be the correct selection,
if it is explained.
Reply
3.
Timo Keskitalo
So you say that all discrimination tables are a hoax? In short, ABB coordination
tables show no problem with 100 A and 400 A devices. I don’t work at ABB.
I have understood that the frame size of supply side MCCB affects on the current or
speed of instantaneous tripping (the area that you say is not normally shown). So
that it is possible to get full selectivity or up to a certain point. Provided that the
tripping curves on longer times are setted correctly.
E.g. ABB coordination tables show no problem with a load side T2 MCCB 160 A
magnetic and supply side T5 MCCB 320 A magnetic, when the frame is 400 A.
Both can be electrical up to 100 A load side.
In fact, should be that a T2 160 A frame with 100 magnetic relay and T4 250 A
frame with 250 magnetic or 160 A electronic relay should be discriminated. Or e.g.
S290 100 A D-curve MCB with T4 250 A relay up to MCB 15kA capability, and so
on.
Like already mentioned, the I2t-curves should also be checked. I don’t remember
them, I should use some software.
Reply
4.
Reply
5.
Winai Namsurin
Hi Edvard,
Could you please suggest, in term of design and selection when we need to detect
earth fault in medium voltage system, how about criteria when we have to detect
earth fault between 3I0 by 3 CT in each phase and sum CT
Thank you.
Winai Namsurin
Reply
6.
Jhan Pérez
Apr 11, 2019
Excellent explanation, colleague Csanyi, but I would like to explain the solution
with the same case, example: increasing the capacity of short circuit in 400A and
1.200A MCCB, is one and other is placing limiting fuses with 400A and 1.200A
MCCB.
Reply
Leave a Comment
Email address *
© 2019 EEP - Electrical Engineering Portal. All Rights Reserved | Privacy Policy | Terms of Service
The content is copyrighted to EEP and may not be reproduced on other websites.
Stop 📃
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Home / Technical Articles / The problem of induced voltages in control cables in high voltage
substations
The control cables are used to carry potential transformer outputs, current transformer
outputs, circuit breaker control signals, relaying, and other communication signals.
Increasingly, electronic equipment is used in switchyards and control houses.
The induced voltage produced inside a substation can couple into low voltage control
cables and electronic equipment unless it is suitably protected. Parallel conductors exhibit
both mutual inductance and capacitance.
Since the power conductors carry relatively large currents and operate at higher voltages as
compared to control cables, power frequency voltages may appear on the control cables through
this coupling and cause considerable noise problems.
In addition, if care is not taken to ground the system properly, ground currents at these
frequencies may be coupled with the instrumentation and control system resistively,
capacitively, or inductively, producing nuisance trips.
This technical article presents the induced voltages in the control cables due to switching
and lightning surges. In the presence of shunt capacitor banks in the substation, the
magnitude and frequency of the switching surges increase.
Table of contents:
As the name suggests, capacitive coupling is the coupling of noise currents via stray
capacitance. From basic circuit theory we know that capacitance (C) is related to area (A)
and distance (d) in the following manner:
C = εA/d
The capacitance acts as a voltage divider. During transient switching operations, there
will be induced currents in the control cable, given by the following equation:
i = C × dV/dt
Increased distance between the power conductor and the control cable can reduce the
induced voltage in the control cable.
Fi
gure 2 – Capacitive coupling between a power conductor and control cable
The presence of a power conductor close to a control cable can produce inductive coupling
between the two. The current through the power conductor produces magnetic flux as
shown in Figure 3. If a control cable is present in the magnetic field, then there will be
induced voltage at the power frequency.
The magnitude of the induced voltage depends on the mutual coupling between the
conductors and the current through the conductor. The induced voltage in the control cable
is given by:
M is the mutual inductance between the power conductor and the control cable and
i is the current through the conductor.
The electric field is proportional to the charge per unit length r on the bus and is inversely
proportional to the shortest distance r between the field point on the bus given by:
E = ρ / 2πεsr
ρ = CVph
C = 1 / (Zs × c)
Where:
where
The radius r is equal to the bus height h. The vertical electric field is doubled upon
reflection from the ground. For 1.0 per unit switching transients, the electric field is given
by:
E = (377 × Vph) / πZsh
1.3.1 Example
Calculate the electric field at a distance of 8 m from the phase conductor of a 230 kV
system. Assume a surge impedance of 350 Ω/phase.
Solution
h = 8 m,
Zs = 350 Ω/phase
System line-to-line voltage = 230 kV
Phase voltage (230 kV/1.732) = 132.8 kV
The transient induced voltages in the control cables are due to circuit breaker switching operations
and to the traveling waves produced by the lightning strike. The transient current amplitudes
depend on the surge impedance of the conductor and the peak instantaneous phase-to-ground
system voltage.
The moving contacts of the circuit breakers not only allow multiple breakdowns of the
insulating medium between the components of the high voltage system, but also allow the
breakdown potentials to exceed the system operating voltage due to trapped charges.
The oscillation frequencies may vary from the nominal supply frequency to several kHz.
When control cables are present, there will be induced voltages due to mutual coupling.
https://youtu.be/Kh1sGOFaZ3E
Lightning strikes can also cause arcing in substation equipment and produce transients.
When control cables are laid in parallel to the power line conductors transmitting such
transients there will be induced voltages.
In a substation, the induced voltages in the control cables may be due to conducted
coupling, radiated coupling such as electrostatic coupling, or inductive coupling.
The induced voltage through the control cables can cause damage to electronic equipment.
On signal and
On power supply
Level control cable
2 1.0 20 0.50 10
3 2.0 40 1.00 20
4 4.0 80 2.00 40
The acceptable peak amplitudes for various severity levels are presented in Table 1. The
open circuit voltage for each severity level for both the power supplies and data lines are
given in Table 1.
The short-circuit values are estimated by dividing the open circuit voltage by 50 Ω source
impedance. This value represents the worst-case voltage seen by the surge suppression
element.
A typical 230 kV substation is situated with open busbars and other equipment, which can be
identified as a level 4 severity. The corresponding acceptable peak-to-peak open circuit voltage
during switching operations is 4 kV.
The 230 kV and the 115 kV substation used in this study is operated with the entire cross-
bays closed. The substation uses a one and a half circuit breaker scheme with double bus
system. The 60 MVAR capacitor bank is connected to the 230 kV system.
The 230 kV and 115 kV circuit breakers along with the 60 MVAR capacitor banks are
shown in Figure 5. The electromagnetic interference was suspected to be responsible for
equipment failure or nuisance tripping in the other 115 kV power factor capacitor
installation project within the utility.
A study was performed to identify the related issues and apply suitable mitigation
measures. The induced voltages in the control cables can emanate in a substation due to the
switching operations (energizing, de-energizing, reclosing, fault clearing, backup fault
clearing) and lightning strikes.
Sources:
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and much more! It helps you to shape up your technical skills in your everyday life as an electrical
engineer.
More Information
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
2 Comments
1.
Konkan Saikia
Reply
2.
Gamal S. Ateya
Reply
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Home / Technical Articles / Why earth leakage protection is necessary in low voltage installations
It’s important to note that the overcurrent protective device will not operate in the event of
somebody making direct contact with a live conductor. Why? because the current which
flows through the body to earth will be too low to operate the devices but will often be high
enough to use fatal electric shocks.
These two problems can be obviated by the use of earth leakage protection devices.
You should note that there are two generic types of device used for earth leakage detection: those
that are voltage-operated and those that are current-operated.
The voltage-operated devices are no longer used but, for completeness, they consisted of a
coil connected in series in the earthing conductor or between the metalwork of the
installation and an auxiliary earth electrode. The device sensed a voltage rise in the
metalwork with respect to earth and, when this occurred, tripped the circuit breaker.
The current-operated devices work on a dffferent principle, as illustrated in Figure 1 for a
single-phase system. When the circuits are fault-free the current flowing in the phase
conductor (Iph) will be the same as the current flowing in the neutral (In).
If there is an earth fault, some current (Ief) will flow back to the source via the earth path,
creating an imbalance in the current flowing through the phase and neutral.
It is this imbalance that is measured, usually by passing the phase and neutral conductors
through a core balance transformer. Any current imbalance produces a resultant magnetic
flux which is picked up by the sensing coil and which, if it reaches a predetermined level,
will cause the trip coil to operate.
The current imbalance needed to operate the device varies according to the application.
However, when the RCD is provided for protection against electric shock, it should have a rated
residual operating current (in. the current imbalance that muses the device to operate) not
exceeding 30 mA and an operating time not exceeding 40 ms when the residual operating current
is 150 mA.
Most consumer units nowadays incorporate a split in the busbars, with an integral RCD
providing earth leakage protection on circuits to socket outlets. The devices are not
restricted to single-phase systems.
Figure 2 illustrates a three-phase RCD connected into the supply from a three-phase
distribution board to a motor. In this particular case, the RCD may be set to operate at a
leakage current of perhaps 500 mA since it is providing protection against indirect contact.
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Note that the RCD is provided in addition to overcurrent protection devices such as
miniature circuit breakers (MCB) and moulded case circuit breakers (MCCB). There are
devices, known as residual current breaker with overcurrent device (RCBO) which
combine the RCD and MCB functions.
Neither is the technique of earth leakage detection restricted to low voltage systems.
Three-phase RCD
The technique is employed on high voltage systems although the are balance method is not
the only one used. For example, another way to detect earth fault current is to monitor the
amount of current that flows in the earthing conductor at the point of supply, using a
current transformer. If the amount of current exceeds a particular value, a circuit breaker
will operate to cut off the supply.
Every residual current circuit breaker on low voltage supplies has a test button which, when
pressed, creates an imbalance in the phase and neutral conductors passing through the
transformer. This allows the tripping mechanism to be tested, although it does not provide a test
of the magnitude of the residual operating current or the tripping time – proprietary test
equipment is available for this purpose.
It is very important that the test button is used periodically to confirm the RCD’s
serviceability because RCDs are sensitive devices and it is not uncommon for them to fail
to danger; i.e. they fail in a way that means the contacts are closed but the device will not
operate on demand.
This failure characteristic means that an RCD should not be relied on as the sole means of
protecting against injury from direct contact. Another reason for this is that, for the RCD to
operate in the event of direct contact, current of at least 30 mA must flow through the
‘victim’.
This amount of current is large enough to muse muscular contraction so, whereas it will
almost is prevent electrical injury effects such as ventricular fibrillation in most cases, it
may not prevent injury arising from the muscular contraction — such as falling off a ladder
or being thrown against a wall.
https://youtu.be/JTkuoMplER8
Since the Electricity at Work Regulations aim to prevent injury, and since an RCD may not
prevent an injury in the event of direct contact, its use as the sole means of protection
against direct contact injury would be unlikely to satisfy the law. Having said that, the
device’s value in providing supplementary protection against injury should not be
underestimated.
There are some instances where the use of an RCD should be considered to be
obligatory. These include:
1.
1. In socket outlet circuits in TT installations;
2. In socket outlet circuits where it is foreseeable that the socket will be used to
power outdoor equipment;
3. In situations where there is an increased risk due, for example, to the presence of
water. This would include the power supplies to power washers;
4. Where 240 V hand tools and power tools are being used. Especially in work
environments such as construction sites and workshops,
1. In test areas where earth-referenced conductors may be exposed.
Many circuits and appliances generate leakage currents to earth through, for example, radio
frequency fitters. This means that in larger systems there can be quite a substantial amount of
earth leakage current flowing through the protective conductors under normal operating
conditions.
In these types of installations, a 30 mA RCD installed at the origin can be subject to nuisance
tripping, so RCDs should be installed closer to the loads.
