Professional Documents
Culture Documents
10
CHAPTER-II
Instruments and Methods
2.1 Introduction
As mentioned earlier, the technology for conversion and utilization
of biomass residues in their mixed forms needs small appropriate
adoption in the existing devices using fossil fuels since their
characteristics related to combustion are different from those of fossil
fuels. While detailed analysis of characterization of variety of bio
residues in their natural form are now available (Grover P.D. et al, 1989)
characterization of their mixtures needs further studies and
systematization. The present work is a modest attempt in that direction
related to a few combinations of bio residues available around us. In this
chapter we try to discuss the instruments used in such characterization
along with the methods we used in preparing the mixtures of bio residues.
The rice husk was collected from the rice mills located near
Palanganatham. The saw dust was collected from the timber industries
near Thirumangalam. The ground nut shell was collected from the
decorticating units near Solavandhan.
11
The materials collected were first cleaned by hand by removing the
unwanted materials such as stones, dry leaves etc. The samples were then
sieved using simple manual sieves to get particles of approximately the
same size (1000 to 2000microns) .The samples were then air dried for
two days and then packed in polythene sacks.
12
Figure 2.1 Rice husk, Saw dust and Ground nut shell in their native form,
powdered form and in their charred form
13
2.4 Instruments used:
The instruments used to carry out the required characterization
studies are detailed in this unit. The Instruments at department of Physics,
Thiagarajar College of Engineering, Madurai, Magneto Hydro Dynamics
division, Bharat Heavy Electricals Ltd, Trichy, Indian Institue of Science,
Bangalore are used for the characterization studies.
• Electronic Balance
• Muffle Furnace
• Ball Mill Unit
• CHN Analyzer/Elemental Analyzer
• Bomb Calorimeter
• Flammability Apparatus
• TGA-Thermo Gravimetric Analyzer
• SEM-Scanning Electron Microscope
14
and protected from air currents. The shield helps to avoid such drafts. The
ambient temperature & humidity are maintained. The balance is placed in
a table with leveled surface & the table must be free from excessive
vibrations.
15
Figure 2.2 Electronic Balance
16
2.4.2 Muffle Furnace
Most of the heating requirements for the presents study are met
with the muffle furnace. In addition to this an electrical furnace is also
used for few cases. This electrical furnace can be operated in air and
nitrogen atmosphere. The diagrams of the furnaces are shown in Figure
2.3.
17
Full View
Heating Volume
18
2.4.3 Ball Mill Unit
This unit has a speed range of 6000 to 18000 rpm and the
circumferential rotor speed is more than 300 Km/h. The high sample
through put power of the unit is achieved by a perfectly matched
frequency converter and three phase motor. One of the special features of
this milling unit is patented cassette system for 100% sample recovery.
One can use sample volumes from 10 to 4500ml in this machine with
fineness down to 40µm. Above all this RETSCH’s Ultra Centrifugal Mill
is very easy to operate and it is very safe to handle.
This Ball Mill Unit is used to grind our biomass samples. The three
host materials are first grind to approximately 200 microns size. The
samples thus prepared are then mixed in required proportions to carry out
the further study. The diagram of the Ball mill unit is shown in Figure 2.4.
19
Figure 2.4 Ultra Centrifugal Mill
20
2.4.4. Elemental Analyzer/CHN Analyzer
21
2.4.5 Bomb Calorimeter:
T=Rise in temperature in c
22
Characteristic Requirements:
During burning the nitrogen & sulfur contents are oxidized to gases
and then to nitric acid. The bomb lining must therefore be resistant to
acidic and should be corrosion free.
The stirrer unit should not generate heat due to stirring; otherwise
the calculations will lead to erroneous results.
23
Figure 2.5 Bomb Calorimeter and its accessories
24
Figure 2.6 Schematic diagram of the Bomb Calorimeter
25
Figure 2.7 Block Diagram to connect ignition wire cotton thread and sample
1. Bomb Lid-Stand
2. Stand Bracket Adjusting Screw
3. Stand Bracket
4. Bomb Lid
5. Crucible holding Electrode
6. Smaller Electrode
7. Ignition Wire Lightening holder
8. Crucible Holder Adjusting Screw
9. Crucible
10. Sample
11. Cotton Thread
12. Ignition Wire
26
Figure 2.8 Block Diagram of oxygen filling in Bomb with safety device
1. Oxygen cylinder
2. Fine regulating Valve (For Oxygen)
3. Copper tube connect oxygen cylinder & pressure gauge
4. Pressure gauge
5. Copper tube to connect pressure gauge & bomb
6. Coupling nut with bomb
7. “O” ring
8. Bomb valve
9. Bomb body
10. Safety device
27
The mixed biomass fuel samples prepared are palletized using hand
Pelletier. No separate binder is used. The moisture content present in the
samples acts as the binder. Immediately after palletizing a portion of the
pellet is transformed in to the crucible.
Similarly the charred biomass samples are ground once again using
mortar and chisel to get fine powder. This powder is then palletized and
used. For all the desired combinations of the samples the same procedure
is followed and the calorific values are determined.
The storage reservoir for O2 was constructed from a two liter flask
and was connected by means of 10mm glass tubing to a suitable mercury
reservoir cum manometer as well as to oxygen reservoir was attached to a
solenoid valve by means of rubber tubing. The outlet solenoid value was
connected to glass connecting piece.
28
Figure 2.9 Schematic Diagram of Flammability Apparatus
29
This glass connecting piece was designed in such a way that a semi
cylindrical boat like arrangement was made, into which the fuel sample
could easily and conveniently be placed for insertion in to the horizontal
arm of the ignition tube. The ignition tube was constructed wholly of
Pyrex glass and the fitted in to the stainless steel linear of 250mm high
electrically heated furnace. Temperature control was obtained by sensing
the inner wall of the ignition tube by means of a chrome-alumel
thermocouple which was connected to a temperature controller.
