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AVR S2022

USER MANUAL

Document Nr Revision Author Date Nr. pages

M_S2022 1.6 04-2018 44


Contents
Contents ..................................................................................................... 2
Important Information ............................................................................... 3
1. SAFETY INSTRUCTIONS ...................................................................... 4
1.1 General .....................................................................................................4
1.2 Safety Instructions .....................................................................................5
2. DESCRIPTION ..................................................................................... 6
2.1 Introduction ..............................................................................................6
2.2 Application Area .........................................................................................7
2.3 Hardware ..................................................................................................8
2.3.1 Control elements and interfaces .......................................................... 8
2.3.2 Device connections: input/ouputs rated data ...................................... 11
2.3.3 Device connections: CN3 control signals and RS485 interface ............... 11
2.4 Software ................................................................................................. 13
2.4.1 Operating modes ............................................................................. 13
3. functionalites DESCRIPTIONS ........................................................... 14
3.1 Soft Start ................................................................................................ 14
3.2 Droop Compensation ................................................................................ 14
3.3 Keep Alive and Field Flashing ..................................................................... 15
3.4 Limiters .................................................................................................. 16
3.4.1 V/Hz Limiter.................................................................................... 16
3.4.2 Minimum excitation current limiter ..................................................... 16
3.4.3 Maximum excitation (fied) current limiter ........................................... 17
3.4.4 Minimum capability limiter ................................................................ 17
3.4.5 Maximum capability limiter ............................................................... 18
4. References and Regulations .............................................................. 19
4.1 Automatic voltage regulator (AVR) ............................................................. 20
4.2 Field Current Regulation (FCR) ................................................................... 20
4.3 Automatic Power Factor regulation (PF) ...................................................... 20
4.4 Automatic reactive power regulation (VAR) ................................................. 21
4.5 Reference for digital variation of the calibrator (increase/decrease) ................ 22
4.6 Reference for calibrator analog variation (potent. and analog input ±5V) ........ 22
5. OPERATOR INTERFACE ..................................................................... 23
5.1 Control keypad and display ....................................................................... 23
5.2 Navigating inside the menu ....................................................................... 24
5.3 Parameters Saving ................................................................................... 25
5.4 Menù ...................................................................................................... 26
5.4.1 Menù d – Display ............................................................................. 26
5.4.2 Menù r – References and Regulators .................................................. 26
5.4.3 Menu I – Inputs and outputs ............................................................. 27
5.4.4 Menu P – Parameters ....................................................................... 27
5.4.5 Menu C........................................................................................... 28
6. MAINTENANCE AND FAULTS ............................................................. 29
6.1 Safety regulations .................................................................................... 29
6.2 Maintenance ............................................................................................ 29
6.3 Trouble shooting ...................................................................................... 29
7. General Data ..................................................................................... 31
8. Wiring diagrams ............................................................................... 33
8.1 Connection with Voltage Transformer (PT) ................................................... 33
8.2 Direct connection (without PT) ................................................................... 38

PAG. 2/44
Important Information
Our experience has shown that, if the information and recommendations contained in this
Operating Instructions are observed, the best possible reliability of our products is assured.
The data contained herein purports solely to describe the product and it is not a warranty of
performance or characteristics. It is with the best interests of our customers in mind that we
constantly strive to improve our products and keep them abreast of advances in technology.
This may, however, lead to discrepancies between a product and its "Technical Description" or
"Operating Instructions".
This document has been carefully prepared and reviewed, however should in spite of this the
reader find an error, he is requested to inform us at his earliest convenience.
It is scarcely possible for the operating instructions for technical equipment to cover every
eventuality, which can occur in practice. We would therefore request you to notify us or our
agent in the case of all unusual behavior that does not appear to be covered by these
operating instructions.
It is pointed out that all local regulations in force must be observed when connecting and
commissioning this equipment in addition to these operating instructions.
We cannot accept any responsibility for damage incurred as a result of mishandling the
equipment regardless of whether particular reference is made in these operating instructions or
not.

All rights with respect to this document, including applications for patent and registration of
other industrial property rights, are reserved. Unauthorized use, in particular reproduction or
making available to third parties, is prohibited.

