Pressure Booster System KSB Delta Primo KSB Delta Primo F KSB Delta Primo VC KSB Delta Primo SVP Installation/Operating Manual |", KSB b.Legal information/Copyright Installation/Operating Manual KSB Delta Primo Original operating manual All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB BV, Alphen aan den Rijn, Nederland 02/08/2019sb 0. Contents Contents Glossary 6 1 General., 7 1.1. Principles. 7 1.2. Software changes.» se 7 1.3 Installation of partly completed machinery. 7 1.4 Target group. 7 1.5. Other applicable documents. 7 1.6 Symbols 7 1.7 Key to safety symbolsimarkings.. 8 2 Safety. 9 2.1 General 9 22. Intended use 9 2.2.1. Prevention of foreseeable misuse. one 2.3. Personnel qualification and personnel training 10 24 Consequences and risks caused by non-compliance with this manual 10 25. Safety awareness 10 2.6 Safety information for the operator/user. 10 2.7 Safety information for maintenance, inspection and installation . 2.8 Unauthorised modes of operation " 3 Transport/Temporary Storage/Disposal 3.1. Checking the condition upon delivery 3.2 Transportes 3.3 Storagelpreservation 3.4 Return to supplier 3.5. Disposal 4 Description 14 4.1 General description 14 4.2 Product information as per Regulation No, 1907/2006 (REACH). re seinen 43 Designation. 14 4.4 Name plate 14 4S Design details. ssn 15 4.6 Configuration and function 16 47 Noise characteristics. v7 48 Scope of supply. a 43 Dimensions and weights +. 18 4.10 Potential equalisation, 18 5 Installation at Site.. 5.1. Installation 5.2. Installing the pressure booster system anu 19 5.3 Mounting the accumulator. 20 5.4 Connecting the piping 20 5.8.1. Fitting an expansion joint (optional) nvsseesesesns nnn on 21 5.4.2 Fitting the pressure reducer (optional) 21 5.5. Electrical connection 2 5.5.1 Sizing the power cable... ene nnn on 22 515.2 Connecting the pressure booster system 23 5.5.2 Connecting the remote ON/OFF input, 23 55.4 Connecting the dry running protection device 23 5.5.5 Connecting the fire alert . 23 515.6 Connecting the ambient temperature monitoring device (optional) russes woe BB 5.5.7 Connecting the digital inputs (optional). 23 KSB Delta Primo 3 of 80sb 0. Contents Commissioning/Start-up/Shutdown: 6.1 Commissioning/Startup. 6.1.1 Prerequisites for commissioning/start-up. 24 6.1.2 Priming and venting the pressure booster system. 24 6.1.3 Dry running protection... nen snennanneennnn oe 35 6.1.4 Switching on the pressure booster system. 25 6.1.5 Checklist for commissioningistart-up. 26 6.2 Operating limits. ss 27 6.2.1 Frequency of starts... re nen nnn eon DT 6.2.2 Ambient conditions 27 623 Maximum operating pressure. 27 6.24 Fluid handled 27 6.2.5 Minimum flow rate. re nee snennanneennnn oo 28 6.3 Shutdown, 28 6.3.1 Measures to be taken for shutdown 28 63.2 Shutdown 28 Operation. 7.1 Control panel 23 TAA Display 29 71.2 LEDs. 30 7.3 Function keys. 30 7.1.4 Navigation keys 30 TAS. Service interface 3 7.2. Menu structure 31 7.3 Quick menu, 32 7.4 Access levels 32 75. Displaying and changing parameters. 33 7.6 Displaying and acknowledging warning and alert messages. 34 7.7 Saving and restoring settings seinen nnn seinen 38 7.8 Operating modes. 36 78.1 Manual mode. 36 7.8.2 Energy-saving mode 36 7.9 Functions 37 7.3.1. Filling the accumulator. 37 7.3.2. Setting flow detection 37 7.9.3. Setting Delta P (dynamic pressure compensation function) vnissminninnnnansnen on BT 7.3.4 Remote ON/OFF 37 795. Firealert 38 79.6 Setting the ambient temperature monitoring device (optional) 38 7.8.7 Enabling digital inputs (optional). 38 Servicing/Maintenance 8.1. General information/safety regulations..niinmnnnnnn nnn seenanne 39 8.1.1 Inspection contract 39 8.2 Servicing/inspection 40 8.2.1 Supervision of operation snus ene nnn on 40 822. Checklist for inspection work 40 8.23 Maintenance schedule 40 8.24 Setting the pre-charge pressure. ai 8.2.5 Replacing the non-return valve snennanneennnn oe AD 8.216 Mounting the manifold in a mirrored position 44 Trouble-shooting. Related Documents 10.1. General assembly drawings/exploded views with list of components eine seinen 50 10.1.1. KSB Delta Primo F 50 10.1.2 KSB Delta Primo VC. 51 10.1.3. KSB Delta Primo SVP. 52 10.2 Parameter list. 52 4of 80 KSB Delta Primoxse b. Content 10.3 Fault messages... 11 EU Declaration of Conformity. 12 Certificate of Decontaminatior 13 Commissioning report. Index. KSB Delta Primo Sof 80sb 0. Glossary Glossary Accumulator Pressure losses may occur in the piping downstream of the pressure booster system as a result of losses due to leakage. The accumulator serves to compensate for pressure losses and minimises the frequency of starts of the pressure booster system. Certificate of decontamination A certificate of decontamination is enclosed by the ‘customer when returning the product to the manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled. Dry running protection Dry running protection devices prevent the pump from being operated without the fluid to be handled, which would result in pump damage. Energy-saving mode Setting designed to avoid the energetically inefficient operation of a pump at minimum water consumption. Filling the accumulator Function to fill a (discharge-side) accumulator; it prevents pump sets from starting if only a very small amount of water (e.g. caused by leakage) is required. es Efficiency class to IEC 60034-30: 3 = Premium Efficiency (IE = International Efficiency) Manual mode Direct operation on the power supply network, independently of the control unit, Switchgear and controlgear assembly Control cabinet with one or several control units/ switchgears and electrical equipment. Gof 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 1 General 1 General 1.1 Principles This operating manual is valid for the type series and variants indicated on the front The operating manual describes the proper and safe use of this equipment in all phases of operation. The name plate indicates the type series, the main operating data and the serial number. The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Software changes The software has been specially created for this product and thoroughly tested. Making changes or additions to the software or parts of the software is prohibited, This does not, however, apply to software updates supplied by KSB. 1.3 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance. 1.4 Target group This operating manual is aimed at the target group o| technical personnel. (© Section 2.3, Page 10) ned and qualified specialist, 1.5 Other applicable documents Table 1: Overview of other applicable documents Document Contents ‘Sub-supplier product literature ‘Operating manuals, logic diagram and other product literature of accessories and integrated machinery components 1.6 Symbols Table 2: Symbols used in this manual ‘Symbol Description: v ‘Conditions which need to be fulfilled before proceeding with the step-by-step instructions Safety instructions 2 Result of an action ‘Cross-references 1 ‘Step-by-step instructions 2. ‘Note i Recommendations and important information on how to handle the product KSB Delta Primo 7 of 80xse b. 1 General 1.7 Key to safety symbols/markings Table 3: Definition of safety symbols/markings ‘Symbol Description raRnG “General hazard In conjunction with one of the signal words this symbol indicates a hazard which will or could result in death or serious injury. Electrical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. ‘Machine damage In conjunction with the signal word CAUTION this symbol indicates ‘a hazard for the machine and its functions. of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 2 safety 2 Safety Al the information contained in this section refers to hazardous situations. In addition to the present general safety information the action-related safety information given in the other sections must be observed, 2.1 General + This operating manual contains general installation, operating and maintenance instructions that must be observed to ensure safe operation of the system and prevent personal injury and damage to property. + Comply with al the safety instructions given in the individual sections of this operating manual + The operating manual must be read and understood by the responsible specialist personneVoperators prior to installation and commissioning, + The contents of this operating manual must be available to the specialist personnel at the site at all times. + Information and markings attached directly to the product must always be complied with and kept in a perfectly legible condition at all times. This applies to, for example! ~ Arrow indicating the direction of rotation = Markings for connections = Name plate + The operator is responsible for ensuring compliance with all local regulations not taken into account, 2.2 Intended use + The pressure booster system must only be operated within the operating limits described in the other applicable documents. + Only operate pressure booster systems which are in perfect technical condition. + Do not operate partially assembled pressure booster systems. + The pressure booster system must only handle the fluids described in the product literature of the respective design variant. + Never operate the pressure booster system without the fluid to be handled, + Observe the information on minimum flow rates specified in the product literature (to prevent overheating, bearing damage, et. + Observe the maximum flow rates indicated in the data sheet or product literature (to prevent overheating, cavitation damage, bearing damage, etc). + Do not throttle the flow rate on the suction side of the pressure booster system (to prevent cavitation damage). + Consult the manufacturer about any other modes of operation not described in the product literature. 2.2.1 Prevention of foreseeable misuse + Never exceed the permissible application and operating limits specified in the product literature regarding pressure, temperature, etc. + Observe all safety information and instructions in this manual, KSB Delta Primo Sof 80sb 0. 2 Safety 2.3 Personnel qualification and personnel training + All personnel involved must be fully qualified to install, operate, maintain and inspect the product this manual refers to + The responsibilities, competence and supervision of all personnel involved in transport, installation, operation, maintenance and inspection must be clearly defined by the operator. + Deficits in knowledge must be rectified by means of training and instruction provided by sufficiently trained specialist personnel. If required, the operator can ‘commission the manufacturer/supplier to train the personnel. + Training on the pressure booster system must always be supervised by specialist technical personnel 2.4 Consequences and risks caused by non-compliance with this manual + Non-compliance with these operating instructions will lead to forfeiture of warranty cover and of any and all rights to claims for damages. + Non-compliance can, for example, have the following consequences: Hazards to persons due to electrical, thermal, mechanical and chemical effects and explosions Failure of important product functions Failure of prescribed maintenance and servicing practices Hazard to the environment due to leakage of hazardous substances 2.5 Safety awareness In addition to the safety information contained in this operating manual and the intended use, the following safety regulations shall be complied with: + Accident prevention, health regulations and safety regulations + Explosion protection regulations * Safety regulations for handling hazardous substances. + Applicable standards, directives and laws 2.6 Safety information for the operator/user + Fit protective equipment (e.g. contact guards) supplied by the operator for hot, cold or moving parts, and check that the equipment functions properly + Do not remove any protective equipment (e.g. contact guards) during operation. + Eliminate all electrical hazards. (in this respect refer to the applicable national safety regulations andlor regulations issued by the local energy supply companies.) + If shutting down the pump does not increase potential risk, fit an emergency- stop control device in the immediate vicinity of the pump (set) during pump set installation. 2.7 Safety information for maintenance, inspection and installation + Modifications or alterations of the pressure booster system are only permitted with the manufacturer's prior consent. + Use only original spare parts or parts authorised by the manufacturer. The use of other parts can invalidate any liability of the manufacturer for resulting damage. + The operator ensures that maintenance, inspection and installation are performed by authorised, qualified specialist personnel who are thoroughly familiar with the manual + Carry out work on the pressure booster system during standstill only + The pump casing must have cooled down to ambient temperature + Pump pressure must have been released and the pump must have been drained. 10 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 2 safety + When taking the pressure booster system out of service always adhere to the procedure described in the manual + Decontaminate pressure booster systems which handle fluids posing a health hazard, + As soon as the work has been completed, re-install andlor re-activate any safety- relevant and protective devices. Before returning the product to service, observe all instructions on commissioning. + Make sure the pressure booster system cannot be accessed by unauthorised persons (e.g. children). + Prior to opening the device, pull the mains plug and wait for at least 10 minutes. 