If RCDs are installed in series, discrimination between them can be achieved by building
time delays into the RCDs, with the delay highest in those RCDs closest to the point of
supply.
https://youtu.be/JTkuoMplER8
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
7 Comments
1.
Deochandra Kumar
Reply
2.
Ali
Reply
3.
Leslie
Reply
4.
QAMAR-UL-HAQ
Dec 26, 2019
Reply
5.
Nice article. Well understand, however can you please distinguish between an earth
leakage circuit breaker (ELCB) and RCD since an rcd can also be used for earth
fault protection.
Reply
6.
Reply
7.
Ambrose
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Energy and Power / Power Quality
Well, that has changed a lot in the last fifteen years. Power quality has got a significant
meaning. Nowadays, harmonics distortion is a regular occurrence in the power system. To
be able to better understand the problem of harmonic-distorted networks in the operation of
various electrical devices, we will try to explain the real issues and briefly present the
solutions.
Before diving into details, I would like to add that one of the most promising and highly
paid jobs in the electrical engineering industry is undoubtedly an expert in power quality.
Table of contents:
This deviation of voltage and current from the normal sine wave results in harmonics.
It is important to note that the current distortion caused by loads such as rectifiers or switch
mode power supplies causes the voltage distortion. That voltage distortion is caused by
distorted currents flowing through an impedance.
1. System impedance
2. Amount of distorted current
Devices that can cause harmonic disturbances include rectifiers, thrusters and switching
power supplies, all of which are nonlinear. Further, the proliferation of electronic
equipment such as computers, UPS systems, variable speed drives, programmable logic
controllers (PLCs), and the like: nonlinear loads have become a significant part of many
installations.
Figure 1 – Balanced Neutral Current Equals Zero
Other types of harmonic-producing loads include arcing devices (such as arc furnaces,
welders and fluorescent lighting).
Nonlinear load currents vary widely from a sinusoidal wave shape; often they are
discontinuous pulses. This means that nonlinear loads are extremely high in harmonic
content.
Triplen harmonics are the 3rd, 9th, 15th,… harmonics. Further, triplen harmonics are
the most damaging to an electrical system because these harmonics on the A-phase, B-
phase and C-phase are in sequence with each other. Meaning, the triplen harmonics present
on the three phases add together in the neutral, as shown in Figure 2, rather than cancel
each other out, as shown in Figure 1.
In general, as the order of a harmonic gets higher, its amplitude becomes smaller as a
percentage of the fundamental frequency.
2. Harmonic Issues
Harmonic currents may cause system losses that over burden the distribution system. This
electrical overloading may contribute to preventing an existing electrical distribution
system from serving additional future loads.
In addition, the harmonic currents acting on the impedance of the source cause harmonics
in the source voltage, which is then applied to other loads such as motors, causing them to
overheat.
The harmonics also complicate the application of capacitors for power factor
correction. If, at a given harmonic frequency, the capacitive impedance equals the system
reactive impedance, the harmonic voltage and current can reach dangerous magnitudes
At the same time, the harmonics create problems in the application of power factor
correction capacitors, they lower the actual power factor.
The rotating meters used by the utilities for watt-hour and various measurements do not
detect the distortion component caused by the harmonics. Rectifiers with diode front ends
and large DC side capacitor banks have displacement power factor of 90% to 95%.
Figure 3 – The most typical harmonic waveforms (1st – fundamental, 2nd, 3rd and 4th) –
photo credit: Greg Poole; Industrial Tests, Inc., Rocklin, CA, USA
More recent electronic meters are capable of metering the true kVA hours taken by the
circuit.
Single-phase power supplies for computer and fixture ballasts are rich in third harmonics
and their odd multiples. Even with the phase currents perfectly balanced, the harmonic
currents in the neutral can total 173% of the phase current. This has resulted in overheated
neutrals.
The Information Technology Industry Council (ITIC) recommends that neutrals in the
supply to electronic equipment be oversized to at least 173% of the ampacity of the phase
conductors to prevent problems. ITIC also recommends derating transformers, loading
them to no more than 50% to 70% of their nameplate kVA, based on a rule-of-thumb
calculation, to compensate for harmonic heating effects.
In spite of all the concerns they cause, nonlinear loads will continue to
increase. Therefore, the systems that supply them will have to be designed so that their
adverse effects are greatly reduced.
Table 1 shows the typical harmonic orders from a variety of harmonic generating sources.
The standard now primarily addresses the harmonic limits of the supply voltage from the
utility or cogenerators.
Table 2 – Low-Voltage System Classification and Distortion Limits for 480 V Systems
Class C AN DF
Special application* 10 16,400 3%
General system 5 22,800 5%
Dedicated system 5 36,500 10%
* Special systems are those where the rate of change of voltage of the notch might
mistrigger an event.
It is important for the system designer to know the harmonic content of the utility’s supply
voltage because it will affect the harmonic distortion of the system.
* All power generation equipment is limited to these values of current distortion, regardless
of actual ISC/IL where:
Even harmonics are limited to 25% of the odd harmonic limits above. Current distortions
that result in a DC offset, e.g., half-wave converters, are not allowed.
THD is the measured distortion on the actual magnitude of current flowing at a given
instant. This could be referred to as a “sine wave quality factor” as it is a measure of the
amount of distortion at that given time, for that given magnitude of current. It can be
measured with a simple harmonic current metering device.
Current THD is not utilized anywhere in the IEEE 519 standard. Instead, the IEEE 519
standard sets limits based on TDD, or Total Demand Distortion. TDD is a calculated value
based on the amount of harmonic distortion related to the full load capacity of the electrical
system. The formula for calculating TDD is as follows:
The numerator of the formula is the square root of the sum of the current harmonics
squared. This value is divided by IL, which is the full load capacity of the system. From
this, you can see that even heavily distorted currents (i.e., high current THD) that are only a
small fraction of the capacity of the system will result in a low TDD.
Tables below depicts many harmonic solutions along with their advantages and
disadvantages.
Table 5 – Harmonic solutions for drives and rectifiers (incl. 3-phase UPS loads)
Fluorescent lighting
Welding/arcing loads
Table 8 – Harmonic solutions for welding/arcing loads
Tuned filters SCR controlled tuned filters SCR controlled units are
simulates an active filter high cost but fixed filters are
response reasonable
System solutions
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More Information
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of
LV/MV switchgears and LV high power busbar trunking (<6300A) in power substations,
commercial buildings and industry facilities. Professional in AutoCAD programming.
6 Comments
1.
eko priyono
Reply
2.
Foluso Omolewa
Reply
3.
Deepika
Thank you for this well structured article with lucid explanation.
Reply
4.
Gonzalo
Very nice article. Just one comment. IL is defined as the full load capacity of the
electrical system in the article but it should be stated that IL is the “full load
capacity at 60 Hz of the electrical system”. IL as defined by IEEE 519 is a 60 Hz
full load current and doest not include harmonics.
Reply
5.
Abdul Rahman
Reply
6.
Devashish Shukla
Dec 30, 2019
Thanks
Reply
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Home / Technical Articles / 14 disturbance types that mess up power quality and 50/60 Hz
sinusoidal signal
14
disturbance types that mess up power quality and 50/60 Hz sinusoidal signal
The quality of the electricity supply is the subject of a European standard, EN 50160, which
stipulates the permissible limits of fourteen values or phenomena characterizing or
affecting the 50/60 Hz sinusoidal signal. Based on a statistical approach, it is designed to
ensure a certain level of quality during normal operation.
Table of contents:
1. Signal frequency
2. Amplitude of the supply voltage
3. Slow voltage variations
4. Fast supply voltage variations
5. Flicker severity
6. Voltage dips
7. Short voltage interruptions
8. Long voltage breaks
9. Temporary overvoltages
10. Transient (or pulse) overvoltages
11. Voltage unbalance
12. Harmonic voltages
13. Interharmonic voltages
14. Information signals transmitted on the system
1. Signal frequency
The nominal voltage frequency is 50 Hz with a tolerance of ±1% (i.e. 49.5 to 50.5 Hz) for
99.5% of each one-year period and +4 to -6% (i.e. 47 to 52 Hz) for the whole period.
Figure 1 –
Example of recording showing frequency drift and signal distortions
Figure 2 – Frequency
and period
The same applies to systems that are not interconnected (for example, islands) where wider
tolerances are permitted: ±2% for 99.5% of each week and ±15% for 100% of the time.
The supply voltage represents the rms value measured at the delivery point. It is measured
at a given moment and averaged over a time interval (typically 10 minutes).
The nominal voltage Un which characterises the system can be distinguished from the stated
voltage Uc which would result from an agreement on values that are different from those in
standard EN 50160.
The standard voltage for low voltage public systems in Europe is:
230 V between phases and neutral (400 V between phases) for three phase systems with
neutral
230 V between phases for three phase systems without neutral
Figu
re 3 – Example of recording showing amplitude variations of the supply voltage
Under normal operating conditions, the following slow voltage fluctuations are permitted
over a period of one week: ±10% of the reference value (230 or 400 V), i.e. 207 to 253 V
or 360 to 440 V for 95% of measurements, and -15% to +10% for 100% of
measurements, i.e. 195 to 253 V and 340 to 440 V.
The supply voltage of the system can fluctuate daily, weekly or seasonally as a result of
significant variations in load in the system. Voltage regulation devices installed in
transformer substations can limit these variations.
In addition, high power receivers such as welding stations, large motors, furnaces and other
energy-intensive installations may cause local voltage drops while they are in operation.
Figu
re 4 – Example of recording showing slow voltage variations
Power limits are generally set for motors supplied by a public distribution system. The
solution may therefore be to increase the power of the source (reduction of its impedance
and increase in its short-circuit power) or compensate for the reactive energy connected
with one device in particular that is causing disturbance.
These variations, which come mainly from currents drawn by high loads, should not
exceed 5 to 10% of the nominal voltage. Recordings show that momentary reductions of
30% are totally possible when receivers such as motors or transformers are switched on.
These variations are non-periodic and occur at random moments. When fast voltage variations
become cyclical, this is referred to as flicker, with reference to light variations which can be
annoying above a certain level.
5. Flicker severity
It is evaluated as follows:
Under normal operating conditions, for each one-week period, it is recommended that the
long term flicker severity level Plt associated with voltage fluctuations is less than or
equal to 1 for 95% of the time.
Fi
gure 5 – Example of recording showing ficker severity variations
6. Voltage dips
These can be due to faults occurring at users’ installations, but they often result from
troubles on the public distribution system. The numbers of these vary considerably
according to local conditions, and they generally only last up to one second.
Most voltage dips last less than 1 second with a depth of less then 60%. In other words, the
residual voltage remains greater than 40%. There is a voltage dip as soon as the rms value of one
of the voltages, measured separately on each phase, falls below a set threshold.
Standard EN 50160 does not specify the number, duration or depth of voltage dips. This
characteristic could form the subject of a contractual agreement.
Figure 6 –
Example of recording of a voltage dip
Short interruptions or ‘micro-breaks’ refer to when the value of the signal drops to 0 V or
less than 1% of the nominal voltage. These generally last less than a second, although a
break of 1 minute may still be considered as being short.
Micro-breaks and voltage dips are phenomena that are often random and unpredictable, and
they may occur irregularly over time. It may be important to define contractually the
maximum duration and threshold for a voltage dip to be considered as being a micro-break
(for example a voltage < 40% of Un for less than 600 ms).
In most cases, only recordings can enable a decision on the accuracy of the phenomena to
be made with certainty.
Figure 7 –
Example of recording of a short voltage interruption
ITIC curves
Electronic and computing equipment is sensitive to voltage variations. the first installations,
affected by apparently random faults, were historically the source of most Power Quality
problems.
