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THE INTELLIGENT
ENTERPRISE FOR
THE INDUSTRIAL
MACHINERY AND
COMPONENTS
INDUSTRY
25 Resources
The business environment and, in fact, the Mini Cases: Data in Action
world at large are undergoing a significant
Vestas Wind Systems A/S is planning to
shift – one that is creating both upheaval use a digital solution to deliver faster,
and opportunity. The transformation from more efficient, and more cost-effective
a linear economy to a circular economy wind turbine installations, providing
and the move toward sustainable energy, clean energy to the world more quickly.
It wants to provide workers in the field,
integrated mobility and livable cities construction managers, technicians,
underscores the need for trusted products. subcontractors, customers, and
suppliers with accurate, real-time
The industry itself is being reshaped by information 24 hours a day, wherever
rising customer expectations, the need to they are, connected or offline. Vestas is
using data for comprehensive project
develop new digital skills and processes,
analysis and continuing improvement.
competition from unexpected challengers,
and the need for the flexibility to shift HOERBIGER Holding f AG monitors
customers’ remote wellhead
resources, production, and capital around
compression units. Service technicians
the world. need to travel to the asset only when
maintenance is required, based on live
Forward-looking IM&C companies insights into the assets’ operational
recognize this as an opportunity to rethink status. Service tickets are being
the fundamentals of their business – generated automatically, and operating
hours are transferred for pay-per-use
to build new capabilities rather than be
billing.
left behind.
MODEL
on-demand services and software that
raise margins by up to five percentage
points1
INNOVATION 35%
Of manufacturing organizations will have
created new ecosystems by implementing
AI- and blockchain-centric platforms, thus
automating 50% of processes by 20222
We believe IM&C companies it is essential to focus on the
that are relentlessly focused changing – and growing –
on their customers will
innovate their business
needs of the customer to
inform strategic priorities 90%
models to deliver personalized and technologies to build Of manufacturers will leverage real-time
solutions at scale and as a competitive differentiation and equipment and asset performance data to
service in 2025. More than deliver winning products and self-diagnose issues in advance and trigger
half of the revenue of IM&C services. They will also need a service intervention to avoid unplanned
companies will come from to demonstrate true customer downtime by 20213
services delivered around and empathy by integrating
50%
based on highly customized, customer sentiments and
digitalized products. feedback through the entire
value cycle.
Of manufacturers are predicted to
These services will span from
network related product and asset digital
simple break-fix services and Successful business model twins into digital twin ecosystems for a
value-add services to complex innovation, process systems-level view of their business and a
outcome or equipment-as-a- optimization, and workforce 5% reduction in cost of quality by 20244
service models. They will also productivity are directly linked
90%
include new business models to deliver great customer
based on the monetization of and employee experiences.
data assets. Increasingly, In fact, research indicates
Of large enterprises will generate revenue
IM&C companies will be able that the best-performing from data as a service by 2020 – from the
to more effectively use the companies are pulling away sale of raw data, derived metrics, insights,
data assets that are already from the rest, widening the and recommendations – up from nearly
being generated based on the performance gap. They are 50% in 20175
business they conduct. doing this by delivering great
88%
experiences, and are the most
At this time, when opportunity profitable because they adopt
is huge but new market new technologies and deliver
Of innovative industrial manufacturing
entrants are threatening winning products and services companies have started or have
traditional IM&C companies, more efficiently. completed their digital transformation,
compared to 54% of other companies6
Be customer centric
Serve the segment of one
Embrace digital smart products
Implement the digital supply chain and smart
factory
Information
Simplified business
Sales-force
Self-services automation
Consumer-grade user
experience
Parts and
emergency parts
Marketing
Web Web channel as a one-stop
channel
shop
Products and
equipment Unified configuration, pricing,
Call and more
center
Software
and services
As customer and buying behaviors are changing on the consumer side, this will also have impact on
business-to-business (B2B) businesses.
