Professional Documents
Culture Documents
LCD 108
Installation and operating instructions
English (GB) Installation and operating instructions
English (GB)
CONTENTS Warning
Page If these safety instructions are not observed, it may
1. Symbols used in this document 2 result in personal injury.
2. General 2
Warning
2.1 Applications 3
2.2 Variants 3 If these instructions are not observed, it may lead to
electric shock with consequent risk of serious
3. Location and mounting 3
personal injury or death.
3.1 Location 3
3.2 Mounting of LCD 108 for direct-on-line starting 3
Warning
3.3 Mounting of LCD 108 for star-delta starting 4
These instructions must be observed for explosion-
4. Systems for parallel operation with 3 float switches 5
proof pumps.
4.1 Electrical connection 5
4.2 Setting 6
4.3 Control panel If these safety instructions are not observed, it may
8 Caution
result in malfunction or damage to the equipment.
4.4 Battery back-up functions 8
4.5 Reset button and ON-OFF-AUTO selector switch 9 Notes or instructions that make the job easier and
5. Systems for parallel operation with 4 float switches 10 Note
ensure safe operation.
5.1 Electrical connection 10
5.2 Setting 10 2. General
5.3 Control panel 12
5.4 Battery back-up functions 12 The LCD 108 controller is designed for the control of pumps in
5.5 Reset button and ON-OFF-AUTO selector switch 13 wastewater systems.
6. Systems for 100 % standby operation 14 Type key:
6.1 Electrical connection 14
6.2 Setting 14 Example LCD 108 400 3 23 SD
6.3 Control panel 16 LCD = two-pump controller
6.4 Battery back-up functions 16
108 = type designation
6.5 Reset button and ON-OFF-AUTO selector switch 17
7. System for full-control operation Phase voltage [V]
18
7.1 Electrical connection 18 1 = single-phase
7.2 Setting 18 3 = three-phase
7.3 Control panel 20 Maximum operating current per pump [A]
7.4 Battery back-up functions 20
SD = Star-delta starting
7.5 Reset button and ON-OFF-AUTO selector switch 21
8. Start-up 22
9. Maintenance 22
10. Technical data 23
11. Fault finding chart 24
12. Disposal 24
Warning
Prior to installation, read these installation and
operating instructions. Installation and operation
must comply with local regulations and accepted
codes of good practice.
2
2.1 Applications 3. Location and mounting
English (GB)
The LCD 108 enables:
Warning
• control of two pumps based on signals from float switches,
Before starting any work on pumps used to pump
• automatic pump changeover (even distribution of operating
liquids which could be constituted as being
hours on both pumps), hazardous to health, thorough cleaning/venting of
• selection of automatic test run during long periods of inactivity pumps, pits, etc. must be carried out according to
(every 24 hours), local regulations.
• battery back-up in case of mains supply failure (accessory for Before making any connections in the LCD 108 or
certain variants), work on pumps, pits, etc., it must be ensured that the
• starting delay within the range from 0 to 255 sec. (random) electricity supply has been switched off and that it
after returning from battery operation to mains operation cannot be accidentally switched on.
(resulting in an even mains load when several pumping The installation must be carried out by authorized personnel in
stations are started up at the same time), accordance with local regulations.
• selection of automatic alarm resetting,
• selection of automatic restarting, 3.1 Location
• setting of stop delays matching the actual operating Warning
conditions,
The LCD 108 controller and an EEx barrier, if
• indication of liquid level, required, must not be installed in explosion hazard
• alarm indication of: areas.
– inadmissibly high liquid level, Only float switches approved for use in explosion
– overload (via motor protection relay), hazard areas may be used. The float switches must
– overtemperature (via PTC resistance or thermal switch in be connected via an EEx barrier, e.g. Grundfos
motor), number 96440300.
– wrong phase sequence (only certain variants), The LCD 108 can be mounted at ambient temperatures ranging
– mains supply failure (only certain variants), from -30 °C to +50 °C.
– defective float switch. Enclosure class: IP65.
As standard, the LCD 108 has one alarm output for common When installed outdoors, the LCD 108 must be placed in a
alarm. Certain variants have an additional alarm output for protective shed or cupboard.
separate high-level alarm. The LCD 108 must not be exposed to direct sunlight.
Furthermore, the controller incorporates a buzzer (only certain
3.2 Mounting of LCD 108 for direct-on-line starting
variants).
Before mounting, remove the transport protectors, if any, from
2.2 Variants inside the cabinet.
The actual controller type, voltage variant, etc. are stated in the Mount the LCD 108:
type key on the nameplate situated on the side of the controller • on a plane wall surface,
cabinet. • with the Pg cable entries pointing downwards
The LCD 108 is available for either direct-on-line starting or (additional Pg cable entries, if required, must be fitted in the
star-delta starting. bottom plate of the cabinet),
The LCD 108 can be connected and set to operation/control in • with four screws through the mounting holes in the back plate
4 different ways, see sections 4. to 7.: of the cabinet, see fig. 1. The mounting holes must be bored
• Section 4. Systems for parallel operation with 3 float switches. with a 4 mm bore. Fit the screws into the mounting holes and
(Electrodes can also be used.) tighten securely. Fit the plastic caps supplied with the
• Section 5. Systems for parallel operation with 4 float switches. controller on the screws (IP65).
(Electrodes can also be used.)
• Section 6. Systems for 100 % standby operation.
• Section 7. System for full-control operation.
3
Figure 1 shows the internal construction of the LCD 108 for
If the distance between the controller and pit
direct-on-line starting.
English (GB)
T21
T22
12
22
32
42
T12
T11
21
31
41
11
Fig. 2
Pos. Description
1 Module CU 212.
Terminal block for level inputs
2
(11-12, 21-22, 31-32, 41-42).
