Professional Documents
Culture Documents
WARNING
Improper installation of this
liftgate could result in severe
personal injury or death.
Read and understand the contents
of these instructions before
proceeding.
GR01482
12-09
80127501
EO 6323 REV 06
OHIO
285 Northeast Avenue
Tallmadge, OH 44278
(330) 633-9191
FAX – (330) 633-1418
This page intentionally left blank.
Table of Contents
Chapter
INTRODUCTION
SAFETY INFORMATION ---------------------------- --------------- 1
Page 1 - 1
80101253 Rev 03 EO 6156
Chapter 1 Safety Information
Liftgates with Tilt Function
• Proper use of the Control Switches is of extreme importance.
• Improper use of Tilt Switch could cause load to fall from the Platform or damage the liftgate.
• Platform should be in a generally horizontal position when raising or lowering with a load.
• In any tilt position, the Platform may vary from level while raising or lowering the Platform.
RGL-Series Liftgates
• Make certain Platform Brake mechanisms are operating properly.
• The Runners are always to remain powered up against the Upstops Pins when in transit.
• Inspect Cables every three (3) months or 750 cycles, whichever comes first. Cables must be replaced if they
show signs of wear, distortion, kinking or if any broken wires are visible
• Replace cables every five (5) years or 10,000 cycles, whichever comes first.
This is the safety alert symbol. This manual uses this symbol to alert you to potential personal injury
hazards.
Obey all safety messages that follow this symbol to avoid personal injury or death.
SIGNAL WORDS
WARNING
Indicates a potentially hazardous situation, which if not
avoided, could result in death or serious injury.
Black letters on an orange background
WARNING
CAUTION
Indicates a potentially hazardous situation, which if not
avoided, may result in minor or moderate injury. May
also be used to alert against unsafe practices. CAUTION
Black letters on a yellow background.
NOTICE
Indicates a potentially hazardous situation, which if not
avoided, may result in property damage. NOTICE
Page 1 - 2
80101253 Rev 03 EO 6156
Chapter 2 Liftgate Terminology
1. Deck 11. Identification tag
2. Deck extension 12. Switches
3. Loading ramp 13. Slide tube
4. Cart stop (optional) 14. Mount angles
5. Mount tube 15. Up-stops
6. Lift cylinder 16. Charging module (optional)
7. Lift arm 17. Platform step
8. Parallel arm 18. Torsion assistance
9. Battery box 19. Platform handle
10. Pump unit box 20. Latch Chain Bail
Page 2-1
Chapter 2 Liftgate Terminology
EXPLANATION OF SPECIFICATION TAG
MODEL NO. MODEL NAME DESCRIPTION CAPACITY
275 GT-33 GT-33 SLIDER LIFTGATE 3300 LBS.
276 GT-44 GT-44 SLIDER LIFTGATE 4400 LBS.
Page 2-2
Chapter 3 Basic Mounting Requirements
TRAILER WIDTH
GR01431
102 98
C
L
1
22
Mount Frame Clearance
GR01472
Page 3-1
Chapter 3 Basic Mounting Requirements
GT-33/44 INSTALLATION DIMENSIONS, 62.5" TRACK LENGTH
STANDARD MOUNT (SHOWN IN STORED / TRANSPORT POSITION)
MOUNT FRAME CLEARANCE
LIGHT GUARD
VEHICLE FLOOR HOLE COLUMN NUMBER 6
"A"
321
"C"
MOUNT ANGLE
MOUNT FRAME
"B" 24
29 181
"A"
321
"C"
MOUNT ANGLE
MOUNT FRAME
24
"B"
29 138
"A" : MEASURED FROM THE TRAILER'S FLOOR TO THE BOTTOM OF TRAILER'S CROSS MEMBERS.