2.8 Unauthorised modes of operation Always observe the limits stated in the product literature, The warranty relating to the operating reliability and safety of the pressure booster system supplied is only valid if the equipment is used in accordance with its intended Use. (© Section 2.2, Page 8) KSB Delta Primo 11 of 80KSB bo. 3 Transport/Temporary Storage/Disposal 3 Transport/Temporary Storage/Disposal 3.1 Checking the condition upon delivery 1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KS8 or the supplying dealer and the insurer about the damage in writing immediately 3.2 Transport Pressure booster system tipping over Danger to life from falling pressure booster system! Never suspend the pressure booster system by its power cable. © Do not lift the pressure booster system by its manifold, © Observe the applicable local accident prevention regulations. » Observe the information on weights, centre of gravity and fastening points. Use suitable and permitted transport equipment, e.g, crane, forklift or pallet jack. ¥ Transport equipment / lifting equipment suitable for the corresponding weight hhas been selected and is on hand, Remove the packaging. Remove the caps from the connection openings. Check for any in-transit damage. ‘Transport the pressure booster system to the place of installation Detach the pressure booster system from the pallet using a suitable tool ‘Attach the pressure booster system to the lifting equipment as illustrated. Lift it off the wooden skids, Dispose of the wooden skids, Carefully place down the pressure booster system at the site of installation, 3.3 Storage/preservation LE] [meas eaten a tne © Store the pressure booster system in a frost-proof room, Do not store outdoors. ZX] __| eee onsite droge oprngs nd omc Bis Leakage or damage ofthe pressure hooster system! © Only open the openings of the pressure booster system at the time of installation. I commissioning is to take place some time after delivery, we recommend that the following measures be taken Store the pressure booster system in a dry, protected room where the atmospheric humidity is as constant as possible 12o0f 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xsbb.) 3 Transport/Temporary Storage/Disposal Table 4: Ambient conditions for storage ‘Ambient condition Value Relative humidity 50 % maximum ‘Ambient temperature ‘O-cto +40°C? + Frost-free + Welkventilated 3.4 Return to supplier 1. Drain the pressure booster system as per operating instructions, 2. Always flush and clean the pressure booster system, particularly if it has been used for handling noxious, explosive, hot or other hazardous fluids. 2. If the pressure booster system has handled fluids whose residues could lead to corrosion damage in the presence of atmospheric humidity or could ignite upon ‘contact with oxygen, the pressure booster system must also be neutralised and ‘weated with anhydrous inert gas to ensure drying, 4. Always complete and enclose a certificate of decontamination when returning the pressure booster system. (= Section 12, Page 74) Always indicate any safety and decontamination measures taken If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.comicertificate_of_decontamination| posal Fluids handled, consumables and sup hazard Hazard to persons and the environment! © Collect and properly dispose of flushing fluid and any fluid residues. which are hot and/or pose a health > Wear safety clothing and a protective mask if required © Observe all legal regulations on the disposal of fluids posing a health hazard. 2 1. Dismantle the pressure booster system. Collect greases and other lubricants during dismantling. 2, Separate and sort the pump materials, e.g. by = Metals - Plastics = Electronic waste ~ Greases and other lubricants 3, Dispose of materials in accordance with local regulations or in another controlled manner. Electrical or electronic equipment marked with the adjacent symbol must not be disposed of in household waste at the end of its service life Contact your local waste disposal partner for returns. If the used electrical or electronic equipment contains personal data, the operator is responsible for deleting it before the equipment is returned. 1) KSB Delta Primo VC: 430°C KSB Delta Primo 13 of 80,xse b. 4 Description Table 5: Designation key 4 Description 4.1 General description + Pressure booster system 4.2 Product information as per Regulation No. 1907/2006 (REACH) For information as per chemicals Regulation (EC) No. 1907/2006 (REACH), see http:// www.ksb.comireach, 4.3 Design n Example: KSB Delta Primo SVP 3/1508 [code Bescription IKSB Delta Primo [Type series [sve Design F Fixed speed pressure booster system Ive Pressure booster system with cabinet mounted variable speed system sve Pressure booster system with variable speed system and KSB suPremé motor B INumber of pumps 5 Pump size los INumber of pump stages 44 Name plate 345 i 5 2 KSB Delta Primo 3/1508 42 SVP. mN 113 7 1D 4gz7e756 PN 16 3 8 Prod.ov2oia 1234567-01 | IP 54 4 ROP pr PO 123456789: 1 U s<400v PKakoverwegis = CE Z “ F sob Alphen afd Rijn, NL fae SEA wrowtsbeom (ELLY Fig, 1: Name plate (example) 1 Tipe series 3__ [Pry running protection 2 [Pesign > [Power supply voltage 3__|Number of pumps 10 [Power supply frequency 2 [ize 11_ [Maximum current input 5 [Number of pump stages 12 _ [Max. operating pressure © _ [serial number 13_[Fndosure 7 [Month of production /yearof 14 [Order number production, consecutive number tof 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 4 Description 4.5 Design details Design + Compact system mounted on a commen base frame + 2.013 vertical high-pressure pumps + Hydraulic components made of stainless steel / brass + Integrated dry running protection KSB Delta Primo F + DOL starting KSB Delta Primo VC, SVP + With variable speed system Multiple pump system: + Check valve per pump * Discharge-side gate valve per pump + Suction-side gate valve per pump KSB Delta Primo F + Power contactor per pump KSB Delta Primo VC, SVP + One frequency inverter per pump Installation * Stationary dry installation Drive KSB Delta Primo F, VC + Electric motor + Efficiency class IE3 to IEC 60034-30 KSB Delta Primo SVP: + Magnetless synchronous reluctance motor + Efficiency class IES to IEC 60034-30 + KSB SuPreme ‘Automation + Control unit (IP54 enclosure) = Sheet steel housing: colour RAL 7035 ~ BoosterControl Advanced ~ Control panel (display, keys, LEDs, service interface) ~ Lockable master switch (repair switch) = Motor protection switch per pump = Service interface for KSB ServiceTool = Three LEDs signalling the operating status = Colour LED indicating readiness for operation (green) = Colour LED indicating a fault (amber) = Colour LED indicating lack of water (red) = 2volt-free contacts on terminals are provided for reporting warnings and alerts KSB Delta Primo 15 of 80xse b. 4 Description Design Function 4.6 Configuration and function on os Fig. 2: KSB Delta Primo 1 Control cabinet 2 Control unit 3 Pump a Membran: 5 Manifold 6 Baseplate Fully automatic pressure booster system with two or three vertical high-pressure pumps (3) for ensuring the required supply pressure KSB Delta Primo F Either two or three pumps are controlled and monitored by a microprocessor control unit (BoosterControl Advanced). The first pump is started up when the pressure falls, below the set start-up pressure. Additional pumps are sequenced in automatically in line with actual demand. When demand decreases, the pumps are sequenced out again as the stop pressure (start-up pressure + delta p) is reached. The pump that has been started up first will be stopped first. The pumps are automatically started up in a different order for each new cycle, The actual pressure is measured by an analog pressure measuring device (pressure transmitter), The function of this pressure transmitter is monitored (broken wire detection), This ensures equal distribution of pump operating hours. Ifa duty pump fails, the next pump is started up immediately, Via a volt-free contact, a general fault message can be transmitted (e.g. to the control station) KSB Delta Primo VC, SVP Either two or three pumps are controlled and monitored by a microprocessor control unit (BoosterControl Advanced). Each pump is operated on a frequency inverter and controlled by the control unit so as to ensure a constant discharge pressure of the pressure booster system. As the demand increases or decreases, peak load pumps are started and stopped ‘automatically. As soon as the demand increases again after one pump has been stopped, another pump which has not been in operation before is started up. When the last pump has been stopped and the demand increases again, the next pump in line is started up on a frequency inverter. The stand-by pump is also included in the alternating cycle. The standard setting is for the pressure booster system to start automatically as a function of pressure. As long as the pressure booster system isin operation, the pumps are started and stopped as a function of demand (standard setting). In this ype accumulator 16 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 4 Description Example way itis ensured that the individual pumps operate only in line with actual demand. If the demand drops towards 0, the pressure booster system slowly runs down to the stop point. KSB Delta Primo SVP 1 volt-free general contact is provided for reporting warnings and alerts. 4,7 Noise characteristics The pressure booster system is available with different numbers and sizes of pumps, For the noise characteristics refer to the operating manual of the pump set. To calculate the expected total sound pressure level, add a defined value to the individual pump set’s expected sound pressure level. Table 6: Values for calculating the total expected sound pressure level Number of pump sets Value dB(A) 2 +3 3 34s 4 *6 5 +7 6 +75 Pressure booster system with 4 pump sets (value: + 6 d8(A)) Single pump = 48 dB(A) 48 dB(A) + 6 dB(A) = 54 dB(A) The expected total sound pressure level of 54 dB(A) may develop when all 4 pump. sets are running under full-load conditions. 4.8 Scope of supply Depending on the model, the following items are included in the scope of supply + 2013 vertical high-pressure centrifugal pumps with oval flange + Powder-coated / epoxy resin-coated steel baseplate + Check valve per pump + Discharge-side gate valve per pump + Suction-side gate valve per pump. * Suction-side manifold and discharge-side manifold made of stainless stee! + Pressure transmitter on the discharge side + Pressure gauge + Dry running protection on the inlet pressure side + Discharge-side, direct-flow membrane-type accumulator, approved for drinking water + Control unit (IP54 enclosure) = Sheet steel housing: colour RAL 7035, = Parameterisable BoosterControl Advanced control unit. = Control panel (display, keys, LEDs, service interface) ~ Three LEDs signalling the operating status = Lockable master switch (repair switch) = Motor protection switch per pump = One frequency inverter per pump ~ Service interface for KSB ServiceTool KSB Delta Primo 17 of 80,xse b. 4 Description jensions and weights For dimensions and weights refer to the outline drawing. 4.10 Potential equali terminal marked with the earth symbol is provided at the power connection for ‘connecting a PE conductor. i 2 Fig. 3: PE connection 1__ [Farthing terminal 2 [Location of power connection 18 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN 2 KSB 6) 5 Installation at site 5 Installation at Site 5.1 Installation Installation on mounting surfaces which ar load Personal injury and damage to property! © Use a concrete of compressive strength class 12/15 which meets the requirements of exposure class XO to EN 206-1, » The mounting surface must have set and must be completely horizontal and unsecured and cannot support the © Observe the weights indicated Do not install pressure booster systems next to sleeping or living quarters. The anti-vibration mounts provide adequate insulation against soi ‘borne noise. Before beginning with the installation check the following + All structural work required has been checked and prepared in accordance with the dimensions in the outline drawing, + The pressure booster system can be operated on the power supply network in accordance with the data on the name plate, + The place of installation is frost-free. + The place of installation can be locked. + The place of installation is well-ventilated + Asuitably dimensioned drain connection (e.g. leading to a sewer) is available. + If expansion joints are used, take note of its creep resistance, Expansion joints must be easily replaceable The pressure booster system is designed fora maximum ambient temperature of 0°C to +40 °C) at a relative humidity of 50 %. 5.2 Installing the pressure booster system Top-heavy pressure booster system Risk of personal injury by pressure booster system tipping over! » Pressure booster systems awaiting final installation must be secured against tipping over. © Firmly anchor the pressure booster system. KSB Delta Primo VC: 430°C KSB Delta Primo 19 of 80xse b. S instalation a ite To prevent the transmission of piping forces and solid-borne noise, installing expansion joints with length-limiters is recommended. ¥ The pressure booster system’s packaging has been removed ¥ Asuitable installation site has been selected that meets the requirements. ¥ Sufficient clearance in all directions is provided for servicing work. 1. Mark out the anchoring holes on the floor as shown in the outline drawing, 2, Drill the holes (max. diameter: 12 mm). 3. Insert plug fixings of appropriate size. 4, Place the pressure booster system in its correct installation position. 5. Use suitable bolts to firmly anchor the pressure booster system. 5.3 Mounting the accumulator LES forrest Damage to the pump sets! © Clean the accumulator before filling i. ¥ The original operating manual of the pressure booster system is on hand. 1, Mechanically and electrically connect the accumulator in accordance with the original operating manual supplied. 5.4 Connecting the piping is Air pockets in suction line Pressure booster system cannot prime! © Lay the pipe with a continuously rising slope. Fig. 4: Correct piping connection 1, Mechanically support the suction head line on site to provide for absorption of mechanical forces. OL 2, Install the piping without transmitting any stresses and strains 3. Connect the piping to the distribution lines on the inlet side and discharge side. 1983.811/02-EN 20 of 80, KSB Delta Primo1983.811/02-EN xse b. S instalation a ite 5.4.1 Fitting an expansion joint (optional) Sparks and radiant heat Fire hazard! Take suitable precautions to protect the expansion joint if any welding work is carried out. x Leaking expansion joint Bi Flooding of installation room! © Do not apply any paint to the expansion joint. © Keep the expansion joint clean. » Regularly check for cracks or blisters, exposed fabric or other defects. ¥ Sufficient clearance in all directions is provided for checking the expansion joint. ¥ The expansion joint is not insulated along with the pipeline insulation, ‘The expansion joint has a length limiter with solid-borne sound insulation, 2. Install the expansion joint in the piping free of twist or distortion. Never use the expansion joint to compensate for misalignment or mismatch of the piping. 2. Evenly tighten the bolts crosswise. The ends of the bolts must not protrude from the flange. 