Terminal block with: TM01 8125 5099
• input for the PTC resistance/thermal switch of the
motor (T11-T21, T12-T22),
3 • output for external alarm device for high-level alarm
(H-NC, H-COM, H-NO) (only certain variants),
• output for external alarm device for common alarm Fig. 3
(G-NC, G-COM, G-NO).
Motor protection relays, pumps 1 and 2 (contacts and
4
thermal relay fitted).
5 Terminal block for electricity supply.
Fuse holders for control circuit fuses (1 to 3 depending
6
on voltage/current variant).
7 Isolating transformer.
9 Pg cable entries.
10 Earth bar ( PE).
4
If the distance between the controller and pit
English (GB)
exceeds 20 metres, it is not advisable to use
electrodes as problems with the signal values sent
Note back to the controller may arise.
In such cases, it is recommended to use float
switches.
12
22
32
42
21
31
41
11
Warning
G-NC
H-NC
5
If the PTC resistance/thermal switch of the motor is
4.2 Setting
English (GB)
connected, the factory-fitted short-circuit jumper Parallel operation with 3 float switches, pages 25 and 26.
must be removed (terminals T11-T21, T12-T22). For The module CU 212 has a 10-pole DIP switch in the bottom right
Caution
correct installation of PTC resistor/thermal switch, corner, see fig. 6.
see the installation and operating instructions of the
pump. During the setting of the DIP switch, the controller
must always be dead for at least 1 minute to achieve
Single-phase motors must be connected to an external operating Caution
the correct configuration during start-up after change
capacitor and in certain cases also to a starting capacitor.
of the DIP switch setting.
Further details can be found in the installation and operating
instructions for the pump in question. The DIP switch setting offers the following possibilities:
• selection of starting delay and automatic test run (switch 4),
Warning
• setting of stop delay (switches 5, 6 and 7),
Float switches placed in an explosion hazard area
• selection of automatic alarm resetting (switch 9),
must be connected via an EEx barrier, e.g. Grundfos
number 96440300. • selection of automatic restarting (switch 10).
The EEx barrier must not be installed in the
explosion hazard area.
Equipment used in explosion hazard areas must in
each individual case have been approved for this
particular application. Furthermore, the cables into
the explosion hazard area must be laid in
accordance with local regulations.
TM016870 2308
96003332 or 96003695, are used.
Key to the symbols in fig. 1 on page 25 and fig. 2 on page 26:
Terminal
Pos. Description
number
Fig. 6
Float switch for start of the first pump/
1 11-12
common stop. Set the DIP switch as shown in fig. 6.
2 Float switch for start of the next pump. 21-22 Each individual switch (1 to 10) of the DIP switch can be set to
3 Float switch for high-level alarm. 31-32 position OFF or ON.
6
• Switches 5, 6 and 7, stop delay: AC/DC selector:
When the DIP switch setting is changed, the controller must
English (GB)
The AC/DC selector switch for electrodes and/or float switches is
be switched off for at least 1 minute! placed as shown in fig. 7.
The stop delay is the time from the stop signal is given until the
pump is stopped.
It must be ensured that the pump is not running dry.
0 sec. 60 sec.
15 sec. 90 sec.
• Switch 8:
When the DIP switch setting is changed, the controller must Fig. 7
be switched off for at least 1 minute!
Operation with electrodes and
Switch 8 has no function in connection with the actual float switches:
application (parallel operation with 3 float switches,
pages 25 and 26), but this setting must be maintained! Selector switch in position AC:
13-18 VAC 0V
It is possible to connect 3
• Switch 9, automatic alarm resetting: electrodes (1 as reference
When the DIP switch setting is changed, the controller must AC 1 2 G 3 4 electrode) and 2 float switches.
be switched off for at least 1 minute! AC DC The controller transmits a 13 to
18 VAC signal.
This setting ensures automatic resetting of alarm
signals to external alarm devices and the built-in Operation with float switches:
buzzer. However, an alarm signal will only be reset if Selector switch in position AC:
the cause of the fault no longer exists. It is possible to connect 4 float
13-18 VAC 0V
At this setting, the alarm signal must be reset manually switches.
by means of the reset button (the reset button is The controller transmits a 13 to
described in section 4.5). AC 1 2 G 3 4
18 VAC signal.
AC DC
7
4.3 Control panel 4.4 Battery back-up functions
English (GB)
Parallel operation with 3 float switches, pages 25 and 26. Parallel operation with 3 float switches, pages 25 and 26.
Figure 8 shows the control panel of the CU 212 module. If a back-up battery for CU 212 (accessory for certain variants) is
installed, the following functions will be carried out if the normal
1 234 5 6 electricity supply to the LCD 108 fails (see also the illustrations
below):
• The common alarm is active, the red indicator light is on -
CU 212 1
1 2
cannot be reset!
2
12 • If the external alarm device for common alarm is supplied from
11 an external power source, this device will be active - cannot be
10 reset by means of the reset button!
9
8
4.5 Reset button and ON-OFF-AUTO selector switch
English (GB)
Parallel operation with 3 float switches, pages 25 and 26.
The reset button is a push-button for manual resetting of alarm signals to external alarm devices and the built-in
buzzer (i.e. not for resetting of the alarm memory as this is reset by means of the ON-OFF-AUTO selector switch,
see position OFF ( )).
Even if the fault condition still exists, the external alarm devices and the built-in buzzer will be reset when the reset
button is pressed.
The ON-OFF-AUTO selector switch for each pump has three different positions:
ON ( ), top position:
• The pump will start when the selector switch is pushed into this position (unless the motor protection relay has cut
out the pump).