Krones AG wanted to create a personalized, responsive shopping experience. It launched a fully mobile-
enabled online store based on the SAP Commerce solution, delivering a personalized, B2B shopping
experience from its buyers’ mobile devices.
Customer rents Fatigue, overheating, Customer complains Customer returns Sales and market share
concrete breaker high vibrations lead to to customer service equipment and rents of equipment company
and has problems low efficiency. Customer department, and due from a competitor. decline. Company has
using equipment. loses time and money to lack of insight and Equipment company no idea why or how to
because the equipment context receives doesn’t capture user fix the problem.
doesn’t perform as dissatisfactory service. feedback or reason
advertised.
F for return.
NEW-WORLD SCENARIO
IoT-enabled concrete Equipment company Operational data is Churn scores and Data is used to design
breaker captures monitors equipment merged with experience operational data are equipment that prevents
equipment and in real time and sends data and draws insights used in real time to overheating. Equipment
contextual information. customer survey that are used to design make retention offer company has satisfied
immediately. even better equipment. to customer. customers and gets
positive feedback, and
increases sales and
market share.
POTENTIAL BENEFITS
10%–20% 10%–20%
Increase in revenue from new products Increase in customer satisfaction
Since short and reliable delivery times are critical, IM&C companies should
prioritize the production of their products based on the individual importance
of each customer.
91% of innovative discrete manufacturers say that machine learning is very important for them to
achieve their digital initiative goals and make processes more automated and intelligent, compared to
71% of other discrete manufacturers.7
MAN Diesel and Turbo has increased the transparency and information on every customer to offer
tailored products and services through one common solution where this individual information is
managed. Product configuration enables the company to configure the individual product based
on the customer’s needs. And this configuration is seamlessly handed over to manufacturing for
execution of the individual production order.
Manage ideas and Set up and maintain Hand over customer Move order through the View all process-related
requirements and manufacturing master specifications to manufacturing process issues and check multiple
created designs. data, including variants in manufacturing (a using multiple systems reports created through
Create design results the separate ERP system decoupled process). and transactions ‒ no batch processing.
and bills of materials and shop-floor systems. Ensure reliability of delivery integration of information
(BOMs) in a product Make sure engineering and dates, which requires or consistent UIs.
lifecycle management
system.
manufacturing information
is in sync. F
consulting multiple systems
or waiting for material
requirements planning
(MRP) batch runs.
NEW-WORLD SCENARIO
Management of a supplier- and Handover of BOMs to manufacturing Live MRP, enabling insight to action Profitability reporting and
customer-integrated product and creation of work instructions in in real time in one consistent UI analysis done on actual data
design process from early-idea one integrated process, including Role-specific screens to speed at full detail in real time to
phase to released design and closed-loop change management up the management and execution understand all profitability
product-variant definitions of orders from order management aspects of the customer order
to manufacturing and delivery in an
integrated process
POTENTIAL BENEFITS
...
... Profitability
Cost Cost
Stress simulations ... Issues
Geometries Quality fingerprint ... Performance
Designs Production data Ramp-up Output ...
Ideas
95% of innovative discrete manufacturers say that the digital priority of connected products is very
important to them, compared to 67% of other manufacturers.8
Erich NETZSCH GmbH & Co. Holding KG (NETZCH) deployed SAP® Asset Intelligence Network. By
digitalizing physical assets and documentation, the pumps and systems unit is increasing visibility
into asset and component details and improving collaboration between employees and with partners.
The result is even better service and continued customer satisfaction, helping ensure that NETZSCH
machinery and devices will be at the heart of innovation for a long time to come.
Isolated creation and Isolated change record Project- and customer-based Constraints management
maintenance of product creation and maintenance integration of software of hardware and software
structures and BOMs view – leading to fragmented executables – no out-of-the- versioning dependencies that
navigation box capabilities to support is typically spreadsheet driven,
end-to-end product lifecycle leading to a lack of transparency
of where and which kind of
F
software version is installed
NEW-WORLD SCENARIO
Single, integrated view of change Embedded software management Handover of BOM spare-parts
timeline and BOMs capabilities enhanced by constraints positions and software items,
Future support of configuration of management of hardware and including software installation
BOMs, including software item as software components instruction to a network
a category
POTENTIAL BENEFITS
Unlike the past, when mechanical design was the main engineering step, today’s
products and solutions contain a vast array of electronics and many different
pieces of software.
