Professional Documents
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JURY DOCUMENT
ASST. PROFESSOR
NIFT BHUBANESWAR
SUBMITTED BY – MAYA N M
NIKITA
SHIVANI JAYANTH
1. INTRODUCTION..........................................................................................3
2. IMPORTANCE OF QUALITY CONTROL.....................................................3
3. PRODUCT QUALITY....................................................................................4
4. QUALITY AND PROFITABILITY...................................................................5
5. CASE STUDY - EVERLANE....................................…………………..………3
6. Everlane - The Brand…….…………….…………………………………...4
7. Efforts on quality improvement.....................………………………..……5
8. Everlane - Quality and Profitability........................................................7
9. Future Growth...........................................………….…………………....8
10. CASE STUDY - LEVIS...................................…..……………………………...9
11. Levis - The Brand…….…………….…………………………........….…...4
12. Quality management in Levis........................………………………..……5
13. Quality and Profitability in Levis.............................................................7
14. Future of Levis...........................................………….…………………....8
Like any other product, maintenance of high standard of quality of garments is very
important. In this case quality issue is all the more sensitive. No one is interested to
purchase defective apparel. Human dignity and life style are clearly exhibited by the
apparel he/she wears. Apparel buyers around the globe demand product as they
want it, when they want it, and the best possible quality. In today’s highly competitive
global marketplace they are placing greater value on quality and delivery time.
Manufacturers similarly have begun to place more value on quality and delivery time
and companies are trying to gain a competitive edge and improve profitability
through increasing quality. In competitive industries, continuous improvement of
quality will differentiate a company from its competitors, leading to increase sales.
Ensuring quality is one of the main competitive factors among companies. The ability
to produce right quality of products influences export, sales and thereby revenue. 1
A quality control program will help spot and reject defects in apparel products
being manufactured. A defect can,
i. Be conspicuous
ii. Affect the saleability of the product
iii. Affect the serviceability of the product
They can pinpoint production operations that need special attention.
They can verify the general conformity and appearance of apparel products with
instruction/description and/ or sample received.
1
https://www.ijsr.net/archive/v7i2/ART20179780.pdf
The effect of quality on costs: In this case “quality” means freedom from
troubles traceable to office errors, factory defects, field failures, and so on. Higher
“quality” means fewer errors, fewer defects, and fewer field failures. It takes effort
to reduce the numbers of such deficiencies, but in the great majority of cases, the
end result is cost reduction.
The effect of quality on income: In this case “quality” means those features of
the product which respond to customer needs. Such features make the product
saleable and provide “product satisfaction” to customers. Higher quality means
better and/or more features which provide greater satisfaction to customers.
The above two effects of quality on costs and on income interact with each other.
Product deficiencies not only add to suppliers’ and customers’ costs, they also
discourage repeat sales. Customers who are affected by field failures are, of course,
less willing to buy again from the guilty supplier. In addition, such customers do not
keep this information to themselves they publicize it so that it becomes an input to
other potential buyers, with negative effects on the sales income of the supplier.
In recent decades there has been much study of the effect of poor quality on
company economics. In contrast, study of the effect of quality on income has lagged.
This imbalance is all the more surprising since most upper managers give higher
priority to increasing income than to reducing costs. This same imbalance presents
an opportunity for improving company economics through better understanding of
the effect of quality on income.3
3
https://gmpua.com/QM/Book/quality%20handbook.pdf
INCREASED
PRODUCTIVITY
LOWER
MANUFACTURING
IMPROVED LOWER COSTS INCREASED
RELIABILITY REWORK AND PROFITS
/CONFORMANCE SCRAP COSTS LOWER SERVICE
COSTS
LOWER
WARRANTY AND
PRODUCT
LIABILITY COSTS
There are different ways in which improved quality might lead to higher profitability:
Quality on Cost
The second linkage described in Figure 2 is less firmly established. The relationship
between quality and cost depends on how the terms are defined. Some studies that
have equated quality with conformance, and cost with total quality cost, have found
an inverse relationship between the two. They have not, however, carried the
analysis a step further to find if profitability was similarly affected. Nor have the
studies focusing on the connection between quality and direct cost taken into
account differences in investment levels or capital costs, which would clearly affect
the relationship between quality and ROI.4
Quality also has a direct relationship with customer satisfaction and customer loyalty.