5.4.2 Fitting the pressure reducer (optional) A pipe length of approximately 600 mm must be provided on the inlet side to accommodate a pressure reducer, if necessary. A pressure reducer must be installed if the inlet pressure fluctuation is too high for the pressure booster system to operate as intended or if the total pressure (inlet pressure and shut-off head) exceeds the design pressure. The inlet pressure (p,) varies between 4 and 8 bar. A minimum pressure gradient of 5 m is required for the pressure reducer to function properly, This means that the pressure reducer must be mounted 5 m higher than the pressure booster system. The pressure drops by about 0.1 bar per metre of height difference. Alternatively, the pressure reducer can be subjected to a pressure of 0.5 bat. Example p,,=4 bar Minimum pressure gradient = 5m 2.0.5 bar Downstream pressure: 4 bar-0.5 bar = 3.5 bar. ¥ Arminimum pressure gradient of 5 m is available. 1. Install the pressure reducer in the pipe on the inlet side. KSB Delta Primo 21 of 80KSB 6) 5 Installation at site 5.5 Electrical connection Electrical connection work by unqualified personnel Danger of death from electric shock! » Always have the electrical connections installed by a trained and qualified electrician. © Observe regulations IEC 60364, | > Incorrect connection to the mains Damage to the mains network, short circuit! © Observe the technical specifications of the local energy supply companies. | Installing a motor protection device is recommended. | I a residual current device is installed, observe the operating manual for the frequency inverter. Lightning protection + Electrical installations must be protected against overvoltage (compulsory since 14 December 2018) (see DIN VDE 0100-443 (IEC60364-4-44:2007/A1:2015, modified) and DIN VDE 0100-534 (IEC 60364-5-53:2001/A2:2015, modified). ‘Whenever modifications are made to existing installations, retrofitting a surge protective device (SPD) in accordance with VDE is mandatory. + A maximum cable length of 10 metres should not be exceeded between the surge protective device (usually type 1, internal lightning protection) installed at the service entrance and the equipment to be protected. For longer cables, additional surge protective devices (type 2) must be provided in the sub- distribution board upstream of the equipment to be protected or directly in the equipment itself. + The associated lightning protection concept must be provided by the operator or by a suitable provider commissioned by the operator. Surge protective devices ‘can be offered for the contral units on request. Wiring diagram The wiring diagrams are located in the control cabinet, which is where they must be stored, The product literature of the switchgear and controlgear assembly supplied with the system includes alist of the electrical components installed. When ordering spare parts for electrical components, always indicate the number of the wiring diagram, Terminal assignment For the terminal assignment refer to the wiring diagram. 5.5.1 Sizing the power cable Determine the cross-section of the power cable based on the total rated power required. 22 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. S instalation a ite 5.5.2 Connecting the pressure booster system Y The pressure booster system can be operated on the power supply network in accordance with the data on the name plate, ¥ The wiring diagram is available. 1. Connect terminals L1, 2, 13, PE and N in accordance with the wiring plan. 2. Connect the potential equalisation conductor on the baseplate to the terminal with the earthing symbol. [1 2 Fig. 5: Connecting the potential equalisation conductor [ onting terminal 2 Baseplate Sid 3. Connect the remote ON/OFF input. (> Section 5.5.3, Page 23) 4, Connect the dry running protection device, (+ Section 5.5.4, Page 23) 5. Connect the fire alert. (# Section 5.5.5, Page 23) 6. Ambient temperature monitoring device (optional) (2 Section 5.5.6, Page 23) and/or connecting (= Section 5.5.7, Page 23) the digital inputs 5.5.3 Connecting the remote ON/OFF input 1. Establish the connection in accordance with the wiring diagram, 5.5.4 Connecting the dry running protection des ¥ The original operating manual of the dry running protection device is on hand, 1, Fit the dry running protection device in accordance with the supplied original operating manual. Connect itin the control unit in accordance with the supplied original operating manual 5.5.5 Connecting the fire alert 1. Establish the connection in accordance with the wiring diagram. 5.5.6 Connecting the ambient temperature monitoring device (optional) ¥ The original operating manual of the Pt1000 temperature sensor is on hand. 1, Fit temperature sensor P1000 in a suitable place in the installation room in accordance with the original operating manual. 2, Establish the connection in accordance with the wiring diagram 5.5.7 Connecting the digital inputs (optional) 1. Establish the connection in accordance with the wiring diagram. ® Establish the remote reset, setpoint changeover and functional check run functions via the WSD inputs 1 to 3, KSB Delta Primo 23 of 80xse b. 6 Commissioning/Start-up/Shutdown 6 Commissioning/Start-up/Shutdown 6.1 Commissioning/Start-up 6.1.1 Prerequisites for commissioning/start-up Damage to the pump set/pressure booster system! © Use dry running protection. If the dry running protection terminal is disabled by| means of a bridge, the operator shall assume responsibility for any dry running that might occur Ensure that the following requirements are met prior to commissioning/start-up: + The pressure booster system has been properly connected to the electric power supply and is equipped with all protection devices. + All relevant VDE standards and/or regulations applicable in the country of use are complied with + The dry running protection device has been installed. (« Section 5.5.4, Page 23) 6.4.2 Priming and venting the pressure booster system Foreign matter in the piping Damage to the pump / pressure booster system! © Before commissioning/starting up or functional check running the pressure booster system, make sure that there is no foreign matter in the pressure booster system or piping, Operation out the fluid to be handled Damage to the pump sets! © Prime the pressure booster system with the fluid to be handled. Prior to its delivery, the pressure booster system will be tested hydraulically with water and then drained again. For technical reasons the presence of some residual water is unavoidable. Prior to commissioning/start-up observe EN 806, After prolonged standstill periods, flushing or professional disinfection is recommended. For extensive or branched piping systems, flushing the pressure booster system can be restricted to a limited Minor leakage of the mechanical seals during commissioning is normal and will cease after a short period of operation. Have commissioning carried out by specialist KSB staff, on hand, ¥ The original operating manual of the pump set ¥ The pipe unions between the pump set and the piping have been re-tightened. ¥ Flange connections have been firmly tightened. 26 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 6 Commissioning/Start-up/Shutdown ¥ The cooling air inlet openings and cooling air outlet openings at the motor are unobstructed. ¥ All shut-off valves are open. The pre-charge pressure of the accumulator has been checked. (© Section 8.2.4, Page 41) ¥ The minimum flow rate has been observed. (+? Section 6.2.5, Page 28) 1. Set the master switch to 0; unlock all motor protection switches (if applicable). 2, Provide connection to power supply. 3. Open the vent plugs at the pump set in accordance with the supplied original operating manual of the pump set. 4, Slowly open the inlet-side shut-off valve and prime the pressure booster system Until the fluid to be handled escapes through the vent holes, 5. Close and slightly tighten the pump vent plugs. 6. Switch on all motor protection switches. 7. If fitted, set the manual-0-automatic selector switches to “automatic” 8, Switch on the master switch 9. Open the discharge-side valve. 10. When all pump sets have been run once, loosen the vent plugs again to let any remaining air escape while the pump is switched off. 11, Close the vent plug. 12. Check that the pump sets are running smoothly. 13, Close the discharge-side valve in order to verify whether the pump sets reach the maximum shut-off head. 14, Open the discharge-side valve. 15, Set the dry running protection device. 6.1.3 Dry running protection Pressure booster systems are fitted with a pressure transmitter as dry running protection device. {Afloat switch whose volt-free contact closes the circuit in upper float position can be connected to the control system as dry running protection. Follow the float switch manufacturer's instructions on how to set the float switch levels. 6.1.4 Switching on the pressure booster system ¥ The pressure booster system has been primed and vented. (@ Section 6.1.2, Page 24) 1. Switch on the master switch. © The green LED lights up and signals the system's readiness for operation, Pressure booster system not set to requirements Damage to the pump/pressure booster system! © Adjust the settings of the pressure booster system to the pressure conditions at the site, © Set the functions as required. KSB Delta Primo 25 of 80KSB bo. 6 Commissioning/Start-up/Shutdown 6.1.5 Checklist for commissioning/start-up Table 7: Checklist [Actions [Done i [Read the operating manual. [Verify the power supply against the name plate data [Check the earthing system (taking measurements). [Check the mechanical connection to the water mains IRe-tighten the flange bolting and pipe unions. Prime and vent the pressure booster system from the inlet side, [Check the inlet pressure, [Check whether all cables are still firmly connected to the terminals inside the control unit, [Compare the set values of the motor protection switches with the name plate data; if required, readjust. Iriefly start up one pump after the other in manual mode and compare the direction of rotation at the fanwheel with the arrow indicating the direction of rotation. ho [Check the start and stop pressure; re-adjust if necessary. nt [Check that the dry running protection equipment is working properly hn [Vent the pumps for a second time after they have been running for 5 to 10 minutes. 13 [Check the pre-charge pressure of the (membrane-ype) accumulator. ha Record all system conditions that do nat correspond to our specifications or to the purchase lorder in the commissioning report (i.e. no dry running protection or inlet pressure + max. pressure of pressure booster system higher than 16 bar) hs IComplete the commissioning report together with the operator/user and instruct the operator| luser as to the function of the unit. 26 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN KSB bo. 6 Commissioning/Start-up/Shutdown 6.2 Operating limits Non-compliance with operating limits Damage to the pump set! © Comply with the operating data indicated in the data sheet. © Avoid operation against a closed shut-off element. © Never operate the pump set outside the limits specified below. Non-compliance with operating limits for the fluid handled Explosion hazard! © Never use the pump to handle different fluids which might react chemically with each other. Never use the pump to handle a flammable fluid with a fluid temperature above the ignition temperature. 6.2.1 Frequency of starts To prevent high temperature increases in the motor and impermissible loads on the pump, motor, seals and bearings, do not exceed a certain number of starts per hour. See original operating manual of the pump sets. 6.2.2 Ambient conditions ‘Observe the following parameters and values during operation: Table &: Permissible ambient conditions ‘Ambient condition Value ‘Ambient temperature O°Cto 440°C? Relative humidity 50 % maximum 6.2.3 Maximum operating pressure LES] [rms sen pre ot Damage to connections and seals! Never exceed the operating pressure specified in the data sheet. ‘The maximum operating pressure equals 16, 25 or 40 bar, depending on the design variant, See name plate, 6.2.4 Fluid handled 6.2.4.1 Permissible fluids to be handled + Clean fluids not chemically or mechanically aggressive to the pump materials + Drinking water Service water + Cooling water 3) VC: Maximum ambient temperature 30°C KSB Delta Primo 27 of 80KSB bo. 6 Commissioning/Start-up/Shutdown 6.2.4.2 Fluid temperature Table 9: Temperature limits of the fluid handled Permissible fluid temperature Value ‘Maximum 60°C 425°C to DIN 1988 (OVGW)" Minimum ore 6.2.5 Minimum flow rate Table 10: Minimum flow rate per pump in manual mode Size ‘Minimum flow rate per pump Way Movitec 26 200) Movitec 48) 400) Movitec 6 600) Movitec 108 1100 Movitec 158 1600 Movitec 258 2800 Movitec 408 4600) Movitec 608 6100 Movitec 908 3500 6.3 Shutdown 6.3.1 Measures to be taken for shutdown ctf me Fig. 6: Venting and draining the accumulator 1 Went plug ¥ The pressure booster system has been switched off, (© Section 6.3.2, Page 28) 1 1. Loosen vent plug 1 at the accumulator. = The pressure booster system is being vented and drained. 2, Re-tighten vent plug 1 on the accumulator. 6.3.2 Shutdown Standard design 1. Set the master switch to 0. Additional instruments 1, Set manual-0-automatic selector switch to 0, 4) Applies to the hanaling of drinking water (Germany only) 28 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN KSB 6) 7 Operation 7 Operation Incorrect operation Water supply is not assured! © Make sure to comply with all local regulations, particularly the EC Machinery Directive and the EC Directive on Low-Voltage Equipment. The pressure booster system is factory-set to the start-up pressure and stop pressure indicated on the name plate. Changes and restor panel. (> Section 7.7, Page 34) 7.4 Control panel xssb, Fig. 7: Control panel ns can be made via the control Display [LED display [Function keys [Navigation keys ole|~]»]- [Service interface 7.41 Display The display contains the following information: ee ce oad Pea Fig. 8: Display elements KSB Delta Primo 29 of 80xse b. 7 Operation Table 11: Display elements and description Display element Description Parameter No./pump ‘Shows the number of the parameter or pump, selected The parameter No. indicates the path through the menu levels. Current selection ‘Shows the current parameter in plain text Parameter information List of selectable parameters/parameter information evel ‘Shows the current access level (8 Section 7.4, Page 32) Date, time ‘Shows the set date and time TAZ LEDS The LED provides information on the operating status. Table 12: LED description Description’ Trouble-free operation ‘One or more warnings are active. ‘One oF more alerts are active. 