"MOUNT FRAME CLEARANCE" : AREA REQUIRED TO MOUNT LIFTGATE, MEASURING FROM REAR SILL TOWARDS FRONT OF VEHICLE. NOTE:
BATTERY BOX WILL EXTEND 1-1/2" BEYOND THE "MOUNT FRAME CLEARANCE," IN THE MIDDLE OF THE
LIFTGATE. CHECK CLEARANCES TO SUSPENSION AND BRAKE PARTS.
"GROUND CLEARANCE": DISTANCE FROM LOWEST POINT OF LIFTGATE TO GROUND LEVEL. FRONT GROUND CLEARANCE = "BED HEIGHT" -
"A" DIM. - 29". REAR GROUND CLEARANCE = "BED HEIGHT" - "A" DIM. - 24"
NOTES: 1) ALL DIMENSIONS GIVEN IN INCHES AND FIGURED WITH A FLAT REAR SILL MEETING THE FLOOR AT A SQUARE 90 DEGREE CORNER
(NO ADDITIONAL STEPS). IF YOUR SILL HAS ADDITIONAL STEPS, HOLE COLUMN NUMBER MAY NEED INCREASED OR A FLIP RAMP MAY
NEED TO BE FABRICATED OR FILLER STRIPS ADDED TO BRIDGE THE STEPS FROM THE TRAILER TO THE LIFTGATE.
2) "HOLE COLUMN NUMBER" IS THE HOLE IN WHICH THE REARMOST TOP SLOT OF THE MOUNT FRAME BOLTS INTO THE MOUNT
ANGLE TO PLACE THE LIFTGATE INTO THE CORRECT INITIAL POSITION.
3) ALWAYS POSITION THE MOUNT ANGLE 6" FROM THE BACK OF THE REAR SILL AS SHOW .
GR02457
Page 3-2
Chapter 3 Basic Mounting Requirements
INSTALLATION DIMENSIONS FOR CANADIAN UNDERRIDE MOUNTING OF
GT-33/44, 62.5" TRACK LENGTH SHOWN (CANADIAN UNDERRIDE MOUNT
SHOWN IN STORED / TRANSPORT POSITION)
MOUNT FRAME CLEARANCE
LIGHT GUARD
VEHICLE FLOOR HOLE COLUMN NUMBER 6 HOLE ROW LETTER
"A"
321
A "C"
MOUNT ANGLE B
C
MOUNT FRAME
"B" "D"
"E" 181
20-1/2" - 22"
BED HEIGHT 15-1/2" - 17" SEE NOTE #4
"B" DIM GATE "C" DIM MAX HOLE COLUMN HOLE ROW MOUNT FRAME
"A" DIM MAX B.H. TRACK "D" DIM "E" DIM
PROTECTION SILL DEPTH NUMBER LETTER CLEARANCE
4 49-3/4 62-1/2 4-3/8 13 24 29 2 A 66-7/8
4 51-1/4 62-1/2 1-5/8 16 25-1/2 30-1/2 2 B 66-1/4
4 52-3/4 65-1/4 4 14-5/8 27 32 3 C 71-3/8
4-1/2 50-1/4 62-1/2 3-3/4 14 24 29 2 A 66-7/8
4-1/2 51-3/4 62-1/2 3/4 17 25-1/2 30-1/2 1 B 64-1/2
4-1/2 53-1/4 65-1/4 3-3/8 15-5/8 27 32 2 C 69-5/8
5 50-3/4 62-1/2 2-1/16 15 24 29 2 A 66-7/8
5 52-1/4 62-1/2 1/8 18-1/2 25-1/2 30-1/2 1 B 64-1/2
5 53-3/8 65-1/4 2-3/4 16-3/4 27 32 2 C 69-5/8
5-1/2 51-1/4 62-1/2 1-1/2 16 24 29 1 A 65-1/8
5-1/2 52-3/8 65-1/4 4 14-5/8 25-1/2 30-1/2 3 B 70-3/4
5-1/2 53-3/4 65-1/4 2 17-7/8 27 32 2 C 69-5/8
6 51-3/8 62-1/2 3/4 17-1/8 24 29 1 A 65-1/8
6 52-3/4 65-1/4 3-5/8 15-5/8 25-1/2 30-1/2 3 B 70-3/4
6 54-3/8 65-1/4 1-3/8 19 27 32 1 C 67-7/8