Customer satisfaction goes beyond service experience that a customer went
through. It incorporates value judgment and comparison to initial expectation of what
the product quality should be; oftentimes based it is an overall comparison between
the value that customers perceive and the price that they pay. By focusing on
customer value organizations think outwards, toward external customers and about
ways in which customers can achieve greater responsiveness to their needs.
Fulfilment of customer needs through delivering customer value, in turn increases
customer loyalty. Organizations focus on achieving customer satisfaction and loyalty
by delivering superior value; have an underlying source of competitive advantage
which in turn promises profitability to the organisation. 5
4
https://sloanreview.mit.edu/article/what-does-product-quality-really-mean/
5
https://www.researchgate.net/publication/329208287_The_Effects_of_Product_Quality_on_Custome
r_Satisfaction_and_Loyalty_Evidence_from_Malaysian_Engineering_Industry
Quality has the greatest weight among the factors which determine marketability.
Quality leadership is often the result of an original quality superiority which gains
what marketers call a “prior franchise.” Once gained, this franchise can be
maintained through continuing product improvement and effective promotion.
Everlane was founded in 2010 in San Francisco, California, USA, as a pure player
with the aim of selling its own designed, affordable luxury apparel at a cheaper price
by going direct to consumers. Everlane has $15 Million in revenues and 70
employees and top competitors are Cuyana, Herschel Supply and Reformation. After
having experienced fashion retail through showrooming and pop-up stores, Everlane
opened their first flagship store at 461 Valencia Street (San Francisco, CA). 6
Everlane doesn’t want consumers to buy a T-shirt that’ll become worn just a few
times before it starts to look old and tattered. They want consumers to buy their
pieces and have them for years. It all leads back to their focus and ideals of being an
ethical company sourcing only the finest materials. 7
Everlane claims to partner with the best, ethical factories around the world and
source only the finest materials.
6
https://fashionretail.blog/2017/07/25/everlane-goes-offline/
7
https://prisync.com/blog/everlane-pricing-strategy/
Everlane spends months finding the best factories around the world, the same ones
that produce designer labels. Everlane puts efforts to visit them often and build
strong personal relationships with the owners. Each factory is evaluated, scored and
only if the score exceeds 90, they are given a compliance audit to evaluate factors
like fair wages, reasonable hours, and environment.
At Everlane, they do not focus on trends. Instead they manufacture pieces whichcan
be worn for years, even decades, to come. That’s why they source the finest
materials and factories for their timeless products, like their Grade-A cashmere
sweaters, Italian shoes, and Peruvian Pima tees.
They propagate the belief that their customers have a right to know how much their
clothes cost to make. They reveal the true costs behind all of our products, from
materials to labour to transportation, then offer them to consumers, minus the
traditional retail mark-up.
Their webpage is an epitome of radical transparency and they have mentioned the
cost breakdown of each of their best - selling products. This confirms the investment
made on the quality of their products which assures their consumers and increases
customer loyalty and profitability of their brand. 8
Everlane provides a model for how to communicate that our quality is what they say
it is. A team of designers presents ideas to the CEO, Preysman, along with head of
creative Alexandra Spunt (who formerly ran content at American Apparel) and a
8
https://www.everlane.com/about
Radical transparency - “Know your factories. Know your costs”. This is what
Everlane advertises and follows. Everlane suppliers are located in some of the
“hotspots” of quality manufacturing like Ubrique in Spain, a village that produces
some of the best leather goods worldwide. Other suppliers are located in
Florence, Brescia, Vicenza or Hawick. Some of their suppliers are producing for
top luxury leading brands. Everlane also produces in China and Vietnam, and also
in Lima (Peru). They promote in their website many pictures of the “day in the life
of” their suppliers. Special pictures made with an artistic touch showing how
craftsmen manufacture their products.
Affordable Luxury/ Minimalist Basics - Luxury brands mark up x 8-10 times and
Everlane x2 times.