7.1.3 Function keys You can use the menu keys to access the elements at the first menu level directly. Table 13: Assignment of menu keys Key n © ‘Operation @® Diagnosis @ Settings @ information 7.1.4 Navigation keys For navigating through the menus and confirming settings: Table 14: Control unit: Navigation keys Key, Description’ Direction keys: A + Move up/down in the menu options WwW = Increase/decrease a numerical value + Scroll up or down oOo Escape key: + Cancel an entry without saving it. + Move up one menu level 30 of 80, KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. Table 15: Menu overview 7 Operation Key, Description oe (OK key: + On the start display: Open the quick menu, + Confirm settings + Confirm a menu selection. + When entering numbers: Go to the next digit oe Help key: + Displays a help text for each selected menu option. TA.5 Service interface The service interface allows a PCinotebook to be connected via an RS232 cable, The service interface serves to parameterise and update the control unit. 7.2 Menu structure [Main menu Key ‘Submenu [Menu display loperation Te General ~ System pressure + system load % + ROP switch presentnot present = Inlet pressure + Level content + Level height m + Ambient temp. + Digital inputs [Pumps | * Operating mode of pumps + Display pump load + Display thermal protection ‘Sime and sats | = Operating hours + Service interval + Current min. pump runtime Diagnosis > General + Display messages + Show history + Acknowledge faults + Clear history settings = Control panel * Basic settings + CAN configuration + Service interface + Logo. = Control unit = Login Service ‘= System configuration | + Number of pumps + Configuration suction side Configuration operating mode Suction side jystem settings + Discharge side + Configuration of frequency inverter KSB Delta Primo 31 of 80sb 0. 7 Operation [Main menu [Key Submenu [Menu display Fe settings ™ Pressure configuration | = Configuration setpoint @e@ + Configuration dry running protection = Timer settings Functional check run = Timeldate + Alternative setpoint ‘Program outputs = Messages = Main menu = information ‘= Control module * Serial number C) + Material number + Firmware + Parameter set + Hardware version 7.3 Quick menu The Quick Menu allows access to the main parameters which may be required for adapting the pressure booster system to site conditions. Press OK to call up the Quick Menu from the start screen, + PIN + Proportional constant + Integral constant + Differential constant + Setpoint + Bandwidth + Accumulator pressure + Delta P correction (dynamic pressure compensation) + High pressure alert + Low pressure alert + Minimum runtime + Start delay + Stop delay + RDP delay + Hightlow alert delay 7.4 Access levels Various access levels have been defined to prevent unintent access to the pressure booster system parameters. nal or unauthorised "Standard! level Unless users log on to one of the other access levels, they will only have limited access to parameters, "Customer" level Access level for expert users. This level enables access to all the parameters required for commissioning. You must center the password under (3-2-1-1) Login to gain access. “Cis displayed If password protection is deactivated via parameter 3 the “Standard” access level. The password is "7353", -2, this access level becomes "Service" level Access level for service personnel ‘You must enter the password under (3 *S" is displayed. "Factory" level Access level for the manufacturer only. “F* is displayed. 1) Login to gain access. 32 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 7 Operation Ino keys are pressed for ten minutes, the system will automatically return to the Standard” 7.5 Displayi The paramet indicates the ing and changing parameters fer numbers reflect the navigation path of the menu, The first digit first menu level directly accessible via the four function keys. Parameter list: ( Section 10.2, Page 52) Table 16: Example: Displaying and changing parameter 3-5-1 (setting setpoint) [step 1: Logging in 1. Log in at Customer level (entering password). (@ Section 7.4, Page 32) © "C" is displayed. Istep 2: Accessing menu 1. Press function key Settings (menu level 3-1), = 311 is displayed, 00<> 8 Istep 3: Navigating 1. Press direction key until 3-5 is displayed. 2. Press OK to confirm selection. © 3-5-1 is displayed, [step 4 Changing the parameter value 1. To change the parameter value, press OK a second time. 2. To change the numerical value, press the direction key. © Changes are made from left to right. The bar above the entry displays the value currently being entered in relation to the value range. (Step 5: Confirming value 1, Press OK to confirm changed value, "2 The cursor moves to the next position (second position from the| left). IStep 6: Confirming value ¥ The parameter value has been successfully changed. 1. Press OK to save new parameter values 00 O<> [Step 7: Leaving the parameter menu 1. To leave the parameter menu, press ESC several times. © The main display is shown. © The new setpoint is active, KSB Delta Primo 33 of 80sb 0. 7 Operation 7.6 Displaying and acknowledging warning and alert messages The LEDs signal warning messages (yellow) and alert messages and transmit the signals to the relay outputs. The messages can be viewed and acknowledged in the Fault messages (© Section 10.3, Page 69) Table 17: Displaying and acknowledging fault messages tep 1: Accessing menu 1. Press function key Diagnosis (menu level 2-1). [Step 3: Reading out further information on the fault message. 1. Press the direction key to read out further information on the Fault occurred: date and time Fault acknowledged: date and time ‘= Fault dismissed: date and time a fakes WD |S ratessen Kip hemeing sndscrowleanng 37a irene tomenencsee 1 Toadoonledge the al message, 5 OF w 2 tdopyed ladnowedgig eu 2, Re-start the pressure booster system by switching it on and off via the master switch (reset). 2 alll alerts are acknowledged at the same time, Resetting alerts, causes the system to re-start IStep 5: Clearing history (optional) ¥ Logged in at Service level. 1. To delete fault history, press OK. 5 2:1-4 is displayed (deleting history) [Step 6 Leaving menu. 1, To leave menu, press ESC several times. ©The main display is shown. 17.7 Saving and restoring settings Saving settings ¥ Logged in at Customer level. 1. Call up parameter 3-2-2-4 (saving customer settings). 2, Select OK, Restoring settings Restoring factory settings Logged in at Customer level. 1. Call up parameter 3-2-2-1 (factory settings). 2, Select RESET OK. © Resets the pressure booster system's values and settings to factory-set defaults 34 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 7 Operation Resetting to saved settings Resetting to default settings ¥ Logged in at Customer level. 1. Call up parameter 3-2-2-3 (customer settings). 2, Select RESET OK. © Resets to settings saved on site. ¥ Logged in at Factory level (for manufacturers only) 2-6 (default settings). 1, Select parameter 3- 2, Select OK. © The control unit is reset to the pressure booster system type. No settings for pressure, dry running protection, et. KSB Delta Primo 35 of 80xse b. 7 Operation 7.8 Operat 1g modes 7.8.1 Manual mode Manual mode is reserved for emergencies. Continuous manual operation would lead ‘to waste of energy and water and cause the fluid handled and/or the pump set to ‘overheat. The pump sets can be switched to manual mode depending on the design of the pressure booster system. + Standard design: By making the appropriate settings at the display, one of the pump sets is operated directly on mains power for 10 seconds, independently of the control unit. After the 10 seconds the pump set is stopped automatically + Design with supplementary equipment: By selecting the appropriate setting via the manual-0-automatic selector switch, available as supplementary equipment, every pump set is operated directly on the mains, independently of the control unit, 7.8.2 Energy-saving mode Hunting (excessive starting/stopping) of pressure booster system Damage to the pumps! © Only activate the energy-saving mode if a sufficiently sized accumulator is fitted on the discharge side, No recommendation can be given for the parameters of the energy-saving mode The values depend on the system installed and can only be defined at the ‘operational pressure booster system installed on site. In conjunction with a very large discharge-side accumulator, the energy-saving mode ‘ensures that the pressure booster system runs at an energy-efficient operating point when required to supply very small amounts of water. Ifa very small amount of water is consumed, the pressure booster system fills the downstream accumulator and stops. Any small water volumes required can then be supplied from the accumulator. ¥ The accumulator has been filled. (* Section 7.8.1, Page 37) ¥ Logged in at Service level. 1. Close the discharge-side shut-off valve slowly until only a single pump set is left running and delivering a small amount of water. Read and record the pump load in parameter 1-1-2. Activate parameter 2-5-4 (charging accumulator) Set parameter 3-11-1 (energy-saving mode) to ON, Set parameter 3-11-2 (direct OFF) to ON. The setting OFF (flow detection) should only be selected for difficult site conditions and by an expert. (= Section 7.9.2, Page 37), 6. Enter the pump load value in parameter 3-11-3 (stop speed %). 7, Set parameter 3-11-4 (time Direct OFF) to define the time period the pump is to keep on running in order to charge the accumulator before stopping, 8, Adjust parameters 3-11-3 and 3-11-4 until the required stopping behaviour is obtained. 36 of 80, KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 7 Operation 7.9 Functions 7.9.1 Filling the accumulator The energy-saving mode prevents the pump sets from starting if only a very small amount of water (e.g. caused by leakage) is required. The required fluid can be supplied from the accumulator (discharge-side accumulator) (@ Section 7.8.2, Page 36) ¥ Logged in at Service level. 1. Select parameter 3-5-4 (charging accumulator). 2. Accumulator filling (setting setpoint). 3, Select parameter 3-11-4 (time Direct OFF), 4 Set the time period the pump is to keep on running in order to fill the accumulator before stopping. © The accumulator is being filed, 5, Set the setpoint to 0, © The function is disabled. 7.9.2 Setting flow detection When one pump set is operated, the control unit checks the quantity of the fluid handled. ‘The pump set’s speed is slightly lowered within a configurable time interval. If the actual value is within the bandwidth, the control unit triggers the filling of the accumulator and stops the pump set Setting the time interval ¥ Logged in at Service level. 1. Call up parameter 3-4-3-5-2 (time flow rate). 2. Set time (seconds) Setting the bandwidth ¥ Logged in at Service level. 1. Call up parameter 3-4-3-5-1 (bandwidth flow rate) 2. Set the setpoint [%] 17.9.3 Setting Delta P (dynamic pressure compensation function) The dynamic pressure compensation function is a dynamic flow rate-dependent set value re-adjustment. The system responds to decreasing flow rates by automatically increasing the set value to compensate the pressure losses in the piping. Activating Delta P ¥ Logged in at Customer level 1. Select parameter 3-5-10 (Delta Pdynamic pressure compensation). 2, Set setpoint. 7.9.4 Remote ON/OFF The remote ON/OFF connection is an NC contact. When this contact is open, all pumps in operation switch off in succession after a configurable stop delay. A ‘warning message is output (yellow LED). When this contact is closed, the pump sets start up again in line with demand. The warning message is cleared KSB Delta Primo 37 of 80xsbb.) 7 Operation 7.9.5 Fire alert The fire alert connection is an NC contact. When the contact is open, all pumps are switched off in succession after a configurable start delay. An alert (ted LED) is ‘output. In this case, the dry running protection andJor remote ON/OFF functions, if enabled, are ignored. When the contact closes, the pump sets will stop depending on demand. The alert is cleared 7.9.6 Setting the ambient temperature monitoring device (optional) If the configurable ambient temperature value is exceeded, a warning message is output. The ambient temperature can be read on the display. The ambient temperature monitoring device cannot be used in combination with digital inputs for remote reset, setpoint changeover and functional check run, ¥ The temperature sensor Pt1000 is fitted and electrically connected. (© Section 5.5.6, Page 23) 1. Call up parameter 3-3-4 (WSD) Set the water flow detection on the accumulator to TEMPERATURE, Call up parameter 3-4-4-3 (ambient temperature) Set the temperature [°C] 7.9.7 Enabling digital inputs (optional) This function cannot be used in conjunction with ambient temperature monitoring. ¥ The accumulator's water flow detection (WSD) function is deactivated. ¥ Logged in at Service level. 1. Call up parameter 3-3-4 (WSD). 2, Set water flow detection on accumulator to OFF, © WSD inputs 1 to 3 are available. The following functions can be assigned via the digital inputs: + Remote reset = Activated by pulse to terminals. + Setpoint changeover (see parameter 3-5-9) ~ Activated by closing the contact, de-activated by opening the contact, + Functional check run ~ Pulse-activated 38 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xsbb.) 8 Servicing/Maintenance > 8 Servicing/Maintenance 8.1 General information/safety regulations Unintentional start-up of pressure booster system Danger tolife! © De-energise the pressure booster system for any repair work or servicing work. Ensure that the pressure booster system cannot be re-energised unintentionally > Improper lifting/moving of heavy assemblies or components Personal injury and damage to property! © Use suitable transport devices, lifting equipment and lifting tackle to move heavy assemblies or components. > Unqualified personnel perfor Risk of personal injury! » Always have repair and maintenance work performed by specially trained, qualified personnel 19 work on the pressure booster system SS Incorrectly serviced pressure booster system Function of pressure booster system not guaranteed! Regularly service the pressure booster system. » Prepare a maintenance schedule for the pressure booster system, with special ‘emphasis on lubricants, shaft seals and pump couplings. The operator ensures that maintenance, inspection and installation are performed by authorised, qualified specialist personnel who are thoroughly familiar with the manual + Observe the safety instructions and information, + For any work on the pump (set) observe the operating manual of the pump (set) + Inthe event of damage you can always contact KSB Service + A regular maintenance schedule will help avoid expensive repairs and contribute to trouble-free, reliable operation with a minimum of maintenance expenditure and work. + Never use force when dismantling and reassembling the equipment. 