• If the PTC resistance/thermal switch of the motor registers overtemperature, the pump will not be switched off.
Note: It is the user’s responsibility to decide how long the pump is to run with this fault indication. Over a long
period, the pump will be damaged!
In explosion hazard areas, switch 10 of the DIP switch must be set as stated in section 4.2. Consequently, the
pump cannot be started when the PTC resistance/thermal switch of the motor registers overtemperature.
9
5. Systems for parallel operation with 4 float Warning
English (GB)
pump.
Single-phase motors must be connected to an external operating
capacitor and in certain cases also to a starting capacitor.
Further details can be found in the installation and operating
instructions for the pump in question.
Fig. 9
10
• Switches 1, 2 and 3, application type: • Switch 10, automatic restarting:
When the DIP switch setting is changed, the controller must When the DIP switch setting is changed, the controller must
English (GB)
be switched off for at least 1 minute! be switched off for at least 1 minute!
This setting determines the actual application type This setting enables automatic restarting after the PTC
(parallel operation with 4 float switches, pages 27 and resistance/thermal switch of the motor has cut out the
28). pump. Restarting will not be carried out until the motor
has cooled to normal temperature.
• Switch 4, starting delay and automatic test run (only in the
case of battery back-up): When the pumps connected are used in explosion
When the DIP switch setting is changed, the controller must hazard areas, switch 10 must not be in this
be switched off for at least 1 minute! position!
At this setting, the pump must be restarted manually after
At this setting, the start-up is delayed within the range the PTC resistance/thermal switch of the motor has cut
from 0 to 255 sec. (random) after the electricity supply out the pump. To restart the pump, push the
has been switched on when the liquid level is ON-OFF-AUTO selector switch into position OFF for a
sufficiently high. short period (the ON-OFF-AUTO selector switch is
Automatic test run carried out every 24 hours. described in section 5.5).
After the electricity has been switched on, the pump will When the pumps connected are used in explosion
start immediately when the liquid level is sufficiently hazard areas, switch 10 must be in this position!
high.
No automatic test run. AC/DC selector:
The AC/DC selector switch for electrodes and/or float switches is
• Switches 5, 6 and 7, stop delay:
placed as shown in fig. 10.
When the DIP switch setting is changed, the controller must
be switched off for at least 1 minute!
The stop delay is the time from the stop signal is given until the
pump is stopped.
It must be ensured that the pump is not running dry.
0 sec. 60 sec.
15 sec. 90 sec.
Switch 8 has no function in connection with the actual Selector switch in position AC:
application (parallel operation with 4 float switches, 13-18 VAC 0V
It is possible to connect 3
pages 27 and 28), but this setting must be maintained! electrodes (1 as reference
AC 1 2 G 3 4 electrode) and 2 float switches.
• Switch 9, automatic alarm resetting: AC DC The controller transmits a 13 to
When the DIP switch setting is changed, the controller must 18 VAC signal.
be switched off for at least 1 minute!
Operation with float switches:
This setting ensures automatic resetting of alarm Selector switch in position AC:
signals to external alarm devices and the built-in
It is possible to connect 4 float
buzzer. However, an alarm signal will only be reset if 13-18 VAC 0V
switches.
the cause of the fault no longer exists.
The controller transmits a 13 to
AC 1 2 G 3 4
At this setting, the alarm signal must be reset manually 18 VAC signal.
AC DC
by means of the reset button (the reset button is
described in section 5.5).
Operation with float switches:
Selector switch in position DC:
It is possible to connect 4 float
switches.
12 VDC 0V
Cables of up to 100 metres can be
connected between the controller
AC 1 2 G 3 4 and the float switches.
AC DC
The controller transmits a 12 VDC
signal.
11
5.3 Control panel 5.4 Battery back-up functions
English (GB)
Parallel operation with 4 float switches, pages 27 and 28. Parallel operation with 4 float switches, pages 27 and 28.
Figure 11 shows the control panel of the CU 212 module. If a back-up battery for CU 212 (accessory for certain variants) is
installed, the following functions will be carried out if the normal
electricity supply to the LCD 108 fails (see also the illustrations
1 234 5 6
below):
• The common alarm is active, the red indicator light is on -
CU 212 1 cannot be reset!
1 2
2
12 • If the external alarm device for common alarm is supplied from
11 an external power source, this device will be active - cannot be
10 reset by means of the reset button!
12
5.5 Reset button and ON-OFF-AUTO selector switch
English (GB)
Parallel operation with 4 float switches, pages 27 and 28.
The reset button is a push-button for manual resetting of alarm signals to external alarm devices and the built-in
buzzer (i.e. not for resetting of the alarm memory as this is reset by means of the ON-OFF-AUTO selector switch,
see position OFF ( )).
Even if the fault condition still exists, the external alarm devices and the built-in buzzer will be reset when the reset
button is pressed.
The ON-OFF-AUTO selector switch for each pump has three different positions:
ON ( ), top position:
• The pump will start when the selector switch is pushed into this position (unless the motor protection relay has cut
out the pump).
• If the PTC resistance/thermal switch of the motor registers overtemperature, the pump will not be switched off.
Note: It is the user’s responsibility to decide how long the pump is to run with this fault indication. Over a long
period, the pump will be damaged!
In explosion hazard areas, switch 10 of the DIP switch must be set as stated in section 5.2. Consequently,
the pump cannot be started when the PTC resistance/thermal switch of the motor registers overtemperature.
13
6. Systems for 100 % standby operation Warning
English (GB)
Description (see also page 29 or 30): Float switches placed in an explosion hazard area
The pumps are controlled by the liquid level in the pit. must be connected via an EEx barrier, e.g. Grundfos
• The float switch, pos. 2, starts the first pump. number 96440300.
