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USER MANUAL
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Important Information
Our experience has shown that, if the information and recommendations contained in this
Operating Instructions are observed, the best possible reliability of our products is assured.
The data contained herein purports solely to describe the product and it is not a warranty of
performance or characteristics. It is with the best interests of our customers in mind that we
constantly strive to improve our products and keep them abreast of advances in technology.
This may, however, lead to discrepancies between a product and its "Technical Description" or
"Operating Instructions".
This document has been carefully prepared and reviewed, however should in spite of this the
reader find an error, he is requested to inform us at his earliest convenience.
It is scarcely possible for the operating instructions for technical equipment to cover every
eventuality, which can occur in practice. We would therefore request you to notify us or our
agent in the case of all unusual behavior that does not appear to be covered by these
operating instructions.
It is pointed out that all local regulations in force must be observed when connecting and
commissioning this equipment in addition to these operating instructions.
We cannot accept any responsibility for damage incurred as a result of mishandling the
equipment regardless of whether particular reference is made in these operating instructions or
not.
All rights with respect to this document, including applications for patent and registration of
other industrial property rights, are reserved. Unauthorized use, in particular reproduction or
making available to third parties, is prohibited.
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1. SAFETY INSTRUCTIONS
1.1 General
Read carefully all instructions contained in the present user and installation manual before to
install and use the AVR mod. S2022.
Please keep the present manual always available for future clarification.
Technical Requirement
Personnel involved in installation work and commissioning of the AVR must be informed and
trained about the residual danger areas, according to the regulations currently in force.
Operating personnel is NOT allowed to work on the control system.
Skilled personnel must only carry out of maintenance and repair work.
The maintenance personnel must be informed about emergency shutdown measures and be
capable of turning off the system in case of emergency.
The maintenance personnel must be familiar with the accident prevention measures at their
workplace and must be instructed in first aid and firefighting.
It is the owner’s responsibility to ensure that each person involved in the installation and
commissioning has received the appropriate training or instructions and has thoroughly read
and clearly understood the safety instructions in this chapter and manual.
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1.2 Safety Instructions
The safety instructions precede any instruction in the context where a potentially dangerous
situation may appear.
The safety instructions are divided into two categories, and each one is introduced by a symbol
with its description:
DANGER!
This symbol indicates an imminent danger resulting from mechanical
forces or high voltage. A non-observance leads to life-threatening
physical injury or death.
WARNING!
This symbol indicates a dangerous situation. A non-observance may
lead to bad or life-threatening physical injury or death. It may cause
also possible damages to the devices.
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2. DESCRIPTION
2.1 Introduction
S2022 is a last generation Automatic Voltage Regulator for Generators excitation control. The
unit contains the most advanced microprocessor technology together with IGBT semiconductor
technology (Insulated Gate Bipolar Transistor).
A practical and simple-to-operate on board panel is used for all control operations. In addition,
user friendly software facilitates the commissioning and allows the optimization of the
performances.
The mechanical construction is compact and robust.
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2.2 Application Area
This AVR is used for the excitation of synchronous machines. This unit is suitable for this only
application area.
The AVR can manage several regulations. Among them:
- Voltage regulation;
- Field Current Regulation (FCR)
- Power factor regulation (PF);
- Reactive power regulation (VAR).
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2.3 Hardware
Structure:
The device is contained into a plastic casing (ABS) with aluminum base, and it is fixed on a
cooling dissipater. The connection terminals are integrated on the top of the circuit boards.
Power electronics:
The power part is fitted with IGBT semiconductors.
The average value of the output voltage is always positive. A fuse protects the output against
short-circuits.
Control elements:
The operating keys and the display are located on the on board panel.
The communication port connector is located on the front of the AVR.
Installation:
The installation site must be dry and free of dust.
Mounting:
The AVR must be installed inside the Generator or inside the control panel in order to obtain
protection against accidental contacts. To fasten the AVR, use the hole on the dissipater
corners inserting 6MA screws.
It is recommended to bind the AVR back on a metal plate for better heat dissipation.
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Interface with PC
Parameter setting and optimization is possible using the user-friendly software S2022 Config
for Microsoft Windows.
Using an USB/RS485 cable (Beltrame’s production - Optional), with USB insulator, for the
connection between PC and AVR, is possible to:
Configure inputs and outputs;
Set all parameter;
Select on the display all the measured values;
Download, upload, save and open config files.
IMPORTANT: Parameters can be read or modified only through the on board display and/or
only from PC through the dedicated software (supplied as optional from Beltrame CSE).
