You are on page 1of 22

Document ID: 1874745 Page 1 of 1

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Specifications | Document ID: 1874745

Fastener Tightening Specifications


Specification
Application Metric English
Liftgate Handle Nuts 4 N·m 35 lb in
Liftgate Latch Bolts 10 N·m 89 lb in
Liftgate Lock Striker Bolts 25 N·m 18 lb ft
Side Door Latch Bolts - Rear 10 N·m 89 lb in
Side Door Latch Screws - Front 10 N·m 89 lb in
Side Door Lock Switch 3 N·m 27 lb in
Side Door Lock Striker Bolts - Front 25 N·m 18 lb ft
Side Door Lock Striker Bolts - Rear 25 N·m 18 lb ft
Side Door Outside Handle Bolts - Front 5 N·m 44 lb in
Side Door Outside Handle Housing Bolts - Front 10 N·m 89 lb in
Side Door Outside Handle Bolts - Rear 5 N·m 44 lb in
Side Door Outside Handle Housing Bolts - Rear 10 N·m 89 lb in

© 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=1874745&pubCellSyskey=9434&pubO... 11/15/2010
Document ID: 2167298 Page 1 of 2

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2167298

Front Side Door Lock Cylinder Replacement

Callout Component Name

Preliminary Procedures
Remove the front side door trim panel. Refer to Front Side Door Trim Panel Replacement.
Front Side Door Outside Handle Bolt Access Plug

Procedure
1
Remove the water deflector.

Tip
Use a flat-bladed tool to remove the cover.

Front Side Door Outside Handle Bolt (Qty: 2)

2 Caution: Refer to Fastener Caution in the Preface section.

Tip
It is not necessary to remove the rear side door outside handle housing from the
door to replace the
© handle.
2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2167298&pubCellSyskey=150827&pub... 11/15/2010
Document ID: 2167298 Page 2 of 2

Tighten
9 N·m (80 lb in)
Front Side Door Outside Handle Cap

3 Procedure
Rotate the lock cylinder cap to remove it from the handle.
Front Side Door Handle Lock Cylinder

Procedure
4
1. Disconnect the lock rod from the cylinder.
2. Ensure that the front side door outside handle cap gasket stay in place.
3. Transfer the lock cylinder lever.
4. Inspect the lock cylinder for proper operation.

http://localhost:9001/si/showDoc.do?docSyskey=2167298&pubCellSyskey=150827&pub... 11/15/2010
Document ID: 1964121 Page 1 of 1

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 1964121

Opening the Liftgate Without Electrical Power

Callout Component Name


1 Liftgate
Liftgate Trim Panel Plug

Procedure

2 1. Locate dimple on trim panel.


2. Remove the access cover.
3. Using a flat-bladed tool push down on the black bellcrank lever, through the
access hole, to unlock the liftgate.
4. Push open the liftgate from the inside.
5. Install the access cover.

© 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=1964121&pubCellSyskey=67896&pub... 11/15/2010
Document ID: 2167301 Page 1 of 1

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2167301

Front Side Door Outside Handle Replacement

Callout Component Name


Front Side Door Outside Handle Bolt Access Plug
1
Tip
Use a plastic flat-bladed tool to remove.
Front Side Door Outside Handle Bolt (Qty: 2)

Caution: Refer to Fastener Caution in the Preface section.


2

Tighten
5 N·m (44 lb in)
3 Front Side Door Outside Handle Cap
4 Front Side Door Outside Handle Cap Gasket
Front Side Door Outside Handle
5
Tip
Pull the outside handle rearward to release it from the inside handle housing.

© 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2167301&pubCellSyskey=150833&pub... 11/15/2010
Document ID: 2158105 Page 1 of 1

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2158105

Liftgate Outside Handle Replacement

Callout Component Name

Preliminary Procedure
Remove the liftgate interior trim panel. Refer to Liftgate Trim Panel Replacement.
Liftgate Handle Nut (Qty: 2)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
4 N·m (35 lb in)
2 Liftgate Handle Assembly

© 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2158105&pubCellSyskey=9775&pubO... 11/15/2010
Document ID: 2167303 Page 1 of 1

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2167303

Liftgate Latch Replacement

Callout Component Name

Preliminary Procedure
Remove the liftgate interior trim panel. Refer to Liftgate Trim Panel Replacement.
Liftgate Latch Bolt (Qty: 4)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
10 N·m (89 lb in)
Liftgate Latch Assembly

2 Procedure
Disconnect the electrical connector from the liftgate latch.

© 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2167303&pubCellSyskey=9515&pubO... 11/15/2010
Document ID: 2167305 Page 1 of 2

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2167305

Rear Side Door Outside Handle Replacement

Callout Component Name

Preliminary Procedures
Lower the rear door latch. Do not remove the latch, pull downward to access the rear handle
housing bolt. Refer to Rear Side Door Latch Replacement.
Rear Side Door Outside Handle Housing Bolt (Qty: 2)

Caution: Refer to Fastener Caution in the Preface section.

