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A Multipurpose Use Power Electronics Laboratory

Adriano Péres, Member IEEE, Altamir R. Borges, Eduardo Deschamps, Member IEEE, Romeu Hausmann
FURB – Universidade Regional de Blumenau
Department of Electrical and Telecommunications Engineering
89030-000 Blumenau, SC – BRASIL
Email: aperes@furb.br

Abstract—This work presents a power electronics linking theory to real world applications, and improving
laboratory for multipurpose use spanning the undergraduate their problem-solving performance.
and graduate programs and resources activities. The power The power electronics laboratory is used as an
electronics curriculum develops the basic concepts of the
educational "workbench" and in practical operational use.
field and applies them to modern industrial challenges to
solve practical problems. The laboratory is designed to It is designed like a pedagogical tool, a research
support three fundamental disciplines: frequency line environment, and a fully operational data analysis system
converters, high frequency switching converters and motor that is used not only in undergraduate engineering
control and drives. The methodology adopted is a courses, but also in graduate study and general research.
cooperative experiential learning activity. The design The lab configuration allows the students to perform
experience is based on a problem-based learning approach
standard topologies experimentation or to provide a new
that motivates student learning and develops skills required
by the student in a future professional capacity. Some design which novel topologies or theories can be analyzed
equipment, computer and software provide the students and implemented.
modern tools necessary to analyze, design and build the After any experiment, the student does a primary
circuitry. PSpice simulations are used extensively to verify simulation step, so that most mistakes and improper
concepts and to enhance student's comprehension. In measurement settings are detected and immediately fed
general, students feel they learn more effectively in a
practice-oriented course. This laboratory significantly
back. PSpice is used as a tool increasing student's abilities
impacts many students who will take positions with to comprehend the behavior of several power electronics
organizations in the electrical/electronics industry, where the circuits. Probe's capability of doing numerical
skills gained from laboratory experiences will be greatly computations reduces the effort needed to determine
valued. power-related quantities in nonlinear circuits. Fourier
analysis capabilities of PSpice enable harmonics to be
I. INTRODUCTION investigated.
The power electronics laboratory is a multiuse state-of- Experimental examples using digital oscilloscopes
the-art undergraduate and graduate teaching facility having print/plot capability and dedicated software are
designed to be both flexible and powerful. The equipment used to compare with PSpice simulations. A design
facilities allow students an opportunity to apply and project is used to integrate the materials taught in the
integrate classroom knowledge in analysis, simulating, lectures with experience gained in the laboratory sessions.
design and experiment topologies in the field of power
electronics and related topics [1]. Students are exposed to II. PROBLEM-BASED LEARNING
software and modern tools necessary to analyze, design Problem-based learning (PBL) is the process of using a
and build systems. problem situation to focus the learning activities on a
The laboratory is basically designed to support three need-to-know basis. This contrasts with subject-based
fundamental disciplines: Power Electronics I (frequency learning, where the student is presented with discipline-
line converters), Power Electronics II (high frequency based material and is then given a problem (or example)
switching converters) and Electrical Drives (motor of its use. PBL is ideal for engineering education as it
control and drives). encourages a multidisciplinary approach to problem
The methodology adopted is the cooperative problem solving (which is essential for modern engineering
based learning to develop student's design skills [2, 3]. practice) and develops techniques and confidence in
Essential elements of a well-structured formal cooperative solving problems, which have not been encountered
learning group are considered along with the professor's before [2].
role in structuring a problem-based cooperative learning Combining PBL with cooperative learning provides a
group [2]. mechanism for students to maximize their own and other
With the problem based learn methodology, students group members’ learning by working in teams to
improving their skills in dealing with complex projects, accomplish a common task or goal [2]. Cooperative

