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Composite Structures 53 (2001) 301±307

www.elsevier.com/locate/compstruct

Buckling of imperfect laminated cylinders under hydrostatic pressure


Tanguy Messager *
Laboratoire d'Etudes des Structures, ecole HEI, 13 rue de Toul, 59046 Lille, France

Abstract
The objective of this paper is to investigate numerically the in¯uence of the winding-induced geometrical imperfection on to the
elastic buckling load of submersible composite hulls. A linear Sanders-type buckling model of laminated cross-ply cylinders is
developed. The imperfection is modeled by an axisymmetric thickness default of each composite ply by analogy to the real laminate
ply imperfections. The e€ects of these defaults are taken into account by correcting the laminated sti€ness coecients. Numerical
examples have been performed analyzing three types of stacking sequences for thin carbon/epoxy cylinders. For each case, the
geometrical imperfections induce signi®cant buckling load reductions. The results of the proposed approach appear to be in good
agreement with standard FEM code calculus. Ó 2001 Elsevier Science Ltd. All rights reserved.

Keywords: Laminated cylinders; External pressure; Buckling; Imperfections

1. Introduction models of imperfect laminated cylinders subjected to


buckling. Various simple [11] or combined [13] load
The use of composite materials in the fabrication of cases (like axial compression, lateral pressure, torsion,
submersible devices allows low weight to displacement etc.) have been investigated in these works. These ana-
ratios [1,2]. Various industrial applications concerning lytical models were taking into account [11] or not [14]
remotely operated vehicles and autonomous underwater the transverse shear e€ects.
vehicles have been investigated in recent papers [3±7]. The formulations of the shell models in all referenced
For such structures, the hulls are generally realized using studies have been based on a main feature which is an
multilayered, cross-ply, composite cylinders obtained extension of previous analysis concerning the buckling
following the ®lament winding process [5,8] and closed of isotropic imperfect cylinders [9,14,15]: the geometrical
with metallic plates at their ends [7]. Previous studies imperfections is assumed to be generated by an axi-
have shown numerically [2,7] and experimentally [4] that symmetric modal de¯ection of the mean-surface of the
such vessels are subjected to elastic buckling phenome- laminated cylinder. However, as mentioned in [4], the
non due to the external hydrostatic pressure. Thus, the global geometrical imperfection of a composite cylinder,
limit of stability is the major design criteria of sub- realized on a mandrel following the ®lament winding
mersible cylindrical hulls. As shown in [1,9], various process, appears as thickness variations. This global
works have focused on the development of approaches thickness default is due to the fact that each cross-ply of
based on analytical formulations allowing the designers a laminated cylinder possess an axisymmetric thickness
to obtain fast and reliable buckling load predictions. waviness due to ®ber crossings during the fabrication
It is assumed that initial geometric imperfections are process [5,8]. The in¯uence of the winding-induced ply
the main source of buckling load reductions for both thickness imperfections, leading to a global geometrical
isotropic [9,10] or composite [6,11] cylinders under hy- default of the shell, is generally disregarded.
drostatic pressure. These geometric defaults lead to The objective of this paper is to investigate numeri-
considerable discrepancies (exceeding sometimes more cally the in¯uence of the winding-induced thickness
than 50%) between experimental results and perfect imperfections on to the elastic buckling load of lami-
cylinder model predictions [12,13]. For several years, nated cylinders. A speci®c formulation of an analytical
many authors have studied and developed analytical Sanders-type model for the buckling of imperfect lami-
nated cylinders under external pressure is developed.
*
Tel.: +33-3-2838-5736; fax: +33-3-2838-4859. The global thickness imperfection of the cylinder is as-
E-mail address: t_messager@yahoo.fr (T. Messager). sumed to be generated by the composite ply wavinesses

0263-8223/01/$ - see front matter Ó 2001 Elsevier Science Ltd. All rights reserved.
PII: S 0 2 6 3 - 8 2 2 3 ( 0 1 ) 0 0 0 1 4 - 9
302 T. Messager / Composite Structures 53 (2001) 301±307