Tip
1
It is not necessary to remove the rear side door outside handle housing from the
door to replace the handle.

Tighten
5 N·m (44 lb in)
2 Rear Side Door Outside Handle Cap
3 Rear Side Door Outside Handle Cap Gasket
Rear Side Door Outside Handle
4
Tip © 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2167305&pubCellSyskey=150839&pub... 11/15/2010
Document ID: 2167305 Page 2 of 2

Pull the outside handle rearward to release it from the inside handle housing.

http://localhost:9001/si/showDoc.do?docSyskey=2167305&pubCellSyskey=150839&pub... 11/15/2010
Document ID: 2167307 Page 1 of 2

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2167307

Rear Side Door Outside Handle Housing Replacement

Callout Component Name

Preliminary Procedures
1. Remove the rear side door trim panel. Refer to Rear Side Door Trim Panel
Replacement.
2. Remove the rear side door outside handle. Refer to Rear Side Door Outside Handle
Replacement.
3. Remove the rear side door latch. Refer to Rear Side Door Latch Replacement.
Rear Side Door Outside Handle Housing Bolt (Qty: 2)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
10 N·m (89 lb in)

Rear Side Door Outside Handle Housing

2 Procedure
1. Disconnect the rear side door latch and handle rods to remove the housing.
2. Release the ©
rear inside
2010 door
General handle
Motors cable retainers
Corporation. before removing the rear
All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2167307&pubCellSyskey=150842&pub... 11/15/2010
Document ID: 2167307 Page 2 of 2

side door latch.


3. Disconnect the rear side door latch electrical connector.

http://localhost:9001/si/showDoc.do?docSyskey=2167307&pubCellSyskey=150842&pub... 11/15/2010
Document ID: 2167308 Page 1 of 1

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2167308

Front Side Door Latch Replacement

Callout Component Name

Preliminary Procedures
Remove the front side door trim panel. Refer to Front Side Door Trim Panel Replacement.
Front Side Door Latch Screws (Qty: 3)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
10 N·m (89 lb in)
Front Side Door Latch Assembly

Procedure
2
1. Remove the water deflector.
2. Release the front inside door handle cable retainers from the door.
3. Disconnect the front side door latch electrical connector.
4. Transfer the front side door latch rods.

© 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2167308&pubCellSyskey=150844&pub... 11/15/2010
Document ID: 2167311 Page 1 of 2

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2167311

Rear Side Door Latch Replacement

Callout Component Name

Preliminary Procedures
Remove the interior trim panel. Refer to Rear Side Door Trim Panel Replacement.
Rear Side Door Latch Bolt (Qty: 3)

Caution: Refer to Fastener Caution in the Preface section.

1 Procedure
Remove the water deflector.

Tighten
10 N·m (89 lb in)

Rear Side Door Latch Assembly

2
Procedures
1. Release the ©
inside door handle
2010 General cable retainers
Motors Corporation. before
All rights removing the rear side
reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2167311&pubCellSyskey=150845&pub... 11/15/2010
Document ID: 2167311 Page 2 of 2

door latch.
2. Disconnect the rear side door latch electrical connector.
3. Transfer the rear side door latch rods.

http://localhost:9001/si/showDoc.do?docSyskey=2167311&pubCellSyskey=150845&pub... 11/15/2010
Document ID: 2167313 Page 1 of 2

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2167313

Front Side Door Outside Handle Housing Replacement

Callout Component Name

Preliminary Procedures
1. Remove the front side door trim panel. Refer to Front Side Door Trim Panel
Replacement.
2. Remove the front side door outside handle. Refer to Front Side Door Outside Handle
Replacement.
Front Side Door Outside Handle Bolt Access Plug

Procedure
1
Remove the water deflector.

Tip
Use a plastic flat-bladed tool to remove.

Front Side Door Outside Handle Housing Bolt (Qty: 2)

2 Caution: Refer to Fastener Caution in the Preface section.

Tighten © 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2167313&pubCellSyskey=150841&pub... 11/15/2010
Document ID: 2167313 Page 2 of 2

10 N·m (89 lb in)


Front Side Door Outside Handle Housing

Procedures
3
1. Disconnect the front side door latch and handle rods to remove the housing.
2. Release the front inside door handle cable retainers before removing the front
side door latch.
3. Disconnect the front side door latch electrical connector.

http://localhost:9001/si/showDoc.do?docSyskey=2167313&pubCellSyskey=150841&pub... 11/15/2010
Document ID: 2167315 Page 1 of 1

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2167315

Front Side Door Lock Striker Adjustment


To determine if striker adjustment is required, proceed as follows:

Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system
repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS).
Turn OFF the ignition and remove the key when performing service in the area of the SIS.