PAG. 3/44
1. SAFETY INSTRUCTIONS

1.1 General
Read carefully all instructions contained in the present user and installation manual before to
install and use the AVR mod. S2022.
Please keep the present manual always available for future clarification.

Technical Requirement

Personnel involved in installation work and commissioning of the AVR must be informed and
trained about the residual danger areas, according to the regulations currently in force.
Operating personnel is NOT allowed to work on the control system.
Skilled personnel must only carry out of maintenance and repair work.
The maintenance personnel must be informed about emergency shutdown measures and be
capable of turning off the system in case of emergency.
The maintenance personnel must be familiar with the accident prevention measures at their
workplace and must be instructed in first aid and firefighting.

It is the owner’s responsibility to ensure that each person involved in the installation and
commissioning has received the appropriate training or instructions and has thoroughly read
and clearly understood the safety instructions in this chapter and manual.

PAG. 4/44
1.2 Safety Instructions
The safety instructions precede any instruction in the context where a potentially dangerous
situation may appear.
The safety instructions are divided into two categories, and each one is introduced by a symbol
with its description:

DANGER!
This symbol indicates an imminent danger resulting from mechanical
forces or high voltage. A non-observance leads to life-threatening
physical injury or death.

WARNING!
This symbol indicates a dangerous situation. A non-observance may
lead to bad or life-threatening physical injury or death. It may cause
also possible damages to the devices.

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2. DESCRIPTION

2.1 Introduction
S2022 is a last generation Automatic Voltage Regulator for Generators excitation control. The
unit contains the most advanced microprocessor technology together with IGBT semiconductor
technology (Insulated Gate Bipolar Transistor).
A practical and simple-to-operate on board panel is used for all control operations. In addition,
user friendly software facilitates the commissioning and allows the optimization of the
performances.
The mechanical construction is compact and robust.

PAG. 6/44
2.2 Application Area
This AVR is used for the excitation of synchronous machines. This unit is suitable for this only
application area.
The AVR can manage several regulations. Among them:
- Voltage regulation;
- Field Current Regulation (FCR)
- Power factor regulation (PF);
- Reactive power regulation (VAR).
____________________________________________________________________

SM= Synchronous Machine


E = Exciter
PMG = Permanent-Magnet-Generator

Generator excitation from generator


Output

____________________________________________________________________

Generator excitation with


PMG or external supply.

____________________________________________________________________

Replacement of AVRs for


generators with direct-current
excitation machines.

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2.3 Hardware
Structure:
The device is contained into a plastic casing (ABS) with aluminum base, and it is fixed on a
cooling dissipater. The connection terminals are integrated on the top of the circuit boards.

Power electronics:
The power part is fitted with IGBT semiconductors.
The average value of the output voltage is always positive. A fuse protects the output against
short-circuits.

Control elements:
The operating keys and the display are located on the on board panel.
The communication port connector is located on the front of the AVR.

Installation:
The installation site must be dry and free of dust.

Mounting:
The AVR must be installed inside the Generator or inside the control panel in order to obtain
protection against accidental contacts. To fasten the AVR, use the hole on the dissipater
corners inserting 6MA screws.
It is recommended to bind the AVR back on a metal plate for better heat dissipation.

Connection block diagram:

2.3.1 Control elements and interfaces

Carrying out settings on the unit


The displays and the four keys allow complete operation.
All settings can be carried out directly on the unit without additional equipment.
 Inputs and outputs configuration;
 Parameter setting;
 Display of main measured values.

PAG. 8/44
Interface with PC
Parameter setting and optimization is possible using the user-friendly software S2022 Config
for Microsoft Windows.
Using an USB/RS485 cable (Beltrame’s production - Optional), with USB insulator, for the
connection between PC and AVR, is possible to:
 Configure inputs and outputs;
 Set all parameter;
 Select on the display all the measured values;
 Download, upload, save and open config files.

IMPORTANT: Parameters can be read or modified only through the on board display and/or
only from PC through the dedicated software (supplied as optional from Beltrame CSE).