Figure 4: Five Levels of Connectedness for the Digital Supply Chain and
Smart Factories
5. Machine cloud
Predictive maintenance Machine
layer
Predictive quality
2
60% of manufacturers will have empowered shop-floor workers with augmented reality and virtual
reality, intelligent apps, and cobots by 2021, thus achieving productivity gains of up to 7% and more-
attractive work environments.9
GEBHARDT Fördertechnik GmbH wanted to go much further for its customers in the future –
with smart manufacturing. It developed its own platform, Galileo IoT, which allows customers to
evaluate data on all components in a facility. In this way, customers are able to avoid failures, plan
maintenance better, and save costs. GEBHARDT can even use the platform to develop a new
business model, moving away from being a simple supplier and toward being a comprehensive
service provider for intralogistics.
NEW-WORLD SCENARIO
Manufacturer 2
Cloud solution for collaboration
POTENTIAL BENEFITS
Repair
Cost of service
Support
Revenue
Product sales
OEM’s share of equipment lifecycle costs
30% of manufacturers – driven by dynamic demand and empowered by data – will use innovation
marketplaces by 2022 for on-demand services and software that raise margins by up to five
percentage points.10
Hilti AG is using the SAP Leonardo IoT portfolio to connect equipment on customer sites. Based on
that, Hilti offers new services to its customers, enabling them to manage this equipment more
effectively.
TRADITIONAL SCENARIO
NEW-WORLD SCENARIO
Due diligence Close and manage Produce Deliver Manage and service Invoice
Analysis of the risk based contract Manufacture physical Track product Manage assets on-site
on customer information Set up and maintain PfO components delivery
Use the IoT to help ensure
Automated pricing customer contracts for Coordinate with to coordinate
asset availability and
product use and outcome service monitoring management
performance
and delivery of assets
Retrieve and use outcome data
for billing and field service
optimization
Rate the outcome per contract
conditions and automatically
generate accurate invoices
POTENTIAL BENEFITS
3%–10% 25%–30%
Improvement in service profit Improvement in subscription
margin invoice processing time
Innovative IM&C companies provide the machines and equipment bundled with
services and consumables and charge for the outcome. With that transformation,
they generate new business, increase market share, accelerate new technologies
and products, deliver more product-use insights, and create a more sustainable
revenue stream. Pay for outcome (PfO) is attractive for customers who intend to
shift CAPEX to OPEX, share business risk, or try new technologies with lower risks,
adjust production capacity flexibly, and have a more attractive balance sheet.
US$1.2 trillion
Advanced Analytics
Empowered users can get real-time visibility into their changing environment,
simulate the impact of business decisions, mitigate risk, and achieve better Will be the amount of IoT spending in
customer outcomes. 202214
Blockchain
The blockchain model of trust, through massively distributed digital consensus,
could reshape supply chains and commerce across the digital economy.
75%
Of manufacturers will provide their
service teams access to searchable
Virtual and Augmented Reality video content through mobility and
Already in use to help workers with difficult or infrequent maintenance wearables by 202115
activities, this will become even more critical to attract and retain new talent.
Conversational AI
Voice interfaces will be the go-to technology for the next generation of 40%
applications, allowing for greater simplicity, mobility, and efficiency while Of digital transformation initiatives will
increasing worker productivity and reducing the need for training. use AI services by 201916
Key Technologies
© 2019 SAP SE or an SAP affiliate company. All rights reserved.
18
GETTING THERE:
A PHASED APPROACH
Companies will become intelligent enterprises on three distinct tracks
as they evolve their strategic priorities to match their company’s vision.