1. Ensure the door is properly aligned within the door opening before proceeding with the
striker adjustment.
2. Close the door onto the striker and note if the door drags on the striker causing the door to
move upward or downward upon contact with the striker. Also note the closing effort to fully
engage the latch.
3. Using a grease pencil, mark around the striker for reference of the original position. Loosen
the striker.
4. Move the striker to eliminate drag on the striker and door latch and to achieve the proper
door position within the door opening. Start with the up/down position, then position the
striker to achieve proper alignment to the door opening. Set the in/out adjustment for the
proper door seal engagement making sure the door closing efforts are correct.

Caution: Refer to Fastener Caution in the Preface section.

5. Tighten the striker bolts. Tighten the door striker bolts to 25 N·m (18 lb ft).

© 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2167315&pubCellSyskey=150885&pub... 11/15/2010
Document ID: 2158124 Page 1 of 1

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2158124

Front Side Door Lock Striker Replacement

Callout Component Name


Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system
repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS).
Turn OFF the ignition and remove the key when performing service in the area of the SIS.
Front Side Door Lock Striker Bolt (Qty: 2)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
25 N·m (18 lb ft)
Front Side Door Lock Striker Assembly

2 Tip
Ensure proper alignment after installation. Refer to Front Side Door Lock Striker
Adjustment.
3 Front Side Door Lock Striker Spacer

© 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2158124&pubCellSyskey=150886&pub... 11/15/2010
Document ID: 2152407 Page 1 of 1

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2152407

Liftgate Lock Striker Replacement

Callout Component Name

Preliminary Procedures
Remove Liftgate Door Sill Plate. Refer to Liftgate Door Sill Plate Replacement
Liftgate Lock Striker Bolt (Qty: 2)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
25 N·m (18 lb ft)
Liftgate Lock Striker

2 Procedure
Mark the location of the striker with a grease pencil to ensure proper alignment
during installation.

© 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2152407&pubCellSyskey=9541&pubO... 11/15/2010
Document ID: 2167318 Page 1 of 1

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2167318

Rear Side Door Lock Striker Adjustment


To determine if striker adjustment is required, proceed as follows:

Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system
repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS).
Turn OFF the ignition and remove the key when performing service in the area of the SIS.

1. Ensure the door is properly aligned within the door opening before proceeding with the
striker adjustment.
2. Close the door onto the striker and note if the door drags on the striker causing the door to
move upward or downward upon contact with the striker. Also note the closing effort to fully
engage the latch.
3. Using a grease pencil, mark around the striker for reference of the original position. Loosen
the striker.
4. Move the striker to eliminate drag on the striker and door latch and to achieve the proper
door position within the door opening. Start with the up/down position, then position the
striker to achieve proper alignment to the door opening. Set the in/out adjustment for the
proper door seal engagement making sure the door closing efforts are correct.

Caution: Refer to Fastener Caution in the Preface section.

5. Tighten the striker bolts. Tighten the door striker bolts to 25 N·m (18 lb ft).

© 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2167318&pubCellSyskey=150889&pub... 11/15/2010
Document ID: 2167319 Page 1 of 1

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2167319

Rear Side Door Lock Striker Replacement

Callout Component Name


Rear Side Door Latch Striker Bolt (Qty: 2)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
25 N·m (18 lb ft)
Rear Side Door Latch Striker

Procedure
2
1. Ensure the spacer is in place.
2. Ensure proper alignment after installation. Refer to Rear Side Door Lock
Striker Adjustment.

© 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2167319&pubCellSyskey=150890&pub... 11/15/2010
Document ID: 2167322 Page 1 of 1

2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Body Systems | Vehicle Access |
Repair Instructions | Document ID: 2167322

Door Lock Switch Replacement

Callout Component Name

Preliminary Procedure
Remove Front side door trim panel. Refer to Front Side Door Trim Panel Replacement.
Front Side Door Lock and Side Window Switch Screw (Qty: 14)

Caution: Refer to Fastener Caution in the Preface section.


1

Tighten
3 N·m (27 lb in)
Front Side Door Lock and Side Window Switch Assembly

2 Procedure
Disconnect the electrical connectors

© 2010 General Motors Corporation. All rights reserved.

http://localhost:9001/si/showDoc.do?docSyskey=2167322&pubCellSyskey=9465&pubO... 11/15/2010

You might also like