Corporate Presentation to:

For Reliability Enhancement

By taking the responsibility of Site Application

As Per Reliability study Industry leaders in

Major Failures of
Corrosion and erosion Coatings
corrosion, erosion &
Due to Poor Application Methodology. abrasion protection
coatings for over 25 years.

Boben Anto C
Technical Consultant
boben@demechchemical.com
History
• Deccan Mechanical & Chemical Industries Pvt. Ltd.
o Established 1969 - Pune.
o Industry Leaders - Wear & Abrasion Resistant Products.
o Serving Adani Group for over 10 years.

• Demech Fel-Pro
o Joint Venture in 1991 with American Company.
o Established to further serve esteemed customers in
protecting assets corrosion, erosion and abrasion.
o Fel-Pro acquired by in 1998.

• Demech Chemical Products Pvt. Ltd.

o Established in 1993 - Pune.
o Recognized as industry leader in providing specialty
coatings for corrosion, erosion and abrasion
protection.
o Turn key solution provider - Diagnose problem,
recommend solution, deliver and apply product,
customer satisfaction.
o Also serving Adani group for ~10 years.

2
Company Overview
To become the world leader in specialty protective
coatings.

>150 years
Senior Leaders Coating Industry Experience.

>2,000
Clients served.

Fortune 500 India

5 clients from top 10 list.

3
Certifications

ISO 9001:2015 OHSAS 18001:2007 4

Company Infrastructure
Pune – Head Office

5
Company Infrastructure
Pune – Coating Plant

6
Company Infrastructure
Baramati - Manufacturing Facility

7
Industries Served
Cement
10% Oil & Gas
15%

Steel
20%
Refinery
15%

Nuclear Power
5%
Mining
10%

Power
25%
8
 Our Applications
Concrete Foundation
Refurbishment

Pump Internal Pipeline

Coating Coating

Neutralization External Buried

Coating Pipeline Coating

Bend Condenser
Repair Coating
9
Our Product Range
Glass Flakes
Coating

Maintenance
Ceramic Coatings
Repair Products

Chemical
Resistant
Lining FGD Lining

Elastomeric
Polyurethane
10
Coatings
Product – Glass Flake Coatings
• Glass flake reinforced system comprised of
laminar glass fillers embedded in solvent free
matrix.

Figure: Glass Flakes

• Benefits
o Low Permeability.
o High abrasion & chemical resistance.
o Protects numerous industrial assets.

• Applications
o Internal Pipelines & Elbows, Pumps, Cooling Tower
Header, FGD Lining, N-Pit, Penstocks, Acid Tank Lining, Figure: Microscopic view - Glass Flakes
Offshore Structures, Splash Zones, Pressure Vessels,
Condenser Tube Sheet & Waterbox.
11
Product – Glass Flake Coatings
Conventional Coating Glass Flake Coating

Figure: Direct path of platelets Figure: Tortuous path of platelets – 3x slower permeation rate

Figure: Barrier for Ingress

12
Product – Ceramic Coatings
• Ceramic reinforced 100% solid composites.

• Matrix of diamond hard ceramic beads &

powders and superior two part epoxies.

• Benefits:
o Unique properties of abrasion, erosion &
corrosion resistance even at higher
temperatures. Figure: Ceramic Beads
o Can be applied in any shape In situ.

• Applications:
o Condenser Heat Exchangers, Pumps, Impellers,
Valves, Bends & Chutes, Hoppers, Electro-static
Precipitators, CO2 Absorbers, Ventilation Fans.

13
Product – Chemical Resistant Linings

• 100% solvent free coating systems.

• Comprised of specialty polymers such as vinyl

esters and phenolic/novolac epoxies.

• Benefits:
o Provide excellent chemical and corrosion
resistance to metallic as well as non-metallic
assets. Figure: Multi-Layered System
o Long lasting
o Eliminate failures at joints
o Enhance aesthetic value

• Applications:
o N-pits, DM Tanks, Clarifiers, Pump foundation,
Salt Lagoons, Acid/Alkali Tanks, Brine Tanks,
Chemical Storage dykes and more.

14
Product – Elastomeric Polyurethane
Coating
• 100% solids coating systems that are resilient,
flexible & tough.

• Made from Polyol compounds.

• Benefits:
o Low permeability Figure: Resilient coating.
o Excellent impact resistance
o Excellent chemical resistance
o Block migration of moisture and other chemicals.
o Prevent formation of corrosion cell on steel &
concrete surfaces.
o Crack bridging.

• Applications:
o Underground Pipelines & Tanks, Digester roofs,
Cooling Tower Basins, Turbine area Flooring,
Effluent Tanks.

15
.

16
17
Mundra – Successful Jobs
• CW / Sea Water Pump

• ACW/CW Pipeline

• Fire Water Pipeline Figure: Mundra Plant

• Condenser WaterBox

Figure: Mundra Plant

18
Mundra – Successful Jobs
CW Pumps – Glassflakes Coating

Awarded repeated orders:

-2013 (July), 2014 (May, November), 2015 (February), 2018 (November), 2019 (April, May)
19
Mundra – Successful Jobs
ACW/CW Pipeline – Glassflakes Coating

Awarded repeated orders:

-2011 (May, June, July, September), 2013 (March, May), 2015 (March, July), 2018
(December), 2019 (June)
20
Mundra – Successful Jobs
Fire Water Pipeline – Glassflakes Coating

21
Mundra – Successful Jobs
Condenser – Glassflakes Coating

Awarded repeated orders:

-2010 (November), 2014 (July), 2015 (September, November), 2016 (March, April, June, November),
2017 (January, May, August), 2018 (January, February, June, October), 2019 (May)

22
Mundra – Successful Jobs
Condenser – Glassflakes Coating
• Humble beginnings in 2010:
o Waterboxes were rubber lined which
developed cracks resulting in damage to
mother plates.
o Adani Group contacted Demech Chemical
to solve this issue.
o Demech Chemical successfully executed
cost effective solution that fixed damage.

