Corporate Presentation to:

Venue: BPCL, Kochi Refinery

Industry leaders in
Boben Anto C
Technical Consultant
corrosion, erosion &
boben@demechchemical.com abrasion protection
boben2005@gmail.com coatings for over 25 years.

October 22nd , 2019

Group Introduction
Deccan Mechanical & Chemical Industries
Pvt. Ltd.
o Established 1969 - Pune.
o Industry Leaders - Wear & Abrasion
Resistant Products.

Cast Basalt Ceramic lined Cast Basalt Lined Cast Basalt Lined
Liners Pipes Bends Pipes
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Group Introduction
Material Handling Division

Chain Conveyor

Wet Scrapper Screw Conveyor 3

History
• Demech Fel-Pro
o Joint Venture in 1993 with American Company Fel-Pro INC.
o Established to further serve esteemed customers protecting assets against
corrosion, erosion and abrasion.
o Fel-Pro’s chemical division acquired by in 1998.

• Demech Chemical Products Pvt. Ltd.

o Demech Fel-Pro was transformed into Demech Chemical in 1998.
o Recognized as industry leader in providing specialty coatings for corrosion,
erosion and abrasion protection.
o Turn key solution provider - Diagnose problem, recommend solution,
deliver and apply product, customer satisfaction.
o Serving Oil and Gas industry for a decade.

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Company Overview

To become the world leader in specialty protective

coatings.

>150 years
Senior Leaders Coating Industry Experience.

>2,000
Clients served.

Fortune 500 India

5 clients from top 10 list.

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Certifications

ISO 9001:2015 OHSAS 18001:2007 6

Company Infrastructure
Pune – Head Office

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Company Infrastructure
Pune – Coating Plant

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Company Infrastructure
Baramati - Manufacturing Facility

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Industries Served
Cement
10%
Oil & Gas
20%

Steel
25%

[CATEGORY
NAME]
22%

[CATEGORY
NAME] [CATEGORY
18% NAME]
5%
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 Our Applications
Chemical Resistant
Lining

Tank Internal Pipeline

Roof Coating
Repair

Neutralization External Pipeline

Pit Lining Coating

Pump Coating Structural & Tankages

Coating
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Our Product Range
Chemical
Resistant
Linings

Glass Flakes
Coatings Maintenance
Repair Products

Ceramic Coatings FGD Linings

Elastomeric
Polyurethane
Coatings
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Product – Maintainence Repair
Product (MRO)

1. Tuff Metal TM Superior Metal

2. Tuff Metal TM Steel Putty / Liquid
3. Tuff Metal TM Fast Cure Steel Putty
4. Tuff Metal TM Wet Surface Repair Putty
5. Tuff Metal TM Aluminium Putty / Liquid
6. Tuff Metal TM Bronze Putty
7. Tuff Metal TM Metal Magic Steel Stick

1. Tuff Wear TM Brushable Ceramic

2. Tuff Wear TM Wear Resistant Putty
3. Tuff Wear TM Wearing Compound
4. Tuff Wear TM HT Wearing Compound
5. Tuff Wear TM HI Wearing Compound
6. Tuff Wear TM Pneuwear
7. Tuff Wear TM HT Pneuwear

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Product – Maintainence Repair
Product (MRO)

Heat Exchanger Pipe Support

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Pipe Strengthening
Successful Jobs
Tank Roof Repair – Composite Coating

JSW Energy Ratnagiri –

HFO tank

Damaged Repaired Coated

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Successful Jobs
Online Leakage Arresting
Successful Jobs
Stair Support Fixing
Product – Glass Flake Coatings
• Glass flake reinforced system comprised of
laminar glass fillers embedded in solvent free
matrix.

Figure: Glass Flakes

• Benefits
o Low Permeability.
o High abrasion & chemical resistance.
o Protects numerous industrial assets.