Terminal blocks
Overview of the device connectors

PAG. 9/44
FX1 – Power connections terminals CN1 – Auxiliary power supply

- Excitation output (Field -) 1 +12÷35 Vdc

+ Excitation output (Field +) 2 GND (-)

L1 Power supply

L2 Power supply CN2 – RS 485 Serial Interface

L3 Power supply 1 GND

0V Sensing reference 2 GND

115V Sensing 3 Reserved

B Bridge B-115V if sensing >100V 4 LINK -

490V Sensing 5 LINK +

PE GND 6 Reserved

7 Reserved

FX2 – Current sensing inputs 8 Reserved

S1 C.T. S1

S2 C.T. S2 CN3 – Input/Output

1 Common

2 Increase

3 Decrease

4 52G (Feedback Parallel)

5 ±5V Analog Input

6 Potentiometer adjust

7 OUT (E)

8 OUT (C)

PAG. 10/44
2.3.2 Device connections: input/ouputs rated data

Description Value Specifications

Auxiliary power supply DC Voltage 12÷35 Vdc


(CN1)
Power supply * Input voltage MAX 230 Vac
(FX1) mono/three phase 0÷500 Hz
DC input 0÷230 Vdc

Measurements inputs Generator voltage  0÷115Vrms


(FX1)  0÷490 Vrms (with bridge
between 115V and B))
(FX2) Generator current  0÷5 Arms
 Galvanic insulated
Excitation output (Field) Excitation voltage 300Vdc max
(FX1) Excitation current 0÷10 A (20 A per 10 s)
Resistance Range From 4 to 40 Ohm

* IMPORTANT: S2022 allows the sudden application of the full power supply voltage (230V)

2.3.3 Device connections: CN3 control signals and RS485 interface

ATTENTION: The input/output signals present on the terminal board CN3 are
internally connected to the power supply. Therefore, the input contacts have to
be provided of the separator relays, while for the analog inputs, the control
signal doesn’t need to be isolated. If you use the cable to communicate with
the AVR via the PC software, you need a USB isolator between the cable
connected to the AVR and the PC

Connector Signal Specifications


designation
Digital inputs 3 programmable
digital inputs

 Input current: 4mA


 Not isolated from power supply

PAG. 11/44
Connector Signal Specifications
designation
Digital outputs 1 programmable
digital output

 Max Load: 65mA 24Vdc


Analog inputs 2 Analog inputs

 input ±5V for reference adjust


 Insulated from power supply

● potentiometer 1KΩ 5% for reference


adjust
● Insulated from power supply

PAG. 12/44
Connector Signal Specifications
designation
Communication 1 RS485

 Modbus RTU and proprietary


protocols
 Half duplex

2.4 Software
2.4.1 Operating modes
S2022 allows bump less changeover between all modes of operation

Automatic voltage regulator (AVR)


It regulates the output voltage of the
synchronous machine.
Note: Output Generator Current
measurement is optional: it is used only for
droop compensation

Field Current Regulation (FCR)


It regulates the excitation (field) current of
the synchronous machine.
This operation mode is quite useful during
commissioning and/or troubleshooting.

PF or Var regulation (PF, Var)


Regulates the power factor or reactive power
of the synchronous machine.
Note: these functions are available only if the
machine is working in parallel (and with
closed 52G signal)

PAG. 13/44
3. FUNCTIONALITES DESCRIPTIONS
3.1 Soft Start
Setting the following parameters, it is possible to adjust the excitation ramp of the generator
as follows:

Parameter Description (short) Description


P.100 Gen rate voltage Generator rated voltage [V]
P.101 Max Gen. voltage Generator maximum voltage [%]
R.002 Ramp slope Ramp slope [%/s]

The soft start function is working only in the AVR mode

3.2 Droop Compensation


The compensation function (K> 0) is used in order to reduce the voltage drop created by the
possible presence of a power transformer mounted after the Generator.
The ‘droop’ function (K<0) is recommendable in case of operation with more generators in
parallel. It applies a machine output voltage reduction according to the reactive power output.

This function is enabled only in AVR mode and with digital input 3 (programmed as I002=4,
52G + Droop reg.) closed.
Parameter Descrption (short) Description
P.400 Voltage comp K Voltage comp [%]

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3.3 Keep Alive and Field Flashing
The “keep alive” feature allows to maintain a minimum excitation current even when the
Generator frequency drops below the minimum (P.130).
The minimum excitation current value can be adjusted using parament P.250; this setting
must be done based on the power source (set up to 0 if the power is from PMG or auxiliary).
The AVR S2022 works to maintain an input auxiliary voltage of 60V in order to feed itself.