6-1/2 51-3/4 65-1/4 4-1/2 13-3/4 24 29 3 A 74-1/4
6-1/2 53-1/4 65-1/4 2-3/4 16-3/4 25-1/2 30-1/2 2 B 69
6-1/2 54-3/4 65-1/4 5/8 20-1/2 27 32 1 C 67-7/8
7-1/2 52-3/4 65-1/4 3-1/4 15-5/8 24 29 2 A 72-1/2
7-1/2 54-1/4 65-1/4 1-1/4 19 25-1/2 30-1/2 2 B 69
8-1/2 53-3/4 65-1/4 2 17-7/8 24 29 2 A 72-1/2
8-1/2 55-1/4 65-1/4 -1/8 15 25-1/2 30-1/2 1 B 67-1/4
9-1/2 54-3/4 65-1/4 1/2 20-1/2 24 29 1 A 70-3/4
9-3/4 55 65-1/4 1/4 21-1/4 24 29 1 A 70-3/4
"A" DIM: MEASURED FROM THE TRAILER'S FLOOR TO THE BOTTOM OF TRAILER'S CROSS MEMBERS.
"MOUNT FRAME CLEARANCE" : AREA REQUIRED TO MOUNT LIFTGATE, MEASURING FROM REAR SILL TOWARDS FRONT OF VEHICLE. NOTE:
BATTERY BOX WILL EXTEND 1-1/2" BEYOND THE "MOUNT FRAME CLEARANCE," IN THE MIDDLE OF THE
LIFTGATE. CHECK CLEARANCES TO SUSPENSION AND BRAKE PARTS.
"GROUND CLEARANCE": DISTANCE FROM LOWEST POINT OF LIFTGATE TO GROUND LEVEL. FRONT GROUND CLEARANCE = "BED HEIGHT" -
"A" DIM. - 29". REAR GROUND CLEARANCE = "BED HEIGHT" - "A" DIM. - 24"
NOTES: 1) ALL DIMENSIONS GIVEN IN INCHES AND FIGURED WITH A FLAT REAR SILL MEETING THE FLOOR AT A SQUARE 90 DEGREE CORNER
(NO ADDITIONAL STEPS). IF YOUR SILL HAS ADDITIONAL STEPS, HOLE COLUMN NUMBER MAY NEED INCREASED OR A FLIP RAMP
MAY NEED TO BE FABRICATED OR FILLER STRIPS ADDED TO BRIDGE THE STEPS FROM THE TRAILER TO THE LIFTGATE.
2) "HOLE COLUMN NUMBER" AND "HOLE ROW LETTER" IDENTIFIES THE HOLE IN WHICH THE REARMOST TOP SLOT OF THE MOUNT
FRAME BOLTS INTO THE MOUNT ANGLE TO PLACE THE LIFTGATE INTO THE CORRECT INITIAL POSITION.
3) ALWAYS POSITION THE MOUNT ANGLE 6" FROM THE BACK OF THE REAR SILL AS SHOWN.
4) GROUND CLEARANCE WILL FALL IN THIS RANGE WHEN MOUNTED ACCORDING TO THIS CHART (CANADIAN UNDERRIDE
STANDARDS) UNLESS THE BED HEIGHT IS LOWER THAN 49-3/4" THEN THE CLEARANCE WILL BE REDUCED BY 49-3/4 - BED HEIGHT
GR02458
Page 3-3
Chapter 3 Basic Mounting Requirements
INSTALLATION WEIGHT
GATE STORED
GT- 33
GATE DEPLOYED
GT- 44
Page 3-4
Chapter 4 Liftgate Installation
CONNECT BATTERIES
Positive Cable
Connect Positive Cable inside Battery Box to positive
terminal on Battery via Circuit Breaker as shown. Studs
on Circuit Breaker are labeled BAT and AUX. Connect
Battery Stud to Bat Terminal and Battery Cable to Aux
Terminal. Connect Ground Cable as shown.
