Filling & Transfering

INPUTS AND OUTPUTS LIST Page:1/6

Sl # INPUTS PLC I/Ps ADDRESSING NOMENCLATURE Code

1 PROCESS ON %IX 0.1 PUSH BUTTON -1 PB-1

2 CONVEYOR MOTOR OFF %IX 0.3 OPTICAL SENSOR OS-1

Sl # OUTPUTS PLC O/Ps ADDRESSING NOMENCLATURE Code

1 FILLING VALVE %QX 0.0 SOLENOID VALVE - 1 SV -1

2 CONVEYOR MOTOR %QX 0.1 POWER CONTACTOR - 1 PC-1

3 END OF CYCLE %QX 0.2 LAMP - 1 L-1

SEQUENCE OF OPERATION:-

SAFETY INTERLOCKS:
1 Filling valve should operate when conveyor motor PC-1= (%QX0.1) ) is in OFFposition only.
2 Conveyor should operate when filling valve SV-1= (%QX0.0) is in OFF position only.

SEQUENCE OF OPERATION AS FOLLOWS,

INITIAL CONDITIONS (Fig-1)

1 Bottle transfer over (OS-1=%IX0.3) should be OFF position.

2 Put empty bottle on conveyor by hand.

3 PRESS PROCESS ON PUSH BUTTON (PB-1=%IX0.1).

4 Filling valve open SV-1= (%QX0.0) gets on.As soon filling valve opened, Liquid flows into the bottle,
T1 timer starts (Filling timer) (Fig-2).

5 At the end of filling time T1, filling valve close SV-1= (%QX0.0) gets OFF and conveyor motor
PC-1=(%QX0.1) gets ON.

6 When bottle passes near to optical sensor (OS-1=%IX0.3) gets on

then only conveyor PC1=(%QX0.1) should get OFF.

7 End of the cycle.

8 End of cycle lamp (L-1=%QX0.2) should ON with the end of cycle memory and gets OFF when we
press START CYCLE (PB-1%IX0.1) for next cycle.

9 PRODUCTION STATUS
Required no of bottles produced.
 EXAMPLE: Filling and Transfering Page:2/6
FIGURE-1: Initial conditions .

NOTE: 1.Blue color indicates Inputs/Outputs ON condition.

2.Red color indicates Inputs/Outputs OFF condition.

Hopper
P.B STATION

Filling Valve (SV-1)

PB-1
(%QX0.0)

PROCESS ON
CONVEYOR OFF (OS-1) %IX0.1

(%IX0.3)
BOTTLE

TRANSFER CONV

MOTOR

(PC-1) (%QX0.1)
FIGURE-2: Filling valve on. Page:3/6

Hopper

Filling Valve (SV-1)

PB-1
(%QX0.0)

CONVEYOR OFF (OS-1)

(%IX0.3)
BOTTLE

BOTTLE
TRANSFER CONV

MOTOR

(PC-1) (%QX0.1)
FIGURE-3: Filling valve off and Bottle conveyor on sequence. Page:4/6

Hopper

Filling Valve (SV-1)

(%QX0.0)

CONVEYOR OFF (OS-1)

(%IX0.3)
BOTTLE

TRANSFER CONV

MOTOR

(PC-1) (%QX0.1)
FIGURE-3: Filling valve off and Bottle conveyor on sequence. Page:5/6

Hopper

Filling Valve (SV-1)

(%QX0.0)

CONVEYOR OFF (OS-1)

(%IX0.3)
BOTTLE

TRANSFER CONV

MOTOR

(PC-1) (%QX0.1)
FIGURE-4: Bottle conveyor off sequence. Page:6/6

Hopper

Filling Valve (SV-1)

(%QX0.0)

CONVEYOR OFF (OS-1)

(%IX0.3)
BOTTLE

TRANSFER CONV

MOTOR

(PC-1) (%QX0.1)