Parameter Description (short) Description


P.250 KeepAlive min I Min. excitation current in case frequency drops below
P.130[%]
P.130 Gen. V/f min freq Min. frequency [Hz]

Keep alive enabled (P.250>0) Keep alive disabled (P250=0)

To enable field flashing open bridge “A” placed near the fuse (see pag.9)
This configuration, during the start-up of the synchronous machine, triggers the field flashing
that supplies an impulsive current until the AVR has enough input voltage to control and
regulate the machine output voltage at the set value. After that phase the field flashing will be
disabled.
With P.250=0 and bridge “A” closed, below the minimum Generator frequency the field
flashing output is disabled.
In this configuration the field flashing is disabled because the AVR is powered by another
source (for example the aux service line). which allow the regulator to reach the set value.

PAG. 15/44
3.4 Limiters
3.4.1 V/Hz Limiter
The V / Hz limit is active during the voltage control phase. It works by limiting the Generator
voltage as the frequency falls below the maximum frequency set in parameter P.131. This
operation can avoid an Generator over-flushing in case of a reduction of laps.

Parameter Description (short) Description


P.100 Gen. rated V Generator rated voltage [V]
P.130 Gen. V/f min freq Generator V/f minimum frequency [Hz]
P.131 Gen. V/f Max freq Generator V/f maximum frequency [Hz]
P.132 V/f slope Generator V/f slope

Note: The voltage corresponding at the minimum frequencu (P.130) results from:
Vgen @ Fmin = Vgen_nom * (Fmin / Fmax) / Slope
That, introducting the parameters, means:
Vgen @ Fmin = P.100 * (P.130 / P.131) / P.132

3.4.2 Minimum excitation current limiter


The limit of minimum excitation current is only active when the Generator is in parallel [gigital
input 52G (machine in parallel) closed].
It represents the minimum excitation current below which the Generator cannot work.

Parameter Description (short) Description


P.002 F. UE Lim Field UE Lim. [%]
r.900 OE/UE Lim reg KP OE/UE Lim. Reg. KP
r.901 OE/UE Lim reg TI OE/EU Lim. Reg. TI

PAG. 16/44
3.4.3 Maximum excitation (fied) current limiter
The limit of maximum excitation current operates a limitation on the maximum excitation
current.

Parameter Description (short) Description


P.000 F. rated I Nominal excitation current or rated field current [A]
P.001 F. OE Lim Max. Over Excitation current [%]
Max. time of permanence (dwell time) of max current for
values between 102% and P.001 (this corresponds to an
inverse time curve) [s]. Three operation cases can be
distinguished:
1. If Iecc≤102% tends to infinity (Integral IxT
P.032 F. OE Lim time discharges);
2. If 102%<Iecc≤Ioe accepts the value but increases
integral IxT;
3. If Iecc≥Ioe the AVR limits to Ioe for the time set in
P032. Once the time has passed, the AVR brings the
current to 102%.
r.900 OE/UE Lim reg KP proportional gain
r.901 OE/UE Lim reg TI integral action time

3.4.4 Minimum capability limiter


The curve of minimum capability represents the reactive power limit absorbed by the machine.
It is determined by interpolation of 5 values:

PAG. 17/44
Parameter Description (short) Description
P.160 Q – lim @ P 0% Limit Q- at P=0%
P.161 Q – lim @ P 25% Limit Q- at P=25%
P.162 Q – lim @ P 50% Limit Q- at P=50%
P.163 Q – lim @ P 75% Limit Q- at P=75%
P.164 Q – lim @ P 100% Limit Q- at P=100%

3.4.5 Maximum capability limiter


The curve of maximum capability represents the reactive power output limit of the
synchronous machine. It is determined by interpolation of 2 values:
 Q+ limit a P=0% P.170 [%]
 Q+ limit a P=100% P.171 [%]

Parameter Description (short) Description


P.170 Q + lim @ P 0% Limit Q+ at P=0%
P.171 Q + lim @ P 100% Limit Q+ at P=100%

PAG. 18/44
4. REFERENCES AND REGULATIONS
1. AVR [Automatic Voltage Regulator]

2. FCR [Field Current Regulation]

3. PF/VAR Control

PAG. 19/44
4.1 Automatic voltage regulator (AVR)
The AVR automatically controls the output voltage at the generator terminals.
This is the main functioning mode.
The AVR function is active if P300=1.