Terminal blocks
Overview of the device connectors
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FX1 – Power connections terminals CN1 – Auxiliary power supply
L1 Power supply
PE GND 6 Reserved
7 Reserved
S1 C.T. S1
1 Common
2 Increase
3 Decrease
6 Potentiometer adjust
7 OUT (E)
8 OUT (C)
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2.3.2 Device connections: input/ouputs rated data
* IMPORTANT: S2022 allows the sudden application of the full power supply voltage (230V)
ATTENTION: The input/output signals present on the terminal board CN3 are
internally connected to the power supply. Therefore, the input contacts have to
be provided of the separator relays, while for the analog inputs, the control
signal doesn’t need to be isolated. If you use the cable to communicate with
the AVR via the PC software, you need a USB isolator between the cable
connected to the AVR and the PC
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Connector Signal Specifications
designation
Digital outputs 1 programmable
digital output
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Connector Signal Specifications
designation
Communication 1 RS485
2.4 Software
2.4.1 Operating modes
S2022 allows bump less changeover between all modes of operation
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3. FUNCTIONALITES DESCRIPTIONS
3.1 Soft Start
Setting the following parameters, it is possible to adjust the excitation ramp of the generator
as follows:
This function is enabled only in AVR mode and with digital input 3 (programmed as I002=4,
52G + Droop reg.) closed.
Parameter Descrption (short) Description
P.400 Voltage comp K Voltage comp [%]
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3.3 Keep Alive and Field Flashing
The “keep alive” feature allows to maintain a minimum excitation current even when the
Generator frequency drops below the minimum (P.130).
The minimum excitation current value can be adjusted using parament P.250; this setting
must be done based on the power source (set up to 0 if the power is from PMG or auxiliary).
The AVR S2022 works to maintain an input auxiliary voltage of 60V in order to feed itself.
To enable field flashing open bridge “A” placed near the fuse (see pag.9)
This configuration, during the start-up of the synchronous machine, triggers the field flashing
that supplies an impulsive current until the AVR has enough input voltage to control and
regulate the machine output voltage at the set value. After that phase the field flashing will be
disabled.
With P.250=0 and bridge “A” closed, below the minimum Generator frequency the field
flashing output is disabled.
In this configuration the field flashing is disabled because the AVR is powered by another
source (for example the aux service line). which allow the regulator to reach the set value.
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3.4 Limiters
3.4.1 V/Hz Limiter
The V / Hz limit is active during the voltage control phase. It works by limiting the Generator
voltage as the frequency falls below the maximum frequency set in parameter P.131. This
operation can avoid an Generator over-flushing in case of a reduction of laps.
Note: The voltage corresponding at the minimum frequencu (P.130) results from:
Vgen @ Fmin = Vgen_nom * (Fmin / Fmax) / Slope
That, introducting the parameters, means:
Vgen @ Fmin = P.100 * (P.130 / P.131) / P.132
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3.4.3 Maximum excitation (fied) current limiter
The limit of maximum excitation current operates a limitation on the maximum excitation
current.
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Parameter Description (short) Description
P.160 Q – lim @ P 0% Limit Q- at P=0%
P.161 Q – lim @ P 25% Limit Q- at P=25%
P.162 Q – lim @ P 50% Limit Q- at P=50%
P.163 Q – lim @ P 75% Limit Q- at P=75%
P.164 Q – lim @ P 100% Limit Q- at P=100%
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4. REFERENCES AND REGULATIONS
1. AVR [Automatic Voltage Regulator]
3. PF/VAR Control
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4.1 Automatic voltage regulator (AVR)
The AVR automatically controls the output voltage at the generator terminals.
This is the main functioning mode.
The AVR function is active if P300=1.
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Parameter Description Note
r.400 Generator PF digital ref 0,50c÷0,50i
r.402 Ramp slope %/s
r.450 PF/VAR Reg KP
r.451 PF/VAR Reg TI
r.410 Delta Ref calibrator %
r.411 Delta Ref analog %
r.412 Delta ramp slope %/s
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4.5 Reference for digital variation of the calibrator
(increase/decrease)
By programmed digital inputs (I.000=1 increase, I.001=2 decrease) on CN3 connector, it is
possible to adjust the nominal voltage set point in a range between -30% and +30%. This can
be set through parameter r.010.
After closing of 52G (programmed as I.002=5 (Parallel + PF regulation)), the “increase” and
“decrease” commands increase or decrease the Power Factor value.
After closing of 52G (programmed as I.002=6 (Parallel + VAR regulation), the “increase” and
“decrease” commands increase or decrease the Reactive Power value.
AVR/FCR PF/VAR
AVR/FCR PF/VAR
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5. OPERATOR INTERFACE
In this chapter, it is described how parameters are managed by using the on board
programming keypad.