• The float switch, pos. 4, starts the next pump. The EEx barrier must not be installed in the
explosion hazard area.
• The float switch, pos. 1, stops both pumps after expiration of
the "stop delay" (can be set). Equipment used in explosion hazard areas must in
each individual case have been approved for this
• The pumps operate alternately.
particular application. Furthermore, the cables into
• The float switch, pos. 3, activates the high-level alarm. the explosion hazard area must be laid in
Warning accordance with local regulations.
Before starting any work on pumps used to pump Float switches of the same type as Grundfos product
liquids which could be constituted as being number 96003332 or 96003695, i.e. float switches
hazardous to health, thorough cleaning/venting of Note with gold-plated contacts suitable for low voltages
pumps, pits, etc. must be carried out according to and currents (40 V / 100 mA), must be used. All EEx-
local regulations. approved float switches are also suitable.
Before making any connections in the LCD 108 or The float switches must be connected as NO contacts, i.e. brown
work on pumps, pits, etc., it must be ensured that the and black leads, when float switches, Grundfos product number
electricity supply has been switched off and that it 96003332 or 96003695, are used.
cannot be accidentally switched on.
Key to the symbols in fig. 5 on page 29 and fig. 6 on page 30:
6.1 Electrical connection
Terminal
100 % standby operation, pages 29 and 30. Pos. Description
number
Warning 1 Float switch for common stop. 11-12
Before starting work on the system, switch off
the supply voltage and lock the mains switch in 2 Float switch for start of the first pump. 21-22
position 0. 3 Float switch for high-level alarm. 31-32
Any external voltage connected to the system must 4 Float switch for start of the next pump. 41-42
be switched off before work is started.
Fig. 5 on page 29. 6.2 Setting
The figures show all electrical connections required to connect 100 % standby operation, pages 29 and 30.
the LCD 108 for direct-on-line starting, 100 % standby operation. The module CU 212 has a 10-pole DIP switch in the bottom right
corner, see fig. 12.
Fig. 6 on page 30.
The figure shows all electrical connections required to connect The controller must be off circuit to ensure the
the LCD 108 for star-delta starting, 100 % standby operation. Caution correct configuration during start-up after change of
the DIP switch setting.
Warning
The DIP switch setting offers the following possibilities:
The LCD 108 must be connected in accordance with
the rules and standards in force for the application in • selection of starting delay and automatic test run (switch 4),
question. • setting of stop delay (switches 5, 6 and 7),
The operating voltage and frequency are marked on the controller • selection of automatic alarm resetting (switch 9),
nameplate. Make sure that the controller is suitable for the • selection of automatic restarting (switch 10).
electricity supply on which it will be used.
All cables/wires must be fitted through the Pg cable entries and
gaskets (IP65).
Maximum back-up fuse is stated on the controller nameplate.
If required according to local regulations, an external mains
switch must be installed.
Fig. 12
14
• Switch 10, automatic restarting:
The DIP switch must not be set to other switch
Note When the DIP switch setting is changed, the controller must
English (GB)
combinations than those described in this section.
be switched off for at least 1 minute!
Set the switches 1 to 10 as follows:
• Switches 1, 2 and 3, application type: This setting enables automatic restarting after the PTC
When the DIP switch setting is changed, the controller must resistance/thermal switch of the motor has cut out the
be switched off for at least 1 minute! pump. Restarting will not be carried out until the motor
has cooled to normal temperature.
This setting determines the actual application type When the pumps connected are used in explosion
(100 % standby operation, pages 29 and 30). hazard areas, switch 10 must not be in this
position!
• Switch 4, starting delay and automatic test run (only in the At this setting, the pump must be restarted manually after
case of battery back-up): the PTC resistance/thermal switch of the motor has cut
When the DIP switch setting is changed, the controller must out the pump. To restart the pump, push the
be switched off for at least 1 minute! ON-OFF-AUTO selector switch into position OFF for a
short period (the ON-OFF-AUTO selector switch is
At this setting, the start-up is delayed within the range
described in section 6.5).
from 0 to 255 sec. (random) after the electricity supply
has been switched on when the liquid level is When the pumps connected are used in explosion
sufficiently high. hazard areas, switch 10 must be in this position!
Automatic test run carried out every 24 hours.
AC/DC selector:
After the electricity has been switched on, the pump will The AC/DC selector switch for electrodes and/or float switches is
start immediately when the liquid level is sufficiently placed as shown in fig. 13.
high.
No automatic test run.
The stop delay is the time from the stop signal is given until the
pump is stopped.
It must be ensured that the pump is not running dry.
0 sec. 60 sec.
15
6.3 Control panel 6.4 Battery back-up functions
English (GB)
100 % standby operation, pages 29 and 30. 100 % standby operation, pages 29 and 30.
Figure 14 shows the control panel of the CU 212 module. If a back-up battery for CU 212 (accessory for certain variants) is
installed, the following functions will be carried out if the normal
electricity supply to the LCD 108 fails (see also the illustrations
1 234 5 6
below):
• The common alarm is active, the red indicator light is on -
CU 212 1 cannot be reset!
1 2
12
2 • If the external alarm device for common alarm is supplied from
11 an external power source, this device will be active - cannot be
10 reset by means of the reset button!
• The built-in buzzer (only certain variants) is activated - can be
16
6.5 Reset button and ON-OFF-AUTO selector switch
English (GB)
100 % standby operation, pages 29 and 30.
The reset button is a push-button for manual resetting of alarm signals to external alarm devices and the built-in
buzzer (i.e. not for resetting of the alarm memory as this is reset by means of the ON-OFF-AUTO selector switch,
see position OFF ( )).