Parameter Description Note


P.100 Generator rated voltage V rms
r.002 Ramp slope [s] %/s
r.350 Generator V Reg KP
r.351 Generator V Reg TI
r.010 Delta Ref calib %
r.011 Delta Ref analog %
r.012 Delta ramp slope %/s

4.2 Field Current Regulation (FCR)


This functioning mode allows to control the AVR output field
current. In this case the AVR controls only the output current to the
regulator excitation terminals, without considering other effects.
This functioning mode could become useful during the regulator
commissioning phase or in case of troubleshooting activities.

FCR function will be activated setting P300=0.


As alternative it is possible to activate the FCR function programming the digital input I002=3,
and closing the external contact.

Parameter Description Note


r.000 F. I digital (Field current set point in %, % compared to P.000
compared to the rated field current)
r.002 Ramp slope [s] %/s
r.250 Field I Reg KP
r.251 Field I Reg TI
r.010 Delta Ref calibrator %
r.011 Delta Ref analog %
r.012 Delta ramp slope %/s

4.3 Automatic Power Factor regulation (PF)


The AVR controls in automatic mode the power factor at generator terminals.
The PF function is active when P300= 1, and I002= 5; once the 52G digital input (generator in
parallel) is closed, the PF function starts to work.

PAG. 20/44
Parameter Description Note
r.400 Generator PF digital ref 0,50c÷0,50i
r.402 Ramp slope %/s
r.450 PF/VAR Reg KP
r.451 PF/VAR Reg TI
r.410 Delta Ref calibrator %
r.411 Delta Ref analog %
r.412 Delta ramp slope %/s

4.4 Automatic reactive power regulation (VAR)


The AVR controls in automatic mode the reactive power at generator terminals.
The VAR function is active when P300= 1, and I002= 6; once the 52G digital input (generator
in parallel) is closed, the VAR function starts to work

Parametro Descrizione Note


r.401 Generator VAR digital reference % compared to P.100 xP.110
r.402 Ramp slope %/s
r.450 PF/VAR Reg KP
r.451 PF/VAR Reg TI
r.410 Delta Ref Calibrator %
r.411 Delta Ref analog %
r.412 Delta ramp slope %/s

PAG. 21/44
4.5 Reference for digital variation of the calibrator
(increase/decrease)
By programmed digital inputs (I.000=1 increase, I.001=2 decrease) on CN3 connector, it is
possible to adjust the nominal voltage set point in a range between -30% and +30%. This can
be set through parameter r.010.
After closing of 52G (programmed as I.002=5 (Parallel + PF regulation)), the “increase” and
“decrease” commands increase or decrease the Power Factor value.
After closing of 52G (programmed as I.002=6 (Parallel + VAR regulation), the “increase” and
“decrease” commands increase or decrease the Reactive Power value.

AVR/FCR PF/VAR

4.6 Reference for calibrator analog variation (potent. and


analog input ±5V)
By analog inputs (Potentiometer or Analog in) on CN3 connector, it is possible to adjust the
nominal voltage set point in a range between -30% and +30%. This can be set through
parameter r.011.
After closing of 52G (programmed as I.002=5 (Parallel + PF regulation)), the “Potentiometer”
or “Analog in” commands increase or decrease the Power Factor value.
After closing of 52G (programmed as I.002=6 (Parallel + VAR regulation), the “Potentiometer”
or “Analog in” commands increase or decrease the Reactive Power Value.

AVR/FCR PF/VAR

IMPORTANT: IT IS RECOMMENDED TO DO NOT USE SIMULTANEOUSLY ANALOG AND DIGITAL


INPUTS FOR SET POINTS MODIFICATIONS.

PAG. 22/44
5. OPERATOR INTERFACE
In this chapter, it is described how parameters are managed by using the on board
programming keypad.

5.1 Control keypad and display

MENU: allows to quit a parameter or a menu.


ENTER: allows to enter a parameter or a menu.
UP: allows to move from a parameter or menu to the following one and /or increase
the value.
DOWN: allows to move from a parameter or menu to the previous one and/or decrease
the value.

