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Disassembly and Assembly

938G Wheel Loader and IT38G Integrated Toolcarrier Machine Systems
Media Number -SENR6798-05 Date Updated -03/11/2003

i00988836

Metering Pump (Steering) - Assemble

SMCS - 4312-016

Assembly Procedure
Note: Make sure that all parts of the steering metering pump are clean prior to assembly. During
assembly, apply clean SAE 10W oil on the internal parts of the steering metering pump.

1. Check the condition of all O-ring seals. If any seal is worn, use a new part for replacement.

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Illustration 1 g00278659

2. Install O-ring seals (23) and (25) on seat (24). Install retainer (27), ball (26), seat (24) and plug
(22) in the pump body. The torque for plug (22) is 11.3 N·m (100 lb in).

Note: Make sure that the plug is flush with the surface of the pump body.

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Illustration 2 g00278658

3. Install seals (20) in bushing (21) .

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Illustration 3 g00278657

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Illustration 4 g00278616

4. Install O-ring seal (19) in the pump body. Install bushing (18) and spiral lockring (17) .

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Illustration 5 g00278615

5. Turn the pump body onto the opposite side. Install bearing races (15) and bearing (16) in the
pump body.

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Illustration 6 g00279553

6. Use the following procedure to assemble the sleeve assembly:

a. Install six springs (13) in spool (12). There must be three springs on each side. Make sure
that the curves of the springs are in contact and in the center of the spool. The notched side

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of the spring ends must face toward the sleeve.

b. Install sleeve (11) over spool (12). The notch in the sleeve must engage with the ends of
spring (13) .

c. Install pin (14) .

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Illustration 7 g00279555

7. Install sleeve assembly (10) in the pump body.

8. Install O-ring seal (9) in the pump body.

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Illustration 8 g00279557

9. Install spacer (8) and drive (7) in the pump body. Make sure that the notch in drive (7) engages

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with pin (14) in the sleeve assembly.

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Illustration 9 g00278609

10. Install O-ring seal (6) in gerotor assembly (4) .

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Illustration 10 g00278608

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Illustration 11 g00279603

11. Install gerotor assembly (4) and spacer (5) in the pump body. Make sure that gerotor assembly (4)
is aligned with pin (14) in the sleeve assembly, as shown.

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Illustration 12 g00278607

12. Install O-ring seal (3) in cap (2) .

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Illustration 13 g00278434

13. Position cap (2) on the gerotor assembly.

14. Install seven bolts (1). Tighten the bolts in the following manner:

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Illustration 14 g00279604

a. Tighten the bolts in the numerical sequence. (See Illustration 14.) The initial torque for the
bolts is 14.1 ± 2.8 N·m (125 ± 25 lb in).

b. Tighten the bolts again in the numerical sequence. (See Illustration 14.) The final torque for
the bolts is 28.2 ± 2.8 N·m (250 ± 25 lb in).

End By: Install the steering metering pump. Refer to Disassembly and Assembly, "Metering Pump
(Steering) - Install".

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Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 20 2019 15:48:33 GMT-0500 (hora estándar de Colombia)
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