Professional Documents
Culture Documents
3. - Greases
Speciality Lubricants
- Oils
- Antiseizes
4
1. C1-C3 GENERAL WEATHERING AGAINST ALKYDS, DUSTY,
AREAS, GI SURFACES – 2050 POLYHYB
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1. General Primer + a) Not cross 1K cross a) Cross linked . - 2X life
weathering alkyd linked, 100 linked 500 hours salt
C1-C3 enamel hours salt technology spray : 2X life - Production
spray : warrantied losses
- Structures short -Scaffolding costs
lifespan
- Tanks a) 30 minutes - Higher safety
a) 24 hours drying cycle :
- Pipelines drying - Manufacturer
cycle : - Savings in warranty –
- Machinery downtime – superior metal
- Downtime production losses loss prevention.
5
2. GENERAL STRUCTURES – C4 to C5 Areas : 1K “Cross Linked”
Green Technology Nano Polymers : 2070 Polyshield – 150 Microns
DFT System
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
2. General Solvent - Poor adhesion - 1K water - Superior - Min 3 year life
structures, based epoxy based protection
piplelines… coating + PU on ST2 /ST3 - Higher safety
in C4-C5 top coats & - Nano cross - Eco friendly
areas damp /rusted linked - Lesser
surfaces - Excellent - >1000 hours salt application time
adhesion on spray in 150
- <3 years life ST2 /ST3 microns DFT - Excellent UV
(ASTM B 117 resistance
- High VOL’s
solvent - No flammable
content solvents
- Generally
passes only
500 hours salt
spray in 240
microns
(ASTM B117)
6
3. GENERAL STRUCTURES C4–C5 – 240 Microns, Surface Tolerant
Epoxy + Superhydrophobic PU - >1000 hours salt spray, minimum
> 3 years life + self cleaning : 709 + 724 SHP
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
3. General Epoxy + PU - Poor adhesion - Fully - Superior life - Higher life
structures, coatings 240 surface minimum 3 year
piplelines… microns DFT on rusty & tolerant - Longer lasting
in C4-C5 system damp ST2 & epoxy - Self cleaning aesthetics – will
areas ST3 not fade, crack,
- Superhydro peel off.
phobic PU - >1000 hours salt
- <3 year spray (ASTM B
protective - 240 117) - Self cleaning
lifespan microns
system - Minimum water
- Generally absorbtion
500 hours
salt
spray
resistance
(ASTM B117)
7
(B) SPECIAL ANTI-CORROSION
1. Production machinery
1. High temperature
8
1. PRODUCTION MACHINERY – 1K Cross Linked Hybrid Copolymer
Technology – DTM, Fast drying, Primerless… Long lasting
protection – POLYHYB (HP)
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1. Painting Alkyd - Slow drying > - 1K cross - Fast drying 30 - Ease & time of
production enamels 24 hours cycle linked minutes application
machinery /PU’s time hybrid co-
polymer - Higher safety - Safety
- Safety hazard
- DTM primer - Durable glossy - Performance
- Short life <100 less protection will not durability
hours salt pick up dust
spray - >500 hours /fade /crack
salt spray
- Will dull & (ASTM
fade B117)
- Surface
tolerant fast
drying
conditioner
9
2. HEAVILY RUSTED PIPELINES & RUSTED STRUCTURES : 1040+725 SHP
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
2. Rusting due Epoxy - Rust is not Penetrative - Penetrates rust & Rs 300- 350
to high mastic + PU fully removed low surface achieves direct systems are not
wetness / and epoxy has tension adhesion on parent preventing metal
humidity C4- superficial epoxy - true metal. Ideal for areas losses. Our
C5 bonding over surface where even ST2 is system is
rust. Peels tolerant. not possible warrantied for
off . Rust 35 years. Only
- Rusted
continues true “metal loss
pipelines Superhydr- - MIO for added water
below it = prevention”
ophobic PU resistance.
leakages and solution for
- Cooling metal damage. already rusted
towers - 2000 hours salt and wet areas.
spray.
- No adhesion
- Water on moist
treatment… surfaces. - High solids aliphatic
superhydrophobic PU
for long term
- Coastal - PU fades
performance
belt…. and cracks.
Low solids.