Even if the fault condition still exists, the external alarm devices and the built-in buzzer will be reset when the reset
button is pressed.
The ON-OFF-AUTO selector switch for each pump has three different positions:
ON ( ), top position:
• The pump will start when the selector switch is pushed into this position (unless the motor protection relay has cut
out the pump).
• If the PTC resistance/thermal switch of the motor registers overtemperature, the pump will not be switched off.
Note: It is the user’s responsibility to decide how long the pump is to run with this fault indication. Over a long
period, the pump will be damaged!
In explosion hazard areas, switch 10 of the DIP switch must be set as stated in section 6.2. Consequently, the
pump cannot be started when the PTC resistance/thermal switch of the motor registers overtemperature.
17
7. System for full-control operation Warning
English (GB)
Description (see also page 31 or 32): Float switches placed in an explosion hazard area
The pumps are controlled by the liquid level in the pit. must be connected via an EEx barrier, e.g. Grundfos
• The float switch, pos. 3, starts the first pump. number 96440300.
The EEx barrier must not be installed in the
• The float switch, pos. 4, starts the next pump.
explosion hazard area.
• The float switch, pos. 2, stops the last pump but one and the
Equipment used in explosion hazard areas must in
float switch, pos. 1, stops the last pump. It is possible to set a
each individual case have been approved for this
"stop delay" which delays the stop of the pumps.
particular application. Furthermore, the cables into
• The pumps operate alternately. the explosion hazard area must be laid in
accordance with local regulations.
Warning
Before starting any work on pumps used to pump Float switches of the same type as Grundfos product
liquids which could be constituted as being number 96003332 or 96003695, i.e. float switches
hazardous to health, thorough cleaning/venting of Note with gold-plated contacts suitable for low voltages
pumps, pits, etc. must be carried out according to and currents (40 V / 100 mA), must be used. All EEx-
local regulations. approved float switches are also suitable.
Before making any connections in the LCD 108 or The float switches must be connected as NO contacts, i.e. brown
work on pumps, pits, etc., it must be ensured that the and black leads, when float switches, Grundfos product number
electricity supply has been switched off and that it 96003332 or 96003695, are used.
cannot be accidentally switched on.
Key to the symbols in fig. 7 on page 31 and fig. 8 on page 32:
7.1 Electrical connection
Terminal
Full-control operation, pages 31 and 32. Pos. Description
number
Warning 1 Float switch for stop of the last pump. 11-12
Before starting work on the system, switch off
the supply voltage and lock the mains switch in Float switch for stop of the last pump but
2 21-22
position 0. one.
Any external voltage connected to the system must 3 Float switch for start of the first pump. 31-32
be switched off before work is started. 4 Float switch for start of the next pump. 41-42
Fig. 7 on page 31.
7.2 Setting
The figures show all electrical connections required to connect
the LCD 108 for direct-on-line starting, full-control operation. Full-control operation, pages 31 and 32.
The module CU 212 has a 10-pole DIP switch in the bottom right
Fig. 8 on page 32.
corner, see fig. 15.
The figure shows all electrical connections required to connect
the LCD 108 for star-delta starting, full-control operation. The controller must be off circuit to ensure the
Caution correct configuration during start-up after change of
Warning the DIP switch setting.
The LCD 108 must be connected in accordance with
The DIP switch setting offers the following possibilities:
the rules and standards in force for the application in
question. • selection of starting delay and automatic test run (switch 4),
• setting of stop delay (switches 5, 6 and 7),
The operating voltage and frequency are marked on the controller
nameplate. Make sure that the controller is suitable for the • selection of automatic alarm resetting (switch 9),
electricity supply on which it will be used. • selection of automatic restarting (switch 10).
All cables/wires must be fitted through the Pg cable entries and
gaskets (IP65).
Maximum back-up fuse is stated on the controller nameplate.
If required according to local regulations, an external mains
switch must be installed.
Fig. 15
18
• Switch 10, automatic restarting:
The DIP switch must not be set to other switch
Note When the DIP switch setting is changed, the controller must
English (GB)
combinations than those described in this section.
be switched off for at least 1 minute!
Set the switches 1 to 10 as follows:
• Switches 1, 2 and 3, application type: This setting enables automatic restarting after the PTC
When the DIP switch setting is changed, the controller must resistance/thermal switch of the motor has cut out the
be switched off for at least 1 minute! pump. Restarting will not be carried out until the motor
has cooled to normal temperature.
This setting determines the actual application type (full- When the pumps connected are used in explosion
control operation, pages 31 and 32). hazard areas, switch 10 must not be in this
position!
• Switch 4, starting delay and automatic test run (only in the At this setting, the pump must be restarted manually after
case of battery back-up): the PTC resistance/thermal switch of the motor has cut
When the DIP switch setting is changed, the controller must out the pump. To restart the pump, push the
be switched off for at least 1 minute! ON-OFF-AUTO selector switch into position OFF for a
short period (the ON-OFF-AUTO selector switch is
At this setting, the start-up is delayed within the range
described in section 7.5).
from 0 to 255 sec. (random) after the electricity supply
has been switched on when the liquid level is When the pumps connected are used in explosion
sufficiently high. hazard areas, switch 10 must be in this position!
Automatic test run carried out every 24 hours.
AC/DC selector:
After the electricity has been switched on, the pump will The AC/DC selector switch for electrodes and/or float switches is
start immediately when the liquid level is sufficiently placed as shown in fig. 16.
high.
No automatic test run.
The stop delay is the time from the stop signal is given until the
pump is stopped.*
It must be ensured that the pump is not running dry.
0 sec. 60 sec.