8.1.1 Inspection contract For all inspection work and servicing work to be carried out at regular intervals we recommend taking out the KSB inspection contract. Contact your service partner for details. KSB Delta Primo 39 of 80xse b. 8 Servicing/Maintenance 82 Sen 1g/Inspection 2.1 Supervision of operation Increased wear due to dry running Damage to the pump set! » Never operate the pump set without liquid fil ' Never close the shut-off element in the suction line and/or supply line during pump operation, Impermissibly high temperature of fluid handled Damage to the pump! © Prolonged operation against a closed shut-off element is not permitted (heating up of the fluid). © Observe the temperature limits in the data sheet and in the section on operating limits. While the pump is in operation, observe and check the following. + If activated, check the functional check run, + Measure the actual start-up pressure and stop pressure of the pump sets with a pressure gauge. Compare the values with the specifications on the name plate. + Compare the pre-charge pressure of the accumulator with the recommended data. (# Section 8.24, Page 41) + Check the rolling element bearings for running noises. Vibrations, noise and an increase in current input occurring during unchanged operating conditions indicate wear. + Monitor the functions of auxiliary connections, if any. 8.2.2 Checklist for inspection work In the event that you decide to conduct your own inspections, proceed according to the following checklist at least once a year: 1. Check the pump and drive for smooth running and the mechanical seal for integrity. Check the shut-off, drain and check valves for proper functioning and tightness, 2 3. Clean the strainer in the pressure reducer (if applicable) 4, Check the expansion joints (if any) for wear. 5, Verify the pre-charge pressure and, if required, check the accumulator for integrity, (= Section 8.2.4, Page 41) 6. Check the automatic switching functionality. 7. Check the start and stop points of the pressure booster system. 8, Check the water inflow, lack-of-water monitoring and pressure reducer, 8.2.3 Maintenance schedule Table 18: Overview of maintenance work [Maintenance interval [Servicing/maintenance work [at least once a year [check the pump sets for smooth running and the mechanical seal for integrity. [Check the shut-off elements, drain valves and check valves for proper functioning and tightness. if fitted, clean the st ier in the pressure reducer. 40 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 8 Servicing/Maintenance [Maintenance interval [Servicing/maintenance work [ax least once a year if fitted, check the expansion joints for any wear, [verify the pre-charge pressure, Check the accumulator for integrity. (2 Section 8.2.4, Page 41) [check the automatic switching functionality. [check the cut-in levels and cut-out levels. [check the inflow, inlet pressure, dry running protection, flow monitoring and pressure reducer, 8.2.4 Setting the pre-charge pressure Wrong gas Danger of poisoning! © Use only nitrogen to charge the accumulator. a Pre-charge pressure too high Damage to the accumulator! © Observe the manufacturer's product literature (see name plate or operating manual of the accumulator). Example 1 Example 2 The accumulator’s pre-charge pressure (p) must be lower than the set start-up pressure (p,) of the pressure booster system. The best storage volumes are achieved with the following settings (mean value): + Value 0.9 at start-up pressure > 3 bar + Value 0.8 at start-up pressure <3 bar Pee 5 bar Sbarx09 5 bar With a startup pressure of 5 bar the pre-charge pressure of the accumulator must be 45 bar Pe=2 bar 2bar x 0.8 = 1.6 bar With a startup pressure of 2 bar the pre-charge pressure of the accumulator must be 1.6 bar. checking the pre-charge pressure Close the shut-off elements fitted underneath the membrane-type accumulator. Drain the membrane-type accumulator via the drain valve. Remove and store the protective cap of the membrane-type accumulator valve, Check the pre-charge pressure using suitable equipment (e.g. tyre pressure gauge). 5. Fit the protective cap of the membrane-type accumulator valve. Filling the membrane-type accumulator 1. Remove and store the protective cap of the membrane-type accumulator valve. 2. Add nitrogen through the valve, 3. Fit the protective cap of the membrane-type accumulator valve. KSB Delta Primo 41 of 80,xse b. 8 ServcingMaintenance 8.2.5 Replacing the non-return valve Voltage at the pressure booster system Danger to life! » Prior to opening the device, wait at least 10 minutes for any residual voltage to dissipate, 1, De-energise the pump set and secure it against unintentional start-up. Comply with the local regulations. 2. Close the shut-off valve of the pump. 3, Place a suitable container under the drain connection. ‘4. Open the drain connections. To do so, observe the pump's operating manual ae 410: Screwing the valve's body parts into each other 6, Use a suitable too! to screw the body parts of the non-return valve into each other to shorten the length of the body. 11; Removing the body 7. Remove the body of the non-return valve, 42 of 80, KSB Delta Primo 1983.811/02-EN1983.811/02-EN xsbb.) 8 Servicing/Maintenance 8, Remove the insert check valve including O-rings. 9. Remove excessive contamination or deposits with a clean cloth. 10, Re-insert the insert check valve into the body. Apply lubricant to new O-rings. See table below. 12; Mounting the body 11, Mount the body of the non-return valve. Fig. 13: Loosening the screwed connection of the body parts 12. Use a suitable tool to loosen the screwed connection of the body parts of the non-return valve to extend the body length. Lion Fig. 14: Verifying the alignment 13. Verify the correct alignment. Fig. 15: Fitting the screw KSB Delta Primo 43 of 80,xse b. 8 ServcingMaintenance 14, Fit and tighten the screw. 15, Close the drain plugs of the pump. Properly dispose of the fluid collected. 16, Slowly open the shut-off valve and check for any leakage. Table 19: Spare parts for servicing non-return valves, per pump [Material number [Description [Non-return valve [O-rings [o-ring lubricant |(non-water soluble) 71630805 JER non-return valve [Watts Industries [1x Eriks 12711456 _[Molykote @ G-5511 JON 32 IN 032 DN 32 [ax Eriks 12711457 71630410 IER non-return valve [Watts Industries [1x Eriks 12192264 JDN 50 IN 050 DN 50 [ax Eriks 12711459 8.2.6 Mounting the manifold in a mirrored position Voltage at the pressure booster system Danger to life! Prior to opening the device, wait at least 10 minutes for any residual voltage to dissipate 1, De-energise the pump set and secure it against unintentional start-up. Comply with the local regulations. 2. Close the shut-off valves in the discharge line and suction line of the pressure booster system, 3, Place a suitable container under the drain connections. 4. Open the drain connections. To do so, observe the pump’s operating manual. Fig. 16: Removing the bolts 5, Remove the tie bolts between the two oval flanges and the pumps 5) Sealant for taps 44 of 80 KSB Delta Primo 1983.811/02-ENxse b.xse b. 8 ServcingMaintenance 8. Close the lever of the shut-off valve about half way to enable the 180° turn required in the next step 9. Turn the pressure measuring set by 90°. For some variants, the pressure gauge of a pressure sensor need to be removed to be able to turn the pressure measuring set. Fig. 20: Turning the shut-off valves a Shutoff valve 10, Turn the shut-off valves by 180°, Then turn the manifold with shut-off valves by 180" Fig. 21: Turning the pressure measuring set a Pressure measuring set 11. Turn the pressure measuring set by a last 90° 46 of 80, KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 8 Servicing/Maintenance 12. Ifthe pressure gauge and/or pressure sensors have been removed, connect them again. © The manifold is now fitted in a mirrored position. 13, Tighten the EF locknuts of the shut-off valves again, KSB Delta Primo 47 of 80xse b. ‘9 Troubleshooting 9 Trouble-shooting Improper work to remedy faults Risk of injury! » For any work performed to remedy faults, observe the relevant information given in this instruction manual and/or in the product literature provided by the| accessories manufacturer. Before performing any work on the pump's internal parts during the warranty period please always consult the manufacturer. Our after-sales service will be at your disposal. Non-compliance will lead to forfeiture of any and all rights to claims for damages. -zZanmone Table 20: Trouble-shooting If problems occur that are not described in the following table, consultation with the KSB service is required Pumps fail to start in automatic mode or cut out shortly after start-up. Lack of water is indicated. Pressure booster system does not start up. Pumps running but not delivering water. Insufficient delivery of pressure booster system, Discharge-side pressure too low. Discharge-side pressure too high. Leakage at mechanical seal. ‘One/several pumpsimotors overheated Motor protection switch(es) triggered. Warning LED lit. Pump(s) do(es) not stop, Pumps start too often (more than 30 starts per pump and hour) ‘One/several pumpsimotors overheated A[B [CDE [Fle |W 1 7 'K[K [possible cause [Remeay® -|-[x]x]-][-]-]x -x]-] - [Pumps and/or piping are not Vent and/or prime. completely vented or primed Xe ex [ef |= [ae TX [shutof valves (paral) dosed [check open as necessary, x\-|-|x{a]-]-]- - |x] - [Strainer dogged (inlet-side pressure |Clean. Jreducer) ZF [e[R PX] [> © &X] = lntecsice pressure reducerset [Check agjurt ar necessary incorrecty -|-|x]x}x]-]-|x x x] x] - [Check valve in bypass line defective |Replace. EEE [== | |inetatde shutoff valve dosed [Check open asnecenany, TXT] P=] =} =] [= | Picharge-side shutoff valve dosed Check, open as necessary. or defective XPT [eLeT= |= | ® |X] [inte pressure tower than natedin [Contac KSB kine purchase order TPE |=P=[XT= [= = [= | Hint pressure higher than satedin” |Contact KSB lhe purchase order LLL [= = 27 F [otarvup pressure set too high [Check setting {The pump presure must be released before attempting to remedy fautson pars which are subjected to pressure, Duconnec the pump rom the power supp 48 of 80 KSB Delta Primo 1983.811/02-EN9 Trouble-shooting incorrectly or defective Defective check valve in the pressure lbooster system A[B [EE [F[S[W 1 aK E possibie cause FRemeay™ TRL] [x] [x #] = [a [Pressure transmitter set incorrectly [check seting, lor defective TEP T=P= P= [® > [x Pe Pre-charge pressure of the Restore nitrogen aashion accumulator too low TELE EEE De = 1x [a [oetective accumulator |Check itegrityreplace, W necessary -[-[-[-[-[- [a] - -!-J- [Defective mechanical seal [Replace. XT [oP] ]-[® >] =| Bucionside pressure switch set [Check setting, |check, replace sealing element as Inecessary. |Water extraction higher than stated in the purchase order [contact KSB. [Motor protection switch triggered or| set incorrectly, or pump seized [Compare setting with the motor's rating plate data [Delay setting too short [Mains supply interrupted [check setting, [check and remedy defecticheck fuse [Control current fuse tripped (control cabinet) [Determine cause and reset. Main fuse on (owner-supplied) ldistibution board loose or blown; [fuses possibly too small or too fast [check fuses and replace as necessary. IMeasure the motor current. intermittent voltage fluctuations Press reset and fault lacknowledgement key. Phase failure [check individual phases; replace fuse, if necessary. inet tank empty or float switch defective / disconnected [check and remedy defect. 1983.811/02-EN KSB Delta Primo 49 of 80,xse b. to Related Documents 10 Related Documents 10.1 General assembly drawings/exploded views with list of components 10.1.1 KSB Delta Primo F Fig. 22: KSB Delta Primo F Table 21: List of components Part No. [Description Part No. Description i79-1 [Automatic switchgear 55, Pump. i792 [Measuring transducer leat Pressure gauge fanz. lo-ring [742,017.02 Lift check valve 59 JAccumulator [743.80 Ball valve 595 JAnti-vibration pad The individual parts of the pump set are shown in the product literature of the pump set 50 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. to Related Documents 10.1.2 KSE Delta Primo VC Fig. 23: KSB Delta Primo VC Table 22: List of components [Part No. Description’ PartNo. Description i79-1 [Automatic control unit 595, JAnti-vibration pad [79-2 Measuring transducer 55 Pump "79-10 [Frequency inverter lea Pressure gauge lana. lo-ring [742,017.02 Lift check valve 97 [Accumulator [743.90 Bal valve The individual parts of the pump set are shown in the product literature of the pump set KSB Delta Primo 51 of 80xse b. to Related Documents 10.1.3 KSB Delta Primo SVP sot wh Ue i. 742.02 4 at 24: KSB Delta Primo SVP Table 23: List of components [Part No. Description’ Part No. [Description’ 79-1 JAutomatic switchgear 655, Pump. 79-2 Measuring transducer leo Pressure gauge fanz. lo-ring [742.0170 Lift check valve 591 [Accumulator [743.90 Ball valve 595 |Anti-vibration pad The individual parts of the pump set are shown in the product literature of the pump set. 10.2 Parameter list Table 24: Overview of parameters Parameter Description Factory setting [Poss [Min. _[Max. [Read access Write access settings value value fight right o [Operation - ~ [Everybody [Nobody Display of operating mode a System ~ [everybody [Nobody |General operating status lncteators pat System pressure ~ [Everybody [Nobody Displaying the measured system pressure a2 Systems load ~ [everybody [Nobody Displaying the total pump Jad in percent 520f 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. to Related Documents Parameter Description Factory setting |ossible Min. [Max [Read access Write access settings value [value right right ira IRDP switch INot available, | - = feverybody [Nobody Detection of dry running available |prtection ia pressure switon is activated deactivate. nia linet pressure = [everybody [Nobody Displaying the suction-side [pressure ras Level content in ~_ |veybody [Nobody Displaying the wate level in net tank percent a6 Level height ~_ |verybedy [Nobody Displaying the water level in tne iio tans a7 [Ambient temp. (WSD) ~_ |fverybody [Nobody Displaying the measured lambient temperature if watr| ow detection i available ae Digital inputs - ~ frenvice service Displaying the status of tho ata nats 4-92 [Position supplvalve ‘Open [Open, - = [everybody [Nobody [Postion of supply valve closed 7-757 [Position suppl.valve ° 0.100 © | 100 |Evewbody _ |Nobody [Postion of proportional supply valve 0%... 