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5.2 Navigating inside the menu
Once the S2022 is ON, the display shows automatically the parameter d100 (Generator
voltage)
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Example: how to change the rated voltage generator setting
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5.4 Menù
5.4.1 Menù d – Display
DISPLAYS Name IPA Description [U.M.] Step Min Default Max Notes, values
Field data d.000 0 Field Current % 0,1 0,0 - 200,0 % of P.000
d.020 1 Out Duty Cycle % 0,1 0,0 - 100,0
Generator data d.100 2 Gener. Rated V % 0,1 0,0 - - % of P.100
d.104 3 Gener. Rated Freq. Hz 0,01 0,00 - 440,0
d.110 4 Gener. Current % 0,0 0,0 - - % of P.110
d.111 5 Gener. PowerFact - 0,01 0,25 c - 0,25 i Capacitive /
Inductive
d.120 6 Gener. Power S % 0,1 0,0 - - % of P.100xP.110
d.121 7 Gener. Power P % 0,1 0,0 - - % of P.100xP.110
d.122 8 Gener. Power Q % 0,1 - - - % of P.100xP.110
AVR data d.950 9 FW ver. & rev. - 0,01 - - - xx.yy(hex)
d.952 10 SN - 0,001 - - - y.nnn
d.997 11 Heatsink Temp. °C 1 -5 - 110
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5.4.3 Menu I – Inputs and outputs
I/Os Name IPA Description [U.M.] Step Min Default Max Notes, values
Digital inputs I.000 600 Dig inp 1 cnf - 1 0 1 6 0 NONE
1 INCREASE
2 DECREASE
I.001 601 Dig inp 2 cfg - 1 0 2 6
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PARAMETERS Name IPA Description [U.M.] Step Min Defaul Max Notes, values
t
Control mode P.300 1018 Primary reg. - 1 0 1 1 0 FCR
1 AVR
Voltage Droop P.400 1019 Voltage comp K % 0,1 -10,0 0,0 10,0 % of P.100 @ Q =
Compensation 100%
Access control P.981 1020 Password - 1 0 1 9999 0 --> no password
5.4.5 Menu C
COMMANDS Name IPA Description [U.M.] Step Min Defaul Max Notes, values
t
Utility C.000 1600 Params save - 1 0 0 1
commands
C.002 1601 Default Params reload - 1 0 0 1 (*)
C.200 1602 Test step - 1 -8192 0 8192 8192=100%
C.201 1603 Test step type - 1 0 1 3 0 Field I ref
1 Gen. V ref
2 Gen. PF ref
3 Gen. VAR ref
(*) IMPORTANT: programming C.002=1 the S2022 reload the default setup.
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6. MAINTENANCE AND FAULTS
6.2 Maintenance
When the system is shut-down, check the fastening of fast-on terminals on the AVR. Generally
check all connections to avoid loose contact.
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Unstable parallel with grid operation.
Periodic oscillation of reactive and active power
Incorrect regulator settings Have some modification occurred on the grid
configuration?
Are additional outputs, loads etc. installed?
Yes: re-set regulator
No: check parameters of AVR, PF, and Var
functions
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7. GENERAL DATA
Mechanical data
Weight: 1400 g
Protection class: IP00 (limited by faston-type terminals,
IP50 If terminals are protected by an external isolation
screen)
Dimensions (LxWxH): 200x110x75 mm
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Ambient Conditions:
Electrical data:
Power supply: 230 Vac max, 0 to 500 Hz
0÷230 Vdc
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8. WIRING DIAGRAMS
The wiring diagrams in the present manual are some of the possible examples of wiring that do
not limit or exalt the real performances of the regulator.
Some typical wiring diagrams are following.
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Connection from generator terminals with transformer as power supply and and sensing
voltage (100Vac). Transformer power must be calculated based on field rated values +
overcharge + K (K = 0.741 for three-phase transformer; K=1.11 for single-phase transformer).
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Connection with power source from PMG (max 230Vac) and sensing voltage from voltage
transformers (100Vac).
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Connection with power source from DC auxiliary (max 230Vdc) and sensing voltage from
voltage transformers (100Vac).
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Connection with power source from auxiliary winding (max 230Vac) and sensing voltage from
voltage transformers (100V).
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8.2 Direct connection (without PT)
Connection with power source (single-phase, max 230Vac) and sensing voltage (phase-phase,
max 490Vac) from generator terminals.
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Connection with power source from PMG (single or three phase max 230V) and sensing voltage
from generator terminals (phase-phase, max 490Vac).
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Connection with power source from DC auxiliary services (MAX 230Vdc) and sensing voltage
directly from generator terminals (phase-phase, max 490Vac).
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Connection with power source from auxiliary winding (max 230Vac) and sensing voltage
directly from generator terminals (phase-phase, max 490Vac)
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Connection from AC auxiliary with single- or three-phase transformer (max. 230 Vax) and
sensing voltage directly from generator terminals (phase-phase, max 490Vac)
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Notes:
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