• Applications
o Internal Pipelines & Elbows, Pumps, Cooling Tower
Header, FGD Lining, N-Pit, Penstocks, Acid Tank Lining, Figure: Microscopic view - Glass Flakes
Offshore Structures, Splash Zones, Pressure Vessels,
Condenser Tube Sheet & Water box.
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Product – Glass Flake Coatings
Conventional Coating Glass Flake Coating

Figure: Direct path of platelets Figure: Tortuous path of platelets – 3x slower permeation rate

Figure: Barrier for Ingress

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Product – Glass Flake Coatings

KOROGLASS-1000
This is glass flake reinforced epoxy product in which laminar glass
fillers are embedded in solvent free matrix .
Sr. Properties Standards Values
No.
1 Adhesion strength ASTM D 4541 21- 23Mpa
2 Chemical resistance ASTM D 543 immersion in HCL ,H2SO4, NaOH .
3 Salts spray ASTM B 117 > 2000 hrs
4 Accelerated weathering ASTM G 153 Passes 1000 hrs
5 Compressive strength ASTM D 695 82 Mpa
6 Cathodic disbondment ASTM G 8 1.0 MMR

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Product – Glass Flake Coatings

CHEMGLASS-1000 / CHEMGUARD GF
This is glass flake reinforced Vinyl ester product in which laminar glass fillers are
embedded in solvent free matrix .
Sr. Properties Standard Values
No.
1 Adhesion strength ASTM D 4541 14-16 Mpa

2 Chemical resistance ASTM D 543 immersion in HCL ,H2SO4,

NaOH .
3 Salts spray ASTM B 117 > 1500 hrs
4 Accelerated weathering ASTM G 153 Passes 1000 hrs
5 Compressive strength ASTM D 695 80 Mpa
6 Immersion resistance ASTM D 543 Sea water –passes

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Product – Glass Flake Coatings

SUPERGLASS-1000
This is glass flake reinforced Vinyl ester product in which laminar glass fillers are
embedded in solvent free matrix .

Sr. Properties Standard Values

No.
1 Adhesion strength ASTM D 4541 13-15 Mpa

2 Chemical resistance ASTM D 543 immersion in HCL ,H2SO4, NaOH .

3 Salts spray ASTM B 117 > 2000 hrs
4 Accelerated weathering ASTM G 153 Passes 1000 hrs
5 Compressive strength ASTM D 695 80 Mpa
6 Immersion resistance ASTM D 1737 Sea water ,diesel , kerosene

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Product – Novolac / Phenolic
Coatings
Koroguard EN
This is Epoxy novoloc coating with excellent chemical and high temperature
resistance properties with long term metal protection
Sr. Properties Standard Values
No.
1 Adhesion strength ASTM D 4541 12-14 Mpa
2 Chemical resistance ASTM D 6943 30 days passes
3 Chemical immersion ASTM D 543 75% H2S04 , 50% NaOH , 37%
HCL
4 Accelerated weathering ASTM G 153 Passes 1000 hrs
5 Compressive strength ASTM D 695 66 Mpa
6 Temperature resistance 200-240 deg c

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Product – Chemglass/ Chemguard GF

HPCL – Bachau
EPC - SOPAN O&M

CAIRN INDIA – Balmer

EPC - Gastek Engineering

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 Successful Jobs
Internal Pipeline Coating

BHEL Piping NLC –

EPC – JINDAL Mines II
SAW

L&T ECC for Odisha Lift Irrigation project

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Successful Jobs
ACW/CW Pipeline – Glassflakes Coating

Sea water handling ACW/ CW line – Adani, Mundra

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Successful Jobs
Fire Water Pipeline – Glassflakes Coating

Various HPCL Sites(Illustration Image)

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Successful Jobs
ATF Line– Phenolic Coating

Client – Ali Al Salem Air Force Base, Kuwait

EPC – Nilam Steel India
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Product – Novolac / Phenolic
Coatings

HPCL – Vizag
EPC - BGR Chennai (Illustration only)

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Product – Ceramic Coatings
• Ceramic reinforced 100% solid composites.

• Matrix of diamond hard ceramic beads &

powders and superior two part epoxies.

• Benefits:
o Unique properties of abrasion, erosion & Figure: Ceramic Beads
corrosion resistance even at higher
temperatures.
o Can be applied in any shape In situ.