100 % 7-770 Power down speed 7 [eervice INobody calculated stop speed it |zero-low detection is activated in energy-saving Imode i474 |Wsd pulses tank 0 ~ [everybody [Nobody Water fow detection, numberof fils in tank 1 77-78 |WSD pulses tank 2 ° ~ [everybody [Nobody Water fow detection, numberof fits in tank 2 77-76 |WSD pulses tank 3 ° ~ [Everybody [Nobody Water fow detection, lnumbor of hits in tank 3 2 Pumps ~ [everybody [Nobody JPump-retevant status lntormation pat lOperating mode ~_ [Everybody [Everybody |Seting the operating mode foreach individual pump F247 Pump number T 3 7 3 [Evewbody [Everybody lEnterng the pump number for which the operating Imode is configured 21.21 [Operating mode T [Automatic ~ [everybody [Everybody lisplaying tho operating Imanual On status ofthe pump (10, Imanual off 22 Pump toad ~_ [Everybody [Nobody Displaying the pump foxd 28 [Thermal fal. fags INot tipped ~ [renice INobody Bi-based asplay of status of Hrioped a thermal faut inputs aa Running hours pump ~ [everybody [Nobody isplaying tho operating hours per pump KSB Delta Primo 53 of 80xse b. to Related Documents Parameter Description Factory setting |ossible Min. [Max [Read access Write access settings value value fright right 25 INumber of pumpstaree - = |eustomer [Nobody Displaying the number of [starts per pump ie [Time and satstics ~ [everybody [Nobody loporating umes anc staustice at [Act runtime Op hours 0 7 [everybody [Nobody loporating hours of tho system a2 [Time to service ° ~ [everybody [Nobody Time to next service interval Dor [Act Minimum Runtime ~ [Everybody [Nobody |Current minimum pump lruntie in soconds la Diagnosis ~ [everybody [Nobody |Montoring and aiegnosis lar [General = |fverybody [Nobody |General monitoring functions| laa [Active Messages ~_ |fverybedy [Customer [current messages for ail lavalabio wamingsalets lie Iixory 7 |everybody [Nobody History of ail wamingsvaterts ars JAcknowledge All ~ [everybody [Everybody lai messages are lacknowtedged lara [lear History ~ [Senice service Detcting the message history B settings ~ [everybody [Nobody [Settings (a7 lke = [Everybody [Nobody [Contre pane! laa leasc settings ~_ |fverybedy [Nobody |Basic settings for contro lpane! Language English |Enalish, ~_ |fverybody [Everybody Language setings IGerman, Daten, French, lrurksh arts [Contrast @ Is. 20 5 20 [Everybody |Everybody IContrast (772 |Backlight = [Everybody [Everybody [Cortiguring the ilumination time of he asplay (si-721 |Moae Timer-based [Always on, = |fverybody [Everybody tumination ype of system kimer-based cisplay [57722 [Backlight Time 600 10.998 To [999 |evenbody [Service system aispay: setting the liluination time in seconds (59-73 |Displayed units = |Everybody [Nobody |Solacting tho units shown an tne cispiay. The measured \valuos are converted in tho device. iatia7 [Pressure Pa ks, < |everybody [Service Units of measured pressure bar, values Psi, tee, 1983.811/02-EN 54 of 80 KSB Delta Primo1983.811/02-EN xse b. 410 Related Documents Parameter Description Factory setting |ossible Min. [Max [Read access Write access settings value [value right right (ai-732 |peight om lem, - = everybody [service Units of tank level Im (s7-733 [Temperature *€ ic, > |Beybody [Service Units of water ow detection i temperature are Fieldbus ~ [Nobody [Nobody Fieldbus settings (5727 |fieldbus Type No module |No module, - = |Nobedy [Nobody Type of connected fold bus Profibus, Imodule IModbus (ara Logo ~ [rence INobody Setting the logo displayed aia? |logo Notege (KSB Iogo, - ~_ [Senice service Selecting the fogo displayed lép togo, Ino loge. a2 [Device 7 |everybody [Nobody Device-specifc settings a7 Login ~ [everybody [Nobody Login sara Jpn ~_ |fverybody [Nobody JEntoring the user level and Jpassword (S277 [Access Level User level |User level, - = [Everybody [Everybody Selecting the login love! service level Hactory level (s271 12 [PIN acceptance lo. 9989 0 | 3998. |Everybody [Everybody [Prompt to enter PIN, aara2 frm ~ [Factory [Nobody |Entering the user level and Jpassword! [saa [Access Level User level [User evel ~ [Factory [Factory Selecting the login love! service level, Hactory level, ldevelopment level 27722 [PIN acceptance 0. 9588 0 | 3888 [Factory (Factory [Prompt to enter PIN [3.242 |Login required Yer No, - [ |eustomer _ [eastomer [Password entry roquired yes laz2 service 7 |eatomer [Nobody \Servce settings Factory setting - Reset ok, = |eastomer _ [eastomer \Factoryset dofauits Ino set available [52222 |Reset Sev Interval lox, - = [rence service IReseting the service alled interval (5223 [customer setting Reset ok = |eustomer —_ [eastomer Loading ically saved ho set available settings (5224 [fave custom. setting = |eutomer [Customer [Saving the customer settings (5225 [save factory setting - - = |Factory Factory [Saving the factory settings Default sexing ~_ [senice service [Resetting to defout settings (522677 [Reset default param. default Default ~ [Senice iserice JReseting to detaut settings lHyamark, lHyamatV, lHyamat VP, lHyatco VP KSB Delta Primo 55 of 80xse b. 410 Related Documents Parameter Description Factory setting |ossible Min. [Max [Read access Write access settings value value fright right [3227 |edit Pump Opera. bre - = ‘(service service lEating pump operating hours 522777 [Pump number T ie © [service service Number of pump G22727 [Hous ° lo. s00000 0 | s00000 Service service Hours (522722 _|Minuxes o 0.59 a 33 [service service Minutes (p22723 |seconae 0 lose ° 59 [Service service [Seconds Reset Sys. Oper. his lox. ~ [Senice service JReserting the operating Hailed hours pao Factory Test ~ |Factary [Nobody [Factory test (3237 |factory Test = |Factory Factory [Factory tst (zai [rest result Failed Failed, ~ [Factory [Factory Test resut passed aa [configuration 7 |febody [Nobody System configuration (a7 INumber of pumps 3 6 © [Evewbody [service Maximum number of pumps lusedin system paz inet Pressure switch [Pressure switch, | ~_ |eveybody [Service |Conoral eoniguration, pressure sensor, suction side lwater flow ldecection inlet tankigate valve, init tanks proportional valve pas Discharge Caxade |eascade ~_|Bverybody [Service |General configuration, without lcischarge side frequency inverter jockey, 2 jockeys, lioating Hrequency Hrequency inverver per pump paw jsp oF lor, ~_ |Bvenybody [Service Configuring the water fow tank, detection forthe tank 2 tanks, 3 tans, tank + temp, 2 tanks + temp, fs tanks + temp, temperature bas Leakage detection off lon, ~_ |Bvenbody [Service [Activating leakage ort Imonitoning axe IMPo Functionality off loft, ~ [Senice service Synchronous operation lon par lPumpMode invent Internal internal, ~|fvenbody [Service |Soning for pump mode via external lai (intemal or switch fextornay) aa System settings ~ [everybody [Nobody [Parameterisation of system 56 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 410 Related Documents Parameter escrption Factory setting Possible settings Read accans right Wiite access right laa Inver Suction. side lparameterisation everybody INobody bate Sensor press. 4 mA [Analog measured value at sma suction side 700. 1000 “00 F000 Everybody service pare [Sensor press. 20 mA [Analog measured value at l20 ma, suction sido F000 lo. 9989 3989 Everybody service pars Damp. Time Inlet lDamping time for smoothing Imeasured valve fo lcompensate for |measurement peaks 200 09.2000, 700 7000 Factory Factory (aaa Level config [Configuring inet tank control Everybody service parat 0% evel Minimum water tver at which no air enters into tank, ln percent, rom upper edge ot inlet nozzle 38 [Everybody sence 100% level Iaximum water level of inlot tank n percent, rom upper ledge of inlet nozzle 200 lo. 998 398 [Everybody service paras [Sensor level Distance of sensor |positoned above tank floor to tank Noor, in cantietres 700,999 “00 398 [Everybody service bara Low level shut down System stop when dry running level reached 38 Everybody service paras Low level reset [Reseting the system winen defined dry running lovel is reached 38 Everybody service parae [critical water Tevel Threshold of ertical water evr in init tank 3 39 [Everybody sence porary High water level Threshold of high wa in inet tank 105, 735) [Everybody sewice parae IThreshola 1 or 2 extra signaling relay contacts for switching tnroshoias [Everybody sersice parent [Threshold 1 ON Inte tank vel for reley 1 lenergisod im percent 3 739) [Everybody service pareee [Threshold 1 OFF Into tank ive! for reiey 1 de-energised in percent 30 739) [Everybody service pares [Threshold 2 ON Into tank lov for relay 2 lenergised in percent wo 739 [Everybody service area [Thresnola 2 OFF Inet tank level for relay 2 de-energised in percent wo 739 [Everybody service parae Supply valve ON/OFF [Postion of now gate valve fr filing ite tank [Everybody Nobody parent level 1 open Level for opening gate valve to star fing inlet tank 70 38 [Everybody service KSB Delta Primo 57 of 80xse b. 410 Related Documents Parameter escrption Factory setting Possible settings Read accans right Wiite access right Ee 1482 level t closed Level or closing gate valve o stop fling inlet tank 30 o.. 99 98 everybody service paraes Level 1A open |Socond love! (tmer-basod) for opening gate valve to start ting a 38 Everybody service paraee level 1A coved |Second level (timer-based) for closing gate valve fo stop ing oo 38 [Everybody isewice aarrato Supply valve prop. lUse of proportional valve to i ino tank [Everybody Nobody (arator Level setpoint 1 Level in inlet tank at which valve 1s competely closed w 38 Everybody service pareioe Level setpoint 1A |Second level (imer-based) Jin init tank at which valve ie completely closed wo 38 [Everybody service 103 Hysteresis soning the nystoresis for uly open valve 99 [Everybody service (satatoa [Sample time Measurement cyole for Imeasuring to control [proportional valve 99 [Everybody service paraios [Analog output |Coniguring the ansiog loutout F20mA [4-20 mA, lo-20 ma [Everybody service bars [Auto. Setpoint Redu [Automatic setpoint reduction lin case of inlet pressure crop [Everybody Nobody baer JASR Function [Automatic setpoint reduction ln case of init pressure crop oF lor, Everybody sence pare switch on point [Ro-start point 200 00. 400 100 400 [Everybody sewice arse linet Set point lEntering the minimum niet lpressure setpoint 700) lo. 400 400 Everybody service barea Switch off point Stop point 30 700) Everybody service pares Proportional const. |Proportonal canstant of PID Jcontraior [Everybody service parse integral time Integral constant of PID contrat a [Everybody service aarer Differential ume loitterential constant of PID lcontrator 38 [Everybody service paiee switch On time [Time to pump start a service service aareT0 switch OFF time Time to pump stop service sence a2 Discharge Discharge: side lparameterisaion [Everybody service 58 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 410 Related Documents Parameter Description Factory setting |ossible Min. [Max [Read access Write access settings value [value right right [a427 [sensor press 4mA ° 100. 1000 “100 | 1000 [everybody |service [Analog measured valve at \s mA, ciscnarge side [4-22 [Sensor press. 20 mA 7000 ‘(0.9998 © | 9999 |Evenybody [Service [Analog measured value at 120 ma, discharge side [54-23 [Pumps ON sensor fail ° os ° 3 [Evenibody [service Number of pumps started up in the event of a sensor Faure onthe discharge sie (5423 |Max power 00 0. 600 0 [600 |evewbody — [service lLimtation of maximum system power (rx 100%, |= numberof pumps) [425 _ |Max power ext. oper. 00 lo. 600 © | 600 |evenbody [service Limitation of maximum system power for aperation lon emergency power sas WVariable freq, drive ~_ |everybody [Nobody [Coniguring the requency inverters [53:7 [communication None |None, ~_ |Rvenbody [Service [Gongunng the Janalog 4- |communicaton protocol for 20mA, the requency inverter Janalog 0- 20mA, lPumpDrive 1, lPumpDrive 2, Danfoss Vit 28 loo, Danfoss IMicroorive, Dantoss JAguaDrive [5432 [Proportional const 3 lo. 100 © | 100 [everybody [service !Proportionel canstont of PID contri (5453 integral ime 7 lo. 60 ° G0 [Everybody Service Integral constant of PID contrat 5434 [Differential ime 0 lo. 95.89 0 | 9888 Evenibody [service loiterentia! constant of PID contr [v0 Ramp-Up 3 1.899 01 | 999. [everybody [Service Icontigunng the stat ramp frequency inverters in seconds (54570 |VFD Ramp-Down 3 lo7.998 01 | 959 |evewbody [Service [Coniguring the stop ramp forrequency inverters in seconds (54577 |VFD min, frequency 30 lo. 50 ° 30 [Everybody |ervice IContigurng the minimum Irequency for frequency lnverters in He (543-12 |VFD max. frequency 30 0. 140, 30 [140 |evenbody [Service |Congurng the maximum Irequency for frequency inverters in He (54573 |P nominal of VED 700 Jo, 100000 © | 100000 Everybody [service Nominal power of frequency lnvertors (sa3-14 |Unominal af VED 00 lo. 500 © [300 |Evenbody [service Nominal voltage of lrequency invertors KSB Delta Primo 59 of 80xse b. 410 Related Documents Parameter Description Factory setting |ossible Min. [Max [Read access Write access settings value [value right right IF nominal of VED 50 so. s0 50 | 50 [everybody [service Nominal frequency of Irequency invertors 43-76 |i nominal of VED. a lo. a50 © | 450 |evenybody [Service !Nominal amperage of Irequency invertors [54517 |RPM nominal of VFO 2a80‘[o. 10000 © | 10000 [Everybody [service Nominal speed of frequency invertors [54-520 [Motor Speed Unit 7m pm ~_ |fvenbody [Service |Motor speed unt We (54327 [Digital uP 33 func No function |Ne function, 7 |Bvenbody — [Senice Selecting the digital input coasting stop (s4322 [Digital uP 28 func No function |No function, ~_ |Bvenbody [Service Selecting the digital input Jog function, {og function (34323 [log frequency 30 iz0..50 30 | 50 [Everybody [Service Speedin manual mode [34324 fiogramp time 5 0.04. 3600, 004 [3600 Everybody |service JRamp tine (54525 [coating select Digtalandbur [Digital input, | 7 [everybody [Service Selecting the manuel mode bus, digital and bus, digital or bus (54526 |startselect Digitaland bus [Digital input, ~_ |Beybody [Service [Selecting the start signal bus, igital and bus, digital or bus (3:43:27 [Slip Compensation 0 400.399 “too [398 |Evenibody [service Sti compensstion [543.5 |No flow detection ~_|Beybody [Service Jaceuracy with which a minimum flow is detected lorocedure for stopping tho louraps) [:4-3-67 _ |No low bandwith 6 lo. 50 ° 50 [Service service Jeancwith of flow detection [54552 [No flow time 76 lo. 60 0 | aoa |ervice service |Fiow detection time in seconds (54559 [No flow sep 7 h. 50 30 [Service service Stop height of flow detection lin percent [45.54 [No flow max. power 100 lo. 100 © | 100 [service service \Fow detection is active Joetow ths pump load in lpercent (a4 IW5D settings = |Everybody [Nobody |Contiguring water flow detection (Sa? |Nor of refreshments 30 lo. 99 o 99 [Everybody Service Number of water Ieplacement cycles [5442 |Retresh time span 5 0. 