30
The micro-balance plays a significant role .During measurement
the change in sample mass affects the equilibrium of the balance. This
imbalance is fed back to a force coil, which generates additional
electromagnetic force to recover equilibrium. The amount of additional
electromagnetic force is proportional to the mass change. During the
heating process the temperature may go as high as 1500˚C inside the
furnace. The photographs of the Thermo Gravimetric Analyzer are given
as Figure 2.11.
31
Figure 2.11 Thermo Gravimetric Analyzer
32
2.4.8 Differential Thermal Analysis (DTA):
33
FIGURE 2.12. Block diagram of Scanning Electron Microscope
34
A comparison of our results with the available literature gives us
the confidence and reliability limits. Now we present our results for the
characterization of the three host materials, namely rice husk, saw dust
and ground nut shell.
For finding the bulk density of all samples the simple formula used
is given below:
For measuring the mass of the sample the electronic balance Adair
Dutt Ad-60B was used. The samples of 300 micron size were used and
50gms of accurate measured sample was used to find the volume by using
Quanta chrome make Dual Auto Tap Model.
When the present 1000 tapping were over the cylinders with
settled samples were taken out the volume occupied by the actual sample
was noted knowing the weight and volume of the sample its bulk density
was determined. The same procedure is used for finding the bulk density
of all the samples.
35
2.5.2 Proximate Analysis:
By this method the moisture content of the first host material, rice
husk is determined. The Moisture content of RH is 10.78%. The studies
made by Mohamad Yusof et al (2008) give the moisture content of rice
husk as 10.40%. Lawerence.A reported in his thesis (1999) the Moisture
content of RH sample he used as 8.38%.
For our third host material ground nut shell the moisture content
measured is 8.38%.This value is highly coinciding with the work done by
Bhoi et al (2006).The value of Moisture content of ground nut shell
reported by them is 8%. The analysis of agricultural residues done by
Werther et al (2000) indicates the moisture content of ground nut shell as
7.88%. The literature survey listed above for the three host materials
supports the values of the moisture content we have measured.
37
volatiles. The volatile matter thus determined for our rice husk sample is
55.52 %.
The Volatile matter measured for the second host material saw dust
is 65.07%.While searching the literature we are able to get similar results
to support our result. Kati Savolaiven (2008) in his studies on co-firing of
bio mass in coal-fired utility boilers reports the VM of saw dust as 85-
87%.
The volatile matter for the third host material ground nut shell is
63.81%. Bhoi et al (2006) gave the volatile matter of GS as 82.7% on dry
basis. Werther et al (2006) in their study on combustion of agricultural
residues presented the volatile matter of GS as 68.1 %. Grover et al
(1988) reported the volatile matter for GS as 68.12 %
c) Ash Content:
38
The ash content of the RH sample is 17.36%. Among the three host
materials chosen (RH, SD, GS) the RH is having high ash content.
Because of this high ash content RH has adverse flow properties and it is
one of the difficult bio mass residues for gasifiers. Grover et al (1989)
reported the ash content of RH as 19.5%. According to Mohamad Yusuf
et al (2008) the ash content of the RH sample is 18.15 %. The
experimental research on RH combustion carried out by Chen Guanyi et
al (1997) reports the ash content of RH as 16.92%. Lawrence
(thesis1999) in his thesis gave the ash content of the RH sample he used
as 14.92%.
The ash content determined for the third host material ground nut
shell comes out as 5.41% whereas the results given by Werther et al
(2000) showed the ash content as 3.1%. The value reported by Lawrence
(Thesis,1999) is 5.48%. Grover et al (1989) in their work established the
ash content of GN Shell as 6.9 %
d) Fixed Carbon:
The fixed carbon content is found by applying the mass balance for
the bio residues. The fixed carbon by difference is calculated using the
formula.
39
The fixed carbon content of any fuel is one of the most important
parameters used in determining the efficiency of fuel burning equipments.
The burning of fixed carbon is the rate determining step for the overall
combustion and fixed carbon content influences the design of burning
apparatus.
The proximate analysis done for the three host materials agree very
well with the proximate analysis results of the same three bio residues
available in the literature . This shows the reliability and standard of the
procedure we followed to do the proximate analysis of the materials.
Ultimate Analysis:
The ultimate analysis gives C, H2, O2, N2, S and other contents of
the fuel. Since N2 &S are normally negligible C, H & O content are
important. C-H-O analysis is done by ASTM standards. The
determination of C, H2, N2 is based on ASTM-3174-76. The
determination of C, H2, and N2 were carried out simultaneously using
40
CHN-elemental analyzer. A weighed quantity of the same was burnt in
pure oxygen at 950˚C. Then the CO2, water vapors, oxides of N2 and
oxides of sulfur were the possible products of combustion.
41
a) Determination of Sulfur:
The total sulfur in a bio mass sample was determined as per ASTM
D 3177 “The sulfur analysis in the samples of coal and coke method A-
Eschka Method”.
b) Determination of Oxygen:
For the first material Rice husk, the ultimate analysis values
obtained are C=32.46%, H2=4.18%, N2=0.66%,S=0.06% and O2=34.3%
42
The data available in Lawrence thesis (1999) with regard to
ultimate analysis of RH is C=35.23 %, H2=4.38%, N2=0.7% S=0.09%
O2=36.30%.
All these referred values have agreed very well with the results
obtained by us.
43
It is noted that the ultimate analysis values of the literature coincide
with the results obtained from the present study. This gives conformity of
the methodology and procedure followed by us.
2.6 Conclusion:
In this chapter we have briefly described the methods of preparing
the samples along with a discussion on the instruments used.
44