- Minimum water
uptake
10
3. RUSTING DUE TO ACIDIC / CHEMICAL FUMES / MARINE
1040+718 EGF + 727 SHP
S. Application Technology Short Our New Our Benefits Cost Justification
No in Present Comings “First Time
Use in India”
Technology
3. Rusting due to Epoxy mastic - Epoxy mastic Low surface Base coat adheres Rs 400- 500
acidic / + epoxy MIO has superficial tension epoxy to parent metal. systems don't last
chemical + PU adhesion over + novolac for even 2 years.
fumes / marine existing rust. glass flake - Mid coat is fully Our system is
C5I-M -Epoxy MIO epoxy + acid resistant. manufacturer
does not have superhydro- warrantied for
- Structures any resistance phobic - Superhydro minimum upto 5
to acidic / polyester PU. phobic Polyester years. Repainting
- Tanks chemical PU is highly cross costs will be very
media. linked & chemical low.
- Pipelines -PU fades and resistant.
cracks. 1-2
- Machinery years lifespan.
Metal loss is
not prevented
= Structural
damage and
leakages.
11
4. HIGH TEMP EQUIPMENT – FURNACES, KILNS, OVENS,
PREHEATERS, CHIMNEYS : ENERGY SAVING + HT CORROSION
PREVENTION ( HHC 600 /ES 70)
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
4. High temp Aluminium Short life. Peel Silicone Superior adhesion Rs 250 -300 per
corrosion paints off. Rust spots. copolymer + energy savings sq mtr aluminium
with nano due to low paint will not last
- Furnaces fillers emissivity nano for 4-6 months ...
fillers. Our system is
- Kilns warrantied for 1
Dual benefits of year and will
- Pre heater long term save energy, as
cyclones… anticorrosion + will itself pay for
energy savings. the paint.
12
5. ID FANS , HOPPERS , CHUTES, BAG HOUSES : PROTECTION
AGAINST DUST ABRASION / EROSION & CORROSION – ANTI
STICK NANO COATING ( 712 CRS)
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
5. Metal loss - Nothing - Cannot High temp Will provided long Our system is the
due to high withstand 250C epoxy term high temp only working
temp / - Epoxy sustained high + nano service + system today
chemicals / vinyl temp of 250C. ceramics chemical available in India
abrasion / ester resistance + anti in the above
erosion coatings - Poor chemical abrasion. Unique applications.
resistance. low DFT anti stick
- ID fans properties - ESP No other anti
- Poor anti hoppers, ID fans... stick epoxy
- ESP abrasion coating is
hoppers properties. available in 250
micron DFT
- Bag - No anti - stick /250C.
houses properties.
- LRS tanks
- Ducts….
13
6. HEAT EXCHANGERS , CONDENSORS , PUMPS - HIGH ADHESION
CERAMIC PUTTIES, COATINGS (1170 +1180 OR 1190), COAL AND ASH
BENDS /PUMPS (1180 + 731 ER EXTREME, ECONOMY - 740BC /731ER)
S. Application Technolo Short Our New “First Our Benefits Cost
No gy in Comings Time in India” Justification
Present Technology
Use
6. (a) Pipe Ceramic Wear out 731 ER extreme Higher wear - Longer part
bends, puties zirconium putty with resistance life
pumps, high adhesion
seperators.. ceramic primer - Repair of
. coating 1180 areas where
Handling basalt tiles
coal, ash have come out
slurry 1170 putty 1180 Higher adhesion, - Longer life
Ceramic Wear out &
b) Heat putties & high costs high wear better chemical
exchangers, coatings resistance micro resistance & lower - Lower cost
condensors. ceramic – nano cost
... filler coatings
- Best in class flow - Energy
Ceramic - Unable to 1170 Putty + 1190 savings
c) Pumps coatings improve flow high smoothness rate /discharge
rates micro ceramic-nano improvement &
energy savings - Pump life
/discharge filler coating & enhancement
economy 731 ER +
- High costs 740 BC - Best in class
durability.
1170+1180 1170+1190 14
CORRECT AREA ESTIMATION- CORE STEP
FOR SYSTEM PERFORMANCE
1. Over the years metal surfaces corrode, rust, scale and pit.
1. Surface area increases by minimum > 25% vs the area as per the
drawings.