* The stop delay applies to both stop float switches, pos. 1 and Selector switch in position AC:
2, on pages 31 and 32. If the two stop float switches are 13-18 VAC 0V
It is possible to connect 3
placed so close to each other that the stop delay for the upper electrodes (1 as reference
stop float switch has not expired before the liquid level AC 1 2 G 3 4 electrode) and 2 float switches.
reached the lower stop float switch, then both pumps will not AC DC The controller transmits a 13 to
be stopped until the stop delay for the lower float switch has 18 VAC signal.
expired. Operation with float switches:
• Switch 8: Selector switch in position AC:
When the DIP switch setting is changed, the controller must
It is possible to connect 4 float
be switched off for at least 1 minute!
13-18 VAC 0V
switches.
Switch 8 has no function in connection with the actual AC 1 2 G 3 4
The controller transmits a 13 to
application (full-control operation, pages 31 and 32), AC DC 18 VAC signal.
but this setting must be maintained!
Operation with float switches:
• Switch 9, automatic alarm resetting:
Selector switch in position DC:
When the DIP switch setting is changed, the controller must
be switched off for at least 1 minute! It is possible to connect 4 float
12 VDC 0V
switches.
This setting ensures automatic resetting of alarm Cables of up to 100 metres can be
signals to external alarm devices and the built-in connected between the controller
AC 1 2 G 3 4
buzzer. However, an alarm signal will only be reset if and the float switches.
AC DC
the cause of the fault no longer exists. The controller transmits a 12 VDC
signal.
At this setting, the alarm signal must be reset manually
by means of the reset button (the reset button is
described in section 7.5). If the distance between the controller and pit
exceeds 20 metres, it is not advisable to use
electrodes as problems with the signal values sent
Note back to the controller may arise.
In such cases, it is recommended to use float
switches.
19
7.3 Control panel 7.4 Battery back-up functions
English (GB)
Full-control operation, pages 31 and 32. Full-control operation, pages 31 and 32.
Figure 17 shows the control panel of the CU 212 module. If a back-up battery for CU 212 (accessory for certain variants) is
installed, the following functions will be carried out if the normal
1 234 5 6 electricity supply to the LCD 108 fails (see also the illustrations
below):
• The common alarm is active, the red indicator light is on -
CU 212 1
1 2
cannot be reset!
2
12 • If the external alarm device for common alarm is supplied from
11 an external power source, this device will be active - cannot be
10 reset by means of the reset button!
9
20
7.5 Reset button and ON-OFF-AUTO selector switch
English (GB)
Full-control operation, pages 31 and 32.
The reset button is a push-button for manual resetting of alarm signals to external alarm devices and the built-in
buzzer (i.e. not for resetting of the alarm memory as this is reset by means of the ON-OFF-AUTO selector switch,
see position OFF ( )).
Even if the fault condition still exists, the external alarm devices and the built-in buzzer will be reset when the reset
button is pressed.
The ON-OFF-AUTO selector switch for each pump has three different positions:
ON ( ), top position:
• The pump will start when the selector switch is pushed into this position (unless the motor protection relay has cut
out the pump).
• If the PTC resistance/thermal switch of the motor registers overtemperature, the pump will not be switched off.
Note: It is the user’s responsibility to decide how long the pump is to run with this fault indication. Over a long
period, the pump will be damaged!
In explosion hazard areas, switch 10 of the DIP switch must be set as stated in section 7.2. Consequently, the
pump cannot be started when the PTC resistance/thermal switch of the motor registers overtemperature.
21
8. Start-up 9. Maintenance
English (GB)
Warning Warning
Before starting any work on pumps used to pump Before starting any work on pumps used to pump
liquids which could be constituted as being liquids which could be constituted as being
hazardous to health, thorough cleaning/venting of hazardous to health, thorough cleaning/venting of
pumps, pits, etc. must be carried out according to pumps, pits, etc. must be carried out according to
local regulations. local regulations.
Before making any connections in the LCD 108 or Before making any connections in the LCD 108 or
work on pumps, pits, etc., it must be ensured that the work on pumps, pits, etc., it must be ensured that the
electricity supply has been switched off and that it electricity supply has been switched off and that it
cannot be accidentally switched on. cannot be accidentally switched on.
Prior to start-up, the connection and DIP switch setting must have During normal application and operation, the controller LCD 108
been carried out according to sections 4. to 7. is maintenance-free.
Start-up must be carried out by authorized personnel. However, it is advisable to carry out minor checks of the LCD 108
Proceed as follows: controller, pump pits, tanks, pumps, etc. at suitable intervals.
These checks should be carried out by authorized personnel.
1. Check whether the float switches have been connected
according to the wiring diagram for the actual application. • Check the gaskets of the LCD 108 cabinet front and those of
the Pg cable entries.
2. Check that the pump inlets are submerged in the liquid to be
pumped. • Check the cable entries for the explosion hazard area.
3. Set the motor protection relays to the rated current stated on • Check for possible deposits/sludge build-up in the pump pit/
the nameplates. tank. Sludge may settle in areas with almost stagnant liquid.
4. Warning: • Check for beginning sludge build-up around the float switches.
• Check for possible blockage on the suction side of the pump.
Warning A blockage will typically be a large solid object.
Set the motor-protective circuit breakers to the rated • If the LCD 108 has been installed in a particularly aggressive
current stamped on the nameplates according to the environment, it is advisable to check the motor protection
values in the table. contacts in order to identify possible chemical attack resulting
in corrosion. In typical installations, the motor protection
Conversion table for motor protection relay setting contacts will work for several years and do not require any
IN IDOL Istar-delta inspection.
10 10 5.8 The list above is not complete. The LCD 108 may be
13 13 7.5 installed in systems, installations and/or
Note
environments which require thorough and regular
17 17 9.6
maintenance.
