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Welcome to

Monarch’s Cost Saving


Solutions
Monarch’s Cost Saving Solutions for Repair & Maintenance of aging assets and
Protection & Improvement of new assets

| Company Profile
A MSME company, started in 60 Staffs for Marketing & Sales,
01 04 Manufacturing and Support Services
2001
Registered Office and Works at Theni, Tamil Nadu
02 State (India) (60 Kms from Madurai Airport / 05 An ISO 9001 : 2015, ISO 14001 : 2015 &
OHSAS 18001 :2007 Certified Company
Railway station)

Sales Turnover INR 20 Crores (USD $ 4 Network of over 125 Dealers


03 Million) 06 across Global

5+ DOMAINS | 50+ INDUSTRIES | 500+ PRODUCTS | 5000+ SOLUTIONS

www.monarchindia.net
Monarch’s Industrial Products (I) Pvt Ltd
Monarch's technologically advanced solutions significantly contribute to optimize your plant
productivity / efficiency. The resultant potential cost savings in the total maintenance cost can
go as high as 50% in terms of redundant and unscheduled downtime, Replacement Cost,
Corrosion, Repetitive Maintenance Breakdowns, Wear & Abrasion in Civil, Mechanical and
Electrical Engineering.

Our Maintenance Solutions

❖ Construction Chemicals

❖ Maintenance Repair & Overhaul (MRO)

❖ Surface Protective Coatings


Monarch’s Cost Saving Solutions for Repair & Maintenance of aging assets and
Protection & Improvement of new assets

| Construction Chemicals

➢ Liquid Membrane Waterproofing ➢ Floor Screeds & Toppings

➢ Crystalline Waterproofing ➢ Electro Static Dissipative (ESD) Safe Floor Toppings

➢ Heat Reflective Coatings ➢ Dielectric Safe Floor Toppings

➢ Joint Sealants ➢ Liquid Polish Concrete

➢ Repair, Rehabilitation & Strengthening ➢ Surface Treatments

➢ Grouts & Anchors ➢ Traffic Safety Pavement Markings

➢ Decorative Floor Toppings


Monarch’s Cost Saving Solutions for Repair & Maintenance of aging assets and
Protection & Improvement of new assets

| Maintenance Repair & Overhaul (MRO)

➢ Metal Repair Composites ➢ Metal Epoxy Sticks

➢ Pump Efficiency Improvement Coatings ➢ Epoxy Syringes

➢ Mechanical Maintenance Aerosols ➢ Emergency Maintenance Kits

➢ Electrical Maintenance Aerosols ➢ Wear Protection Solutions

➢ Pipe Repair & Re-Strengthening Kits ➢ Crusher Backing Compound


Monarch’s Cost Saving Solutions for Repair & Maintenance of aging assets and
Protection & Improvement of new assets

| Surface Protective Coatings

➢ Bonding Adhesives ➢ Passive Fire Protection Coatings

➢ Anti-Corrosion Coatings ➢ High Voltage Insulation Coatings

➢ High Temperature Coatings ➢ Architecture & Decorative Coatings

➢ Thermal Insulation Coatings ➢ Multi Color Walls


An Industry For All Industries

➢ Airports ➢ IT & ITES ➢ Pulp & Paper


➢ Atomic Power ➢ Gas & Hydel Power ➢ Refinery
➢ Automobile ➢ Infrastructure ➢ Railways
➢ Cement
➢ Mining ➢ Ship Building
➢ Coal
➢ Non Ferrous ➢ Steel
➢ Construction
➢ Oil & Gas ➢ Ship Yards
➢ Engineering
➢ Electronics ➢ Petrochemical ➢ Thermal Power
➢ Food & Beverages ➢ Transmission & Distribution ➢ Textiles
➢ Defense ➢ Port
➢ Fertilizers
ISO 9001:2015 ISO 14001:2015 ISO 18001:2007
Waterproofing
Building protects us from nature forces like rain, heat, cold, wind etc., The concrete
structures on its own is porous and hence not watertight. The unprotected structures
suffer from water induced damage including deterioration and corrosion caused by
chlorination, oxidation and sulphation. They reduce alkalinity in concrete and turns
acidic. The result, reinforcement bar catch rust and eventually expands, to drastically
hamper load bearing capacity of the building structures. The continuous presence of
water leads to constant dampness & humidity and promotes the growth of molds and
fungus on walls and insects presence leading to health problem like asthma, skin
allergies, rashes etc., The consequent spalling of concrete plaster, flaking off expensive
paint on interior/exterior of walls adversely impacts life and value of structure. If the
buildings are not waterproofed during constructions, it may result in costly and hassle
prone repair work in future.
Monarch's technologically advanced MonoProof waterproofing systems cover
every need of Building & Construction industry to protect from water ingress or loss of
water through structures. The complete building structures from basement to roof are
protected from rising dampness, moisture, seepages and leakages from basement to
roof. The technology ranges to acrylic SBR latex, crystalline, epoxy, water repellant
polysiloxanes, polyurethane and bituminous based formulations. The coating fills and
seals concrete pores, micro cracks and capillary tracts in joints, walls and floors
through which water seep through and forms an integral waterproofing compound
without breaking the existing brickbat coba and concrete screed.
Waterproofing
Need of waterproofing
1. Waterproofing is having resistance to the passage of water
under hydrostatic head pressure with improving tensile and flexural
properties