15
MRO MECHANICAL – 13 SOLUTIONS
OCT 2019
16
1. Rust Penetration : Special – 6030 PEN OIL
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 Rusted Numerous - Take time Ultra low - Saves times - Time savings
assemblies products surface
- Ineffective tension - Opens tough - Material
in tough penetration jammed savings
cases solvent assemblies
- Best in class
penetration
17
2. Rust Penetration : General – 1050 Multiuse Co2
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 - Rusted Various - Low Low surface - Best in class - Best in class
assemblies sprays penetration tension + penetration performance
take time high anti rust
- Cleaning /fail to open solvents & - Best in class anti - Economical
tough additive rust >240 hours (Actives, per gm
- Anti rust assemblies combination cost)
- 360 spraying
- Max 160 - Insitu
hours salt - Co2 97% actives convenience
spray (some 360
are only 55 - 100% content
hours) usage - Saves time
- Contents get
left behind in
1050 After 240 hours Popular competitor
product after 240 hours can
Jet : Fitted Fan : Extra 18
3. Degreaser Aerosol – Bearing Solvent Co2
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 Cleaning Diesel - Inadequate Residueless - Superb - Part life
parts prior cleaning = non cleaning enhancement
to Petrol low part life flammable
lubrication high strength - Penetrative - Time saving
Kerosene - Flammable solvent (Inside ball
bearings)
MTO - Residual
- Safety
- Quick
- Residuless
- 360C
spraying for
insitu cleaning
- Co2 97%
actives
19
4. Degreaser : Floors – Alpha 3
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 Floor & - Saw dust - Poor High alkaline - Effective - Cleaning
machine cleaning concentrated quality & time
cleaner - Unsafe degreaser - Economical savings
acidic - Corrosion & (Near 7 post post dilution
cleaners paint damage dilution) - No soapy
- Safe residual film
- Soap - High
solutions consumption
- Leave soapy
residual film
20
5. Degreaser : For Parts With Anti Rust – Alpha 5
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 Large parts Diesel etc - Poor cleaning - High - Effective - Part are cleaned
degreasing alkaline, cleaning with rust effectively
- Rusting post rust, inhibition without post
degreasing inhibited rusting.
degreasing - Strong
concentrate - Safety
- Economical
21
6. Degreaser : For Equipments – Cleanaire 1200
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 - Cleaning Alkaline - Poor Foaming - High foaming - Safe, effective
large painted /acidic cleaning type paint & effective cleaning strong cleaning
equipment's degreasers aluminium
& machinery - Damage safe - Paint & - Saves time
/dull paint degreaser aluminium safe
- AC coils
- Leave - No residual film
residual film
- Damage
aluminium
22
7. Paint Stripper : Aerosol -Tough Clean & Bulk – Z82 Paint Stripper
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 - Paint Acidic paint - Unsafe a) Non drip - Fast - Saves time
stripping strippers aerosol :
in mtc - Ineffective Tough - Effective - No damage to
clean surface
- Gasket - Multilayer
removal stripping - Effective
- Bonded - Vertical
deposits stripping
- Safe
23
8. Rust Remover Bulk – General Z77 RTU Rust And Scale Remover +
Heavy Duty Concentrate - Ac 500 (Dip And Gel)
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 De rusting - Acidic - Ineffective Safe - Effective - Effective
cleaners complexed
- Not usable acid - Gel type for - Saves time
on large concentrate large parts
parts as - No damage
cannot be - No re-rusting post de-
dipped post rust rusting
removal
- Re-rusting
post rust - RTU &
removal concentrate
versions
24
9. General Anti Rust Aerosol : GI Parts /MS Bolts… - Zinc Spray’s
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 - Galvanised Zinc sprays - Expensive High Zinc - Long lasting - Protection life
surfaces “Flake” protection
touch up - Low zinc Coating - Economical per
content - Smooth, brighter gm
- Nuts & better finish
bolts - Short
/cathodic protective - Higher active
protection lifespan contents
- “Powdered”
zinc instead
of zinc
“flakes”
25
10. General Anti Rust Aerosol : Parts – 6013 /Indoor & Outdoor
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 Large parts Oils - Wash off - >1000 - Long life - Protection life
hours high
- Pick up dust strength - Weather proof - Ideal for
indoor indoor,
- Short term /outdoor anti - Low dust pick outdoor &
protection rust non oily up exports
film coating
NB: Also available 6007 for precision parts /indoor & full range of
bulk RTU’s for 2-3 weeks protection to 5 years protection.