22 22 12.4
28 28 16.1
36 36 20.7
46 46 26.8
60 60 34.6
77 77 44.7
100 100 57.7
22
10. Technical data
English (GB)
Voltage variants, nominal voltages
• 1 x 230 V.
• 3 x 230 V.
• 3 x 400 V.
Voltage tolerances for LCD 108
- 15 %/+ 10 % of nominal voltage.
See also installation and operating instructions for the pump in
question.
Mains frequency for LCD 108
50/60 Hz. See also installation and operating instructions for the
pump in question.
Supply system earthing
For TN systems and TT systems.
Rated insulation voltage, U i
4 kV.
Rated impulse withstand voltage, Uimp
4 kV.
Back-up fuse
Depending on variant, see nameplate.
Control circuit fuse
Direct-on-line starting:
Fine-wire fuse: 250 mA / F / 32 mm x ∅6 mm.
Star-delta starting:
Fine-wire fuse: 1 A / F / 32 mm x ∅6 mm.
Ambient temperature
• During operation: -30 to +50 °C
(must not be exposed to direct sunlight).
• In stock: -30 to +60 °C.
Enclosure class
IP65.
EMC (electromagnetic compatibility)
According to EN 61 000-6-2 and EN 61 000-6-3.
Cabinet LCD 108 for direct-on-line starting
• External dimensions:
Height = 410 mm, width = 278 mm, depth = 150 mm.
• Material: ABS (Acrylonitrile butadiene styrene).
• Weight: Approx. 5 kg, depending on variant, see nameplate.
Cabinet LCD 108 for star-delta starting
• External dimensions:
Height = 650 mm, width = 500 mm, depth = 225 mm.
• Material: Painted steel cabinet.
• Weight: Approx. 30 kg, depending on variant, see nameplate.
Outputs for alarm devices
Max. 230 VAC / max. 2 A / min. 10 mA / AC1.
23
11. Fault finding chart
English (GB)
Warning
Before starting any work on pumps used to pump
liquids which could be constituted as being
hazardous to health, thorough cleaning/venting of
pumps, pits, etc. must be carried out according to
local regulations.
Before making any connections in the LCD 108 or
work on pumps, pits, etc., it must be ensured that the
electricity supply has been switched off and that it
cannot be accidentally switched on.
See also installation and operating instructions for the pump in question.
12. Disposal
This product or parts of it must be disposed of in an
environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest Grundfos company
or service workshop.
Subject to alterations.
24
Fig. 1
Appendix
P2 M
P1 M
L
U1
T11
N1
P1
T21
1
1U2
T12
1N2
Ext.
T22
P2
1~
H-NO
1
2U2
2N2 H-COM
T11 H-NC
T21
T12
max. 2A
G-NO
T22
max. 230V
G-COM
G-NC
11
12
TM04 0278 2308
21
22
1
2
3
31
32
41
U1
42
V1
L1 L2 L3
W1
N1
P1
1U2
LC 108
1V2
ON
1W2
3~
P2
2W2
2U2
2V2
T11
T21
T12
T22
1 2 3 4 5 6 7 8 9 10
DIP
25
Appendix
Appendix
26
Fig. 2
U1
V1
W1
N1
1U2
L1 L2 L3 N PE
P1
1V2
1W2
2W2
2U2
2V2
T11
PE
T21
3U2
P2
3V2
3W2
4W2
4U2
4V2
T12
T22
Ext.
H-NO
H-COM
H-NC
1
2
3
G-NO
max. 2A
max. 230V
G-COM
G-NC
ON
LCD 108
1 2 3 4 5 6 7 8 9 10
DIP
L
U1
N1
T21
P1
1
1U2 T12
1N2
T22
P2
1-~
H-NO
1
2U2
2N2
H-COM
T11
H-NC
T21
max. 2A
T12 G-NO
T22
max. 230V
G-COM
G-NC
11
12
TM04 0278 2308
21
22
4
31
32
41
U1 42
V1
L1 L2 L3
W1
N1
P1
1U2
1V2
1W2
P2
2W2
3-~
2U2
2V2
T11
T21
T12
T22
27
Appendix
Appendix
28
Fig. 4
U1
V1
W1
N1
L1 L2 L3 N PE
1U2
P1
1V2
1W2
2W2
2U2
2V2
T11
PE
T21
3U2
P2
3V2
3W2
4W2
4U2
4V2
T12
T22
H-NO
H-COM
H-NC
1
2
3
4
G-NO
max. 2A
max. 230V
G-COM
G-NC
LCD 108
L
U1 T11
N1
P1
T21
1
1U2
T12
1N2
Ext.
T22
P2
1-~
H-NO
1
2U2
2N2 H-COM
T11 H-NC
T21
T12
G-NO
max. 2A
T22
max. 230V
G-COM
G-NC
11
12
TM04 0278 2308
21
22
1
2
3
4
31
32
41
42
U1
V1
L1 L2 L3
W1
N1
P1
1U2
1V2
LCD 108
ON
1W2
P2
3-~
2W2
2U2
2V2
T11
T21
T12
T22
DIP
1 2 3 4 5 6 7 8 9 10
29
Appendix
Appendix
30
Fig. 6
U1
V1
W1
N1
1U2
L1 L2 L3 N PE
P1
1V2
1W2
2W2
2U2
2V2
T11
T21
3U2
P2
3V2
3W2
4W2
4U2
4V2
T12
T22
Ext.
H-NO
H-COM
H-NC
1
2
3
4
G-NO
max. 2A
max. 230V
G-COM
G-NC
ON
11
12
21
22
31
32
41
42
1 2 3 4 5 6 7 8 9 10
DIP
LCD 108
L
U1
T11
N1
P1
T21
1
1U2
T12
1N2
Ext.