The creation of the information technology industry council curve (ITIC curve), has
enabled a template to be defined, within which a voltage fault (dip or overvoltage) can
be acceptable or unacceptable. Plotting the duration of an event as a function of the
voltage in relation to the nominal supply voltage, these curves define the limits within
which the device should continue to operate with no interruption or loss of data.
Figure 8 – ITIC curves
These values are not quantified as they depend on totally chance elements. The frequency
with which they occur is very variable and is dependent on the architecture of the
distribution system or the exposure to climatic hazards.
Under normal operating conditions, the annual frequency of voltage interruptions of more
than three minutes may be less than 10 or can reach as many as 50, depending on the
region.
Figure 9 – Example of recording of a long voltage break
9. Temporary overvoltages
This type of fault can occur both on the distribution system and on the user’s installation. It
can be devastating as the voltage supplied may reach a level that is dangerous for
equipment.
The main risk is there being a phase-to-phase instead of a phase-neutral voltage if, for example,
the neutral fails. Faults on the high voltage system (fallen line) can also generate overvoltages at
the low voltage end.
Standard EN 50-160 does not set limits for these overvoltages. But on this point, it is
essential, for the safety of people and installations, to choose equipment sized according to
the standards (harmonized with IEC 60064-1) and tested for withstand to lightning
impulses.
Sturdy basic insulation and supplementary insulation must withstand the following
temporary overvoltages:
o Short duration temporary overvoltages, amplitude Un + 1200 V for t < 5s
o Long duration temporary overvoltages, amplitude Un + 250 V for t > 5s
(Un is the supply system nominal phase-neutral voltage to earth)
Reinforced insulation must withstand values equal to double the overvoltage values.
These phenomena are very variable. They are mainly due to lighting and switching on the
system. Their rise time ranges from a few microseconds to a few milliseconds, so their
frequency range is very wide, from a few kHz to several hundred kHz.
Protection against overvoltages requires the use of protection devices such as voltage surge
protectors and the installation of equipment that is appropriate for its location in the
installation.
Lightning striking the system triggers overvoltages which are carried right to the users
despite protection devices installed by the distributor. Unlike overhead systems,
underground systems largely attenuate the shock wave.
Figure 11
– Recording of overvoltage due to lightning strike
Voltage unbalance is caused by high power single phase loads. It causes negative current
components which can trigger braking torques and temperature rises in rotating machines.
It is advisable to divide the loads over the three phases as much as possible and to protect
installations using appropriate detectors.
Under normal operating conditions, for each one-week period, 95% of the rms values of
the negative sequence component of the supply voltage, averaged over ten minutes, must be
between 0% and 2% of the positive sequence component.
Figure 12 – Example of recording of voltage unbalance
In some regions where parts of system users’ installations have single phase connections or
are connected between two phases, the unbalance can reach 3% at the three phase point of
supply. If τi is the instantaneous unbalance value, the average rate τνm is defined by the
equation:
where T = 10 minutes
Standard EN 50-160 only stipulates limits based on the negative sequence components of
the voltage. Satisfactory approximations can be made using conventional measurements
enabling the unbalance ratio between negative and positive components to be ascertained.
The symmetrical system corresponds to all the components (impedances, emf, back emf
and loads) assumed to be symmetrical, i.e. identical on each phase. this must not be
confused with balancing, which concerns the equality of the currents and voltages.
An unbalanced symmetrical three phase system can be expressed as three balanced three phase
systems (fortescue method). this division can be carried out using three methods: positive,
negative, zero sequence (homopolar).
If there is a fault, overvoltage or short circuit affecting only one of the phases (which is the
most common situation), the system becomes non-symmetrical and can then only be
described by a real system, with separate V and I for each phase, representing the part
concerned.
But it is important to know that the source of harmonic voltages is in the first place harmonic
currents. These currents can disturb equipment locally but above all they perniciously increase the
level of distortion of the distributed voltage across the whole installation and for other users via
the public distribution system.
Like harmonic currents, harmonic voltages can be broken down into sinusoidal
voltages than can be described:
Under normal operating conditions 95% of the rms values of each harmonic voltage
averaged over ten minutes and measured over a week must not exceed the values given in
the table below.
Odd-order harmonics
Even-order harmonics
Not multiples of 3 Multiples of 3
5 6% 3 5% 2 2%
7 5% 9 1.5% 4 1%
13 3% 21 0.5% – –
17 2% – – – –
19 1.5% – – – –
23 1.5% – – – –
25 1.5% – – – –
In addition, total harmonic distortion of the voltage supplied (including all harmonics up to
order 40) must not exceed 8% of the fundamental voltage (order 1).
To limit the harmonics, it may initially be necessary to revise the structure of the
installation:
This phenomenon refers to the frequencies located between the harmonics. These are
caused by frequency inverters, uninterruptible power supplies, controlled rotating machines
or arc devices. Their interaction can cause flicker phenomena, but it is above all with regard
to information signals transmitted on the system that they must be identified and controlled.
In some countries, the public distribution system may be used by the distributor to transmit
signals. The voltage value of the signals transmitted on the medium voltage distribution
system (1 to 35 kV), averaged over 3s, must not exceed the values shown by the curve
below over a period equal to 99% of one day.
Figure
15 – Information signals transmitted on the system
The system is used by the distributor to transmit information signals which are
superimposed over the voltage supplied in order to transmit information to users’
installations. However, the system must not be used to transmit information signals from
private installations.
The frequencies of these signals vary from tens of hertz to several kilohertz, according to
their function:
1. Centralised remote control signals: superimposed sinusoidal voltage in the 110 Hz to 3000
Hz range
2. Power line carrier signals: superimposed sinusoidal voltage in the 3 kHz to 148.5 kHz
range
3. Wave marking signals: short-time pulses (transients) superimposed at selected moments
in the voltage wave.
The choice of reactive power compensation or conditioning solutions will then be totally
appropriate.
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More Information
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
2 Comments
1.
Tushar Mogre
The Article is certainly Good and informative. The way the PQ phenomenon affects
the connected supply system components with every different PQ type of issue is
still an missing information at large. Even today, the standards specified in these
areas are inadequate and needs to address every issue separately with in depth
analysis.
Reply
2.
Chinmaya Behera
Definition of Power quality can change depending upon geographical area and
weather conditions. It’s seems that there may be other power quality problems we
encounters in our day to day life but, we couldn’t recognize or name them because
we could not relate faults with the occurrences. A lots of research are required to
understand the power quality issues. To mitigate PQ issues we need to make our
machineries PQ ride through capabilities…
We should encourage this type of documents.
Reply
Leave a Comment
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Energy Generation / Protection
Specific generating station failures would include the failure of the generator or Generator
Step Up (GSU) transformer differential scheme. On the transmission system, failures would
include the line protection relay scheme or the failure of a line breaker to interrupt.
Table of contents:
The neutral end configuration is preferred because this connection will allow the relaying to
provide protection when the unit is off line. Terminal connected relays will not see internal
generator faults for this condition, because there is no relay current.
If the scheme is intended to provide backup protection for both generating station and
system faults, the backup relays should initiate a unit shutdown. This entails tripping the
breaker on the high-voltage side of the GSU, the generator field breaker, the auxiliary
transformer breakers and initiating a prime mover shutdown.
If the station configuration included a generator breaker it would be tripped instead of the
high-voltage breaker.
When relays are applied solely to backup transmission line relaying, only the GSU
transformer or generator breaker need be tripped. This would allow a faster resynchronizing
after the failure has been isolated. This assumes the unit can withstand the effects of the full
load rejection that will occur when the outlet breaker opens.
If the unit cannot withstand this transient, a unit shutdown must be initiated.
Figure 1 – Generator online protection scheme
If the automatic voltage regulator where service, it would respond to the fault-induced low
terminal voltage and boost the field current, thus increasing the fault current. The
assumption of no initial load on the generator defines the minimum field current to drive
the fault.
Typically, a generator’s synchronous reactance, which controls the value of the sustained
fault current, is greater than unity. If the generator is unloaded and at rated terminal
voltage (Et = 1.0) prior to the fault, the sustained short-circuit current will be 1/Xd which
will be less than full load current. In the case of the sample system generator Xd = 1.48 and
the resulting sustained three-phase fault current would be 0.67 pu or 67% of full load
current.
A standard overcurrent relay must be set above load and could not detect the minimum
sustained fault current. Tripping would be dependent on rapid relay operation before the
fault current decays below the relay’s pickup setting.
Figure 2 plots the decaying current for the minimum fault condition on the sample system
generator vs. an overcurrent relay set to carry full load. The figure shows that the relay
must be set with a very short time delay (Time Dial = 1/4) to intersect the current plot to
assure tripping.
This fast tripping is undesirable, because it would preclude coordination with system
relays and could cause misoperation during system disturbances that do not require
protective action.
Figure 2 – Fault clearing
with overcurrent relay
3. Voltage-Dependent relays
The problems associated with standard overcurrent protection can be overcome if fault
detection is based on current and voltage. At full load, the generator terminal voltage
will be near rated voltage. Under sustained three-phase fault conditions, the internal
generator impedance will increase to the synchronous value and the terminal voltage will
decrease sharply.
Both distance relays and voltage supervised overcurrent relays use the voltage degradation
to differentiate between load current and a sustained fault current condition. Because
of this design, these backup relays are supervised by a potential failure detection element,
device 60. This element blocks tripping in the event of an open phase or blown fuse in the
potential circuit.
Without this blocking feature, these instrument circuit malfunctions would trip the fully
loaded unit.
There are two kinds of voltage-supervised overcurrent relays used in generator backup
applications. The voltage-restrained overcurrent relay is normally set 125–175% of full
load current. The relay uses voltage input from the generator terminals to bias the
overcurrent setpoint.
At rated voltage, a current equal to the setpoint is required to actuate the relay. As input
voltage decreases, presumably
due to a short circuit, the overcurrent setpoint also decreases. Typically a current equal to
25% of the setpoint is require to operate the relay at zero volts input.
The voltage-controlled relay is set below full load with sufficient margin to detect the
minimum fault current. The relay includes an undervoltage element that senses generator
terminal voltage. If the voltage is above the undervoltage element setting, the overcurrent
unit is not functional.
When voltage is depressed by a fault, the undervoltage element drops out, allowing the
relay to operate as a standard overcurrent relay in accordance with its pickup and time
delay settings.
Figure 3 –
Voltage-restrained overcurrent relay characteristic
The voltage-restrained relay is more difficult to apply because operating time is a function
of both current and voltage.
Both phase and ground distance relays are applied on the transmission system. Unique relay
designs are required for phase and ground fault protection.
There are many different algorithms used in these relays, but in all cases the common goal
is to measure the positive sequence impedance from the relay to the fault. When full
fault protection is provided by distance relaying, six elements are required, phase elements
A–B, B–C, C–A and ground elements A–G, B–G, and C–G.
Phase distance relays are applied at generators for system backup protection. Ground
distance relays are not applied. Most generators are grounded through impedance to limit
the ground fault current. Specialized ground fault protection schemes are required.
https://youtu.be/8E6yQZ5WMnc
For example, SEL-700G protection relay offers three choices for system backup protection.
You can select one or more of the available elements:
Distance (DC),
Voltage Restraint (V), or
Voltage Controlled (C) Overcurrent elements.
Modern protective relays provide four zones of phase step distance protection. Functions
are positive sequence voltage polarized mho characteristics. The reach of the three forward
looking zones can be compensated for a delta-wye transformer.
Zone 4 is reversed and disregards any transformer between the relay and the fault in the
forward direction. Zones 1, 2, 3, and 4 each include independent timers for phase step
distance protection.
Out-of-step blocking monitors swing condition and blocks tripping. Out-of-step tripping
logic is provided with a choice of two or three mho type characteristics with adjustable
shapes.