Ground Cable
Do not connect any other wires at this
time.
GR01481&GR02593
PREPARATION OF BODY
Mud Flaps
Make sure that Trailer Cross Members are
relatively straight and can support forces
from Liftgate. It may also be necessary to
remove extensive rust or anti-rust
protection from Cross Members to have a
good surface for welding.
GR01256
Page 4-1
Chapter 4 Liftgate Installation
CHECK BOLTING LOCATION
4” Channel
GR01259
Page 4-2
Chapter 4 Liftgate Installation
ALIGNING LIFTGATE WITH TRAILER
Front of Liftgate
4” Channel
GR01480 & GR01479
Page 4-3
Chapter 4 Liftgate Installation
TACK WELD THE GATE
POSITION PLATFORM
GR02590
RAISE
LOWER
GR02591
HANDLE
GR01233
Page 4-4
Chapter 4 Liftgate Installation
Raise Platform almost to bed level.
Note! Liftgate has not yet been aligned. Be careful not to WALTCO
GR02592
PLATFORM NOTCHING
MOUNTING BOLTS
GR01264
Page 4-5
Chapter 4 Liftgate Installation
FINAL WELDING OF MOUNT ANGLES
Test that the Liftgate will move in and out before final
welding of Mount Angles.
GR01265
TYP
6PLCS 1/4
GR01495
Page 4-6
Chapter 4 Liftgate Installation
Connect 3” plates to mounting angles by welding 3” flat
bar to plate and mounting angle as shown in all corners
(4 places).
3”
FLAT BAR
TYP
4PLCS 1/4
MOUNTING
ANGLE
GR01496
SECURING WELDS
GR02618
Page 4-7
Chapter 4 Liftgate Installation
INSTALL FULL LENGTH MUDFLAP
GR01242
INSIDE SWITCH
Page 4-8
Chapter 4 Liftgate Installation
Recommended Fluids Fill reservoir
Temperature Range Acceptable Fluids • Fill with recommended fluid or equivalent.
-10° to 195° F Mobil DTE 13M • Fill the reservoir to within 1/2” from the top.
Shell Tellus 32T
-25° to 140° F Mobil DTE 11M
Shell Tellus 15T IMPORTANT:
-40° to 145° F Mobil Aero HFA Do not use the following fluids:
Exxon Univis HVI 13 Brake Fluid
-45° to 200° F Exxon Univis HVI 26 Power steering fluid
A good quality SAE 10W motor oil may also be used in Automatic Transmission Fluid (ATF)
temperatures above 32° F.
For Direct Power kits run the charge line to the single or Connect Control Wire Cable to Wire Harness.
dual pole charge plug at the front of the trailer.
For Trail Charger kits run the 10 ga. green wire to the
front of the trailer to either the single pole charge plug
(for tractor charging) or the reefer unit (for reefer
charging) via a reefer charge kit (supplied by the reefer
manufacturer).
GR01408
Page 4-9
Chapter 4 Liftgate Installation
CHECK OIL LEVEL
GR01243
Page 4-10
Chapter 4 Liftgate Installation
GR01249
Page 4-9
Chapter 4 Liftgate Installation
GR01510
Page 4-10
Chapter 5 Placement of Decals
All decals must be in place and legible or all warranties are void.
DECAL CHART
AREA DECAL QTY PART NUMBER LOCATION
2 1
GR02696
Page 5-1
Chapter 5 Placement of Decals
CONSPICUITY TAPE
GR01276
Page 5-2
Chapter 6 Lubrication
LUBRICATION INSTRUCTIONS
TM
This liftgate is equipped with Teflon bearings on all major pivot points and does not require any regular
lubrication, except as outlined below. The points indicated should be lubricated approximately once every three (3)
months, or as outlined in the lubrication schedule for heavier usage. If not sure of duty or cycles, always lubricate
more frequently.
