®

DIESEL GENERATOR SET

CONTINUOUS
830 ekW 1038 kVA
60 Hz 1800 rpm 480 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
Image shown may not
reflect actual package.

FEATURES
FUEL/EMISSIONS STRATEGY CAT C32 ATAAC DIESEL ENGINE
• Low Fuel consumption • Utilizes ACERT™ Technology
• Reliable, rugged, durable design
DESIGN CRITERIA • Four-cycle diesel engine combines consistent
• The generator set accepts 100% rated load in one performance and excellent fuel economy with
step per NFPA 110 and meets ISO 8528-5 transient minimum weight
response. • Electronic engine control
UL 2200 CAT GENERATOR
• UL 2200 listed packages available. Certain • Designed to match the performance and output
restrictions may apply. Consult with your Cat® characteristics of Cat diesel engines
Dealer. • Single point access to accessory connections
• UL 1446 recognized Class H insulation
FULL RANGE OF ATTACHMENTS
• Wide range of bolt-on system expansion CAT EMCP
CAT EMCP 34 SERIES
SERIESCONTROL
CONTROLPANELS
PANELS
attachments, factory designed and tested • Simple user friendly interface and navigation
• Flexible packaging options for easy and cost • Scalable system to meet a wide range of
effective installation customer needs
• Integrated Control System and Communications
SINGLE-SOURCE SUPPLIER
Gateway
• Fully prototype tested with certified torsional
vibration analysis available

WORLDWIDE PRODUCT SUPPORT

• Cat dealers provide extensive post sale support
including maintenance and repair agreements
• Cat dealers have over 1,800 dealer branch stores
operating in 200 countries
• The Cat® S•O•SSM program cost effectively detects
internal engine component condition, even the
presence of unwanted fluids and combustion
by-products
 ®

CONTINUOUS 830 ekW 1038 kVA

60 Hz 1800 rpm 480 Volts

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Optional

Air Inlet • Single element canister type air cleaner [ ] Dual element air cleaners
• Service indicator [ ] Air inlet adapters
Cooling • Radiator with guard [ ] Jacket water heater
• Coolant drain line with valve
• Fan and belt guards
• Cat Extended Life Coolant
• Coolant level sensors
• Radiator duct flange
Exhaust • Dry exhaust manifold [ ] Stainless steel exhaust flex fittings
• Flanged faced outlets [ ] Elbows, flanges, expanders & Y adapters
Fuel • Primary fuel filter with water separator
• Secondary fuel filter
• Fuel priming pump
• Flexible fuel lines
• Fuel cooler
SR5 Generator • Class H insulation [ ] Oversize & premium generators
• Cat digital voltage regulator (CDVR) with kVAR/PF [ ] Winding temperature detectors
control, 3-phase sensing [ ] Anti-condensation heaters
• Reactive droop [ ] Bearing temperature detectors

Power Termination • Bus bar (NEMA or IEC mechanical lug holes) [ ] Circuit breakers, UL listed, 3 pole with shunt trip,
• Top cable entry 100% rated, manual or electrically operated
[ ] Circuit breakers, IEC compliant, 3 or 4 pole with
shunt trip, manual or electrically operated
[ ] Bottom cable entry
[ ] Power terminations can be located on the right, left
and/or rear as an option. Multiple circuit breaker
options

Governor • ADEM™ A4 [ ] Load Share Module

Control Panels • EMCP

EMCP 4.23.1 [[ ]] EMCP
EMCP4.3 3.2... ...
[ ] [EMCP
] EMCP 4.4 3.3
• User Interfacepanel
User Interface panel (UIP)
(UIP) - rear
- rear mount mount [ ] Option
Optionfor forright
right or or
leftleft mount
mount UIP UIP
• AC &DC
AC & DCcustomer
customer wiring
wiring areaarea
(right(right
side) side) [ ] Local
Local&&remote
remote annunciator
annunciator modules
modules
• Emergency stoppushbutton
Emergency stop pushbutton [ ] Digital
DigitalI/O
I/OModule
Module
[ ] Generator
Generatortemperature
temperature monitoring
monitoring & protection
& protection
[ ] Remote
Remotemonitoring
monitoring software
software

Lube • Lubricating oil and filter

• Oil drain line with valves
• Fumes disposal
• Gear type lube oil pump
Mounting • Rails - engine / generator / radiator mounting [ ] Spring-type vibration isolator
• Rubber anti-vibration mounts (shipped loose) [ ] IBC Isolator
Starting/Charging • 24 volt starting motor(s) [ ] Battery chargers (10 amp)
• Batteries with rack and cables [ ] 45 amp charging alternator
• Battery disconnect [ ] Oversize batteries
[ ] Ether starting aid
General • Right-hand service [ ] CSA certification
• Paint - Caterpillar Yellow (except rails and radiators [ ] EU Declaration of Incorporation
that are gloss black) [ ] EEC Declaration of Conformity
• SAE standard rotation [ ] Seismic Certification per Applicable Building Codes:
• Flywheel and Flywheel housing - SAE No. 0 IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007