T22
P2
1-~
1
2U2 H-NO
2N2
H-COM
T11
H-NC
T21
T12
G-NO
max. 2A
T22
max. 230V
G-COM
G-NC
11
12
TM04 0278 2308
21
22
31
1
2
3
4 32
41
U1
42
V1
L1 L2 L3
W1
N1
P1
1U2
1V2
LCD 108
ON
1W2
P2
2W2
3-~
2U2
2V2
T11
T21
T12
T22
DIP
1 2 3 4 5 6 7 8 9 10
31
Appendix
Appendix
32
Fig. 8
U1
V1
W1
N1
1U2
L1 L2 L3 N PE
P1
1V2
1W2
2W2
2U2
2V2
T11
T21
3U2
P1
3V2
3W2
4W2
4U2
4V2
T12
T22
H-NO
H-COM
H-NC
1
2
3
4
G-NO
max. 2A
max. 230V
G-COM
1
G-NC
ON
2 3
4 5
6 7
8 9 10
DIP
LCD 108
Declaration of conformity
GB: EC declaration of conformity DE: EG-Konformitätserklärung
We, Grundfos, declare under our sole responsibility that the products LC/ Wir, Grundfos, erklären in alleiniger Verantwortung, dass die Produkte LC/
LCD 107, LC/LCD 108, LC/LCD 109 and LC/LCD 110, to which this LCD 107, LC/LCD 108, LC/LCD 109 und LC/LCD 110, auf die sich diese
declaration relates, are in conformity with these Council directives on the Erklärung bezieht, mit den folgenden Richtlinien des Rates zur
approximation of the laws of the EC member states: Angleichung der Rechtsvorschriften der EU-Mitgliedsstaaten
übereinstimmen:
Jan Strandgaard
Technical Director
Grundfos Holding A/S
Poul Due Jensens Vej 7
8850 Bjerringbro, Denmark
33
34
Argentina Denmark Latvia Slovenia
Grundfos companies
Bombas GRUNDFOS de Argentina S.A. GRUNDFOS DK A/S SIA GRUNDFOS Pumps Latvia GRUNDFOS LJUBLJANA, d.o.o.
Ruta Panamericana km. 37.500 Centro Martin Bachs Vej 3 Deglava biznesa centrs Leskoškova 9e, 1122 Ljubljana
Industrial Garin DK-8850 Bjerringbro Augusta Deglava ielā 60, LV-1035, Rīga, Phone: +386 (0) 1 568 06 10
1619 Garín Pcia. de B.A. Tlf.: +45-87 50 50 50 Tālr.: + 371 714 9640, 7 149 641 Telefax: +386 (0)1 568 06 19
Phone: +54-3327 414 444 Telefax: +45-87 50 51 51 Fakss: + 371 914 9646 E-mail: tehnika-si@grundfos.com
Telefax: +54-3327 45 3190 E-mail: info_GDK@grundfos.com
www.grundfos.com/DK Lithuania South Africa
Australia GRUNDFOS Pumps UAB GRUNDFOS (PTY) LTD
GRUNDFOS Pumps Pty. Ltd. Estonia Smolensko g. 6 Corner Mountjoy and George Allen Roads
P.O. Box 2040 GRUNDFOS Pumps Eesti OÜ LT-03201 Vilnius Wilbart Ext. 2
Regency Park Peterburi tee 92G Tel: + 370 52 395 430 Bedfordview 2008
South Australia 5942 11415 Tallinn Fax: + 370 52 395 431 Phone: (+27) 11 579 4800
Phone: +61-8-8461-4611 Tel: + 372 606 1690 Fax: (+27) 11 455 6066
Telefax: +61-8-8340 0155 Fax: + 372 606 1691 Malaysia E-mail: lsmart@grundfos.com
GRUNDFOS Pumps Sdn. Bhd.
Austria Finland 7 Jalan Peguam U1/25 Spain
GRUNDFOS Pumpen Vertrieb Ges.m.b.H. OY GRUNDFOS Pumput AB Glenmarie Industrial Park Bombas GRUNDFOS España S.A.
Grundfosstraße 2 Trukkikuja 1 40150 Shah Alam Camino de la Fuentecilla, s/n
A-5082 Grödig/Salzburg FI-01360 Vantaa Selangor E-28110 Algete (Madrid)
Tel.: +43-6246-883-0 Phone: +358-(0) 207 889 500 Phone: +60-3-5569 2922 Tel.: +34-91-848 8800
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N.V. GRUNDFOS Bellux S.A. Parc d’Activités de Chesnes Bombas GRUNDFOS de México S.A. de GRUNDFOS AB
Boomsesteenweg 81-83 57, rue de Malacombe C.V. Box 333 (Lunnagårdsgatan 6)
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Tél.: +32-3-870 7300 Tél.: +33-4 74 82 15 15 Parque Industrial Stiva Aeropuerto Tel.: +46 31 332 23 000
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Представительство ГРУНДФОС в GRUNDFOS GMBH GRUNDFOS Pumpen AG
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Telefax: +31-88-478 6332 7 Floor, 219 Min-Chuan Road
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Phone: +57(1)-2913444
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Phone: +81 53 428 4760 Singapore 619264
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Čajkovského 21
Korea
779 00 Olomouc GRUNDFOS Pumps Korea Ltd. Slovakia
Phone: +420-585-716 111 6th Floor, Aju Building 679-5 GRUNDFOS s.r.o.
Yeoksam-dong, Kangnam-ku, 135-916 Prievozská 4D
Seoul, Korea 821 09 BRATISLAVA
Phone: +82-2-5317 600 Phona: +421 2 5020 1426
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