• Onset of a new long term trusted

relationship with Adani Group.

• To date, we have successfully coated

~ 28-30 WaterBoxes.
23
Kawai – Successful Jobs
DM Tank Floor – Chemical Resistant Lining

24
Tiroda – Successful Jobs
Neutralizing Pit – Chemical Resistant Lining

25
Dahanu – Successful Jobs
Bottom Ash Hopper – Glassflakes Coating

*Figure for illustration only.

26
Capability to do much more
• Demech Chemical can deliver even more
value to Adani Group by executing
additional applications to protect more
assets.

• New Application Opportunities:

o FGD coating
o Pipe Strengthening
o Roof Repairs
o Concrete Structure Protection Rehabilitation and
Strengthening
o Bend Repairs
o Rehabilitation of Tank (Coating and Repair)
o Tank Boot Sealing
o Leakage Arresting

27
Capability to do much more
• New Application Opportunities
(continued):
o Erosion of Paddle Feeders, Screw Conveyors
o Conveyor belt repairs
o Turbine guide vanes at LP zone/last stage
diaphragms (fixed blades) in LP
o PF lines/ash slurry pipe lines
o Spreaders of Clariflocculators, Filter Drums &
launders to Clariflocculators
o Sealing of seepage in Clariflocculator
o Dry Ash Silos

• Successfully completed for other

esteemed clients.

28
New Opportunities at Adani Power

Demo Coating Applied

• >3 years ago
• Fully intact
• Opportunity to coat
Cooling Tower and
protect asset from
corrosion

• Application – Cooling Tower Coating

• Site – Adani (Mundra) 29
New Opportunities at Adani Power

• Application – Salt Lagoon

• Site – Maharashtra State Electricity Board 30
New Opportunities at Adani Power

• Application – Clarifier Coating

• Site – Tata Steel 31
New Opportunities at Adani Power

• Application – Tank Roof Repair (before coating)

• Site – JSW Energy 32
New Opportunities at Adani Power

• Application – Tank Boot Sealing

• Site – Cairns Energy (Now Vedanta) 33
New Opportunities at Adani Power

*Figure for illustration only.

• Application – Electrostatic Precipitator Roof (Demo Coating)

• Site – Adani (Mundra)
34
New Opportunities at Adani Power

• Application – Buried Tank Coating

• Site – HPCL 35
New Opportunities at Adani Power

*Figure for illustration only.

• Application – Pipe Strengthening

• Site – IOCL 36
External Pipeline supports

• Application – Pipe Support / Corrosion Pad

• Site – IOCL
37
 Maintenance repair of conveyor belts

*Figures for illustration only.

• Application – Conveyor Belt Repair

• Site – Mines at Barbil

38
Even Food grade application quality
available for drinking water supply
Internal Pipeline Coatings:

• Fire Water
• Cooling Water
• Sea Water Intake
• Ash Handling
• FGD
• Raw Water

• Application – Internal Pipeline Coating

• Site – Multiple 39
An Expected Reliable Operation

Pump Coatings:

• CW
• ACW
• Sea Water
• Raw Water
• FGD
• Fire Water

• Application – Pump Coating

• Site – Multiple
40
 Major Renovation and life Extn
Before After
Application –
Steel &
Concrete
Intersection
Refurbishment

Site – MSEB
Corrosion Repaired &
& Erosion protected
with coating.

41
 FGD COATING &Ducts from Scrubber, Channel,
Pumps, tanks , recirculation Pipes

• Application – FGD Coating

*Figure for illustration only.

• Site – JSW 42
FGD Coating - Chinese Collaboration

• Sino Polymer
o Chinese Leader in Vinyl Ester Resins.
o Supplying to 35 regions and countries.
o 50 years in 2020.

• Experts at FGD Coatings in coal-fire

power plants for over 30 years.

• Signed Technical Collaboration in 2018 Figure: FGD unit

o Demech Chemical to manufacture products
locally.
o Provide FGD Coatings to Indian market.

43
Sino Polymer - Successful Jobs
• Over 100 jobs executed successfully.

• Products:
o Variety of products comprised of Vinyl
Ester Resin, Glass Flakes and more.

• Applications:
o FGD anti-corrosion.
o FRP equipment, pipes, chimneys, etc.
used to manufacture domestic and
foreign engineering projects.
o Chimney & Cooling Tower (Duct +
Equipment).
o Electrolytic tank, FRP chimney inner
sleeve, FRP tower, workshop building,
electric mist eliminator, thick pool.

• Contract value: >₹ 500 crores

Figure: Various job sites. 44

Thank you.

Questions are welcome.

boben@demechchemical.com

Demech Chemical Products Pvt. Ltd.

Head Office: T-77, M.I.D.C., Bhosari, Pune - 411026 Maharashtra, India

T: +91 20 40775500 / 40775518
F: +91 20 40775528
E: marketing@demechchemical.com 45
W: www.demechchemical.com