Sustainability - A well-made item will remain in consumer’s closet for a long time
if the quality is good.9
9
https://fashionretail.blog/2017/07/25/everlane-goes-offline/
10
https://www.fastcompany.com/40525607/how-everlane-is-building-the-next-gen-clothing-brand
FUTURE GROWTH
11
https://digital.hbs.edu/platform-rctom/submission/everlane-building-a-business-on-radical-
transparency/
12
https://digital.hbs.edu/platform-rctom/submission/everlane-building-a-business-on-radical-
transparency/
From Levi’s products to their practices, innovation is integral and sustainability and
quality is as essential as fabric and thread. Their values: empathy, originality,
integrity and courage, guide every decision and every action the company makes.
This fuelstheir commitment to drive profits through principles.
Levi Strauss & Co. is one of the world's largest brand-name apparel companies and
a global leader in jeans wear. The company designs and markets jeans, casual wear
and related accessories for men, women and children under the Levi's, Dockers,
Signature by Levi Strauss & Co, and Denizen brands. Its products are sold in more
than 110 countries worldwide through a combination of chain retailers, department
stores, online sites, and a global footprint of approximately 3,000 retail stores and
shop-in-shops.13
Levis has been focusing on high quality, durable, comfortable and simple pants for
the last century.Levi's clothes, although always good looking, are also always simple.
But in this simplicity hides a unique and complex conception method based on high-
level design, tough and durable materials as well as a comfortable elasticity.
13
https://www.levistrauss.com/who-we-are/company/
Levis was the first apparel companies to join the Better Cotton Initiative (BCI), which
trains farmers to farm more efficiently, creating greater outputs (more cotton) with
fewer inputs (water and chemicals), which means a smaller environmental footprint
and better margins for them. They intend to source 100 percent of our cotton from
BCI growers, organic cotton farms, or recycled cotton suppliers by 2020.
The company’s commitment to quality is quite known and they have denoted design
details such as, their jeans are made of selected nine ounce Amoskeag Denim or
are sewed with the strongest linen thread. Once the company had taken the initiative
to challenge their customers to thoroughly inspect the pants and examine the
sewing, finish and fit which further increased the belief among consumers that the
jeans they purchase from Levis are not compromised on quality.
Levis jeans are sold in some 50,000 retail locations in more than 110 countries,
including through mass merchants, specialty retailers and department stores, plus
about 2,900 branded stores and shop-in-shops, of which 750 are company-operated
stores in 31 countries.
14
https://thinkempire.com/blogs/news/levis-quality-durability-style/
FUTURE OF LEVIS
Levi's brand is iconic because it's trusted by consumers, trusted for innovation,
quality, performance, durability, style, fit and more. Levi's listens to its shoppers and
empowers them to help guide the company.
However, denims could fall out of favour again, which could damage growth. Levis
also still has to compete with non-traditional players selling denims. There are also
risks to the brands from new entrants and niche players. Levis has to take care not
to chase fleeting fashion trends to generate quick upticks. It must focus on areas
where it can build value and brand equity in a sustainable way. 15
15
https://www.retaildive.com/news/whats-different-about-levis/551558/
Quality means those features of products which meet customer needs and thereby
provide customer satisfaction. In this sense, the meaning of quality is oriented to
income. The purpose of such higher quality is to provide greater customer
satisfaction and, one hopes, to increase income. Raymond is a diversified group with
majority business interests in Textile & Apparel sectors as well as presence across
diverse segments in national and international markets. Having enjoyed the
patronage of over a billion consumers, Raymond as a brand has been consistently
delivering world class quality products to its consumers since the past nine decades.
Quality Assurance department has its presence in every stage of production. The QA
Department‘s function starts with receipt that is, once the fabric and trims reaches
16
https://www.raymond.in/theraymondgroup?subcat=130
17
https://www.raymondcorp.com/about-us/quality
They had four point system for Inspection. In process inspection, they have a quality
manual that details how its quality management system operates. They also follow
the 5s quality system under Total Productive Maintenance. 18
Raymond has developed different projects to improve quality and to satisfy their
customers, they believe that this will increase revenue growth and profit.
Right from the first day - In support of this mission, it is every employee's
responsibility to assure products and services are free of all defects and "right
from the first day". Quality is the foundation of everything done at Raymond and is
designed and built into their products, services and processes. They offer superior
value through effective and efficient materials handling solutions, emphasizing the
use of appropriate technology, ergonomic design, innovation, productivity,
reliability and maintainability. They support an intelligently managed, financially
sound, progressive business organization that practices high ethical standards in
all its relationships with employees, customers, suppliers and the community.