1) Clean and Lubricate the roller chain with roller chain lube, WD-40 (or similar).
2) Lubricate ramp hinges, springs and transit hook with a light weight machine oil.
GR01509
Page 6-1
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Ch 7 FINAL INSPECTION SHEET
IMPORTANT:
All of the following are to be checked and verified
before installation is complete.
A. Are all fasteners securely in place? O. Are all parts properly lubricated according
to the lubrication instructions?
B. Does liftgate fold and unfold properly?
P. Is 150 amp circuit breaker installed at
battery?
C. Does the platform meet the vehicle
properly? Q. Is license plate properly installed?
D. Is the platform held tightly when stored R. Are all decals properly in place and
away? legible according to the decal
placement drawings?
E. Is safety chain installed in proper location
and orientation? S. Is pump cover installed and securely
latched?
F. Do controls operate properly? T. Is battery cover installed and securely
latched?
G. Are all spacers properly in place?
U. Is the owner’s manual in the vehicle?
Page 7-1
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Chapter 8 – How To Order Parts
Repairs should be made only by authorized mechanics using WALTCO
Replacement parts.
3. PLATFORM SIZE
________________________________________________________________
THEN INCLUDE THE FOLLOWING INFORMATION:
4. PART NUMBERS
5. DESCRIPTION
6. QUANTITY REQUIRED
________________________________________________________________
MAIL, E-MAIL OR PHONE YOUR REQUEST TO:
GR01392
PAGE A-1
80101394 EO 5527
Rev.01
Charging cable installation
Ground trailer socket to main structure of trailer.
Trailer Socket
Use the 18” ground cable, supplied, and bolt it to the
trailer socket and suitable structure on the nose of the
Angle
trailer.
Ground Cable
GR01414
Grip nut with wrench and turn terminal until nut seats
GR00300
PAGE A-2
80101394 EO 5527
Rev.01
Charging cable installation
Beads of Sealant
Position heat shrinkable tubing over terminal and end of
cable
Shrink tubing using electric heat gun or torch.
Note: To reduce chance of damaging tube and
cable, a heat gun is recommended
Apply sufficient heat to produce thin bead of sealant all
around tube edges Heat Shrinkable
Tubing
GR00301
PAGE A-3
80101394 EO 5527
Rev.01
Charging cable installation
INSTALLATION OF CIRCUIT BREAKER
Locate and mount 150 Amp circuit breaker directly to
batteries using copper terminal link supplied. Cable supplied
Circuit breaker must be mounted to give good protection with Liftgate
See below
against any objects coming into contact with circuit
for detail
breaker terminals and causing a short. Position must
also be readily accessible to reset breaker.
Note: Circuit Breaker is to rest solidly on battery to
prevent vibration during transit.
If unable to connect circuit breaker direct to batteries, an
optional 24”, maximum length, 0 Ga. battery cable may
be used.
Connect end of battery cable from liftgate to Terminal
Link attached to circuit breaker.
Apply a generous amount of Dielectric Grease to all
Positive (Hot) Battery terminals and Circuit Breaker
terminals.
150 Amp
Circuit Breaker
GR01471
PAGE A-4
80101394 EO 5527
Rev.01
Charging cable installation
INSTALL DECALS
PAGE A-5
80101394 EO 5527
Rev.01
Trail Charger installation
ROUTE CHARGER WIRE
GR01468
GREEN WIRE
Connect green wire from front of trailer to 10 ga wire on
Trail Charger wiring harness inside of pump unit
enclosure with butt connector.
GR01407
____________________
NOTE:
WARNING
Improper operation and maintenance of this
liftgate could result in severe personal injury
or death.
80101520 EO6156
Rev 01