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Thin Solid Films 636 (2017) 425–430

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Thin Solid Films

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Electroless deposition of CoBW coatings using morpholine borane as a


reducing agent
Z. Sukackienė ⁎, L. Tamašauskaitė-Tamašiūnaitė, V. Jasulaitienė, A. Balčiūnaitė, A. Naujokaitis, E. Norkus
Department of Catalysis, Center for Physical Sciences and Technology, Saulėtekio av. 3, LT 10257, Vilnius, Lithuania

a r t i c l e i n f o a b s t r a c t

Article history: Electroless cobalt-tungsten-boron (CoWB) coatings have been obtained on the copper surface from glycine con-
Received 21 November 2016 taining solutions, using morpholine borane as a reducing agent. The effects of concentration of the reactants, so-
Received in revised form 17 May 2017 lution pH and temperature on the deposition rate were investigated. The morphology and composition of CoBW
Accepted 17 June 2017
coatings were characterized by means of Field-Emission Scanning Electron Microscopy and X-ray Photoelectron
Available online 19 June 2017
Spectroscopy.
Keywords:
It has been determined, that the rate of electroless deposition of the CoBW coatings and their composition de-
Electroless deposition pends on the concentration of disodium tungstate and reducing agent, as well as on pH and temperature of
Cobalt the plating solution. Electroless deposition of the CoBW coatings can be performed in a wide temperature
Boron range from 30 to 70 °C. Changing conditions of the electroless deposition of CoBW the coatings containing 5.5
Tungsten to 16 at.% of boron and 5 to 14 at.% of tungsten can be obtained.
Morpholine borane © 2017 Elsevier B.V. All rights reserved.

1. Introduction (aminoboranes) R3N·BH3, where R3 is hydrogen, alkyl, aril, or amine;


borazenes (aminoboranes) R2N·BH3; borazines RN·BH and borazoles
“Electroless plating” of nickel or cobalt alloys was described for the (RH·BH)3 [28]. Concerning boron-containing reducing agents used for
first time by Brenner and G. Riddell in 1947 [1,2]. Compared to other de- electroless deposition of Co bi-component (CoB, CoW), or
position methods, electroless deposition is a relatively simple and low polycomponent alloys (CoBW, CoWPB) are sodium borohydride and
cost with low processing temperature. Electroless deposition allows dimethylamineborane (DMAB, (CH3)2 NH·BH3) [12,13,21–31]. Boron
obtaining high quality coatings with the desired properties and is an ef- containing compounds are stronger reducing agents compared to
fective method for micro- and nanosystem technologies. Cobalt coatings hypophosphites, because they give 6 or 8 electrons for reduction of
have unique magnetic and mechanical properties having potential ap- metals, therefore cobalt coatings with boron have higher hardness, bet-
plications as high wear-resistant coatings or in electronic devices. ter corrosion resistance, and a higher melting point compared to those
Therefore, lately, Co coatings have attracted a lot of attention [3–6]. of cobalt coatings with phosphorus. Sodium borohydride is the most
Renewed interest in the electroless deposition process of cobalt is due popular reducing agent, however, the main disadvantage of electroless
to the application of CoP [7,8] or CoB [9,10] films as barrier and cladding plating solutions with NaBH4 as a reducing agent is that high deposition
layers for the protection of Cu layer in microelectronic systems. It is rates are obtained only at elevated temperatures (90–95 °C) and in
known that the inclusion of tungsten [7,11–14] or molybdenum [15, strong alkaline media (pH 12–14) [28]. Application of boron-nitrogen
16] in the cobalt coatings can improve the barrier efficiency of the CoP compounds – borazanes, e.g. dimethylamineborane, as reducing agents
or CoB coatings. An application of ternary Co-based films as diffusion allows the deposition process to be carried out in a wide pH and tem-
barriers and capping layers for Cu improves interconnection perfor- perature range [28]. Recently, morpholine borane (MB, C4H8ONH·BH3)
mance and solves some problems preventing contamination by copper was proposed for electroless metal deposition as a reducing agent and a
[7,13]. Boron, phosphorus, tungsten or molybdenum are considered to source for boron [32–37]. Morpholine borane compared to
be elements capable of blocking the diffusion of Cu at the grain bound- dimethylamineborane is less volatile and toxic due to its structure
ary of cobalt thereby playing a vital role as a diffusion barrier. [31]. The main advantage of MB as a reducing agent is the possibility
Traditionally, in electroless cobalt baths were typically used to regulate and predict the composition (content of Co and B) of obtain-
hypophosphite ions [7,8,17–20] or boron-containing compounds as re- ed CoB alloys. Deposition of high quality coatings containing different
ducing agents, such as borohydrides (NaBH4, KBH4) [21–27], borazanes predicted amounts of boron and cobalt is documented in Ref. [32,35].
Since, no investigations of such systems using morpholine borane as a
⁎ Corresponding author. reducing agent for co-deposition of tungsten with CoB alloys have
E-mail address: zita.sukackiene@ftmc.lt (Z. Sukackienė). been reported, the aim of our study was to investigate the conditions