18
https://www.slideshare.net/livelifeananya/quality-policy-in-raymond
These project aims at making standard procedure to define the quality level of
individual garment and thereby reduce the errors regarding quality as well as making
system for customer feedback. It will also reduce the rework and improve the quality
of garment as well as brand name and customer satisfaction which will bring more
revenue to the company.19
Company’s core focus is on the quality they provide to the customers. Their focused
advertising campaign, by Enterprise is on their customisation and fit quality this is
responsible for positioning Raymond as the leader in the textile market.
Over the past years, Raymond had been delivering world class quality products for
all its textile and apparel brands, resulting in a large number of loyal customers. With
the launch of the quality promising programmes, the store visits increased by 24%,
and repeat sales by 55% due to large number of customers. The loyalty members
contribute 63% to overall sales.
FUTURE
20
products/garments-/-textiles/the-complete-man-raymond-is-now-trying-to-get-a-complete-makeover-
heres-how/articleshow/62962580.cms?from=mdr
GUCCI
Gucci is an Italian fashion label founded in 1921 by Guccio Gucci, making it one of
the oldest Italian fashion brands in operation today. Like many historic fashion
houses, the brand started out as a luggage manufacturer, producing luxury travel
goods for Italy’s wealthy upper-classes, as well as equestrian equipment. Now they
are manufacturing and distributing leather goods, shoes, ready-to-wear, silks,
timepieces and fine jewellery.
What makes a 'quality' product is not based on how hard it is to make or whether or
not it costs a lot of money, as manufacturers typically believe - this is incompetence.
Customers pay only for what is of use to them and gives them value. Nothing else
constitutes quality. The production of regular everyday clothing is not the best quality.
Gucci products are made in Europe, and the workers are paid much more than the
workers in China, Bangladesh, etc. These products are made to be the highest quality
possible. They have better materials (such as pima cotton), better workmanship, as
well as better work conditions. Buying Gucci products isn’t just a purchase, it’s an
investment.
Domenico De Sole21
Cost is not a big factor for luxury goods, customers looking for its high quality and
elegant design. Technology plays a big role to shape the products and increasing the
quality. With use of the latest technology the quality of the product will be high
21
https://www.ukessays.com/essays/marketing/strategic-management-of-gucci-marketing-essay.php
Suppliers
100% of employees are proud to be part of the Gucci brand while 82% of employees
believe they work in a positive work environment. Gucci's Employer Brand is
comprised of a B+ rating for Retention, an A+ rating for Office Culture, and a B rating
for Happiness. Employees are highly satisfied they would care about product they
invest part of themselves, working harder and providing a bigger value. They will
care more and that will, in return, increase their workplace satisfaction and quality of
the products.
Technology plays a big role to shape the products and increase volume of the
production. With use of the latest technology the quality of the product will be high
standard and production will be faster so that easy to balance the production and
demand. Gucci uses the latest technology to cut the leather and results cutting will
be better, faster and wastage will be less; high quality leather is very costly so lot of
savings for Gucci and ultimately production cost less and profit margin high.
Centralized inventory system to monitor the stocks of goods and demands. Stop
licensing to the new products to help the quality control and basically focus on main
22
https://www.comparably.com/companies/gucci/employer-brand
FUTURE
Gucci has been the biggest earnings driver at the French luxury conglomerate
outperforming most of its peers since 2016 thanks to a flamboyant makeover under
designer Alessandro Michele. Key to Gucci’s success is a simultaneous creative and
merchandising strategy. While the approach led to dramatic growth in the first years,
sales have started to slow down in 2019, decreasing 2 percent year-over-year in
North America in the second quarter of 2019. During the same period, the sales
growth rate in the Asia Pacific region also slowed to 23 percent versus 47 percent
the prior year.
Alessandro Michele delivered a significant aesthetic shift for the brand at the Spring
2020 runway, which closed a Milan Fashion Week that saw many designers
embrace a simpler and edited focus in their collections. Michele picked up on that
energy in his own way, delivering a pared-back collection that picked up on Gucci's
sex-charged history. Michele’s fantastical design lexicon came at exactly the right
23
https://www.businessoffashion.com/articles/news-analysis/will-guccis-aesthetic-shift-secure-future-
success