26
11. DPT – FLAWCHECK 7000 SERIES
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 - Crack Various - Penetration - High - Quality - Performance
checking quality quality
cleaner, - Crack detection - Less wastage
- Weld - Crack penetrator & sensitivity
defects identification, developer - Economical
developer - Reliable
quality
27
12. Non Drip Lubes – 7045 (Wire Ropes) and 90451 (Chains)
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 - Chains a) Oils & - Pick up dust Non drip - Long lasting - Lesser
grease penetration relubrication
- Open - Drip /need lubes - Low dust pick
drives a) Cardium frequent re- up - Better
compounds application protection
- Wire - High
ropes - Difficult to performance - Cleaner
apply lubrication equipments
- Low
protection
life
28
13. #8110 Welders Anti Spatter CO2
S. Application Technology Short Our New Our Benefits Cost
No in Present Comings “First Time Justification
Use in India”
Technology
1 Welding - Silicone - Unsafe - Non - 100% safety - Higher safety
spatter flammable
prevention - Flammable - LPG high - 454 gms /Rs - Cost effective
propellant performance 170-180 per can
60% actives Co2 - Better
max antispatter - Co2 97% actives performance
spray 440 gms actives
- Rs 75-80 per
can 150-180 - Per gm actual
gms actives cost rs 0.39 per
gm @ 20-25%
- Per can actual more economical
cost = Rs 0.50
per gm
29
www.stanvac.com
SPECIALITY LUBRICANTS
GREASES, LUBE OILS & METAL
WORKING FLUIDS
OCT-2019
30
TRIBOLOGICAL ACR – ANALYSIS, COMPARISON &
RECOMMENDATION AS PER ASTM D 2596, 2783 & 2266
a) EP Weld Load.
b) Wear Scar.
c) Coefficient of Friction.
3. High temperature
- Mineral Super Bentone 220 HT XXX : 250C
- Synthetic SL M2 Unitherm : 250C
35
MRO - LUBES
4. High Load - 217 Moly 460
/Impact Load
36
MRO - LUBES
6. General Long Life
GP : Superlith AP3
Mineral HP : 70602 (Blue)
Synthetic HP : 8022 Super Syn Universal
7. Centralised Grease
37
MRO - LUBES
8. Sugar Mill : 70602 RP Super Roll Press 1000
Grease 0, 1, 1.5, 2
38
MRO - LUBES
11. Antiseize
Moly : 90200 Super Moly Plus
Copper : Protec CU HT
Nickel : Protec CU NiEHT
39
MRO - LUBES
13. Gear Oil
Mineral : Superclear Gear EP Series
Synthetic : Viscotherm S Series (With Anti- Leak
Properties)
40
MRO - LUBES
15. Screw Compressor Oil
: Superon Turbo Syn-G (Non
Sludge /Non Carbon – 16000 Hours)
42
SUPERON M&R TECHNOLOGY
1. Short Arc Gap : STAG = Lesser heat input
= Lesser dilution – Better properties
= Lesser HAZ
= No Cracking
= Lesser spattering & weld defects
= No red hotness
Lower Arc Gaps More life + more weld metal per piece.
43
HARDFACING – ABRASION
BORON CARBIDE TECHNOLOGY
1. GENERAL MS /MN : FERROGOLD BORCARB
STEELS Hardness : 64-67 HRC
Approx. 64 at at 600°C
Approx. 58 at at 800°C
Alloy : C, Cr, Si, B
USP : > 62-64 First layer hardness. Boron
Carbides
(If Lower price is needed :- Ferrotrode 550 LH
- 700 GCM)
2. ON SINTER CAST : FERROWEAR ULTIMA
/ HIGH CHROME Hardness : 68-70 HRC
Approx. 64 at at 600°C
Approx. 58 at at 800°C
Alloy : C, Cr, B
USP : Extreme erosion - spray transfer
>64-65RC First layer. Excellent
for sinter cast /High Chrome. 44
HARDFACING – IMPACT /ABRASION
TITANIUM CARBIDE TECHNOLOGY
45
HIGH TEMPERATURE – ABRASION
COMPLEX CARBIDE TECHNOLOGY
1. ON MS /MN : FERROGOLD-611T
Hardness : 60-68Rc.
Approx. 58 at at 800°C - For lower temperature zone
Alloy : C, Cr, Nb, Mo, W, V FG CHROME (T)
USP : 4G Tubular complex carbides.
Excellent wet & dry abrasion
resistance.
47
HARDFACING TOOLING & DIE REBUILD
(MULTI LAYER – CRACK FREE)
ELECTRODES FLUX CORED WIRES
1. DIE REBUILD : - DB (38-42 HRC) : FCAW GS 535
- DB-HF (40-43 HRC) :
- PD 48 (48-52 HRC) : FCAW GS PD-52
- PD (52-55 HRC) : FCAW GS PD-52
- FG 600 SPL (55-60 HRC) : OA 600 TiC
48
JOINING
1. MS TO MS : SG 060 NH
49
Thank You
50