http://dx.doi.org/10.1016/j.tsf.2017.06.034
0040-6090/© 2017 Elsevier B.V. All rights reserved.
426 Z. Sukackienė et al. / Thin Solid Films 636 (2017) 425–430

of deposition of the CoWB films using the cobalt-glycine plating bath


with morpholine borane. A generally accepted model of the electroless
cobalt-boron deposition process using morpholine borane as a reducing
agent was described earlier [32]. The electroless deposition of the CoWB
films can be divided into two processes: anodic and cathodic. The anodic
reaction is the oxidation of reducing agent - morpholine borane. The ca-
thodic reactions are reduction of cobalt ions, hydrogen, boron and tung-
sten (in our case). It is well known that pure tungsten cannot be
deposited electrolessly or electrochemically, but it can be deposited
with some metals of the iron group. The reduction of the main metal
(Co) and refractory metal (W) run simultaneously. The mechanism of
tungsten incorporation into cobalt coatings as yet remains unclear.
Interpreted, that the tungsten ion WO2− 4 can be transformed into the
tungstile ion, WO2+2 in an alkaline solution, because of the presence of
a complexing agent (in this case – glycine) or a negative charge of the
surface [33]. In this study, the influence of concentration of disodium
tungstate and reducing agent, solution pH and temperature on the
rate of electroless deposition of the CoBW coatings has been
investigated.

2. Experiment

Electroless deposition of CoBW layers was performed on the copper


(1 × 1 cm) surface. The composition of solutions and deposition param-
eters of electroless deposition of the CoBW alloys are given in Table 1.
Prior to the electroless deposition of CoBW, copper sheets were cleaned
and activated with Pd(II) ions by immersion of copper sheets in a 1 g l−1
PdCl2 solution for 15 s, rinsed with deionized water and placed into an
electroless cobalt plating solution. The deposition of films was per-
formed in a freshly prepared solution at temperatures of 30–70 °C.
The solution pH value of 6–8 was adjusted with a solution of NaOH.
All the chemicals used were of analytical purity grade.
The thickness of deposited films was determined gravimetrically
and the average deposition rate in μm h−1 was calculated from the re-
sults of film deposition during 60 min (in some cases the deposition
time was varied with the aim to obtain the same film thickness). The
composition of the CoBW films obtained was determined by means of
X-ray photoelectron spectroscopy (XPS) using an “ESCALAB MKII” spec-
trometer (VG Scientific, UK) equipped with an Al Kα X-ray radiation
source (1486.6 eV) operated at a fixed pass energy of 20 eV. To obtain
depth profiles, the samples were etched in the preparation chamber
by ionized argon at a vacuum of 5·10− 4 Pa. XPS analysis data are
given for coatings at a depth of 24 nm. The quantities of Co, B, W and
O in the coatings were expressed in at.%. The standard deviation for
the method was estimated to be 0.1–0.5 at.%. The morphology of the
CoBW coatings was characterized using a SEM/FIB Workstation Helios
Nanolab 650 with an energy dispersive X-ray (EDX) spectrometer Fig. 1. Influence of tungsten concentration on the Co alloy plating rate and coating
INCA Energy 350 X‐Max 20. composition. Solution composition (mol l−1): CoSO4 - 0.1, glycine - 0.2, MB - 0.2, citric
acid - 0.175, pH 7, 60 °C.
3. Results and discussion
increase in concentration of disodium tungstate in the solution, whereas
Fig. 1 shows the influence of tungsten concentration on the Co alloy the tungsten and oxygen incorporation increases (Fig. 1. c). When the
plating rate (a) and coating composition (b,c). As evident, the deposi- disodium tungstate concentration is increased up to 20 mmol l−1, the
tion rate, cobalt and boron content in the coatings decreases with deposition rate of cobalt coatings slows down dramatically (Fig. 1a),
showing, that the reduction of tungsten ions competes with the reduc-
Table 1
tion of cobalt and boron ions. It follows, that the tungsten does not cat-
Composition of electroless plating solution and deposition parameters of CoBW alloys. alyze the reaction of morpholine borane oxidation. In all cases the
addition of disodium tungstate to the electroless plating solutions di-
Chemical Formula Concentration/mol Temperature/°C pH
minishes the overall process rate. According to the XPS spectral analysis
l−1
of the CoBW coatings, at a depth of 24 nm the cobalt content varies from
Cobalt sulphate CoSO4·7H2O 0.1 30–70 6–8
66 to 76.5 at.%, that of boron varies from 6 to 9.3 at.%, that of tungsten
heptahydrate
Borane morpholine C4H8ONH·BH3 0.05–0.4 varies from 5.5 to 13.7 at.%, and the oxygen content varies from 6 to
complex 15 at.% (Fig. 1a-c).
Glycine NH2CH2COOH 0.2 It has been found that the structure of cobalt coatings depends on
Disodium tungstate Na2WO4 0.001–0.02 the boron content [12]. Films with a low B content (about 2 or less
Citric acid C6H8O7 0.175
at.% of boron) are polycrystalline, whereas the films containing up to
Z. Sukackienė et al. / Thin Solid Films 636 (2017) 425–430 427