• Applications:
o Heat Exchangers, Pumps, Impellers, Valves,
Bends & Chutes, Slurry Tanks.

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Product – Ceramic Coatings
Brushable Ceramic
This is solvent less epoxy composite coating with excellent adhesion , abrasion resistance
properties with long term metal protection from abrasion , erosion .

Sr. Properties Standard Values

No.
1 Adhesion strength ASTM D 4541 14-16 Mpa

2 Chemical resistance ASTM D 6943 30 days passes

3 Salts spray ASTM B 117 > 5500hrs
4 Accelerated weathering ASTM G 153 Passes 1000 hrs
5 Tensile strength ASTM D 638 24 Mpa
6 Flexural strength ASTM D 790 61 Mpa

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Successful Jobs
Pump Coating
Pump Coatings:

• CW
• ACW
• Sea Water
• Raw Water
• Fire Water
• Process Pump
• Slurry Pump

• Reliance Hazira – Pumps of WILO(Formerly known Mather & Platt)

• Xylem Pumps - Sea water for Coastal Energy – TN
• Adani Mundra
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Product – Chemical Resistant Linings

• 100% solvent free coating systems.

• Comprised of specialty polymers such as vinyl

esters and phenolic/novolac epoxies.

• Benefits:
o Provide excellent chemical and corrosion
resistance to metallic as well as non-metallic
assets. Figure: Multi-Layered System
o Long lasting
o Eliminate failures at joints
o Enhance aesthetic value

• Applications:
o N-pits, DM Tanks, Clarifiers, Pump foundation,
Salt Lagoons, Acid/Alkali Tanks, Brine Tanks,
Chemical Storage dykes and more.

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Successful Jobs
DM Tank / Floor – Chemical Resistant Lining
Acid Handling
Pump Foundation,
TNEB Mettur

N – PIT,
PSPL Bhatinda

Brine storing tank,

MSEB, Chandrapur

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 Successful Jobs
Concrete Structure Rehab. Strengthening or CR Lining
Before After
Application –
Steel &
Concrete
Intersection
Refurbishment

Site – MSEB
Corrosion Repaired & Uran
& Erosion protected
with coating.

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Product – Elastomeric Polyurethane
Coating
• 100% solids coating systems that are resilient,
flexible & tough.

• Made from Polyol compounds.

• Benefits:
o Low permeability Figure: Resilient coating.
o Excellent impact resistance
o Excellent chemical resistance
o Block migration of moisture and other chemicals.
o Prevent formation of corrosion cell on steel &
concrete surfaces.
o Crack bridging.

• Applications:
o Underground Pipelines & Tanks, Digester roofs,
Cooling Tower Basins, Mounded Bullets, LPG
Spheres

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Product – Elastomeric Polyurethane
Coating

POLYGUARD -1000
This is solvent less polyurethane product with excellent anticorrosion properties ,
fast curing with long term concrete and metal protection .

Sr. Properties Standard Values

No.
1 Adhesion strength ASTM D 4541 14-16 Mpa
2 Sea water immersion ASTM D 543 30 days passes

3 Salts spray ASTM B 117 > 1500 hrs

4 Accelerated weathering ASTM G 153 Passes 1000 hrs
5 Tensile strength ASTM D 638 12 Mpa
6 Elongation ASTM D 638 35-55 %

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Successful Jobs
Elastomeric Polyurethane Coating

HPCL – LEH( Product Storage Tank )

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Successful Jobs
Elastomeric Polyurethane Coating

Buried Pipeline – IOCL Chaksu

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EIL – Successful Jobs

• Internal Pipeline Coating

• Pressure vessel
• Tank Coating
• Bend Coating

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EIL – Successful Jobs

Pressure Vessel Coating – Cairn Internal Pipeline Coating-

Bend Coating – IOCL Haldia Tank Coating- OPAL Dahlej 41

Refinery
 EIL – Successful Jobs

Site – Man Industries(for Dangote Refinery, Nigeria)