PAG. 23/44
5.2 Navigating inside the menu
Once the S2022 is ON, the display shows automatically the parameter d100 (Generator
voltage)

PAG. 24/44
Example: how to change the rated voltage generator setting

5.3 Parameters Saving


IMPORTANT: even if the modifications on the parameters are immediately active, they are not
automatically saved. To save them you need to use command “C.000” [save parameters].

PAG. 25/44
5.4 Menù
5.4.1 Menù d – Display
DISPLAYS Name IPA Description [U.M.] Step Min Default Max Notes, values
Field data d.000 0 Field Current % 0,1 0,0 - 200,0 % of P.000
d.020 1 Out Duty Cycle % 0,1 0,0 - 100,0
Generator data d.100 2 Gener. Rated V % 0,1 0,0 - - % of P.100
d.104 3 Gener. Rated Freq. Hz 0,01 0,00 - 440,0
d.110 4 Gener. Current % 0,0 0,0 - - % of P.110
d.111 5 Gener. PowerFact - 0,01 0,25 c - 0,25 i Capacitive /
Inductive
d.120 6 Gener. Power S % 0,1 0,0 - - % of P.100xP.110
d.121 7 Gener. Power P % 0,1 0,0 - - % of P.100xP.110
d.122 8 Gener. Power Q % 0,1 - - - % of P.100xP.110
AVR data d.950 9 FW ver. & rev. - 0,01 - - - xx.yy(hex)
d.952 10 SN - 0,001 - - - y.nnn
d.997 11 Heatsink Temp. °C 1 -5 - 110

5.4.2 Menù r – References and Regulators


REFERENCES & Name IPA Description [U.M.] Step Min Default Max Notes, values
REGULATORS
Primary regulator r.000 200 F. I digital ref % 0.1 0 0,0 P.001 % of P.000
(AVR,FCR)
r.002 201 Ramp slope %/s 0,1 0,1 5,0 999,9
r.010 202 Delta Ref calib % 1 0 0 200
r.011 203 Delta Ref analog % 1 0 20 200
r.012 204 Delta ramp slope %/s 0,1 0,1 1,0 10,0
Field current r.250 205 F. I Reg KP - 0,01 0,01 0,50 99,99
regulator r.251 206 F. I Reg TI 1/(2*AuxF) 0,1 0,1 20,0 100,0 related to Aux supply
period
Generator r.350 207 G. V Reg KP - 0,01 0,01 0,50 99,99
voltage regulator r.351 208 G. V Reg TI 1/(2*GenF) 0,1 0,1 20,0 100,0 related to generator
period
Secondary r.400 209 G. PF dig. ref - 0,01 0,50c 1,00 0,50i Capacitive /
regulator Inductive
(PF,VAR) r.401 210 G. VAR dig. ref % 1,0 -100 0 100 % of P.100xP.110
r.402 211 Ramp slope %/s 0,1 0,1 1,0 100,0
r.410 212 Delta Ref calib % 1 0 20 100
r.411 213 Delta Ref analog % 1 0 0 100
r.412 214 Delta ramp slope %/s 0,1 0,1 1,0 10,0

PF/VAR r.450 215 PF/VAR Reg KP - 0,01 0,01 0,50 99,99


r.451 216 PF/VAR Reg TI 10/(2*GenF) 0,1 0,1 20,0 100,0 related to generator
period
Limiters regulator r.900 219 OE/UE LIM Reg KP - 0,01 0,01 0,25 99,99
r.901 220 OE/UE LIM Reg TI 1/(F reg) 0,1 0,1 40,0 100,0 related to generator
period

PAG. 26/44
5.4.3 Menu I – Inputs and outputs
I/Os Name IPA Description [U.M.] Step Min Default Max Notes, values
Digital inputs I.000 600 Dig inp 1 cnf - 1 0 1 6 0 NONE
1 INCREASE
2 DECREASE
I.001 601 Dig inp 2 cfg - 1 0 2 6

3 FCR Remote enabling


I.002 602 Dig inp 3 cfg - 1 0 5 6 4 52G: Parallel + DROOP
5 52G: Parallel + PF reg.
6 52G: Parallel +VAR reg.