2. Terrace roof is the most crucial segment of a building where


starts 99 % of water leakage problems and it is exposed to direct
climatic variations, extremes of rainfall and structural movements

3. The terrace surface tends to accumulate rain water which in


due course persists problems like:
• Seeping inside the slab
• Dampness, leaking roof, flaking, efflorescence etc.
• Damages the household articles, costly painting and short
circuiting of electrical wiring
• Affects concrete in causing corrosion of steel reinforcement
bars
• Leads expenses for maintenance and repetitive repairs
• Health concerns may arise due to the dampness environment

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CHEMISTRY WE USED IN WATERPROOFING

1 Latex Modified Waterproof Systems @


Exterior & Interior Roofs / Walls 4 Silane/siloxane based hydrophobic
impregnant Water Repellent Coating

2 Acrylic Modified Waterproof Systems @


Exterior & Interior Roofs / Walls 5 Polyurethane based waterproofing
system

3 Epoxy / Food grade / Bituminous based


waterproofing system 6 Integral Water Proofing Admixtures

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LAYER OVERVIEW
Krystal LW Monowrap GF 40 MonoProof EW200
Crystalline Liquid Glass Fiber 40 GSM Acrylic Water Proofing to
Waterproofing Coatings Surface Mat 200% elongation

BASE COAT 2nd COAT 3rd COAT 4th COAT TOP COAT

MonoProof EW200 MonoProof EW200


Acrylic Water Proofing to Acrylic Water Proofing to
200% elongation 200% elongation

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Base Coat
Krystal LW
Crystalline Liquid Waterproofing Coatings
Monarch's Krystal, Integral Self Sealing Crystalline
Waterproofing System

Monarch make Krystal Integral Crystalline Waterproofing


system prevents the movement of water through the concrete by
plugging or blocking the natural pores, capillaries and micro cracks,
thereby making concrete its own waterproofing barrier. Monarch's
Krystal – Integral Crystalline Waterproofing systems rely on a
revolutionary crystalline technology that turns porous concrete into an
impermeable barrier.

The Crystalline waterproofing system, a blend of Portland


cement, processed silica sand and special catalytic agents which
converts hydration by-products to solid crystalline formation in the
water transporting capillary tracts and hydration pores thus rendering
the concrete relatively impermeable and increasing durability

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Krystal LW – Insoluble Crystalline Liquid Waterproofing Coatings

Krystal LW is a spray applied colloidal liquid that


penetrates the concrete's surface and reacts with the cement
paste matrix to form an insoluble gel sealing pores, capillaries
and cracks creating a below surface barrier against water and
water borne salts ingress. As long as water is present, Krystal LW
remains active and will seal hairline cracks both present and
future.
Krystal LW can be used in above- and below-grade applications. The active chemicals react with
moisture and by product of cement hydrate in the concrete resulting in crystalline formation within the pores
and capillary tracts of concrete thus prevent any further water ingress (even under pressure) and other liquids
from any direction. However, the concrete will still allow the passage of water vapour through the structure
(i.e. the concrete will still be able to "breathe").

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Crystalline Waterproofing – Test Report

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TOP Coat
MonoProof EW 200
Waterproofing & heat reflection system based on Micro-
fibers reinforced Acrylic Water Proofing to 200% elongation
Monarch’s Elastomeric Waterproofing
MonoProof EW 200
MonoProof EW 200: Micro‐fibers reinforced Acrylic Water Proofing & Heat
Reflective coatings to 200% elongation liquid membrane for terrace with
the 3 layer system with coats in different colors (Grey , Ivory & White)

Features
• The coating in addition saves energy bills up to 20% of cooling and
heating bills
• Good resistance to Carbon dioxide and Chloride ion diffusion
• Abrasion resistant–No additional protective coating is required for roof
subjected to foot traffic.
• It is reliable waterproofing & heat reflective coating system
• Speciality coating which sends the heat back to atmosphere still
acting as elastomeric permanent waterproofing membrane
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Special Features of MonoProof EW200
In addition to Waterproofing, when coated on the roofing materials
reflects sunlight to a greater extent and prevents the roofing material
from getting heated up, even in peak summer after noon.

Since it works on the principle of continuous rejection of UV and IR Rays,


the roof itself is not getting heated up. So the air below the roof never
gets hot, keeping the rooms cool as comfortable. This prevents id the
buildings for a longer period, extending the life of the buildings.

Solar Heat Incident on a roof is dissipated by means of three Physical Phenomena namely:

• A fraction of the absorbed heat is conducted to the ground and surrounding buildings
• A fraction is dissipated by the convection to air leading to higher air temperature and
• A fraction is radiated to the sky.
The amount of heat radiated can be maximized by Monarch’s MonoProof EW200 coatings that inherently
possess high emittance values.