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EIL – Successful Jobs
1. Mangalore Refinery(MRPL) – Internal Tank Coating
EPC- Driplex Water, Delhi
2. OPAL -Dahlej – Internal Tank Coating ,
EPC- HDO, Mumbai
3. Chennai Petroleum(CPCL) – Internal & External Pipeline
Coating
EPC – Paramount, Baroda
4. HPCL - Bachau – Internal Tank Coating
EPC – Sopan O&M, Calcutta
5. Dangote Refinery – Nigeria – Internal Pipe line Coating
OEM – Man industries, Anjar plant
6. HPCL – Vizag - Internal Tank coating
EPC – BGR Chennai .
7. IOCL Haldia Refinery - Bend coating
EPC – T.K Engineering, Delhi
8. CAIRN Balmer – Internal Vessel coating
EPC- Fabtech, Pune
9. CAIRN Balmer – Internal Vessel Coating
EPC - Gastech, Faridabad 43
IOCL – Successful Jobs

• Internal Pipeline Coating

• External Buried Pipeline
• Pipe Strengthening
• Tank Boot Sealing

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IOCL – Successful Jobs
1. IOCL - Internal Pipe line coating at various terminals
Sites - Chaksu , Mohan Pura, Paradeep , Mundra , Kandla
Raipur etc.

2. IOCL – Internal Pipe line coating at Refinery

Plants – Mathura & Haldia

3. IOCL - External Pipeline coating for Buried pipelines Terminals

Sites – Chaksu, Paradeep, Mohanpura, Vadinar, Viramgam
Abu road etc.

4. IOCL - Pipeline strengthening

Site – Mathura, Paradeep

5. IOCL - Tank Boot sealing (Annular Sealing)

Site – Paradeep

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IOCL – Successful Jobs

Internal Pipeline Coating Pipe Strengthening

Burried Pipeline Coating Pipe Support 46

HPCL– Successful Jobs

• Internal Pipeline Coating

• Internal Tank coating
• External Buried Tank
• Heat Exchanger

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HPCL– Successful Jobs

1. Heat Exchanger Coating

Site – Vizag(Refinery)

2. Valve Coating
Site – Mumbai(Refinery)

3. Internal Pipe Coating

Site – Hyderabad, Bangalore, Bokaro etc

4. External Buried Tank

Site - Leh, Nalagadh

5. Annual Rate Contract for Three Years for Cold Weld Compound.

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HPCL– Successful Jobs

Heat Exchanger External Buried Tank

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HMEL– Successful Jobs

• Tank Boot Sealing

• Heat Exchanger
• CR Lining

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HMEL– Successful Jobs
1. Tank Boot Sealing in VR tank, 200 degree Celsius.

2. CW pump

3. Fire Water pump

4. Storm Water Pump

5. HCL area structure protection

6. CT Fan foundation

7. DAF tank (Concrete tank-Internal)

8. Gaseous Absorption Column (Internal Protection )

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HMEL– Successful Jobs

Heat Exchanger

Tank Boot Sealing

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Customers Served

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Capability to do much more
• Demech Chemical can deliver even more value to BPCL by
executing various applications to protect your assets.

• Application Opportunities:
o Pipe Strengthening
o Tank Roof Repairs and Rehabilitation
o Concrete Structure Protection Rehabilitation and Strengthening
o Internal and External Pipeline Coating
o Buried Tank Coating
o LPG Bullet and Sphere
o Bend Repairs
o Rehabilitation of Tank (Coating and Repair)
o Tank Boot Sealing
o Leakage Arresting
o Chemical Resistant Lining
o Protection of structures exposed to chemical environment
o Corrosion pad
o Wind guard

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Thank you.

Questions are welcome please .

Demech Chemical Products Pvt. Ltd.

Boben Anto C ;9051219801- Technical Consultant-
Head Office: T-77, M.I.D.C., Bhosari, Pune - 411026 Maharashtra, India
T: +91 20 40775500 / 40775518
F: +91 20 40775528
E: marketing@demechchemical.com
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W: www.demechchemical.com