Digital outputs I.100 603 Dig out 1 cnf - 1 0 3 4 0 NONE


1 FAULT
2 NOT FAULT
3 LIMIT
4 NO LIMIT
RS485 I.400 604 RS485 config - 1 0 1 4 0 custom protocol
1 Modbus RTU 8N1
2 Modbus RTU 8E1
3 Modbus RTU 8O1
4 Modbus RTU 8N2

I.401 605 RS485 bitrate - 1 0 3 5 0 4800


1 9600
2 19200
3 38400
4 57600
5 115200
I.402 606 RS485 node ID - 1 1 1 247
I.404 607 RS485 delay s 0,001 0,000 0,005 0,100

5.4.4 Menu P – Parameters


PARAMETERS Name IPA Description [U.M.] Step Min Defaul Max Notes, values
t
Field excitation P.000 1000 F. rated I A dc 0,1 1,0 5,0 10,0
data P.001 1001 F. OE Lim % 1 100 150 250 % of P.000
P.002 1002 F. UE Lim % 1 0 5 50 % of P.000
P.032 1003 F. OE Lim time s 1 1 10 240
Generator data P.100 1004 G. rated V V rms 1 50 100 440
P.101 1005 G. max V % 1 105 120 140 % of P.100
P.110 1006 G. rated I A rms 0,01 0,20 2,50 5,00
P.130 1007 G. V/f min freq Hz 1 20 30 150
P.131 1008 G. V/f max freq Hz 1 P.130 45 250
P.132 1009 G. V/f slope - 0,1 1,0 2,0 4,0
P.160 1010 Q – lim @ P 0% % 1 -100 -40 -5 % of P.100 x
P.110
P.161 1011 Q – lim @ P 25% % 1 -100 -35 -5 % of P.100 x
P.110
P.162 1012 Q – lim @ P 50% % 1 -100 -30 -5 % of P.100 x
P.110
P.163 1013 Q – lim @ P 75% % 1 -100 -25 -5 % of P.100 x
P.110
P.164 1014 Q – lim @ P 100% % 1 -100 -20 -5 % of P.100 x
P.110
P.170 1015 Q + lim @ P 0% % 1 5 80 100 % of P.100 x
P.110
P.171 1016 Q + lim @ P 100% % 1 5 60 100 % of P.100 x
P.110
Power supply P.250 1017 KeepAlive min I % 1 0 5 50 % of P.000
set 0 for PMG or
other independent
Power Supply

PAG. 27/44
PARAMETERS Name IPA Description [U.M.] Step Min Defaul Max Notes, values
t
Control mode P.300 1018 Primary reg. - 1 0 1 1 0 FCR
1 AVR

Voltage Droop P.400 1019 Voltage comp K % 0,1 -10,0 0,0 10,0 % of P.100 @ Q =
Compensation 100%
Access control P.981 1020 Password - 1 0 1 9999 0 --> no password

5.4.5 Menu C
COMMANDS Name IPA Description [U.M.] Step Min Defaul Max Notes, values
t
Utility C.000 1600 Params save - 1 0 0 1
commands
C.002 1601 Default Params reload - 1 0 0 1 (*)
C.200 1602 Test step - 1 -8192 0 8192 8192=100%
C.201 1603 Test step type - 1 0 1 3 0 Field I ref
1 Gen. V ref
2 Gen. PF ref
3 Gen. VAR ref
(*) IMPORTANT: programming C.002=1 the S2022 reload the default setup.

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6. MAINTENANCE AND FAULTS

6.1 Safety regulations


CAUTION
The AVR is NOT insulated from the power supply and from field circuit.
The maintenance operations MUST be done ONLY when the AVR is disconnected
and the protection devices activated.
.

6.2 Maintenance
When the system is shut-down, check the fastening of fast-on terminals on the AVR. Generally
check all connections to avoid loose contact.

6.3 Trouble shooting


The following instructions are supposed to help to find out the foult location within the whole
excitation system. However, it is not possible to deal with all eventualities.