2 January 24 2011 13:27 PM

 ®

CONTINUOUS 830 ekW 1038 kVA

60 Hz 1800 rpm 480 Volts

SPECIFICATIONS

CAT GENERATOR CAT

CATEMCP
EMCP43SERIES
SERIESCONTROL
CONTROLSPANELS
EMCP 4 controls including:
SR5 Generator •- EMCP
Run / Auto 3.1/ Stop
(Standard)
Control
Frame size....................................................................... 1402 •- EMCP
Speed Adjust
3.2 / EMCP 3.3 (Option)
Excitation............................................................................. IE •- Single
Voltage Adjust
location customer connector point
- Engine Cycle Crank
Pitch.............................................................................. 0.6667 •- True RMS
Emergency stop metering,
pushbutton 3-phase
Number of poles...................................................................4 EMCP 4.2 controller features:
• Controls
- 24-volt DC operation
Number of bearings............................................................. 2 - Run / Auto / Stop control
- Environmental sealed front face
Number of Leads.............................................................. 006 - Speed
- Text Adjust
alarm/event descriptions
Insulation....................... UL 1446 Recognized Class H with - True RMS ACAdjust
- Voltage metering, 3-phase, ±1% accuracy.
Digital indication for:
tropicalization and antiabrasion - Emergency Stop Pushbutton
- RPM
IP rating............................................................................ IP23 - Engine
- DC volts cycle crank
Alignment....................................................... Close Coupled •- Digital
OperatingIndication
hours for:
Overspeed capability - % of rated................................... 125 - Oil pressure (psi, kPa or bar)
- RPM
- Coolant temperature
Wave form....................................................................002.00 - Operating
- Volts (L-L & L-N),hours
frequency (Hz)
Voltage regulator.3 Phase sensing with selectible volts/Hz - Amps
- Oil Pressure& average)
(per phase
Voltage regulation............Less than +/- 1/2% (steady state) - Power Factor (per phase & average)
- Coolant
- kW (per phase, temperature
average & percent)
Less than +/- 1% (no load to full load) - System
- kVA (per phase,DCaverage
volts & percent)
Telephone Influence Factor.............................. Less than 50 - kVAr (per phase, average & percent)
- L-L volts, L-N volts, phase amps, Hz
Harmonic distortion......................................... Less than 5% - kW-hr (total)
- ekW,(total)
- kVAr-hr kVA, kVAR, kW-hr, %kW, PF (EMCP 3.2 / 3.3)
CAT DIESEL ENGINE Warning/shutdown
• Shutdowns with withcommon
common LED indication of
indicating shutdowns
light for: for:
- Low oil pressure
C32 TA, V-12, 4-stroke watercooled diesel - Low oil pressure
- High coolant temperature
Bore - mm.............................................. 145.00 mm (5.71 in) - High coolant temperature
- Overspeed
- Emergency
- Low coolant stop level
Stroke - mm........................................... 162.00 mm (6.38 in) - Failure to start (overcrank)
Displacement - L................................... 32.10 L (1958.86 in3) - Overspeed
- Low coolant temperature
Compression ratio........................................................ 15.0:1 - Emergency
- Low coolant levelStop
Programmable
- Failure to protective relaying functions:
start (overcrank)
Aspiration........................................................................... TA - Generator phase sequence
Fuel system....................................................................MEUI •- Programmable
Over/Under voltageprotective
(27/59) relaying functions: (EMCP 3.2
Governor type.....................................................ADEM™ A4 & 3.3)
- Over/Under Frequency (81 o/u)
- Under
- Reverse and(kW)
Power over(32)voltage
- Reverse
- Under Reactive
and overPowerfrequency
(kVAr) (32RV)
- Overcurrent (50/51)
- Overcurrent (time and inverse time)
Communications
- Reverse
- Customer datapower (EMCP
link (Modbus 3.3)
RTU)
•- MODBUS
Accessory module data link
isolated data link, RS-485 half duplex (EMCP
- Serial annunciator module data link
3.2 & 3.3)
- 6 programmable digital inputs
•- Options
4 programmable relay outputs (Form A)
- 2- programmable
Vandal doorrelay outputs (Form C)
- 2- programmable
Local annunciator digital outputs
module
Compatible with the following optional modules:
- Remote annunciator
- Digital I/O module module
- Input
- Local / Output module
Annunciator
- Remote
- RTD CAN annunciator
/ Thermocouple Modules
- Remote serial annunciator
- Monitoring
- RTD module software
- Thermocouple module