Forward and reverse share a common maximum reach angle. Loss of synchronism or a
power swing between two areas of the power system is detected by measuring the positive
sequence impedance seen by the relay over a period of time as the power swing develops.
Figure 4 – Generator
protection relay SEL-700 functionalscheme
Other applications of the 21 function are also possible. Phase distance relaying can be
connected to CTs at the generator terminals with the 21 function connected to look into the
generator instead of the system. This relay can be applied without a time delay to provide
fast backup clearing for generator faults when connected to the system.
Many generator protection microprocessor packages include two phase distance relay
functions. One zone can be implemented with a short reach and a short time delay sufficient
to coordinate with high-speed bus and line relaying plus breaker failure time if applicable.
The second zone is then set to see into the transmission system with a delay sufficient to
coordinate with zone 2 line relaying and applicable breaker failure time.
This scheme can provides 0.3 sec clearing for high current faults in the vicinity of the
generator as opposed to the single zone scheme that would require a delay of about a
second to coordinate with zone 2 and breaker failure relaying.
Sources:
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Home / Technical Articles / The art of designing the auxiliary system of a power plant
This technical article will shed some light on how an auxiliary system should be designed
in order to sustain the main production facilities in power plants. Special attention is given
to the protection coordination of motors, transformers, and other devices from the point of
view of the normal and emergency operation of the entire plant.
Faulted electrical equipment MUST be removed from service as fast as possible. For many
electrical faults or abnormal events within the plant this may require that the generator be
removed from the system, the excitation system tripped, the turbine valves closed and the
boiler fires extinguished. Often this is not acceptable.
However, it is necessary that vital services such as bearing oil pumps, instrument air compressors,
exhaust and purging fans, etc. be maintained even though the unit has been tripped and is in the
process of being shut down.
In addition, the auxiliary system must be configured to allow the unit to return to service as
soon as possible.
Table of contents:
The 4 kV auxiliary bus is fed directly from the 20 kV generator leads or from the startup
transformer and is the source for the major motors. As unit sizes increase, the auxiliary load
increases proportionately, requiring higher rated transformers and higher rated, higher
voltage motors. This has resulted in higher bus voltages, such as 6.9 kV and 13 kV.
Phase fault currents also increased, requiring switchgear with higher interrupting capacity.
In sizing the switchgear there are two contradictory factors that must be considered. The
impedance of standard transformers increases as their ratings increase.
Since the normal and short-circuit currents are also increasing, there is a greater voltage
drop between the auxiliary bus and the motor.
If the transformer impedance is raised to reduce the fault current, and hence the interrupting
capacity requirement of the switchgear, the voltage drop will be too high.
The art of designing the auxiliary system must take all of these factors into account.
Transformers can be specified with special impedances at a greater cost. The auxiliary
system can be designed with several bus sections thus reducing the transformer rating for
each section.
In addition to the 4 kV (or higher) bus, a lower voltage auxiliary bus system is used to feed
the dozens or hundreds of smaller motors, heating and lighting loads that are present in the
plant. The nominal voltage rating of this lower voltage bus system can be 600 or 240 V.
The lower voltage buses are energized from the higher voltage bus as shown in Figure 1.
Automatic throw-over schemes between the several bus sections or between the generator step-
up (GSU) and startup transformer are used in the event of a 4 kV bus fault or failure of a 20 kV/4
kV or 4 kV/600 V transformer. In addition, manual throw-over provides flexibility for maintenance
without removing the generator from service.
The circuit breakers used on the lower voltage buses are included in the metal-enclosed
switchgear and are covered in ANSI standards C37.20-1 and C37.20-3. They may not be
draw-out type necessarily, don’t have CTs and may be mounted in motor control centers.
Circuit breakers may be air type or molded case breakers with limited interrupting capacity.
Protection is provided by series trip coils or thermal elements.
There are many circuit breaker designs depending upon the particular application:
Vacuum circuit breakers extinguish the arc in a gap of less than 13 mm (0.5 in) because
there are no constituents in the vacuum that can be ionized to support the arc. Sulfur
hexafluoride (SF6) circuit breakers extinguish the arc using one of two methods: the
puffer design blows the arc out with a small amount of gas blasted in a restricted arc space;
the rotating arc design uses the electromagnetic effect to rotate the arc through SF6 that
cools and extinguishes it.
Nowadays, vacuum and SF6 circuit breakers are more commonly used. More about which
one and where to apply, you can learn here. These circuit breakers are mainly drawout type,
allowing the breaker to be removed for maintenance.
Figu
re 2 – ABB UniGear ZS1 vacuum circuit breakers (VCB) – photo credit: slaters-electricals.com
Figure 3 – Medium
voltage draw-out vacuum circuit breaker, type VD4 – photo credit: slaters-electricals.com
Buses rated above 2400 V use metal-clad switchgear as defined in ANSI standard C37.20-
2. The switchgear compartment contains the CTs, auxiliary contacts and, usually, the relays
and meters.
The phase overcurrent relays (51A and 51B) on the secondary of the unit auxiliary and
startup transformers provide bus protection and backup relaying for individual motor
protection and switchgear.
Figure 1 indicates the general arrangement of the buses and loads and shows the protection
of the 2000 hp motor and the 7500 hp motor.
Ideally, the backup overcurrent relays 51A and 51B should have pickup settings greater than the
highest motor protection relay, and time delays longer than the longest starting time. These
settings may be so high, or the times so long, that the protection is not acceptable and
modifications or compromises are required as discussed below.
If the relays are also the primary bus protective relays, the settings may be so high that
there may not be enough bus fault current to provide sufficient margin to ensure pickup for
the minimum bus fault.
Even if coordination is theoretically possible, the required time delay may be too long to be
acceptable. Some compromises are possible. Since the largest motors will probably have
differential protection, the backup function could consider coordinating with the
overcurrent relays of the smaller motors with an associated reduction in pickup.
Assuming that the differential relays are always operative, coordination with the larger motors is
not a problem since the differential protection is instantaneous. Coordination would be lost if the
differential relays fail to clear a fault and the time-delay overcurrent relays must do it. This is
usually an acceptable risk.
A bus differential relay could be used to provide primary protection and the overcurrent
relays provide backup protection for motor relay or switchgear failures. The time delay may
then be acceptable. The pickup setting must still recognize the magnitude of starting current
of the largest motor.
If it cannot be set above this value, an interlock must be provided which will block the
backup relay.
Figure 5 – Overcurrent backup and bus
differential protection scheme
The overcurrent backup relay will see the total current supplied to the bus, whereas the
differential relay only sees the difference between supply current and load current as
discussed previously. The relay settings for overcurrent backup protections are somewhat
difficult and usually employ an instantaneous and timed component.
After all, the objective is that breakers X and Y should clear the fault before the backup
protection operates to trip the main supply breaker S.
Auxiliary systems may be either delta- or wye-connected. A delta system is normally operated
ungrounded and is allowed to remain in service when the first ground indication appears. It is
generally assumed that the first ground can be isolated and corrected before a second ground
occurs.
It is not uncommon for systems of 600 V and less to be delta-connected. Medium-voltage
systems (5 kV to 15 kV) are generally operated in wye, with a neutral resistor to limit the
ground current to some definite value.
The resistor has a time-related capability, e.g. 10 s, at the maximum ground current and it is
a function of the ground protective system to remove all faults within this time constraint.
In Figure 6, ground faults on the 4 kV system are limited by the 2.0 Ω neutral resistors in
the auxiliary and startup transformers. The magnitude of the maximum fault current is
the lineto-ground voltage divided by the 2.0 Ω resistor. The nominal voltage of the bus is 4
kV but its normal operating voltage is 4160 V.
Coordination must, of course, begin at the load. If the motor ground overcurrent protection
is provided by the toroidal CT shown in Figure 7 there is no coordination problem.
Figure 7 – Current transformers in
relay protection applications (photo credit: merko.ee)
These can have a ratio of 50:5 resulting in a relay current of 120 A. Set an instantaneous
relay at 5.0 A. If a residual ground relay is used as shown in Figure 8, the maximum ground
fault through the CTs on breakers A and B is 1200/600 = 2.0 A. Set the time-delay ground
overcurrent relays at 0.5 A and 15–30 cycles.
The motor relays trip the associated feeder breaker, 51A and 51B trip the 4 kV main
breakers and the neutral relays 51N trip their associated primary breakers.
It is common practice to provide a bus transfer scheme to transfer the auxiliary bus to an
alternative source in the event of the loss of the primary source. In power plants, the
purpose of this alternative source is not to maintain normal operation but to provide a
startup source, to act as a spare in the event an auxiliary transformer fails and to provide for
orderly and safe shutdown.
In industrial plants, the alternative source might have a different purpose, such as to provide
flexibility in production or supply some facilities from the utility and others from a local
generator.
The transfer scheme must consider several factors. A manual, live transfer is performed by the
operator while both the normal and startup sources are still energized. If the two sources can be
out of synchronism, it will be necessary to include synchronizing equipment.
Some schemes monitor this residual voltage and allow closing to the alternative source only
after this voltage has been significantly reduced.
Figure 9 – A
typical unit to station switchboard bus transfer scheme
The generator breaker is then unnecessary. In addition, as the unit sizes increased, the
interrupting capability of a generator breaker became technically difficult. A 1300 MW generator
can contribute as much as 100 000 A to a fault at the generator voltage level, e.g. on the bus
feeding the auxiliary transformers.
Not only is such a breaker extremely costly, it must be placed between the generator and
the step-up transformer, which adds considerable length to the building. This introduces
costs to every segment of the construction and installation.
Nevertheless, the generator breaker has can be extremely useful. Its most important
advantage is the fact that, for a fault on the generator or auxiliary buses, without a generator
breaker to remove the generator contribution from the fault, the generator will continue to
feed the fault until the generator field decays. This can take as much as 7–10 s.
During this time the energy in the fault will result in extensive physical damage to all of the
connected equipment and greatly increases the possibility of fire.
If the startup transformer is connected to some other system, then breaker B must be
closed with synchronizing relays. If a generator breaker is provided, at startup the generator
breaker is open and the auxiliary buses are fed through the GSU transformer and 4 kV
breaker A.
Sources:
Power System Relaying by Stanley H. Horowitz, Arun G. Phadke (purchase the hardcover
from Amazon)
Science and Reactor Fundamentals – Electrical | CNSC Technical Training Group
Switchgears book by BHEL – Bharat Heavy Electricals Limited
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
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Khaled abdo
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Home / Technical Articles / The zone selective interlocking logic of protection relays
It applies to the phase overcurrent 50/51, directional phase overcurrent 67, ground fault
50N/51N and directional ground fault 67N protection functions, definite time and IDMT.
Protection relay logic usually includes two logic groups.
1. Logic thresholds: protection units that send blocking signals (BSIG) and may be prevented
from tripping by the reception of blocking signals.
2. Time-based thresholds: protection units that may not be prevented from tripping by
blocking signals and do not send blocking signals. They are used as backup for the logic
thresholds.
1. The logic thresholds detecting the fault send blocking signals upstream
2. The logic thresholds detecting the fault send a tripping command if they are not blocked
by blocking signals
3. The time-based (backup) thresholds detecting the fault send a tripping command
The logic and time-based threshold assignments of the protection units depend on the type of
application and the parameter setting of the logic inputs/outputs.
The first logic group is active if one of the following two conditions is met:
1. Blocking reception 1 is assigned to a logic input Ixxx, except for motors which do not have
this input.
2. Blocking send 1 is assigned to an output Oxxx. (O102 by default for SEPAM relay).
SEP
AM Series 80 – Breaker AC Control (Typical)
When the second logic group is present in the application, it is active under one of the
following two conditions:
Relay software (in this case Schneider Electric’s software for SEPAM relays serie) usually
indicates the type of threshold, logic or time-based, according to the input/output
parameter setting.