998 0 | 998 |evewboay [Service lOuration of water replacement procedure in hours (3443 |Average room temp. 2 lo. 50 ° 30 [Everybody Service IMeasured average ambient temperature 60 of 80, KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 410 Related Documents Parameter Description Factory setting |ossible Min. [Max [Read access Write access settings value [value right right [344-4 |Room temp. time span 2a 0. 998 © | 998 [everybody [service Duration of amtvene temperature measurement ln hours bas IMPo settings ~ [everybody [Customer |Coniiguring the multito [pure operation functions (5457 |pigh Load Profile Gable linear, > |eastomer [Develop [characteristic of puma lube ba52 [Rated Freq 50 as. 50 a | 50 [Everybody [Service Rated frequency of pump (5453 [switch On Frea 7 iat. 50 31 | 50 [Everybody Service Star frequency of pump (454 [switch Off Fea, HW iso. a8 30 | a |evenbody [Service Stop tequency of pump S455 |eubieserting 7 [everybody [Service Cubic setting G4557 [Power z lo. 100 © | 100 |Evewbody [service ‘wer 1 of pump (54552 |Power? z lo. 100 0 | 100 |everybody [Service Power 2 of ump 456 |linearsetting ~_ |Renbody — [Senice Lineer setting of pump paser z lo. 100 © | 100 |Evewbody [service 5462 [Power? z lo. 100 © [100 |evewbody — |rervice Power 2 of pump 54563 [Powers z lo. 100 © | 100 |evewbody [Service Power 3 of pump (4564 |Power4 2 lo. 100 0 | 100 |Everyboay [Service Power 4 of pump 457 [Motor settings 7 |everybody [Nobody Motor setings (4577 |Rated Motor Power z lo. 110 0 | 110 |Eveqbody [service Rated power of motor as per| name plato [4572 |Rated Motor Speed vaso [300.3600 300 | 3600 Everybody [service [Rated speed of motor as per| name plate G4579 [Rated Freq 30 las 50 | 50 [Everybody [Service [Rated frequency of motor as [por name plato (4574 |Rated Current 10 0.7. 888 01 | 988 [everybody [Service Rated current of motor as [per name plate G4575 [Rated cosphi T lor oss OF Everybody [Service [Rated cos phi of motor as [par name plato (5458 |Pump parameters ~ [everybody [Nobody [Purp setings [5-4:567 |Rated Pump Speed 2300 [300.3600 300 [3600 Everybody |service [Rated speed of pump for rated W/O charsctenstic as Pressure ~_ |verybedy [Nobody |Connguring the system [pressure eT set point 00 lo. 1000 © | 1000 |Evewbody — |customer lentoring the pressure setpoint (system pressure) KSB Delta Primo 61 of 80xse b. 410 Related Documents Parameter escrption Factory setting Possible settings Read accans right Wiite access right la53 leanawicth lBancwith within which the Irequency inverters remain atthe same, constant speed lindopondont of prossuro 5 lo. 998 999 everybody [customer nea [Accumulation press Procedure for increasing lpressure in the accumulator lbofore the system stops Ww lo. 995 398 [Everybody [customer sas IMax.set point Limit vate for maximurn setpoint F000 [200.1000 200 7000 [Everybody Ferice see TAdap. setpoint Datetime-based altemative setpoint 00 lo. 1000 7000 [Everybody [customer (5570 Deka p Dynamic pressure |compensation JQuacrate function for correcting the setpoint 399,998 398 [Everybody [customer nen High pressure alarm Upper lm valve for Imaximum systom pressure F000 la00. 1000 00 F000 [Everybody [Gastomer iaei2 IKigh pressure action Parameter for selecting laction in case of excessively high system pressure (top Jourmps or ouput message lony) Stop pumps Stop pumps, message only [everybody [Gastomer bere Low pressure alarm Lower tnt value for minimum system pressure 0, 400 00 leverybody [customer aera Low pressure action \Parametor for selecting laction in case of excessively low system pressure (stop Jourips or output message lniy) Stop pumps stop pumps, Imessage only [Everybody [customer (s575 shut down RDP Minimum suction-side Jpressure limit for cry running| [protoction 2 3 [Everybody [customer aeTe Reset ROP |Suction-side pressure for re- start folowing ery running w 20. 999 Fn 398 [Everybody [customer Ser Press. Flow Control lLack-orswater fut is sett setpoint minus pressure ldefined is undershot 700) lo. 1000 F000 [Everybody service ine Timer settings \Contiguring the tine Iparameters [Everybody INobody (ner lOpt. pump starts |Entering the optimal pump starts per hour. The pump runtime is aciusted automaticaly 38 [Everybody sence (s62 IMin, run time Limi for miimum runtime of lou 180 0. 998 398 Everybody [customer (aes IMin, eun time corr [Correction value for minimum runtime of pump 99 [Everybody service 62 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 410 Related Documents Parameter escrption Factory setting Possible settings Read accans right Wiite access right [ao4 IMax. run ime lanter the time nas lapsed, tne system suntcnes over to the next pump. 36400 lo. 604800 0 | 6oag00 everybody service nes start delay Start delay of pumps i |pressure remains bolow setpoint i. 998 o [988 [Everybody service nee Stop delay Stop delay of pumps i [pressure remains at setpoint lo. 998 o | 288 [Everybody service nee IRDP delay Stop delay flowing detection of cry eunning lo. 998 o | 88 [Everybody service (s69 IKighviow alarm delay Time window for suppressing alerts wien system pressure is lexceodedtundershot 0.998 vo [998 [Everybody service Ear) ]WSD 1 pulse length Water fow detection 1 length of pulse in seconds [Everybody service per |WSD 2 puke length Waterflow detection 2 length of pulse in seconds [everybody service ineie [WSD 3 puke length Water ow detection 3, length f pulse in seconds Everybody service bere Sys. start up delay Start delay following re-start Service service a7 HimerDate bate and tine [Everybody Nobody (art [Date |Soning the dato [Everybody [customer araaa veer |Seting the year 970.2098 1370 2089 [Everybody [castomer arn Mon: |Seting the month [Everybody [costomer arr Day [Soting the day aT [Everybody [customer [Time |Seting the time [Everybody [customer rant Time Sorting the time inthe forma nm ss. io. 36398 0 | Bn88 [Everybody [customer are [check run mode JBasic setting fr forced start check run) Trea lor, digital input, interval lday-based lweek-bared [Everybody [customer Iara [check run interval Interval-contraied forced start (check run); tne pumps ar started at ie, defined intervals 36800 lo. 1000000 0 [1000000 Everybody service ars [check un at lbay-contoled forced start cnet run) the pumps are started at a donned tno Everybody [castomer arent Hours Hours for dally forced start chock rn). [Everybody [customer KSB Delta Primo 63 of 80xse b. 410 Related Documents Parameter Deseription Factory setting JPosible [win [Wax Read acess |Wite scans setings [value value fright ight [57-512 — |winures ° 0.9 0 | 58 [everybody [Customer Minutes for daly forced start (creck ran) 57 |eheckrun at ~ [Bverybody —[Eastomer Weoky forced start (chock jun at adenine tine on soecie days [7677 [Hours ~ ea [2 [Rrervboay —[eastomer Weck forced start (check lun: at defined te nous) on spect days [57-612 [minutes 7 38 © [38 [evenibody — |eustomer Weoky forced start (chock Jur): ata detned tine mieuts) on specie days [7673 Jay Sunday [sandy - ~ |fvenvbody — [eustomer Weoky forced start (chock Monday. lant at a defined tne on @ tuesday, soecic doy Wednesday thursday, Friaay, saturday [57-7 |hedk run duration 3 o.a0 0 [30 [fvenbody [Service [speciving the duration of ite forced star (chock run) [57-9 [Date adapt level On ~ |evenibody — |eustomer the otemative fi evel is activated in accordance vith laayisvmants). [797.7 |Moneh agape level On oF or > = [Everybody [Customer nonin te month in which anuary. te atarmative ilove is February, sctvatea Maren lao May, une uty, augue, september, october, INovemoer December [579.72 Day adapt level On 7 31 31 [Everybody customer lEmering te day on wich tno atemative fit ove is actvated [57-10 ate adapt evel OF > > = |évenibody — |eustomer JEmering tho date on which te atemative it ovel is eacivated [57-7077 |Month adapt ev Of on jon ~ |evenibody —_|eustomer Entering te month in which lanuary ino tomato i ovo is February, ldsoctvated arch, lap has une, uty, August september, october, November, December [5-7-1042 ay adapt level OFF 7 3 31 [Everybody [customer lemon the dy on which tn tomate ove! is dcactvated 64 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 410 Related Documents Parameter escrption Factory setting Possible settings Read accans right Wiite access right lari Maintenance interval |Connguring the maintenance interval forthe system in days ° lo. 2000 3000 service service re [clock adapt setp, latematve setpoint to take letect based an ime [Everybody INobody ret [Adaptation mode |Coniguring the atemative setpoint o take effect on @ daly or weokly basis of lor, weekly, lay [Everybody [customer are2 [change onvoff times {The atemative pressure setpoint is activated deactivated [Everybody [customer [s7a2 a7 Hours adapt setp.ON |Entering the hours wen the atterative pressure setpoint is actvatod 3 [Everybody [customer arenie IMin adapt setp ON lEntering the minutes when tne atemative pressure setpoint is activated 8 [Everybody [customer arent Hours adapt setp. OFF |Entering the hours when the aiterative prossure satpoint is deactivated 2 [everybody [Gastomer prezte IMin adapt setp OFF [Entering the minutes when the atemative pressure setpoint is deactivated Ea [Everybody [customer ares Select day of week lEnterng he weekday on lwnich the atornative lpressure setpoint is lsctvated Sunday sunday, Monday, Tuesday, |wecinesday, thursday, Fray, saturday [Everybody [customer (area [change onoff times |Entoring the wookday on which the iterative, lpressure sotpoint is deactivated [Everybody [customer Hours adapt setp.ON |Entering the hours when the jorative pressure satocnt is activated 2 Everybody [Gastomer areata IMin adapt setp.ON [Entering the minutes when the attemative pressure setpoint is activated 8 [Everybody [customer reais Hours adapt setp.OFF |Entering the hours when the latematve pressure setpoint is deactivated B [Everybody [castomer areata IMin adapt serp.OFF Entering the minutes when the atemative pressure setpoint is deactivated 38 [Everybody [customer aa [Definable vo. [Programming inputsfoutputs service service (ser Inputs routs service INobody KSB Delta Primo 65 of 80xse b. to Related Documents Parameter Description Factory setting |ossible Min. [Max [Read access Write access settings value value fright right [a 7-7 [Input + None |None, - ~ [Service service IConriguration of input 1 Horced start (check run), lat. setpoint, leakage, Jacknowedgem lbypass valve, Jemergency lpower ere finpur2 None |None, ~ [renice service |Conriguration of input 2 Horced start (check run), lat, setpoint, leakage, Jacknowledgem lbypass valve, Jemergency power ers linputs None |None, - ~ [serie service |Connguration of input 3 Horced start (check run), lat, sexpoint, leakage, lacknowledgem bypass valve, lemergency power (saz loutputs ~_ [senice INobody louputs paz7 Joutpart ea None |None, ~ [Senice Service IContiguration of output 1 threshold 1, Itheeshold 2, supply valve, bypass valve, lack of wat pe22 fopara es) None |None, ~ [Senice service |Contiguration of output 2 theeshold 1, Itheeshola 2, supply valve, bypass valve, lack of water pane loupars re None |None, ~_ [Senice service |Connguration of output 3 threshold 1 Itheeshola 2, supply valve, bypass valve, lack of water [36:24 Output a (FRA) None |None, - ~— [rence service |Conguraion of output 4 threshold 1, Ithreshold 2, supoly valve, bypass valve, lack of wat [3625 Outputs FRO) None |None, a 7 [rence service |Coniguration of output 5 theeshold Ithreshotd 2, supply valve, bypass valve, lack of water 1983.811/02-EN 66 of 80, KSB Delta Primo1983.811/02-EN xse b. 410 Related Documents Parameter escrption Factory setting Possible settings Read accans right Wiite access right Ia 26 |Connguration of output 6 None INone, threshold 1 theeshola 2, supply valve, service service ear lOpertsFail. Relay System operational faut Jmessage relay of senice service isa Messages Messages erice INobody (a7 IMessage Settings List ofa alerts service service pends fature ia Fault 1D service service onat [Trafic ight [Assignment of out as warning or alert Rea [Green, lamber, rec enice service (so72e Fault on Hold lantnouywith automatic resot re-start) oF lort, senice service Root mena [Conngurng the main mon [costomer INobody (arene Root Menu Settings List of at! main menu olomonts [castomer [Everybody (i072 Root Menu Settings List of ai! main mena olomonts [Develop [Develop (arent Irootmend selection [Root menu selection e [Develop [Develop (aera Traffic ight [assignment of fut as warning or alert off lor, [Develop [Develop Energy Saving Mode |Energy-saving mode service INobody (are lEnergy Saving Mode |Enoray-saving mode oF lor, service service Ere lairect off Energy-saving mode is lcamed out without zero-fow detection function. oF lor, service service aire Power down speed % [calculated stop speed it |zero-ow detection is Jscvated in energy-saving [mode (in %) 30 38 service service (ara ime direct off {Time after which the energy- saving mode is cartid out lwtnout the zero-Row detection function lo. 9989 3989 service service (aaa By Pass Valve lEypass valve [Everybody service (arat WVatve Function [Activatin/deactivating the valve function oF lor, Horced start (check run), Pei90n, digital input [Everybody service laraz lOpen delay Delay time that lapses before valve is opened lo. 20 30 [Everybody service KSB Delta Primo 67 of 80xse b. 410 Related Documents Parameter escrption Factory setting Possible settings Read accans right Wiite access right [a43 [cose delay Delay time that isos lnefore valve is closed 2 lo. 20 20 everybody service tae [Temperature TTemporaturo above which the valve is opened 2 a Everybody service (ras Flush Time Time window in which tho valve is opened 7 0.600 70 Everybody service ara6 JArtemps in 224s Valve opening frequency before an alert is displayed [Everybody service laaa7 IMin. open time Minimum opening tne of \veve 2 Everybody service Fieldbus Field bus settings [customer INobody aieT Profibus Profous settings [customer Nobody aieT7 PB Slave Address Profibus slave adress 1 255 5 [castomer [customer ers IMoabus Modbus setings [cantomer INobody aieae IMs Slave Address Modus slave address ar i 2a7 Bar [castomer [customer (si522 lBaudrate leaud rato 192 [3600.19 [castomer [customer info Intormation [Everybody Nobody lar [Device [Contra module (CM) [Everybody INobody lait Serial Number Serial number of contol modulo everybody INobody lane Parameter Set Version of te control panel |parameter