List of possible faults

Possible causes Checks, action


Machine is not excited
 Field circuit interrupted  Check connection wirings
 No power supply  Measure power supply L1-L2-L3
 Check for tripped protective circuit-breaker
 Set point error  Check operating mode
 Check programmable digital input setting and
connection
 Check set point

Overvoltage during start-up


 Overvoltage caused by voltage regulator  Measure the Generator voltage directly on the
voltage sensing input
 Check configuration
 Check set point
 Check overvoltage threshold
 Check regulator settings

Unstable output voltage in no-load operation


 Regulator error  Check operating mode.
 Check programmable digital input setting and
connection
 Check set points
 Check parameters of voltage regulator
 Set point error  Unstable Increase/Decrease inputs
 Unstable Externally analog input
 Control element failure  Check wiring for loose contact, check input
voltages, check field current

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Unstable parallel with grid operation.
Periodic oscillation of reactive and active power
 Incorrect regulator settings Have some modification occurred on the grid
configuration?
Are additional outputs, loads etc. installed?
 Yes: re-set regulator
 No: check parameters of AVR, PF, and Var
functions

Irregular instability, i.e. sporadic over - or under excitation which is not


caused by grid
 Poor effect of the Droop influence on the voltage  Check droop compensation setting
regulator or C.T. defective measurement  Check external current transformer circuit
 Gen CB Closed Status not active
 Check programmable digital input setting and
connection
 Machine within inadmissible operating range  Bring machine into normal operating range by
(normally protected by limiters) adjusting the set point.
 Check setting of limiters

Operating point cannot be reached


 Set point error  Check operating mode.
 Check set point
 Check connections
 Check programmable analog and digital input
 Check set point
 Limiter active  Bring machine into normal operating range by
adjusting the set point.
 Check setting of limiters

External (remote) controls problems


 No external control voltage  Measure control voltage
 Check wiring
 The configuration of the digital or analog  Check configuration
inputs is not correct

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7. GENERAL DATA
Mechanical data
Weight: 1400 g
Protection class: IP00 (limited by faston-type terminals,
IP50 If terminals are protected by an external isolation
screen)
Dimensions (LxWxH): 200x110x75 mm

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Ambient Conditions:

Running Temperature: -40°C to 65°C


Storage Temperature: -40°C to 80°C
Vibrations: 5 mm, 2 G, 5<f<150 Hz

Electrical data:
Power supply: 230 Vac max, 0 to 500 Hz
0÷230 Vdc

Excitation: maximum current 10 A


Current reduction for ambient temperatures >50°C 1
A/degree
overload (maximum 10 s) 20 A

Frequency range for Vgen Measure: 10 to 500 Hz

Accuracy: Voltage regulation <0.25%

Relevant standards, CE conformity:

EMC directive: 2014/30/EU


LVD directive: 2014/35/EU

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8. WIRING DIAGRAMS
The wiring diagrams in the present manual are some of the possible examples of wiring that do
not limit or exalt the real performances of the regulator.
Some typical wiring diagrams are following.

8.1 Connection with Voltage Transformer (PT)


Connection from generator terminals with transformer as power supply and and sensing
voltage (max 230Vac). Transformer power must be calculated based on field rated values +
overcharge + K (K = 0.741 for three-phase transformer; K=1.11 for single-phase transformer).

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Connection from generator terminals with transformer as power supply and and sensing
voltage (100Vac). Transformer power must be calculated based on field rated values +
overcharge + K (K = 0.741 for three-phase transformer; K=1.11 for single-phase transformer).

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Connection with power source from PMG (max 230Vac) and sensing voltage from voltage
transformers (100Vac).

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Connection with power source from DC auxiliary (max 230Vdc) and sensing voltage from
voltage transformers (100Vac).

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Connection with power source from auxiliary winding (max 230Vac) and sensing voltage from
voltage transformers (100V).

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8.2 Direct connection (without PT)
Connection with power source (single-phase, max 230Vac) and sensing voltage (phase-phase,
max 490Vac) from generator terminals.

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Connection with power source from PMG (single or three phase max 230V) and sensing voltage
from generator terminals (phase-phase, max 490Vac).

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Connection with power source from DC auxiliary services (MAX 230Vdc) and sensing voltage
directly from generator terminals (phase-phase, max 490Vac).

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Connection with power source from auxiliary winding (max 230Vac) and sensing voltage
directly from generator terminals (phase-phase, max 490Vac)

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Connection from AC auxiliary with single- or three-phase transformer (max. 230 Vax) and
sensing voltage directly from generator terminals (phase-phase, max 490Vac)

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Notes:

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