Zo
ne selective interlocking relay – Principle wiring
In case of SEPAM relay, assigning protection devices to the two zone selective
interlocking (ZSI) groups is fixed and cannot be modified. When ZSI is used, it is
important to ensure that the measurement origin and logic group to which the unit is
assigned are in accordance.
By default, the same logic group has the same measurement origin. When several
origins are possible, the main channels Ia, Ib, Ic and Ir are assigned by default to the first
group and the additional channels I’a, I’b, I’c, I’r to the second.
The duration of blocking signals lasts as long as it takes to clear the fault. If protection relay
issues a tripping command, the blocking signals are interrupted after a time delay that takes
into account the breaking device operating time and the protection unit reset time.
Use the output relay test function in the protection relay software (for SEPAM – software
SFT2841) to test the pilot wires that carry interlocks between breaker/relay functions.
Examples
(T: protection setting time. As an approximation for definite time curves, this is assumed
to be equal to the protection tripping time).
Radial distribution with use of time-
based discrimination
The upstream protection units are typically delayed by 0.3 s to give the downstream
protection units time to trip. When there are many levels of discrimination, the fault
clearing time at the source is long.
In this example, if the fault clearing time for the protection unit furthest downstream is Xs
= 0.2 s, the fault clearing time at the source is T = Xs + 0.9 s = 1.1 s.
(T: protection setting time. As an approximation for definite time curves, this is assumed
to be equal to the protection tripping time).
Radial distribution with
use of zone selective interlocking
When a fault appears, the protection units that detect it block the upstream protection units.
The protection unit furthest downstream trips since it is not blocked by another
protection unit.
The delays are to be set in accordance with the device to be protected.
In this example, if the fault clearing time for the protection device furthest downstream is
Xs = 0.2 s, the fault clearing time at the source is T = Xs – 0.1 s = 0.1 s.
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
4 Comments
1.
Very useful…
Thanks….
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2.
Mohamed Abdelatty
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3.
Kip Edgley
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4.
V Dattatreyulu
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Home / Technical Articles / Should you choose fixed or withdrawable medium voltage switchgear?
Weigh up the financial implications and compare this to the additional total cost for a
withdrawable system.
If none of the additional aspects are important (additional financial value at minimum) the balance
will tilt to a fixed execution. But if one or more of the additional aspects are worth sufficient, it
could be that a withdrawable system is to be preferred.
When evaluating cost prior to purchase of a new medium voltage switchgear there are few
very important aspects that should influence the finial decision. At the end of this article,
let’s share the final thoughts about this important topic.
Fixed and withdrawable cubicle
These aspects are less easy to pin point as they are not simply yes or no decisions.
Important aspects like:
1. Operational friendliness
2. Risk reduction
3. Visual separation to reduce risk
4. Skilled operators
5. Site culture
6. Maintenance
7. Process control and
8. Environment
1. Operational friendliness
Medium voltage switchgear should have a user friendly interface. It should be clear, easy,
smooth to operate, and good looking. Even though the operators will not directly mention
this as an important factor it will certainly be evaluated on a less conscience level.
Most important, is that the operation of the switchgear allows for the switching protocol,
that is used on the site were it will be installed. For example – some sites will only allow
for a cable voltage testing on an installation with a closed door.
https://youtu.be/xIQiF6IszjA
Go back to additional aspects ↑
2. Risk reduction
Safety is reducing risk to an acceptable level. The risks of medium voltage switchgear
are only partly reduced by requiring a switchgear that conforms to all relevant IEC norms
as mentioned under design safety. These IEC requirements do ensure that the switchgear is
safe in its design, but a part of the risk occurs during the use of the switchgear.
The user will need to take appropriate measures to reduce the risk to the level they require – By
giving the proper training and applying a proper working protocol.
However a cleare test for this situation is not required. Some medium voltage switchgear even
provide the possibility to maneuver the breaker via remote operated facility.
Another risk-reducing measure can be the requirement to be able to apply cable earthing
simply and safely. The possibilities of reducing the risks to an acceptable level, needs to be
evaluated, considering the organization available.
https://youtu.be/jGsddaba5hU
Some users will require a visual separation to be able to reduce the risk. The main
advantage of a withdrawable system, is that a clear visual separation of the
switching device can be realized.
At some sites it is mandatory to remove the breaker, close and lock the door, before mechanical
maintenance can be performed on downstream equipment. In this way, the mechanically skilled
maintenance worker can control his own safety.
In earlier days there were configurations with one withdrawable breaker and two positions
to connect it. As an alternative for switching one breaker off and the other one on. The
whole breaker was moved from one position to another. For instance to choose between
two supplies.
https://youtu.be/tMcdMR_enTs
But the act of making the visual separation has raised the level of risk?
4. Skilled operator
There is a culture change going on, with the medium voltage switchgear operators, moving
from dedicated switchgear operators to all-round troubleshooters. Up to 20-30 years ago
the operator for a medium voltage switchgear was a trained specialized operator.
This operators sole task was to perform the switching operations of “his” network.
The design of modern switchgear are no longer “operator sensitive” and require less skill to be
operated safely. The increased number of operation by less skilled operators requires that the
“ease of operation” needs to be evaluated taking the available operation crew in to consideration.
5. Site culture
Each production plant or company have there own site culture. Often a bundling of
knowledge, experience and best-practice for there particular use. Although this site culture
varies from site to site there are some similarities with in petrochemical industry sites:
Low voltage motor control centers have withdrawable motor startes and high voltage
installations are based on fixed breakers.
https://youtu.be/KksJ9gc-eTs
6. Maintenance of MV switchgear
Circuit breakers are mechanical devices, they will fail. It is important to know when they
will fail. The most preferable moment of failing of the medium voltage switchgear is after
its expected life time. But in those cases were the failure is expected with in the life
time, preventive maintenance is required.
To perform maintenance the breaker involved need to be disconnected from the supply. The
increasing demand on the availability of the supply makes it hard to organize a planed
outage. With a withdrawable system it is possible to perform the maintenance on a breaker
with a minimized effect on the total switchgear.
https://youtu.be/SyEdO5iHTT0
For maintenance on the fixed part of the main contacts, the withdrawable medium voltage
switchgear needs to be de-energized. Similar to the work on an disconnecting switch on
fixed medium voltage switchgear.
An other maintenance point to take into account is the required disconnecting frequency,
how often will the isolated situation be required. The allowed number of maneuvers of a
withdrawable breaker is significantly less than the allowed number of open and close of
a disconnecting switch in the fixed execution.
Table 1 indicates the need for de-energizing the total medium voltage switchgear when
performing maintenance activities. Both for fixed and withdrawable executions.
Maintenance activity
Fixed Withdrawable
Inspection / Replace on
Shutters NA total
Gliders NA total
* some smart solutions provide possibility for changing breakers without de-energizing.
When comparing fixed to withdrawable, the (still) mandatory maintenance and the down
time it will cause needs to be weighed against the advantages that are gained, when the
down time can be reduced.
7. Process control
The costs for centralized process control, are normally related to the number of I/O
points. The number of I/O points determine in the hardware required. And number of I/O
points establishes the amount of programming hours that are
applicable.
Centralized process control primary task is to control the process and requires only basic
information from the medium voltage switchgear. Information like statuses: on, off, isolated,
earthed, test, withdrawn and fault.
Sometimes even measurements are required to indicate the load. Withdrawable systems
have more switching statuses that can be communicated to the centralized process
control, and therefore there number of I/O points can be higher. Fixed switchgear do have
less switch statuses, and therefore less to connect to a centralized process control. Maybe
not the main consideration, but certainly an aspect that can be unexpectedly costly to
implement.
https://youtu.be/2QQwxsZuYWw
On the other hand, a withdrawable switchgear provides a test position, that allows the
centralized process control to operate the breaker external from the switchgear. Providing
the possibility to test all signals without effecting the energy flow on the site.
https://youtu.be/JZueXc4WklA
The primary changeover points are mainly responsible for the energy losses in the medium
voltage switchgear itself. A design that uses primary change-over points with optimal
surface contacts will reduce the energy losses over these points.
Final thoughts
The title question was: Withdrawable switchgear past or future? The answer is clearly that
the need for withdrawable systems is still there. Withdrawable medium voltage switchgear
and fixed medium voltage switchgear do both have their applications possibilities.
Within the Petroleum and Chemical Industry there is a belief that withdrawable medium
voltage switchgear, will be easier to maintain and repair. In return this can result in reduced
downtime.
However current medium voltage breakers require less maintenance and are less likely to fail.
Furthermore is it really worth adding additional parts to a switchgear to make it withdrawable?
Many users of withdrawable medium voltage switchgear indicate that this is needed for
personal safety. Visual separation for maintenance on downstream equipment. Is a
withdrawable breaker wagon the best (safest) way to visualize a separation?
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Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
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Amin Mustangin
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Cables / Energy and Power / Protection
The table of current-carrying capacities can be used to directly determine the cross-section
of the conductors according to:
1. Type of conductor
2. Reference method (installation method)
3. The theoretical current-carrying capacity Iz (Izth)
Izth is calculated by applying all the correction factors (f) to the operating current value
(IB). The factors f are determined according to the installation method, grouping,
temperature, etc.
Figure 1 –
Determining the cross-section using the table of current-carrying capacities
This whole process of determining the right cross-section of low voltage conductors is
explained through the following steps.
Table of contents:
(1)
If a conductor operates at a temperature greater than 70°C, it is advisable to check that
the equipment connected to this conductor is suitable for the final temperature of the
connection.
(2)
Higher operating temperatures may be permitted for certain types of insulation,
depending on the type of cable, its ends, the environmental conditions and other external
influences.
If several installation methods are used along the length of the wiring system, the methods
for which the thermal dissipation conditions are the least favourable must be chosen.
There is no explicit provision in the standard on the determination of the cross-section of
conductors inside low voltage distribution boards. However standard IEC 60439-1 defines
the currents (used for the temperature rise tests) for PVC insulated copper conductors.
Cable type
Installation group Insulated Single-core Multi-core
conductors cables cables
(A1) in a thermally insulated wall • •
(A1) in conduit in a thermally insulated wall • •
(A1-A2) in a thermally insulated wall •
(B1-B2) in conduit on a wooden wall • • •
(C) On a wooden wall • •
(C) fixed on a wooden wall • •
(D) in ducts in the ground • •
(E) in free air •
(F) in free air •
(G) Spaced in free air •
For detailed view of each of installation group please refer to Anex 1 below.
3. Groups of circuits
The tables giving the installation methods also refer to specific tables to be used to
determine the correction factors connected with the group of circuits and conduits.
Table 3 – Reduction factors for groups of more than one circuit or of more than one
multi-core cable to be used with current-carrying capacities
Table 3 – Reduction factors for groups of more than one circuit or of more than one multi-
core cable to be used with current-carrying capacities
These factors are applicable to uniform groups of cables, equally loaded. Where horizontal
clearances between adjacent cables exceeds twice their overall diameter, no reduction
factor need be applied.
If a system consists of both two-core and three-core cables, the total number of cables is
taken as the number of circuits, and the corresponding factor is applied to the tables for two
loaded conductors for the two-core cables, and to the tables for three loaded conductors for
the three-core cables.
If a group consists of n single-core cables it may either be considered as n/2 circuits of two
loaded conductors or n/3 circuits of three loaded conductors. The values given have been
averaged over the range of conductor sizes and types of installation included in tables, the
overall accuracy of tabulated values is within 5%.
For some installations and for other methods not provided for in the above table, it may be
appropriate to use factors calculated for specific cases.