[5,8]. Each of these ply defaults is modeled by an axi- 8 9 8 9


< exx =  < =
u
symmetric thickness waviness by analogy to their real
eyy ˆ ‰Ce Š ‡ z Cv v
shapes. The e€ects of these ply imperfections are intro- : ; : ;
duced in the problem by correcting the sti€ness coe- 2exy w
02 3 2 31
cients of the laminate. In this ®rst approach, the basic o
0 0 0 0 o2 8 9
u
7C< =
ox2
strain±displacement and equilibrium relations are of the B6 ox o 1 7 6
ˆ @4B 0 6 1 o
R 5 ‡ z4 0 R oy
o2 7C v : …1†
linear form [16]. The ®nal expression of the eigenvalue
oy oy 2 5A: ;
o o
0 0 R2 oxo o2
2 oxoy w
problem of buckling is obtained using Galerkin's oy ox

method. Numerical tests and comparisons with Samcef The elastic orthotropic constitutive law for the kth
standard FEM code results are performed for three composite ply is given by
types of stacking sequences of imperfect, laminated, 8 9 2 …k† 38 9
…k† …k†
carbon/epoxy cylinders. >
> r…k† >
> Q11 Q12 Q16 > > e…k† >
>
< xx = 6 7< …k† =
xx
…k†
ryy 6
ˆ Q …k† …k† …k† 7
Q22 Q26 5 eyy ; …2†
>
> > 4 12 > >
: r…k† >
; …k† …k†
>
…k† : 2e…k† ;
>
xy Q16 Q66 Q66 xy
2. Theoretical analysis
…k†
where the Qij are the corresponding orthotropic, re-
This section details the analytical analysis of the duced, constitutive coecients detailed in [14]. Consid-
elastic buckling of geometrically imperfect, composite, ering that each composite ply is cross-ply, the following
cross-ply, laminated cylinders. The developed analytical terms characterizing the coupling between shearing and
model is based on the Sanders-type relations [9]. This extensional strain are equal to zero [9]
shell theory is related to the mean-surface of the cylinder …k† …k†
Q16 ˆ Q26 ˆ 0: …3†
and neglects the transverse shear e€ects. The linear
buckling analysis presented below is based on the The force and moment resultants [15] related to the
method of adjacent equilibrium [13]. The imperfection mean-surface are expressed as follows:
8 9 8 9
model is detailed in Section 2.2.
< Nxx >
> = Z h=2 > < rxx >
=
fN g ˆ Nyy ˆ ryy dz and
>
: >
; h=2 >: >
;
2.1. Basic relations of the Sanders-type model Nxy rxy
8 9 8 9
The geometry of the shell is characterized by its < Mxx >
> = Z h=2 > < rxx >=
length L, its mean-radius R and the wall-thickness h. As fMg ˆ Myy ˆ ryy z dz: …4†
>
: >
; h=2 >
: >
;
shown in Fig. 1, the x, y and z coordinates and the Mxy rxy
corresponding u, v and w displacements are measured in
The three governing equations of equilibrium are de-
the axial, circumferential and radial directions, respec-
®ned by
tively, with respect to the cylindrical mean-surface [14]. 8 9
Due to the ®lament winding fabrication process [8], each < fN g >
> =
kth composite layer is assumed to be orthotropic and ‰Ceq Š fMg
cross-ply, i.e., made up of equal amounts of ®bers evenly >
: >
;
fF g
distributed through its thickness in the ‡hk and hk 2o 3
0 oyo 0 0 0 0 0 8 9
directions with respect to the cylinder axis.
6
ox
7 < fN g >
> =
The linear strain±displacement relations [9] are ex- ˆ6
o o 1 o 1 o
0 R1 7
4 0 oy ox 0 R oy R ox 5> fMg > ˆ 0;
pressed in the following form: : ;
0 1
0 o2 o2 o
2 oxoy
2 o o fF g
R ox2 ox2 ox oy

…5†
where fF g introduced the resulting components of the
hydrostatic external pressure loading P related to the
mean-surface [9]. These components are de®ned as fol-
lows 8 9
( ) >u= >
Fx <
fF g ˆ ˆ P ‰CF Š v
Fy : >
> ;
w
8 9
" R o >
# u>
0 0 < =
2 ox
ˆP v : …6†
0 1 R oyo >: > ;
Fig. 1. Geometry of the cylindrical shell. w
T. Messager / Composite Structures 53 (2001) 301±307 303