5 at.% of boron have an amorphous or nanocrystalline structure. As spectra of the as-prepared CoBW coatings using 0.003 mol l−1 (f) and
shown in Fig. 1, the deposition rate of the CoBW coatings is strongly in- 0.020 mol l−1 (g) of Na2WO.4confirm the presence of Co, B and W.
fluenced by the amount of W. Since the structure (morphology) of the Fig. 3 shows the dependence of the CoBW coatings deposition rate
coatings depends on the thickness of coatings we chose to deposit coat- and their composition on the concentration of morpholine borane in
ings of the same thickness to elucidate the influence of W. The deposi- the plating solution. A rise in the concentration of morpholine borane
tion time was longer if we increased the amount of W in solution to in the range of 0.05–0.3 mol l−1 in glycine solutions leads to an increase
get the thickness of 1 μm. Fig. 2 presents the SEM images of the CoBW in cobalt alloy deposition rate, whereas a subsequent increase in the
coatings deposited in the cobalt-glycine plating bath with different con- concentration of morpholine borane above 0.3 mol l−1 slightly dimin-
centrations of Na2WO4. The growth of active Co centers is suspended ishes the deposition rate of films (Fig. 3a). The content of cobalt slightly
when W is interposed into the cobalt coating (Fig. 2a,b). The coating is diminishes in the coatings from ca. 75 at.% to 68 at.% (Fig. 3b). The con-
formed from crystallites of similar size when the concentration of tent of boron slightly increases while the content of tungsten decreases
Na2WO4 in the plating solution is 3 mmol l−1 (Fig. 2b). The growth of (Fig. 3c). An increase in the concentration of reducing agent in the elec-
crystalline surface markedly slows down and the crystallites size dimin- troless cobalt solutions increases the content of oxygen in the coatings.
ishes with further increase in the concentration of W (Fig. 2c,d). The It is considered that the oxidation of reducing agent proceeds via five co-
amorphous structure dominates when the concentration of Na2WO4 ordinate oxygen containing intermediates [30], that is why oxygen may
in the plating solutions is 5 mmol l−1 or more. The corresponding EDX be included in the coatings.

Fig. 2. SEM images of as-prepared CoBW films deposited on the Cu surface. CoBW was deposited from the solution containing (mol l−1): CoSO4 - 0.1, glycine - 0.2, MB - 0.2, citric acid -
0.175, Na2WO4: 0.001 (a), 0.003 (b), 0.005 (c), 0.01 (d), 0.02 (e), pH 7, 60 °C. Thickness of the films - 1 μm. The typical EDX spectra of the as-prepared CoBW coatings were deposited using
0.003 mol l−1 (f) and 0.020 mol l−1 (g) of Na2WO4.
428 Z. Sukackienė et al. / Thin Solid Films 636 (2017) 425–430

Fig. 3. Influence of morpholine borane concentration on the Co alloy plating rate and Fig. 4. Influence of pH on the Co alloy plating rate and coating composition. Solution
coating composition. Solution composition (mol l−1): CoSO4 - 0.1, glycine - 0.2, Na2WO4 composition (mol l−1): CoSO4 ‐ 0.1, glycine - 0.2, MB - 0.2, Na2WO4 - 0.003, citric acid -
- 0.003, citric acid - 0.175, pH 7, 60 °C. 0.175, 60 °C.

The deposition rate of the CoBW coatings increases with increase in The effect of temperature on the Co alloy plating rate and coating
pH of the plating solution from 6 to 8 and reaches ca. 4.3 μg cm−2 h−1 at composition is shown in Fig. 5. As evident from Fig. 5a, the deposition
pH 8 (Fig. 4a). This can be explained by the fact that OH– ions accelerate rate of cobalt coatings only slightly increases with increase in tempera-
the anodic oxidation of morpholine borane as the first stage of overall ture of the plating solution from 30 up to 50 °C, while it increases mark-
process deposition. The composition of the coatings obtained changes edly with increase in temperature up to 70 °C. Therefore, the increase in
with solution pH. A slightly acidic medium is favourable for boron incor- temperature leads to a considerable increase in the overall plating rate
poration into the cobalt coatings (Fig. 4c). The increase in solution pH of the CoBW coatings. The content of cobalt increases (Fig. 5b), whereas
diminishes the content of boron incorporated into the coatings. The the content of boron markedly decreases, meantime, the dependence of
content of tungsten remains almost unchanged with increase in solu- the content of tungsten and oxygen on temperature is not clearly de-
tion pH up to 7, whereas when pH of solution is higher than 7, the con- fined (Fig. 5c).
tent of tungsten markedly diminishes (Fig. 4c). The content of oxygen in
the coatings decreases with increase in solution pH. In this case, the con- 4. Conclusions
tent of cobalt increases (Fig. 4b). It is evident, that the reduction of co-
balt is competitive with the reduction of boron, tungsten and their High-quality CoBW coatings have been obtained from a cobalt-gly-
incorporation into the films. cine plating bath using morpholine borane as a reducing agent. It has
Z. Sukackienė et al. / Thin Solid Films 636 (2017) 425–430 429

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