set [Everybody [Everybody lez llointo 0 information on internal lcommunications unit [Everybody INobody lear lo Seria Number 10 information on serial numer of internal |communications unit [Everybody INobody G22 lO FW-Version 0 information on mare lorinternal communications [Everybody INobody laze lo FW-Revision io information en revision of internal communications unit [Everybody INobody rm lO HW-Revision 10 information on harcware or internal communications nit [Everybody INobody aa lta 0 information on Hit) [Everybody [Everybody ar III Serial Number 10 information on serial |number of Hi Everybody INobody ae IMI FW-Version 0 information on firmware or tna Everybody INobody 68 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 410 Related Documents Parameter Description Factory setting |ossible Min. [Max [Read access Write access settings value [value right right aaa IMI FW-Revision - = feverybody [Nobody fo information on revision of baa laaa IMI HW-Revision ~ [everybody [Nobody 10 information on harawaro or tna ry Profibus info 7 |everybody [Everybody Information on Profibus used| ear pe Fw-version - = [everybody [Nobody Intormation on fimware of Proftus Ga2 Pa FW-Revision ~ [Everybody [Nobody Iintormation on firmware of Profibus Gas Pe HW-Revision ~ [everybody [Nobody Information on hardware of Profous a IMoabus info ~ [Everybody [Everybody Intormation on Modbus used eT IMB FW-Version = [Everybody [Nobody Iinormation on femware of Modus Gee IMs FW-Revision = [everybody [Nobody Information on revision of IMoctus aes IMB HW-Revision 7 [everybody [Nobody Inormation on hardware of Modbus 5 [Quicxmen ~_ |fverybody [Nobody Intormation on quick menu 10.3 Fault messages Table 25: Overview of fault messages FFault message Description: Type of message Warning Alert Failure PT. Dis. Fault, discharge-side pressure sensor - x I5ys. press.to low ‘System pressure below minimum pressure : x {sys press.to high System pressure above maximum pressure z x INo water Insufficient fluid or insufficient inlet pressure on suction - x side (Maintenance req Service interval exceeded x 7 More pumps fail Multiple pump faults - x INo refresh tank 1 Insufficient water replacement, tank 1 - x INo refresh tank 2 Insufficient water replacement, tank 2 z x INo refresh tank 3 Insufficient water replacement, tank 3 z x [Aver temp to high ‘Average temperature of water flow detection too high z x [Curr temp to high Current temperature of water flow detection too high x : [Temp. Fail. Pump 1 Fault (temperature, motor protection switch, etc), x pump 1 iTemp. Fail. Pump 2 Fault (temperature, motor protection switch, x - pump 2 iTemp. Fail Pump 3 Fault (temperature, motor protection switch, x - pump 3 [Temp. Fail Pump 4 Fault (temperature, motor protection switch, x - pump 4 KSB Delta Primo 69 of 80xse b. 410 Related Documents [Fault message Description Type of message ‘Warning Alert Temp. Fail. Pump 5 Fault (temperature, motor protection switch, etc), x - pump 5 [Temp. Fail Pump 6 Fault (temperature, motor protection switch, eve), x pump 6 Failure valve Fault, suction-side valve x : Inlet sensor fall Faulk, suction-side pressure sensor or level sensor x z High water level Water level in inlet tank too high - x (crit. water level Water level in inlet tank too low x - Low water level Water level in inlet tank low (lack of water) - x (Comm, Error FCT ‘Communication not possible, frequency inverter 1 x : (Comm. Error FC 2 Communication not possible, frequency inverter 2 x z (comm, Error FC 3 Communication not possible, frequency inverter 3 x : (Comm. Error FC 4 ‘Communication not possible, frequency inverter 4 x 7 (Comm. Error FCS ‘Communication not possible, frequency inverter 5 x : (Comm. Error FC6 ‘Communication not possible, frequency inverter 6 x : incor. check sum FT ‘Communication fault, frequency inverter 1 x z incor. check sum F2 ‘Communication fault, frequency inverter 2 x z incor. check sum F3 ‘Communication fault, frequency inverter 3 x z incor. check sum Fa ‘Communication fault, frequency inverter 4 x 7 incor. check sum F5 ‘Communication fault, frequency inverter 5 x - incor. check sum F6 ‘Communication fault, frequency inverter 6 x zi [Temp. sensor fail Fault, temperature sensor of water flow detection x z [2aV out of range Internal 24 V voltage outside permissible range x 7 I5V out of range Internal 5 V voltage outside permissible range x 7 [BV out of range Internal 3 V voltage outside permissible range x : lExternal off External command for pressure booster system stop x active Fire alarm External fire alert command for starting all pumps active| z x Br. Wire Sens. dis Fault, discharge-side pressure sensor z x ir. Wire Sens. int Fault, suction-side pressure sensor - x Fall. several FCs Fault, several frequency inverters : x Leakage Leak detected z x lEeprom HW Error EEPROM data not saved due to hardware problems z x IManual off Pump 1 Pump 1 switched off x {independent of automatic mode) (Manual off Pump 2 Pump 2 switched off x {independent of automatic mode) IManual off Pump 3 Pump 3 switched off x a (independent of automatic mode) IManual off Pump 4 Pump 4 switched off x - {independent of automatic mode) Manual off Pump 5 Pump 5 switched off x {independent of automatic mode) iManual off Pump 6 Pump 6 switched off x {independent of automatic mode) (Manual On Pump 1 Pump 1 in manual mode x - {independent of automatic mode) [Manual On Pump 2 Pump 2 in manual mode x {independent of automatic mode) [Manual On Pump 3 Pump 3 in manual mode x {independent of automatic mode) 70 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN xse b. 410 Related Documents mode) [Fault message Description Type of message ‘Warning Alert IManual On Pump 4 Pump 4 in manual mode x - {independent of automatic mode) IManual On Pump 5 Pump 5 in manual mode x {independent of automatic mode) iManual On Pump 6 Pump 6 in manual mode x (independent of automatic mode) More Pumps off Several pumps switched off (independent of automatic x - Internal Failure Pt Internal fault, frequency inverter 1 internal Failure P2 Internal fa frequency inverter 2 internal Failure P3 Internal fault, frequency inverter 3 internal Failure Pa Internal fauly, frequency inverter 4 internal Failure P5 Internal fa irequency inverter 5 internal Failure P6 Internal fault, frequency inverter 6 [Mains Failure PT Power supply fault, frequency inverter 1 [Mains Failure P2 Power supply fault, frequency inverter 2 IMains Failure P3 Power supply fault, frequency inverter 3 [Mains Failure Pa Power supply fault, frequency inverter 4 [Mains Failure PS Power supply fault, frequency inverter 5 (Mains Failure P6 Power supply faulk, frequency inverter 6 [over voltage PI DC link voltage too high, frequency inverter 1 [Over voltage P2 DC link voltage too high, frequency inverter 2 [over voltage P3 DC link voltage too high, frequency inverter 3 [over voltage Pa DC link voltage too high, frequency inverter 4 [over voltage PS DC link voltage too high, frequency inverter 5 [over voltage Pé DC link voltage too high, frequency inverter 6 lUnder voltage Pt DC link voltage too low, frequency inverter 1 (Under voltage P2 DC link voltage too low, frequency inverter 2 lUnder voltage P3 DC link voltage too low, frequency inverter 3 lUnder voltage Pa DC link voltage too low, frequency inverter 4 [over voltage PS DC link voltage too low, frequency inverter 5 [Over voltage Pé DC link voltage too low, frequency inverter 6 [Overload Failure Pt (Overload, frequency inverter 1 [Overload Failure P2 ‘Overload, frequency inverter? [Overload Failure P3 ‘Overload, frequency inverter 3 [Overload Failure Pa ‘Overload, frequency inverter 4 [Overload Failure PS (Overload, frequency inverter 5 [Overload Failure P6 Overload, frequency inverter 6 Brake resistor P1 Braking resistor fault, frequency inverter 1 Brake resistor Pa Braking resistor fault, frequency inverter 2 Brake resistor P3 Braking resistor fault, frequency inverter 3 Brake resistor Pa Braking resistor fault, frequency inverter 4 Brake resistor P5 Braking resistor fault, frequency inverter 5 Brake resistor P6 Braking resistor fault, frequency inverter 6 [Temp. Failure Pt Temperature too high, frequency inverter 1 (Temp. Failure P2 Temperature too high, frequency inverter 2 [Temp. Failure P3 Temperature too high, frequency inverter 3 iTemp, Failure Pa Temperature too high, frequency inverter 4 [Temp, Failure PS Temperature too high, frequency inverter 5 3s |x| > |e] 5 >| 9 fae |e | oe 2c] ae |e a5 | Be] 9 ae |e [6 | de 9c fe ae | a5 |e] 9 ae P| a8 |e ae ae fe fe | KSB Delta Primo 71 of 80xse b. 410 Related Documents [Fault message Description Type of message ‘Warning Alert Temp, Failure P6 Temperature too high, frequency inverter 6 x - [ATM Failure PT ‘Automatic motor adaptation fault, frequency inverter 1 x 7 [ATM Failure P2 ‘Automatic motor adaptation fault, frequency inverter 2 x : [ATM Failure P3 ‘Automatic motor adaptation fault, frequency inverter 3 x : [ATM Failure P& ‘Automatic motor adaptation fault, frequency inverter 4 x z [ATM Failure PS ‘Automatic motor adaptation fault, frequency inverter 5 x z [ATM Failure Pé ‘Automatic motor adaptation fault, frequency inverter 6 x : Flushing Flushing procedure active x 7 \Valve opened oftenly Several flushing procedures carried out x zi (circuit Fail, FCT Short circuit fault/earth fault, frequency inverter 1 x z [circuit Fal, FC2 Short circuit fault/earth fault, frequency inverter 2 x z (circuit Fail FC3. Short circuit faultearth fault, frequency inverter 3 x z [circuit Fail. Fa Short circuit fault/earth fault, frequency inverter 4 x : (circuit Fal. FCS Short circuit fault/earth fault, frequency inverter 5 x : (circuit Fail, FCS Short circuit faultVearth fault, frequency inverter 6 x z ext. Power Operation _ Emergency power mode active; maximum system load x - limited {Setpoint Reduction Setpoint reduced due to drop in inlet pressure x : Factory Test No test carried outin factory - x IMPo Failure Fault in VP mode, synchronous operation x : [ASR Shutdown Cancellation of automatic setpoint reduction - x ot 80 KSB Delta Primo 1983.811/02-ENsb 0. 17 EU Declaration of Conformty 11 EU Declaration of Conformity Manufacturer: ksBay. Kalkovenweg 13 2401 LI Alphen aan den Rijn (The Netherlands) The manufacturer herewith declares that the product: KSB Delta Primo (F, VC, SVP) Serial number: 06/2019 0000000-0001 - 52/2020 99999-9999 + isin conformity with the provisions of the following Directives as amended from time to time: — Pump set: 2006/42/EC Machinery Directive = Electrical components”: 201 1/65/EU Restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS) ~ 2014/30/EU: Electromagnetic Compatibility (EMC) The manufacturer also declares that * the following harmonised international standards have been applied = 180 12100 - EN 809 EN 60204-1 = EN 806-2 Person authorised to compile the technical file: Menno Schaap. Manager Competence Centre Products KSB B.V. (Subsidiary D.P. Industries 8.V.) Kalkovenweg 13 2401 U Alphen aan den Rijn (The Netherlands) The EU Declaration of Conformity was issued in/on: Alpnen aan den Rijn, 01.06.2018 Menno Sehaae Manager Competence Centre Products Kst ew. Kakovenwes 12 2401 U Alpen aan den Rijn 7) Where applicable KSB Delta Primo 73 of 80KSB bo. 12 Certificate of Decontamination 12 Certificate of Decontamination Type: Order number! (Order item number Delivery date Applications: Fluid handled Please tick where applicables S" © @ © a Corrosive oxidising Flammable Explosive Hazardous to health a o a o a Seriously hazardous to Toxic Radioactive Bio-hazardous safe health Reason for returns comments ‘The productlaccessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch’ placing at your disposal, We herewith declare that this producti free from hazardous chemicals, biological and radioactive substances, For magedrive pumps, the inner rotor unit (impeller, casing cover, bearing ring carrier, plain bearing, inner rotor) has been removed from the pump and cleaned, In cases of containment shroud leakage, the outer rotor, beating brackeé lantern, leakage barrier and bearing bracket or intermediate piece have also been cleaned, For canned motor pumps, the rotor and plain bearing have been removed from the pump for cleaning. In cases of leakage at the stator can, the stator space has been examined for fluid leakage; if fluid handled has penetrated the stator space, been removed! No special safety precautions are required for further handling ‘The following safety precautions are required for flushing fluids fluid residues and disposal: We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions. Place, date and signature Address Company stamp 8) Required fields 74 of 80 KSB Delta Primo 1983.811/02-EN1983.811/02-EN sb 0. 13 commissioning report 13 Commissioning report The pressure booster system specified below has been commissioned today by the undersigned, authorised KSB Service who created this report. Pressure booster system details Type series Size Serial number Order No. Purchaser/place of installation Purchaser Place of installation Name Address Operating data For further details please refer to the circuit diagram. Start-up pressure Pg, bar Setpoint Delta p Minimum runtime Inlet pressure monitoring pus -x {setting of inlet pressure switch) Stop pressure Pa bar Inlet pressure py (barl Pre-charge pressure of accumulator Prectane bar] The operator or operator's representative herewith confirms to have received instructions on how to operate and service the pressure booster system. The relevant circuit diagrams and operating instructions have been handed Non-conformities found during commissioning Deadline for reme Non-conformity 1 Name of KSB representative Name of purchaser or representative Place Date KSB Delta Primo 75 of 80sb 0. Index Index A ‘Automation 15 Cc Certificate of Decontamination 74 Commissioning/start-up 24 D Design 15 Designation 14 Disposal 13 Drive 15 Dry running protection 24 Connecting the dry running protection device 23 E Energy-saving mode 36 Event of damage 7 F Fault messages 68 Displaying and acknowledging warning and alert messages 34 Faults Causes and remedies 48, Filling the accumulator 37 Installation 15 Installation at site 19 Intended use 9 K Key to safety symbols/markings 8 L LED display 30 M Maintenance work 40 Navigation keys 30, No-flow detection 37 oO Operating limits 9 Other applicable documents 7 P Partly completed machinery 7 Personnel 10 Preservation 12 Q Qualification 10 Quick menu 32 R Return to supplier 13 s Safety 9 Safety awareness 10 Scope of supply 17 Setting the setpoint 23 Storage 12 Ww Warnings 8 Warranty claims 7 76 of 80 KSB Delta Primo 1983.811/02-ENxsB 0, kSBBV. Kalkovenweg 13 2401 L Alphen aan den Rijn (Netherlands) 1983.811/02-EN