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Bienvenido: p210mcrb
Producto: GENERATOR SET
Modelo: C32 GENERATOR SET JAZ03218
Configuración: C32 Generator Set JAZ00001-UP

Desarmado y Armado
C27 and C32 Generator Set Engines
Número de medio -RENR9716-17 Fecha de publicación -01/06/2014 Fecha de actualización -05/02/2020

i07922790

Electronic Unit Injector - Install

SMCS - 1290-012

Installation Procedure
Table 1
Required Tools

Tool Part Number Part Description Qty

A - Clean Engine Oil 1

1U-5718 Vacuum Pump 1

169-7372 Fluid Sampling Bottle 1
C
Tube
4C-4057 1
7.9 mm (0.31 inch) OD

D 4C-5552 Large Bore Brush 1

E 4C-6774 Vacuum Gun Kit 1

F 8T-7765 Surface Reconditioning Pad 1

9U-6862 Tapered Brush
G
9U-7237 Brush Extension

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Use Tooling (C) to remove the fuel and oil from the cylinder. Evacuate as much fuel and oil as possible
from the cylinder before installing the electronic unit injector. Several evacuations may be necessary.

Illustration 1 g03718000

2. Use Tooling (D) to clean the carbon deposit from the inside the electronic unit injector sleeve at Location
(Z). Tooling (E) is available to clean loose material from the bore of the electronic unit injector sleeve and
the cylinder.

Illustration 2 g03722826
Section view.

3. Use Tooling (F) to clean the carbon from the seat area at location (Y) that is inside the electronic unit
injector sleeve.
 Illustration 3 g03722522

4. Use Tooling (G) to clean injector seating area (8) and injector tip bore (9).
 Illustration 4 g03718585

5. Use a lint free material to clean O-ring seals (7) and electronic unit injector (2).

6. Lubricate the top two O-ring seals (7) with Tooling (A). Do not use any other lubricant.

Note: Once O-ring seals (7) are lubricated install immediately.

Note: Do not reuse O-ring seals (7).

Note: O-ring seals (7) must be stored properly to prevent contamination.

7. Install O-ring seals (7) on the electronic unit injector.

Note: Caution must be taken to avoid overstretching the O-ring seals (7).

Illustration 5 g03729389
 Illustration 6 g01135876

8. When you install a new injector, the E-Trim value must be programmed into the engine control module.
The injector confirmation code may need to be programmed into the engine control module. E-Trim Value
(X) is a 12-digit alphanumeric code that is supplied with the data sheet that comes with the new injectors.
Injector Confirmation Code (Y) is a four-digit numeric code. Both of the codes are on the top of electronic
unit injector (2). Use the following menu to program the E-Trim value.

ECM Summary Screen

Service Menu

Calibration

Injector Code Calibration

NOTICE
When an electronic unit injector is replaced, the new electronic injector
code must be programmed into the engine's personality module
software by using the calibration menu on the Electronic Service Tool.
If the new electronic injector code is not entered, the characteristics of
the previous electronic unit injector is assumed.

If it is not possible to immediately reprogram the electronic injector

code into the personality module software, the engine will not be
severely harmed. The new electronic injector code should be
reprogrammed as quickly as possible in order to optimize engine
performance.

9. Assemble electronic unit injector (2) with the clamp (6), spacer (5), and bolt (4). Position electronic unit
injector (2) in the injector bore.

Note: Caution must be used to avoid damaging O-ring seals (7) are not damaged when positioning
electronic unit injector (2) in the injector bore.
 Note: Do not push or manually force electronic unit injector into the bore.

10. Tighten bolt (4) to a torque of 55 ± 10 N·m (41 ± 7 lb ft). Ensure that electronic unit injector (2) is aligned
in the bore while tightening bolt (4).

Note: Tighten bolt (4) at a slow and uniform rate. If a pneumatic or electric tool is used, care must be
taken to avoid damage to the O-ring due to quickly seating the injector.

Note: Tightening bolt (4) to correct torque will properly seat electronic unit injector (2).

11. Inspect area around the bore for electronic unit injector (2) to ensure that O-ring seals (7) were not
damaged or extruded.

12. Install bridge assemblies (3).

13. Connect harness assembly (1). Tighten the nuts to a torque of 2.5 ± 0.25 N·m (22 ± 2 lb in).

End By:

a. Install the rocker arms and the rocker arm shaft.

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