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Special Features of MonoProof EW200
Temperature Reduction In Surface Temperature :
✓ SOLAR REFLECTIVE INDEX (SRI) VALUE - 108

In general Ambient Temperature is between 37°C - 45 °C The saturation roof temperature


55°C - 75 °C in peak summer, and this can be substantially reduced by coating the roof
MonoProof EW200. Below mentioned is an example of reduction in surface temperature after
application of MonoProof EW200.

• RCC terraces - upto 14°C


• Asbestos Cement sheets - upto 16°C
• GI or powder coated Sheets - upto 22°C
• Cold Roll sheets and PEB Sheets - upto 20°C
• Poly carbonate sheets. - upto 18°C

The above figures are indicative and will vary according to ambient atmospheric Conditions.

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Technical Properties
Base Type ~ ~ Water Based Specially
Selected Acrylic Resin
Colour ~ Terra coat Terra coat
Solid Content IS 101 % 70
Drying Time IS 101 Hrs 8
Hardness ASTM D 2240: 2002 Shore A 78
Elongation AST M D 412 : 2002 % 200
UV Resistant - Accelerated AST M G 154 : 2000 AST M C 836: 1995 No thermal degradation
Tensile Strength AST M D 412 : 2002 N/mm2 2.5
Adhesion Strength, ~ N/mm2 1.1
Crack Bridging AST M C 836: 1995 ~ No cracks up to 2 mm width
Rapid chloride permeability AST M C 1202 – 97 ~ Very low
Coverage ~ ~ 32 sq.m/ 20 kg / 330 mic/ coat

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Waterproofing – Test Report

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Methodology - Surface Preparation
Safety Tips & Surface Preparation
1. During surface preparation connectivity precaution to taken in
the below areas:
• Water tank, dish antenna, split AC unit bases
• Exposed like concealed electrical pipe on the terrace has to
be sealed properly
• Electric wires or cables ducts
• Fitting of drain outlets
• Pipes running over the roof or parapet wall

2. As per CSP 3 - light shot blasting of a concrete surface with steel shot at high velocity to remove
contamination and laitance to reveal sound concrete profile for improved bonding

3. All loose and de-bonded concrete should be removed and repair and level the surface

4. Surface should be clean from algae , dirt, mildew by washing affected area with a solution of 30%
household bleach and 70% water, surface to prepare dry and clean

5. The concrete sub-base should be a minimum of 20N/mm²

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Methodology - Waterproofing
Application Procedure
1.BASE COAT:
Apply of Krystal LW - Crystalline Liquid Waterproofing Coatings
using brush / roller on the surface & Curing time must be 15 days

2. 2nd COAT:
After curing period apply of 1st coat MonoProof EW200 - waterproofing
& heat reflection system based on Micro-fibers reinforced Acrylic
Water Proofing to 200% elongation on top of Krystal LW

3. 3rd COAT:
Placing Monowrap GF 40 - Glass Fiber 40 GSM Surface Mat
after 2nd coat of MonoProof EW200

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Methodology - Waterproofing
Application Procedure
4.4th Coat:
Apply of 2nd coat MonoProof EW200 - waterproofing & heat
reflection system based on Micro-fibers reinforced Acrylic Water
Proofing to 200% elongation after placing the 40 GSM MAT

5. Final & Top Coat


Finally Apply Top coat of MonoProof EW200 - waterproofing
& heat reflection system based on Micro-fibers reinforced
Acrylic Water Proofing to 200% elongation

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Waterproofing
GUARANTEE PERIOD
We confirm 15 years Performance Guarantee for the
MonoProof Waterproofing materials , it can with stand
up to 15 years from the date of application. Monarch
will provide replacement material at free of cost ,as
may be necessary to set right the coating failure for
the defected area only subject to pre-inspection by
our company representative.

However Monarch shall not be responsible for any


special, incidental, consequential (including lost
profits) or punitive damages of any kind. The
guarantee/warrantee does not cover for any defect
caused by misuse or abuse of the product, damage
caused by natural disasters, damage caused by
unauthorized modification, defects caused by
improper storage of the product or any such act of
negligence.
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WaterProofing - Clientele List

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Gallery

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Total Repair & Maintenance Solutions under
one roof
Repair instead of replacement and at fraction
of cost
Slash expensive down-time & shut
down
Protection of assets– Extended service
life
In-situ maintenance

Indigenous Products, hence competitive


price and more shelf life

Effective after-sales-service, supply & apply


package. Exclusive technician at your site

Custom made-to SPECIFIC NEED of the


customer

www.monarchindia.net
THANK YOU
Monarch Industrial Products (I) Pvt. Ltd.,
(An ISO 9001 : 2008. ISO 14001 : 2004 & OHSAS 18001 : 1999 Certified Company)
Post Box No.3.No.25. SIDCO Industrial Estate, THENI – 625531. Tamilnadu State, India.
Tel : +91-4546-251020, 250076, 250086
Mobile : +91-96007 80918 Fax : +91-4546-253060

+(91)-9600780918

DEALERSHIP ENQUIRIES SOLICITED – EXCELLENT RETURNS ASSURED

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