3 January 24 2011 13:27 PM

 ®

CONTINUOUS 830 ekW 1038 kVA

60 Hz 1800 rpm 480 Volts

TECHNICAL DATA

Open Generator Set - - 1800 rpm/60 Hz/480 Volts DM9941

Low Fuel Consumption

Generator Set Package Performance

Genset Power rating @ 0.8 pf 1037.5 kVA
Genset Power rating with fan 830 ekW
Coolant to aftercooler
Coolant to aftercooler temp max 49 º C 120 º F
Fuel Consumption
100% load with fan 217.9 L/hr 57.6 Gal/hr
75% load with fan 164.8 L/hr 43.5 Gal/hr
50% load with fan 117.2 L/hr 31.0 Gal/hr
Cooling System1
Air flow restriction (system) 0.12 kPa 0.48 in. water
Engine coolant capacity 55.0 L 14.5 gal
Inlet Air
Combustion air inlet flow rate 71.2 m³/min 2514.4 cfm
Exhaust System
Exhaust stack gas temperature 452.0 º C 845.6 º F
Exhaust gas flow rate 179.6 m³/min 6342.5 cfm
Exhaust flange size (internal diameter) 203 mm 8 in
Exhaust system backpressure (maximum allowable) 10.0 kPa 40.2 in. water
Heat Rejection
Heat rejection to coolant (total) 305 kW 17345 Btu/min
Heat rejection to exhaust (total) 790 kW 44927 Btu/min
Heat rejection to aftercooler 172 kW 9782 Btu/min
Heat rejection to atmosphere from engine 130 kW 7393 Btu/min
Heat rejection to atmosphere from generator 50.2 kW 2854.9 Btu/min
Alternator2
Motor starting capability @ 30% voltage dip 2734 skVA
Frame 1402
Temperature Rise 80 º C 144 º F
Lube System
Sump refill with filter 99.0 L 26.2 gal
Emissions (Nominal)3
NOx g/hp-hr 6.26 g/hp-hr
CO g/hp-hr .24 g/hp-hr
HC g/hp-hr .02 g/hp-hr
PM g/hp-hr .02 g/hp-hr
1
For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.
2
UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator
temperature rise is based on a 40ºC ambient per NEMA MG1-32.
3
Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuel
with 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine
to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values
based on a weighted cycle.

4 January 24 2011 13:27 PM


CONTINUOUS 830 ekW 1038 kVA
60 Hz 1800 rpm 480 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359,
CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22,
NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC,
2004/108/EC
Continuous - Output available with non-varying load for
an unlimited time. Average power output is 70-100% of
the continuous power rating. Typical peak demand is
100% of continuous rated ekW for 100% of operating
hours. Continuous power in accordance with ISO3046.
Continuous ambients shown indicate ambient
temperature at 100% load which results in a coolant top
tank temperature below the alarm temperature.
5 January 24 2011 13:27 PM
®
Ratings are based on SAE J1349 standard conditions.
These ratings also apply at ISO3046 standard conditions.
Fuel rates are based on fuel oil of 35º API [16º C (60º F)]
gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
when used at 29º C (85º F) and weighing 838.9 g/liter
(7.001 lbs/U.S. gal.). Additional ratings may be available
for specific customer requirements, contact your Cat
representative for details. For information regarding Low
Sulfur fuel and Biodiesel capability, please consult your
Cat dealer.
 ®

CONTINUOUS 830 ekW 1038 kVA

60 Hz 1800 rpm 480 Volts

DIMENSIONS

Package Dimensions
NOTE: For reference only - do not use for
Length 4474.2 mm 176.15 in installation design. Please contact
Width 2010.4 mm 79.15 in your local dealer for exact weight
and dimensions. (General
Height 2173.7 mm 85.58 in Dimension Drawing #3497403).
Weight 6786 kg 14,961 lb

www.CAT-ElectricPower.com
Performance No.: DM9941
© 2011 Caterpillar
All rights reserved.
Feature Code: C32DE30
C32DE33
Materials and specifications are subject to change without notice.
Gen. Arr. Number: 3002236 The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the
Source: U.S. Sourced "POWER EDGE" trade dress, as well as corporate and product identity
used herein, are trademarks of Caterpillar and may not be used without
March 11 2011 permission.
January 24 2011 17530191
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