According to previous modeling studies [7,12], the cyl-


inders are assumed to be simply supported at their ends.
Thus, the chosen displacement mean-surface ®eld satis-
fying these boundary conditions is [15]
8 9 2 38 9
<u= /u 0 0 < au =
v ˆ ‰/Šfag ˆ 4 0 /v 0 5 av ; …7†
: ; : ; Fig. 3. Imperfect thickness model for a kth ply.
w 0 0 /w aw
where fag is the eigen-displacement vector of the
buckling problem. The displacement approximation Eqs. (10) and (11), we obtained the following expres-
functions are expressed in the following forms: sions for the stress and moment resultants:
8 8 9
 cos…
< /u ˆ cos…mx† ny†      < u =
 ˆ mp=L;
m fN g ~
‰AŠ ‰BŠ~ ‰Ce Š
 sin…
/v ˆ sin…mx† ny† with …8† ˆ ~ ~ v : …12†
: n ˆ n=R; fMg ‰BŠ ‰DŠ ‰Cv Š : ;
 cos…
/w ˆ sin…mx† ny† w
where m and n are the numbers of longitudinal and The corrected sti€ness coecients are given by
circumferential half waves respectively, characterizing 8  
the buckling mode as shown in Fig. 2. >
> A~ ij ˆ A ij 1 2w~
< h
B~ij ˆ Bij A0ij w ~ …i; j ˆ 1; 2; 6†: …13†
2.2. Geometrical imperfection model >
>  
:D~ ij ˆ Dij B w 0
~‡A w 0
~ 2 2 ~
w 3
ij ij 3h

Each ply of a cylinder obtained following the ®lament The Aij ; Bij and Dij terms are the classical laminate
winding process is subjected to longitudinal axisymmet- sti€ness coecients of membrane, coupling and bend-
ric wavinesses due to the ®ber crossings that generate a ing, respectively [15]
global geometrical thickness imperfection of the shell
[5,8]. The maximum amplitude value a~ of each cross-ply X
q
…k†
Aij ˆ Qij hk ;
thickness axisymmetric default is then de®ned as kˆ1
p
~
a~ ˆ 2l~=q ˆ h=q; …9† 1 X …k† 2
q

Bij ˆ Q z z2k ; …14†
where l~ is the root-mean-square value of the geometrical 2 kˆ1 ij k 1

imperfection pro®les [9] (measured on the external sur- 1 X …k† 3


q

faces of the cylinder), h~ the equivalent maximum ampli- Dij ˆ Q z z3k :
3 kˆ1 ij k 1
tude of these global imperfection of the cylinder [9,13]
and q is the total number of cross-ply. By analogy to their The additional sti€ness terms, taking into account the
real shapes, each of the ply defaults is modeled by an geometrical axisymmetric ply imperfections are de®ned
axisymmetric thickness waviness expressed as follows: as follows:
~
~zk ˆ zk ‡ w; X
q
…10† A0ij ˆ
…k†
Qij …zk ‡ zk‡1 †;
~
~zk 1 ˆ zk 1 w: kˆ1
…15†
~ is given by
The imperfection component w X
q
…k† 
B0ij ˆ Qij z2k ‡ z2k 1 :
~ ˆ a~ sin…mpx=L†;
w ~ …11† kˆ1

where m~ is the number of the longitudinal half waves of


the ply thickness imperfection. The ply thickness im- 2.3. Final form of the eigen-problem
perfection model is illustrated in Fig. 3.
The e€ects of these ply imperfections are taken into Substituting Eqs. (1), (6) and (12) in Eq. (5), the
account in the sti€ness coecients of the laminate. Re- equilibrium can be expressed as follows:
placing z in Eq. (4) by the ~z form de®ned in the previous 8 9 8   98 9
<u= < ‰AŠ ~ ‰BŠ~ ‰Ce Š =< u =
‰CŠ v ˆ ‰Ceq Š ~ ‰DŠ
‰BŠ ~ ‰Cv Š v ˆ 0:
: ; : ;: ;
w P ‰CF Š w
…16†
Considering the ®eld of buckling displacements de®ned
in Eqs. (7) and (8), the Galerkin's variational formula-
Fig. 2. Examples of buckling modes. tion of the equilibrium [14] is given by
304 T. Messager / Composite Structures 53 (2001) 301±307

Z L Z 2pR
cross-plies of equal thicknesses. The constituting mate-
‰/Š‰CŠ‰/Š dx dyfag ˆ 0: …17† rial is a carbon ®ber reinforced epoxy resin. The or-
0 0 thotropic in-plane mechanical characteristics are
As for numerous previous modeling studies [9,13,14], (modulus in GPa): E1 ˆ 156; E2 ˆ 9:65; G12 ˆ 5:47;
the Galerkin's procedure requires an additional as- m12 ˆ 0:27 (where subscripts 1 and 2 denote the longi-
sumption to obtain a non-zero problem. For the pre- tudinal and perpendicular directions of the ®bers, re-
~ value is required to be
sented model, the m spectively). Three following types of stacking sequences
~ ˆ 2m:
m …18† are studied (angles in degrees notice from the inner to
the outer surface of the tube)
The integration of Eq. (16) then leads to the eigenvalue
problem of the simple form ‰h10 Š; ‰…90=h†5 Š; ‰903 =h4 =903 Š:

‰KŠ ‡ P ‰LŠ ˆ 0: …19† Fig. 4 presents the evolution of the critical external hy-
drostatic pressure Pcr as a function of the cross-ply angle
The corresponding Kij and Lij …i; j ˆ 1; 2; 3† terms are value h. As shown, the discrepancies between the ana-
detailed in Appendix A. The critical external pressure Pcr lytical and the FEM results appear to be generally less
corresponds to the lowest P value satisfying to Eq. (19). than 5% and less than 10% for the worst cases. The
global tendencies of the buckling pressure evolutions
calculated both analytically and by FEM model are
3. Numerical examples equivalent. The corresponding buckling modes (gener-
ally m ˆ 1 and n ˆ 2, as presented in Fig. 2) are always
This section presents numerical results for the buck- in good agreement.
ling of thin-walled carbon/epoxy cylinders. Three type of It is worth noting that Fig. 4 shows considerable
stacking sequence patterns have been considered. The di€erences of buckling pressure values between the dif-
buckling pressure are investigated using the Sanders- ferent lamination cases: the lowest value was found to be
type model detailed in the previous section. Moreover, Pcr  5 MPa and corresponds to the ‰010 Š stacking se-
FEM calculus using SAMCEF code were carried for quence. The ‰903 =204 =903 Š lamination then leads to
comparison: the cylinders were modeled using hybrid, Pcr  30 MPa. Thus, as shown numerically and experi-
composite laminated, shell elements. The rigid end- mentally in a previous work detailed in [17,18], the
closures were modeled by rigid body elements leading to choice of an appropriated stacking sequence allows to
simply supported boundary conditions [7,10]. As for the increase notably the limit of stability.
most part of the standard FEM codes, SAMCEF takes For the study of the imperfection sensitivities, three
into account the global geometrical imperfection in¯u- cases of h values were investigated for the previous three
ence by introducing a modal deviation in the coordinate stacking sequences
values of the nodes. The buckling pressures were ob-
h ˆ f0; 30; 60g:
tained by performing linear analysis of stability.
The geometry of the considered cylinders is de- The ‰9010 Š lamination case was improved too. The
termined by (in mm): R ˆ 75; L ˆ 450; h ˆ 6. These measure of the buckling pressure reduction due to
thin-walled cylinders are composed of 10 composite imperfections is realized both for the FEM and the

Fig. 4. Critical pressure evolutions for perfect cylinders.


T. Messager / Composite Structures 53 (2001) 301±307 305

analytical models using the critical pressure reduction substantial CPU time. Thus, the developed analytical
factor d de®ned as follows: model can be a practical and fast way for designers to
estimate the buckling external pressure of imperfect
~
d ˆ Pcr…h†=Pcr… h~ ˆ 0†: …20† laminated cylinders.
Fig. 5 presents the analytical and FEM results for dif-
ferent values of the equivalent imperfection maximum
amplitude h.~ It is worth to note that each buckling 4. Conclusion
pressure calculus requires less than 1 s CPU time (on a
UltraSparc Sun workstation) for the analytical model. An analytical linear model for the buckling of com-
Each FEM calculus needs about 5 min CPU time. posite laminated cylinders under external hydrostatic
For each stacking sequence studied, the d evolution pressure was developed in order to take into account the
obtained analytically appears to be quasi-linear. How- in¯uence of winding-induced geometrical defaults. By
ever, the FEM and analytical d evolutions are closer. analogy to the real thickness section of laminated cyl-
The di€erences between the d values obtained analyti- inders, the geometrical imperfections are assumed to be
cally and by FEM models are always less than 10%. generated by cross-ply defaults modeled as axisymmetric
Moreover, as shown in previous studies [6,11,14], the imperfections.
stacking sequences appear to in¯uence the d values and Numerical tests were performed for di€erent lami-
evolutions. This in¯uence is apparent both for the FEM nation cases of thin-walled, imperfect, carbon/epoxy
and the analytical results. cylinders. Calculus were carried out using both the an-
The developed analytical model allows quite reliable alytical model and a FEM code. The geometrical im-
estimations of the buckling pressure reductions due to perfections lead to drastic buckling load decrease. For
geometrical imperfections. In the problem under con- the imperfect cylinders, the buckling pressure reductions
sideration, the proposed approach can appropriately obtained from the analytical model were in good
replace complex FEM models and calculus requiring agreement with FEM results. The developed analytical

Fig. 5. Critical pressure reductions for imperfect cylinders.