Table 4 – Reduction factors for groups of more than one circuit, cables laid directly in
the ground installation method D – single-core or multi-core cables
Table 4 – Reduction factors for groups of more than one circuit, cables laid directly in the
ground installation method D – single-core or multi-core cables
Values given apply to an installation depth of 0,7 m and a soil thermal resistivity of 2,5
Km/W. They are average values for the range of cable sizes and types quoted for tables.
The process of averaging, together with rounding off, can result in some cases in errors up
to ±10%.
Where more precise values are required they may be calculated by methods given in IEC
60287-2-1.
Figur
e 2 – Grouping circuits together results in a reduction of the current-carrying capacity
(application of a correction factor)
Table 5 – Reduction factors for groups of more than one circuit, cables laid in ducts in
the ground installation method D multi-core cables in single-way ducts
T
able 5 – Multi-core cables in single-way ducts
Ta
ble 5 – Single-core cables in single-way ducts
Values given apply to an installation depth of 0,7 m and a soil thermal resistivity of 2,5
Km/W. They are average values for the range of cable sizes and types quoted for tables.
The process of averaging, together with rounding off, can result in some cases in errors up
to ±10 %.
Where more precise values are required they may be calculated by methods given in IEC
60287.
Table 6 – Reduction factors for groups of more than one multi-core cable to be applied
to reference ratings for multi-core cables in free air – method of installation E
Tabl
e 6 – Reduction factors for groups of more than one multi-core cable to be applied to
reference ratings for multi-core cables in free air – method of installation E
(1)
Values are given for vertical spacings between trays of 300 mm and at least 20 mm
between trays and wall. For closer spacing the factors should be reduced.
(2)
Values are given for horizontal spacing between trays of 225 mm with trays mounted
back to back. For closer spacing the factors should be reduced
Table 7 – Reduction factors for groups of more than one circuit of single-core cables (1)
to be applied to reference rating for one circuit of single-core cables in free air –
method of installation F
Table 7 – Reduction factors for groups of more than one circuit of single-core cables (1) to
be applied to reference rating for one circuit of single-core cables in free air – method of
installation F
(1)
factors are given for single layers of cables (or trefoil groups) as shown in the table and
do not apply when cables are installed in more than one layer touching each other. Values
for such installations may be significantly lower and must be determined by an appropriate
method.
(2)
Values are given for vertical spacings between trays of 300 mm. for closer spacing the
factors should be reduced.
(4)
Values are given for horizontal spacing between trays of 225 mm with trays mounted
back to back and at least 20 mm between the tray and any wall. for closer spacing the
factors should be reduced.
(5)
for circuits having more than one cable in parallel per phase, each three phase set of
conductors should be considered as a circuit for the purpose of this table.
Go back to Content Table ↑v
4. Ambient temperature
The ambient temperature has a direct influence on the sizing of the conductors. The
temperature to be taken into account is that of the air around the cables (open air
installation), and that of the ground for buried cables.
The following tables, taken from standard IEC 60364-5-52, can be used to determine the
correction factor to be applied for temperatures ranging from 10 to 80 °C. The basic
temperature in air is given at 30 °C and that of the ground at 20 °C for all these tables.
The ambient temperature around cables must not be confused with that taken into account
for the protection devices, which is the internal temperature of the distribution swithboard
in which these protection devices are installed.
Table 8 – Correction factors for ambient air temperatures other than 30 °C to be applied to
the current-carrying capacities for cables in the air (1).
Table 8 – Correction factors for ambient air temperatures other than 30 °C to be applied to
the current-carrying capacities for cables in the air
Table 9 – Table correction factors for ambient ground temperatures other than 20°C
to be applied to the current-carrying capacities for cables in ducts in the ground
Table 9 – Table correction factors for ambient ground temperatures other than 20°C to be
applied to the current-carrying capacities for cables in ducts in the ground
Table 10 – Table correction factor for cables in buried ducts for soil thermal
resistivities other than 2,5 K.m/W to be applied to the current-carrying capacities for
reference method D
Table 10 – Table correction factor for cables in buried ducts for soil thermal resistivities
other than 2,5 K.m/W to be applied to the current-carrying capacities for reference method
D
The correction factors given have been averaged over the range of conductor sizes and
types of installation considered in tables. The overall accuracy of correction factors is
within ±5%. The correction factors are applicable to cables drawn into burried ducts; for
cables laid direct in the ground the correction factors for thermal resistivities less than 2,5
K.m/W will be higher.
Where more precise values are required they may be calculated by methods given in IEC
60287. The correction factors are applicable to ducts buried at depths of up to 0,8 m.
Go back to Content Table ↑
5. Risks of explosion
In installations where there is a risk of explosion (presence, processing or storage of
materials which are explosive or have a low flash point, including the presence of explosive
dust), wiring systems must include appropriate mechanical protection and the current-
carrying capacity will be subject to a reduction factor.
The description and installation rules are given in standard IEC 60079.
Interesting reading:
6. Parallel conductors
As long as the arrangement of the conductors complies with the grouping rules, the current-
carrying capacity of the wiring system can be considered as being equal to the sum of the
current-carrying capacities of each conductor to which the correction factors connected
with the group of conductors are applied.
Figur
e 3 – Parallel conductors and cables (photo credit: nktphotonics.com)
Izth = IB / f
Knowing Izth then enables reference to be made to the tables for the current-carrying
capacities for determining the necessary cross-section.
Read from the column corresponding to the type of conductor and the reference method.
Then simply choose in the table the current-carrying capacity value immediately above the
Izth value to find the cross-section.
A tolerance of 5% on the value of iz is generally permitted. for example, an operating
current IB of 140 A would lead to the selection of a 35 mm2 cross-section with a current-
carrying capacity of 169 A. Applying this tolerance enables a smaller cross-section of 25
mm2 to be chosen, which can then withstand a current of 145 A (138 + 0.5% = 145 A).
Where (1)
PVC 2: PVC insulation, 2 loaded conductors
PVC 3: PVC insulation, 3 loaded conductors
PR 2: XLPE or EPR insulation, 2 loaded conductors
PR 3: XLPE or EPR insulation, 3 loaded conductors.
Use PVC 2 or PR 2 for single phase or two-phase circuits and PVC 3 or PR 3 for three-
phase circuits.
7.1 Example
Hypotheses
The estimation of the loads has enabled the operating current of the conductors to be
calculated: IB = 600 A
The wiring system consists of single-core copper cables with PR insulation
The conductors are installed touching one another in perforated cable ducting
Preference is given to install the cables in parallel to limit the unit cross-section to
150 mm2
Solution
Table 13 – Extract from the table giving the correction factors for groups
The theoretical value Izth will therefore be determined by: Izth = IB/F = 600/0.88 = 682 A
i.e. 341 A per conductor.
If this content is greater than 33 %, the cross-section of the live conductors of multi-core
cables is chosen by increasing current IB. Standard IEC 60364-5-52 gives a table showing
the correction factors according to the THD (Total Harmonic Distortion), followed by an
example of determining the current-carrying capacity of the cable.
Table 15 – Table reduction factors for harmonics currents in 4-core and 5-core cables
Table 15 – Table reduction factors for harmonics currents in four-core and five-core cables
(IEC 60364-5-52)
8.1 Examples
If 20 % third harmonic is present, then a reduction factor of 0,86 is applied and the
design load becomes: 39/0,86 = 45 A. For this load a 10 mm2 cable is necessary.
If 40 % third harmonic is present, the cable size selection is based on the neutral current
which is: 39×0,4×3 = 46,8 A, and a reduction factor of 0,86 is applied, leading to a design
load of: 46,8/0,86 = 54,4 A. For this load a 10 mm2 cable is suitable.
If 50% third harmonic is present, the cable size is again selected on the basis of the
neutral current, which is: 39×0,5×3 = 58,5 A. In this case the rating factor is 1 and a 16
mm2 cable is required.
All the above cable selections are based on the current-carrying capacity of the cable;
voltage drop and other aspects of design have not been considered.
Sources:
Legrand
Premium Membership
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of
LV/MV switchgears and LV high power busbar trunking (<6300A) in power substations,
commercial buildings and industry facilities. Professional in AutoCAD programming.
3 Comments
1.
mahmud sardar
Reply
2.
Claudio Costa
Good reading. Excel spreadsheets are common practice to size cables in offshore
projects. They include voltage drop calculations and short circuit withstand capacity
in addition to the cable current carrying capacity. Major Class Societies provide
temperature-based cable current rating charts, which go into the excel spreadsheets
program, along with the derating factors.
Reply
3.
Genghiz Khan
Hello Edvard,
This is a very good article with an explanation and examples.
Reply
Leave a Comment
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Home / Technical Articles / Protection Of Industrial Power Supply Systems (Fuses, MCCBs and
Overcurrent Relays Settings)
The protection and control of industrial power supply systems must be given careful
attention. Many of the techniques that have been evolved for EHV power systems may be
applied to lower voltage systems also, but typically on a reduced scale.
However, industrial systems have many special problems that have warranted individual
attention and the development of specific solutions.
Many industrial plants have their own generation installed. Sometimes it is for emergency use
only, feeding a limited number of busbars and with limited capacity. This arrangement is often
adopted to ensure safe shutdown of process plant and personnel safety.
In other plants, the nature of the process allows production of a substantial quantity of
electricity, perhaps allowing export of any surplus to the public supply system – at either at
sub-transmission or distribution voltage levels. Plants that run generation in parallel with
the public supply distribution network are often referred to as co-generation or embedded
generation.
In this technical article, the following examples of protection & control of industrial
power supply systems are considered:
1. Fuse Co-ordination
2. Grading of Fuses / MCCBs / Overcurrent Relays
a. Determination of relay current setting
b. Relay characteristic and time multiplier selection
3. Protection of a Dual-Fed Substation
a. General considerations
b. Motor protection relay settings
c. Relay B settings
d. Relays C settings
e. Comments on grading
1. Fuse Co-ordination
An example of the application of fuses is based on the arrangement in Figure 1(a). This
shows an unsatisfactory scheme with commonly encountered shortcomings.
It can be seen that fuses B, C and D will discriminate with fuse A, but the 400A sub-
circuit fuse E may not discriminate, with the 500A sub-circuit fuse D at higher levels
of fault current.
However, there are industrial applications where discrimination is a secondary factor. In the
application shown in Figure 2, a contactor having a fault rating of 20kA controls the load in
one sub-circuit.
A fuse rating of 630A is selected for the minor fuse in the contactor circuit to give
protection within the through-fault capacity of the contactor.
Figure 2 – Example of back-up
protection
The major fuse of 800A is chosen, as the minimum rating that is greater than the total load
current on the switchboard. Discrimination between the two fuses is not obtained, as the
pre-arcing I2t of the 800A fuse is less than the total I2t of the 630A fuse.
Therefore, the major fuse will blow as well as the minor one, for most faults, so that all other
loads fed from the switchboard will be lost.
This may be acceptable in some cases. In most cases, however, loss of the complete
switchboard for a fault on a single outgoing circuit will not be acceptable, and the design
will have to be revised.
Go back to contents ↑
Figure 3 –
Network diagram for protection co-ordination example – fuse / MCCB / relay
Discrimination is required between the relay and both the fuse and MCCB up to the 40kA
fault rating of the board. To begin with, the time/current characteristics of both the 400A
fuse and the MCCB are plotted in Figure 18.19.
The relay current setting chosen must not be less than the full load current level and must
have enough margin to allow the relay to reset with full load current flowing.
With the CT ratio of 2000/1A and a relay reset ratio of 95% of the nominal current setting, a
current setting of at least 80% would be satisfactory, to avoid tripping and/or failure to reset
with the transformer carrying full load current.
However, choice of a value at the lower end of this current setting range would move the
relay characteristic towards that of the MCCB and discrimination may be lost at low fault
currents.