They will:
Introduce a direct
Incorporate software- Extend physical Self-aware and connected products
Digital smart feedback loop
based features for product functionality Flexible configuration during
from product
products increased flexibility with digital-only operation
enhancements based Increased value from software
and connectivity services
on actual usage
Digital supply
Innovators 96%
networks Others 70%
Digital
Manufacturing Core People
& Supply Chain Engagement
Intelligent
Suite
Intelligent Technologies
Digital
Platform
Data Cloud
Management Platform
Simplify and innovate Standardize and innovate Run with one global Optimize to realize value
Reimagined business Model-company support Continuously captured and
models, business approach to accelerate One global, consistent realized benefits of digital
processes, and work adoption with model experience transformation
industry solutions
SAP Digital End-to-end support –
Transformation Design thinking and on premise, in the
Framework rapid, tangible prototypes cloud, or with a hybrid
methodology as approach
Coengineered industry
a guide for digital
innovations delivered
transformation
with agility
Value-based innovation
road maps
To move forward with speed and agility, it helps to focus on live digital data and combine solution know-how
and industry-specific process expertise with data analytics so that the right digital reference architecture is
defined and delivered. In that context, a model-company approach is aimed at simplifying and increasing the
speed of the digital transformation journey. Model companies represent the ideal form of standardization
for a specific line of business or industry. They are built on preconfigured SAP solutions and based on best
practices supported by SAP, along with the business content that encompasses our experience and
expertise relevant for the industry. They provide a comprehensive baseline and come with the accelerators
to jump-start digital transformation projects.
Learn more
Outlined below is external research that was used as supporting material for this paper.
1. IDC, “IDC FutureScape: Worldwide 11., 12. IDC, “IDC FutureScape: Worldwide IT
Manufacturing Product and Service Innovation Industry 2018 Predictions,” Doc. #US43171317,
2019 Predictions,” Doc. #US43135918, October 2017.
October 2018.
13. “The Future of Jobs Report 2018,” World
2., 3. IDC, “IDC FutureScape: Worldwide Economic Forum, September 2018.
Manufacturing 2019 Predictions,” Doc
14. IDC, “IDC Forecasts Worldwide Technology
#US44467118, November 2018.
Spending on the Internet of Things to Reach
4. IDC, “IDC FutureScape: Worldwide $1.2 Trillion in 2022,” June 2018.
Manufacturing Product and Service Innovation
15. IDC, “IDC FutureScape: Worldwide
2019 Predictions,” Doc. #US43135918,
Manufacturing Product and Service Innovation
October 2018.
2019 Predictions,” Doc. #US43135918,
October 2018.
5. IDC, “IDC FutureScape: Worldwide IT
Industry 2018 Predictions,” Doc. #US43171317, 16 IDC, “Worldwide Spending on Cognitive and
October 2017. Artificial Intelligence Systems Will Grow to
$19.1 Billion in 2018, According to New IDC
6.–8. “Emerging Opportunities For Discrete
Spending Guide,” March 22, 2018.
Manufacturers To Deploy Industry Processes In
The Cloud,” a Forrester Consulting thought 17. “Emerging Opportunities For Discrete
leadership paper commissioned by SAP, July 2018. Manufacturers To Deploy Industry Processes In
The Cloud,” a Forrester Consulting thought
9. IDC, “IDC FutureScape: Worldwide
leadership paper commissioned by SAP, July 2018.
Manufacturing 2019 Predictions,” Doc
#US44467118, November 2018.
10. IDC, “IDC FutureScape: Worldwide Note: All sources cited as “SAP” or “SAP
Manufacturing Product and Service Innovation Performance Benchmarking” are based on
2019 Predictions,” Doc. #US43135918, our research with customers through our
October 2018. benchmarking program and other direct
interactions with customers.
Resources
© 2019 SAP SE or an SAP affiliate company. All rights reserved.
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Resources
© 2019 SAP SE or an SAP affiliate company. All rights reserved.
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