306 T. Messager / Composite Structures 53 (2001) 301±307

model appears to be a practical method to estimate the ! !


a~ 2 a~
buckling pressure of imperfect, laminated, submersible, K22 ˆ A22 1 n ‡ A66 1 ‡ 2
m
cylindrical hulls. h h
Medium-thick and thick-walled composite cylinders !
1 D22 n2 ‡ 2D66 m
2
are very sensitive to the transverse shear e€ects [11,16]. ‡ 2B22 n2 ‡ 3B66 m
2 ‡
Moreover, as mentioned by numerous authors (e.g. R R
!
[9,13,15,19]), the geometrical non-linearities have a a~ B022 n2 2B066 m
2
great in¯uence in the actual shell buckling load levels. 2A022 n2 3A066 m
2 ‡
2R R
In order to obtain more realistic and accurate evalu-
! !
ations of cylinder stability limits, complementary A22 n2 a3
3~ 2
A66 m 3~a3
2 2
studies are intended to be carried out to extend ‡ a~ ‡ a~ ‡ ;
2R2 2h R 2 2h
the developed geometrical imperfection model to a
high-order shear deformable and non-linear cylinder ! !
theory. A22 n a~ 3 n
K23 ˆ 1 ‡ B22 n ‡ 2  2 n
‡ …B12 ‡ 2B66 †m
R h R
" !
D22 n3 ‡ …D12 ‡ 2D66 †m
 2 n a~ 0 
n
Acknowledgements ‡ A n3 ‡ 2
R 2 22 R
The author wishes to acknowledge IFREMER (the  2 #
 B 0

n 3
‡ B 0
‡ 2B 0
 n
m
French Research Institute for the Exploitation of the ‡ A012 ‡ 2A066 m  2 n ‡ 22 12 66

Sea ± Brest Center) for its aid. Moreover, this work R


has been supported by the ``Conseil Regional de ! !
Bretagne'' and the MAS3-CT97-0091 project of the A22 n3 ‡ A12 m
 2 n 2 a~3 A66 m 2 n 2 a~3
‡ a~ ‡ a~ ‡ ;
European Community MAST program. Dr. Mari- 2R 2h 2R 2h
usz Pyrz (University of Science and Technology ! !
of Lille) is also gratefully acknowledged for its assis- A22 n a~ n
K32 ˆ 1 ‡ B22 n3 ‡ 2  2 n
‡ …B12 ‡ 2B66 †m
tance. R h R
" !
D22 n3 ‡ …D12 ‡ 4D66 †m
 2 n a~ 0 
n
‡ A n3 ‡ 2
Appendix A R 2 22 R
 2 #
! ! 0 0
 2 B022 n3 ‡ B012 ‡ 4B066 m  n
a~ a~ ‡ A12 ‡ 2A66 m  n ‡

K11 ˆ A11 m 2
1 ‡ A66 n 2
1‡ ; R
h h ! !
A22 n3 ‡ A12 m
 2 n 2 a~3  2 n 2 a~3
A66 m
‡ a~ ‡ a~ ‡ ;
" ! ! 2R 2h 2R 2h
a~ a~ B12 ‡ 2B66 !
K12 ˆ A12 1 ‡ A66 1‡ ‡
h h R A22 a~ 2 
# K33 ˆ 2 1 ‡  2 ‡ B22 n2 ‡ D11 m
B12 m  4 ‡ D22 n4
R h R
a~ 0  
A
2R 12
2A066  n;
m
2 2 a~ 2  0 2 
‡ 2…D12 ‡ 2D66 †m  n A12 m ‡ A022 n2
2 R

 2 2
! ‡ B011 m
 4 ‡ B022 n4 ‡ 2 B012 2B066 m  n
 a~
A12 m
K13 ˆ K31 ˆ 1  3 …B12 ‡ 2B66 †m
B11 m  n2 !
R h  4 ‡ A22 n4 ‡ 2A12 m
 2 n2 2
A11 m a~3
‡ a~
a~ h  2i 2 2h
‡ A011 m  3 ‡ A012 2A066 mn ;
2 !
 2 n2 2 a~3
A66 m
‡ a~ ‡ ;
" ! ! 2 2h
a~ a~ B12 ‡ B66
K21 ˆ A12 1 ‡ A66 1‡ ‡
h h R L11 ˆ L12 ˆ L13 ˆ L21 ˆ L31 ˆ 0; L22 ˆ 1=R;
# !
a~ 0  2
m
A A066  n;
m L23 ˆ L32 ˆ n; L33 ˆ ‡ n2 R:
2R 12 2
T. Messager / Composite Structures 53 (2001) 301±307 307

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