Go back to contents ↑
An EI characteristic is selected for the relay to ensure discrimination with the fuse.
From Figure 4, it may be seen that at the fault level of 40kA the fuse will operate in less
than 0.01s and the MCCB operates in approximately 0.014s. Using a fixed grading margin
of 0.4s, the required relay operating time becomes 0.4 + 0.014 = 0.414s.
With a CT ratio of 2000/1A, a relay current setting of 100%, and a relay TMS setting (Time
Multiplier Setting) of 1.0, the extremely inverse curve gives a relay operating time of 0.2s at a fault
current of 40kA. This is too fast to give adequate discrimination and indicates that the EI curve is
too severe for this application. Turning to the VI relay characteristic, the relay operation time is
found to be 0.71s at a TMS of 1.0.
The use of a different form of inverse time characteristic makes it advisable to check
discrimination at the lower current levels also at this stage. At a fault current of 4kA, the
relay will operate in 8.1s, which does not give discrimination with the MCCB. A relay
operation time of 8.3s is required.
To overcome this, the relay characteristic needs to be moved away from the MCCB
characteristic, a change that may be achieved by using a TMS of 0.625. The revised
relay characteristic is also shown in Figure 4.
Figure 4 –
Grading curves for Fuse / MCCB / relay grading example
Go back to contents ↑
The LV system is solidly earthed. The largest outgoing feeder is to a motor rated 160kW,
193kVA, and a starting current of 7 x FLC.
F
igure 5 – Relay grading example for dual-fed switchboard
The transformer impedance is to IEC standards. The LV switchgear and busbars are fault
rated at 50kA rms. To simplify the analysis, only the phase-fault LV protection is
considered.
Go back to contents ↑
Analysis of many substations configured as in Figure 5 above shows that the maximum
fault level and feeder load current is obtained with the bus-section circuit breaker closed
and one of the infeeding CBs open. This applies so long as the switchboard has a
significant amount of motor load.
The contribution of motor load to the fault level at the switchboard is usually larger than that
from a single infeeding transformer, as the transformer restricts the amount of fault current
infeed from the primary side.
The three-phase break fault level at the switchboard under these conditions is assumed to be
40kA rms.
Relays C1 and C2 are not required to have directional characteristics (read more about
it below) as all three circuit breakers are only closed momentarily during transfer from a
single infeeding transformer to two infeeding transformers configuration.
This transfer is normally an automated sequence, and the chance of a fault occurring during
the short period (of the order of 1s) when all three CBs are closed is taken to be negligibly
small. Similarly, although this configuration gives the largest fault level at the switchboard,
it is not considered from either a switchboard fault rating or protection viewpoint.
It is assumed that modern numerical relays are used. For simplicity, a fixed grading
margin of 0.3s is used.
If non-unit, non-directional relays are applied to parallel feeders having a single generating
source, any faults that might occur on any one line will, regardless of the relay settings
used, isolate both lines and completely disconnect the power supply.
With this type of system configuration, it is necessary to apply directional relays at the receiving
end and to grade them with the non-directional relays at the sending end, to ensure correct
discriminative operation of the relays during line faults.
This is done by setting the directional relays R’1 and R’2 in Figure 6 with their directional
elements looking into the protected line, and giving them lower time and current settings
than relays R1 and R2.
The usual practice is to set relays R’1 and R’2 to 50% of the normal full load of the
protected circuit and 0.1 TMS, but care must be taken to ensure that the continuous
thermal rating of the relays of twice rated current is not exceeded.
Figure 6 –
Directional relays applied to parallel feeders
Go back to contents ↑
From the motor characteristics given, the overcurrent relay settings (Relay A) can be
found using the following guidelines:
Thermal element
Instantaneous element
Go back to contents ↑
Relay B settings are derived from consideration of the loading and fault levels with the
bus-section breaker between busbars A1 and A2 closed. No information is given about
the load split between the two busbars, but it can be assumed in the absence of definitive
information that each busbar is capable of supplying the total load of 1.6MVA.
With fixed tap transformers, the bus voltage may fall to 95% of nominal under these
conditions, leading to a load current of 2430A.
The IDMT current setting must be greater than this, to avoid relay operation on
normal load currents and (ideally) with aggregate starting/re-acceleration currents.
If the entire load on the busbar was motor load, an aggregate starting current in excess of
13kA would occur, but a current setting of this order would be excessively high and lead to
grading problems further upstream.
It is unlikely that the entire load is motor load (though this does occur, especially where a
supply voltage of 690V is chosen for motors – an increasingly common practice) or that
all motors are started simultaneously (but simultaneous re-acceleration may well occur).
What is essential is that relay B does not issue a trip command under these
circumstances – i.e. the relay current/time characteristic is in excess of the current/time
characteristic of the worst-case starting/re-acceleration condition.
It is therefore assumed that 50% of the total bus load is motor load, with an average
starting current of 600% of full load current (= 6930A), and that re-acceleration takes 3s.
The SI characteristic is used for grading the relay, as co-ordination with fuses is not
required. The TMS is required to be set to grade with the thermal protection of relay A
under ‘cold’ conditions, as this gives the longest operation time of Relay A, and the re-
acceleration conditions. A TMS value of 0.41 is found to provide satisfactory grading,
being dictated by the motor starting/re-acceleration transient. Adjustment of both current
and TMS settings may be required depending on the exact re-acceleration conditions.
Note that lower current and TMS settings could be used if motor starting/re-acceleration
did not need to be considered.
The high-set setting needs to be above the full load current and motor starting/re-
acceleration transient current, but less than the fault current by a suitable margin.
A setting of 12.5kA is initially selected. A time delay of 0.3s has to used to ensure grading
with relay A at high fault current levels. Both relays A and B may see a current in excess of
25kA for faults on the cable side of the CB feeding the 160kW motor.
Go back to contents ↑
3d. Relays C settings
The setting of the IDMT element of relays C1 and C2 has to be suitable for protecting the
busbar while grading with relay B. The limiting condition is grading with relay B, as this
gives the longest operation time for relays C.
The current setting has to be above that for relay B to achieve full co-ordination, and a
value of 3250A is suitable. The TMS setting using the SI characteristic is chosen to grade
with that of relay B at a current of 12.5kA (relay B instantaneous setting), and is found to
be 0.45.
The high-set element must grade with that of relay B, so a time delay of 0.62sec is required.
The current setting must be higher than that of relay B, so use a value of 15kA.
The final relay grading curves and settings are shown in Figure 7.
Figure 7 – Final relay grading curves
Go back to contents ↑
IDMT protection at this point will have to grade with relays C and with the through-fault
short-time withstand curves of the transformer and cabling. This may result in excessively
long operation times. Even if the operation time at the 11kV level is satisfactory, there is
probably a Utility infeed to consider, which will involve a further set of relays and another
stage of time grading, and the fault clearance time at the Utility infeed will almost certainly
be excessive.
One solution is to accept a total loss of supply to the 0.4kV bus under conditions of a single
infeed and bus section CB closed.
This is achieved by setting relays C such that grading with relay B does not occur at all
current levels, or omitting relay B from the protection scheme. The argument for this is that
network operation policy is to ensure loss of supply to both sections of the switchboard
does not occur for single contingencies.
As single infeed operation is not normal, a contingency (whether fault or maintenance) has
already occurred, so that a further fault causing total loss of supply to the switchboard
through tripping of one of relays B is a second contingency. Total loss of supply is
therefore acceptable. The alternative is to accept a lack of discrimination at some point on
the system.
Another solution is to employ partial differential protection to remove the need for Relay
A, but this is seldom used. The strategy adopted will depend on the individual
circumstances.
Go back to contents ↑
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More Information
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
7 Comments
1.
Reply
2.
Thanks for the article,iwant to speak about fuse discrimination 100A fuse
discriminate against 160A etc…
Reply
3.
Ian Bitterlin
Your text does not match the diagrams. A 400A fuse needs at least a fuse above it of
640A rating, better 800A. It would be dangerous to leave the article in this state.
Reply
4.
David Renshaw
Edvard,
One further comment about fuse discrimination (or selectivity in American
terminology): A manufacturer will typically state that a ratio of 1.6:1 is adequate to
provide discrimination (e.g. a 100A fuse will discriminate against a 160A one), and
will supply “I-squared t” figures that support this. But this assumes that both fuses
are from the same manufacturer. In practice the designer can’t guarantee that a
replacement fuse -even of the correct current rating- will come from the same firm.
Therefore 2:1 would be a safer minimum ratio to ensure discrimination.
Reply
5.
David Renshaw
Edvard,
Thanks for the article. One glitch: In section 1 (fuse discrimination), Fig. 1a is
actually a correct layout for proper discrimination but Fig. 1b would *not*
discriminate (i.e with 500A and 400A fuses in series). This is in conflict with the
wording, which describes scheme 1a as unsatisfactory & 1b as OK.
Regards, David.
Reply
6.
BOUJNAH Khaled
Reply
7.
reza tousipanah
Would you please tell me the corona inception and extinction voltage calculation
and test procedure with and without corona ring and related table for those voltages
in 63,132,230 and 400 kv power line.
Your kind attention and prompt reply will be appreciated.
Best regards : Reza Tousipanah
Reply
Leave a Comment
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Energy and Power / Power Quality
The quality of the electricity supply is the subject of a European standard, EN 50160, which
stipulates the permissible limits of fourteen values or phenomena characterizing or
affecting the 50/60 Hz sinusoidal signal. Based on a statistical approach, it is designed to
ensure a certain level of quality during normal operation.
Table of contents:
1. Signal frequency
2. Amplitude of the supply voltage
3. Slow voltage variations
4. Fast supply voltage variations
5. Flicker severity
6. Voltage dips
7. Short voltage interruptions
8. Long voltage breaks
9. Temporary overvoltages
10. Transient (or pulse) overvoltages
11. Voltage unbalance
12. Harmonic voltages
13. Interharmonic voltages
14. Information signals transmitted on the system
1. Signal frequency
The nominal voltage frequency is 50 Hz with a tolerance of ±1% (i.e. 49.5 to 50.5 Hz) for
99.5% of each one-year period and +4 to -6% (i.e. 47 to 52 Hz) for the whole period.
Figur
e 1 – Example of recording showing frequency drift and signal distortions
Figure 2 – Frequency
and period
The same applies to systems that are not interconnected (for example, islands) where wider
tolerances are permitted: ±2% for 99.5% of each week and ±15% for 100% of the time.
The supply voltage represents the rms value measured at the delivery point. It is measured
at a given moment and averaged over a time interval (typically 10 minutes).
The nominal voltage Un which characterises the system can be distinguished from the
stated voltage Uc which would result from an agreement on values that are different from
those in standard EN 50160.
The standard voltage for low voltage public systems in Europe is:
230 V between phases and neutral (400 V between phases) for three phase systems
with neutral
230 V between phases for three phase systems without neutral
Under normal operating conditions, the following slow voltage fluctuations are permitted
over a period of one week: ±10% of the reference value (230 or 400 V), i.e. 207 to 253 V
or 360 to 440 V for 95% of measurements, and -15% to +10% for 100% of
measurements, i.e. 195 to 253 V and 340 to 440 V.
The supply voltage of the system can fluctuate daily, weekly or seasonally as a result of
significant variations in load in the system. Voltage regulation devices installed in
transformer substations can limit these variations.
In addition, high power receivers such as welding stations, large motors, furnaces and other
energy-intensive installations may cause local voltage drops while they are in operation.
Power limits are generally set for motors supplied by a public distribution system. The
solution may therefore be to increase the power of the source (reduction of its impedance
and increase in its short-circuit power) or compensate for the reactive energy connected
with one device in particular that is causing disturbance.
These variations are non-periodic and occur at random moments. When fast voltage
variations become cyclical, this is referred to as flicker, with reference to light variations
which can be annoying above a certain level.
5. Flicker severity
It is evaluated as follows:
Under normal operating conditions, for each one-week period, it is recommended that the
long term flicker severity level Plt associated with voltage fluctuations is less than or
equal to 1 for 95% of the time.
Figure 5 – Example of recording showing ficker severity variations
6. Voltage dips
These can be due to faults occurring at users’ installations, but they often result from
troubles on the public distribution system. The numbers of these vary considerably
according to local conditions, and they generally only last up to one second.
Most voltage dips last less than 1 second with a depth of less then 60%. In other words,
the residual voltage remains greater than 40%. There is a voltage dip as soon as the rms
value of one of the voltages, measured separately on each phase, falls below a set threshold.
Standard EN 50160 does not specify the number, duration or depth of voltage dips. This
characteristic could form the subject of a contractual agreement.
Figure 6 – Example of recording of a voltage dip
Short interruptions or ‘micro-breaks’ refer to when the value of the signal drops to 0 V or
less than 1% of the nominal voltage. These generally last less than a second, although a
break of 1 minute may still be considered as being short.
Micro-breaks and voltage dips are phenomena that are often random and unpredictable, and
they may occur irregularly over time. It may be important to define contractually the
maximum duration and threshold for a voltage dip to be considered as being a micro-break
(for example a voltage < 40% of Un for less than 600 ms).
In most cases, only recordings can enable a decision on the accuracy of the phenomena to
be made with certainty.
Figur
e 7 – Example of recording of a short voltage interruption
ITIC curves
Electronic and computing equipment is sensitive to voltage variations. the first installations,
affected by apparently random faults, were historically the source of most Power Quality
problems.
The creation of the information technology industry council curve (ITIC curve), has
enabled a template to be defined, within which a voltage fault (dip or overvoltage) can
be acceptable or unacceptable. Plotting the duration of an event as a function of the
voltage in relation to the nominal supply voltage, these curves define the limits within
which the device should continue to operate with no interruption or loss of data.
Figure 8 – ITIC curves
These values are not quantified as they depend on totally chance elements. The frequency
with which they occur is very variable and is dependent on the architecture of the
distribution system or the exposure to climatic hazards.
Under normal operating conditions, the annual frequency of voltage interruptions of more
than three minutes may be less than 10 or can reach as many as 50, depending on the
region.
Fig
ure 9 – Example of recording of a long voltage break
9. Temporary overvoltages
This type of fault can occur both on the distribution system and on the user’s installation. It
can be devastating as the voltage supplied may reach a level that is dangerous for
equipment.
The main risk is there being a phase-to-phase instead of a phase-neutral voltage if, for
example, the neutral fails. Faults on the high voltage system (fallen line) can also generate
overvoltages at the low voltage end.
Standard EN 50-160 does not set limits for these overvoltages. But on this point, it is
essential, for the safety of people and installations, to choose equipment sized according to
the standards (harmonized with IEC 60064-1) and tested for withstand to lightning
impulses.
Sturdy basic insulation and supplementary insulation must withstand the following
temporary overvoltages:
o Short duration temporary overvoltages, amplitude Un + 1200 V for t < 5s
o Long duration temporary overvoltages, amplitude Un + 250 V for t > 5s
(Un is the supply system nominal phase-neutral voltage to earth)
Reinforced insulation must withstand values equal to double the overvoltage values.
These phenomena are very variable. They are mainly due to lighting and switching on the
system. Their rise time ranges from a few microseconds to a few milliseconds, so their
frequency range is very wide, from a few kHz to several hundred kHz.
Protection against overvoltages requires the use of protection devices such as voltage surge
protectors and the installation of equipment that is appropriate for its location in the
installation.
Lightning striking the system triggers overvoltages which are carried right to the users
despite protection devices installed by the distributor. Unlike overhead systems,
underground systems largely attenuate the shock wave.
Figure 11
– Recording of overvoltage due to lightning strike
Voltage unbalance is caused by high power single phase loads. It causes negative current
components which can trigger braking torques and temperature rises in rotating machines.
It is advisable to divide the loads over the three phases as much as possible and to protect
installations using appropriate detectors.
Under normal operating conditions, for each one-week period, 95% of the rms values of
the negative sequence component of the supply voltage, averaged over ten minutes, must be
between 0% and 2% of the positive sequence component.
Figure 12 – Example of recording of voltage unbalance
In some regions where parts of system users’ installations have single phase connections or
are connected between two phases, the unbalance can reach 3% at the three phase point of
supply. If τi is the instantaneous unbalance value, the average rate τνm is defined by the
equation:
where T = 10 minutes
Standard EN 50-160 only stipulates limits based on the negative sequence components of
the voltage. Satisfactory approximations can be made using conventional measurements
enabling the unbalance ratio between negative and positive components to be ascertained.
The symmetrical system corresponds to all the components (impedances, emf, back emf
and loads) assumed to be symmetrical, i.e. identical on each phase. this must not be
confused with balancing, which concerns the equality of the currents and voltages.
An unbalanced symmetrical three phase system can be expressed as three balanced three
phase systems (fortescue method). this division can be carried out using three methods:
positive, negative, zero sequence (homopolar).
If there is a fault, overvoltage or short circuit affecting only one of the phases (which is the
most common situation), the system becomes non-symmetrical and can then only be
described by a real system, with separate V and I for each phase, representing the part
concerned.
But it is important to know that the source of harmonic voltages is in the first place
harmonic currents. These currents can disturb equipment locally but above all they
perniciously increase the level of distortion of the distributed voltage across the whole
installation and for other users via the public distribution system.
Like harmonic currents, harmonic voltages can be broken down into sinusoidal
voltages than can be described:
Under normal operating conditions 95% of the rms values of each harmonic voltage
averaged over ten minutes and measured over a week must not exceed the values given in
the table below.
Odd-order harmonics
Even-order harmonics
Not multiples of 3 Multiples of 3
Relative Relative Relative
Order h Order h Order h
voltage (Un) voltage (Un) voltage (Un)
5 6% 3 5% 2 2%
7 5% 9 1.5% 4 1%
11 3.5% 15 0.5% 6…24 0.5%
13 3% 21 0.5% – –
17 2% – – – –
19 1.5% – – – –
23 1.5% – – – –
25 1.5% – – – –
In addition, total harmonic distortion of the voltage supplied (including all harmonics up to
order 40) must not exceed 8% of the fundamental voltage (order 1).
To limit the harmonics, it may initially be necessary to revise the structure of the
installation:
This phenomenon refers to the frequencies located between the harmonics. These are
caused by frequency inverters, uninterruptible power supplies, controlled rotating machines
or arc devices. Their interaction can cause flicker phenomena, but it is above all with regard
to information signals transmitted on the system that they must be identified and controlled.
In some countries, the public distribution system may be used by the distributor to transmit
signals. The voltage value of the signals transmitted on the medium voltage distribution
system (1 to 35 kV), averaged over 3s, must not exceed the values shown by the curve
below over a period equal to 99% of one day.
Figur
e 15 – Information signals transmitted on the system
The system is used by the distributor to transmit information signals which are
superimposed over the voltage supplied in order to transmit information to users’
installations. However, the system must not be used to transmit information signals from
private installations.
The frequencies of these signals vary from tens of hertz to several kilohertz, according to
their function:
The choice of reactive power compensation or conditioning solutions will then be totally
appropriate.
Fi
gure 16 – Example of a network of analyzers installed as well in the electrical substations
as in the consumer locations
Figure 17 – Example of implementation for the analysis of a local and public energy
distribution system
Premium Membership
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of
LV/MV switchgears and LV high power busbar trunking (<6300A) in power substations,
commercial buildings and industry facilities. Professional in AutoCAD programming.
2 Comments
1.
Tushar Mogre
The Article is certainly Good and informative. The way the PQ phenomenon affects
the connected supply system components with every different PQ type of issue is
still an missing information at large. Even today, the standards specified in these
areas are inadequate and needs to address every issue separately with in depth
analysis.
Reply
2.
Chinmaya Behera
Definition of Power quality can change depending upon geographical area and
weather conditions. It’s seems that there may be other power quality problems we
encounters in our day to day life but, we couldn’t recognize or name them because
we could not relate faults with the occurrences. A lots of research are required to
understand the power quality issues. To mitigate PQ issues we need to make our
machineries PQ ride through capabilities…
We should encourage this type of documents.
Reply
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Misconception #1
This may or may not be true, but in general if more than one automatic transfer scheme
is present, the farther downstream it is, the less complex it has to be. For example, consider
the system of Figure 1.
As shown in Figure 1 below, two automatic transfer systems exist, one at the medium
voltage level and one at the low voltage level. The automatic transfer system at the low
voltage level must be coordinated so that it does not transfer unless the reason for transfer is
not addressed by a transfer on the system at the medium voltage level.
For example, should one of the utility sources fail, the medium voltage system will
transfer to the other utility source.
Typically this coordination between automatic transfer systems is achieved by making the time
delays for source failure and re-transfer longer on the low voltage system than on the medium
voltage system.
Further, in Figure 1 the generation is at the medium voltage level, so the low voltage
automatic transfer system does not have to consider operation of the generators. It is
therefore less complex than the medium voltage automatic transfer system and will, in
general, transfer less frequently.
Misconception #2
“AC Control Power for my automatic transfer PLC can be handled by the system UPS’s”
On the surface, this is true. However, initial system start-up will require a power source
other than the system UPS’s, which are devices downstream from the automatic transfer
system. And, if a UPS is taken off-line for maintenance the availability of the control power
can be compromised.
In reality, automatic transfer PLC’s have control power reliability requirements that are
similar to microprocessor-based protective relays. Where those devices are used, the
preferred power source is a DC battery system, and this is true for an automatic transfer
PLC also.
Typically, a 24V battery system is sufficient, although care should be used to isolate the PLC from
the battery voltage via a DC-to-DC converter to avoid exposing the PLC power supply to the
voltage variations that will occur on the battery system.
In this case, a control power throw over is advisable, with one source being the
switchgear or switchboard UPS, and the other being a system UPS or other reliable source.
AC control power for low voltage switchgear (or switchboards) used for automatic transfer
is generally provided via a control power throw over supplied by control transformers in the
equipment.
Energy to trip circuit breakers when no control power is available (i.e., after source failure
but before standby generators are up and running) is provided via capacitive energy-storage
devices. For medium voltage switchgear, the protective relays will have similar control
power reliability requirements similar to those of the automatic transfer PLC, and DC
batteries are typically used, but usually at the 48VDC or 125VDC level.
Misconception #3
“Since my automatic transfer system was tested in the factory, it doesn’t need field testing”
Like any other engineered system, factory testing for an automatic transfer system is no
substitute for field testing. Field testing takes into account shipping damage and
installation errors that may have occurred, as well as testing the system’s response to actual
system conditions rather than simulated test conditions.
In many cases the specified time delays, such as source failure delays, are found to need
adjustment when applied under real-world conditions.
https://youtu.be/jwBI-rd3-I4
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More Information
Edvard Csanyi
Electrical engineer, programmer and founder of EEP. Highly specialized for design of LV/MV
switchgears and LV high power busbar trunking (<6300A) in power substations, commercial
buildings and industry facilities. Professional in AutoCAD programming.
2 Comments
1.
Gregory
Hi,
my suggestion is to use a dedicated microcontroller which can start quicker than
PLC.
Additonaly in case when there are power sources like a transformer or generator
with auto start (self detect) we don’t need UPS or DC supplier. To avoid a single
point of failure, you need to build a redundant power supply for the controller or
power it from the generator battery.
Regards,
Greg
Reply
2.
haou soraya
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