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learning develops personal skills including conflict
resolution and social skills as well as developing
interdependence and individual and group accountability
[2, 3]. Learning in groups has the additional advantage of
reducing the resource demand on the engineering
department [2].
When implementing a PBL program it is important that
the assessment requirements relate to the course
objectives [2]. The power electronics course has two
major objectives: first, that each group produce a working
design; and secondly, that each group member is
proficient in all aspects of the design process.
In the implemented course, there are two major items
of assessment: an individual design report and a group
presentation. The group presentation consists of each Fig. 1 – A general view of the “u” format laboratory bench.
group demonstrating their working design in the final
session allocated to the course. Part of this demonstration
is an individual interview, which is used as an incentive to
overcome the student’s initial reluctance to cooperate and
learn in groups. In this interview, detailed aspects of the
hardware and software design are asked of randomly
selected individuals from the group. The combined results
from this interview are then allocated to the group as a
whole. This ensures that the group is responsible for the
learning of the individual and for ensuring that each
member is performing as a member of the team.
The goal of the laboratory work is to provide the basis
of electronic practical experience, i.e., the use of basic
instruments and measurement techniques, the
understanding of the methods used, and the validation of
Fig. 2 – Some equipment used in the Power Electronics Laboratory.
the obtained results [4, 5].
Fig. 3 shows one of the four computational benches.
III. FACILITIES In addition, for general purposes, the laboratory
The Power Electronics Laboratory occupies an area of supports several electronics instruments and components
approximately 70 square meters. It has a principal bench used in any one of the standard undergraduate
for power electronics experiments and a secondary bench laboratories in the Department of Electrical and
for computational support. The principal bench has a “u” Telecommunications Engineering. Bench instruments
format with capacity for eight students simultaneously include analog and digital oscilloscopes, voltmeters, amp
working and the secondary bench for computational use meters, digital multimeters, triple power supplies, power
with four microcomputers. analyzer, and others.
The Power Electronics Laboratory is equipped with
two Tektronix TDS3012 color two channel oscilloscopes.
Waveforms acquired by these oscilloscopes can be
imported into some word-processing software to generate
laboratory reports. Additionally, harmonics can be
analyzed using Tektronix WaveStar for Oscilloscopes or
another specific software. Each oscilloscope has a set of
differential voltage and current probe. AC and DC current
probe capability is very useful and even magical to
students who have not used a current probe before. The
laboratory requires two high-power (~120V, 10A) power
supply, some medium-power (~60V, ~3A) power supply,
some true rms capability multimeters, and function
generators.
Fig. 1 shows a general view of the Lab “u” format
bench and Fig. 2 shows some equipment used in the Lab. Fig. 3 – The Power Electronics Laboratory computational bench.

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The chief support equipment in the current inventory used to generate the value of the elements in the design.
includes adjustable autotransformers, drew press and an Simulation will then run to compare the actual
assortment of hand tools. characteristics of the design with the required ones. Minor
The four personal microcomputers are equipped with modifications can be brought to the elements to increase
the principal software used in power electronics analysis the overall accuracy.
like: PSpice student version simulation set, mathematical All simulations in the undergraduate course are
analysis, circuit drawing and waveform analysis and completed by using the MicroSoft Windows evaluation
treatment. One microcomputer is equipped with the version of PSpice, and active switches are treated as ideal
PSpice full version, used in more complex simulations or, when necessary, by a similar model contained in the
and it is very helpful for graduate and research activities.
software library.

IV. SIMULATION TOOLS V. DESIGN PROJECT


The use of circuit simulators at the undergraduate level A design project is used to integrate the materials
has afforded those who teach power electronics an taught in the lectures with experience gained in the
additional and important tool to simplify teaching and to laboratory sessions. In order to be effective, the
introduce students to real-world engineering problems [6]. experimental work needs some previous theoretical
In this approach, PSpice has been used as an preparation, and once the experiments are finished,
instructional tool to analyze the electrical performance of further study to settle the concepts involved is advisable.
power electronics circuits by feeding the simulator with Students first perform hand calculations to determine
the circuit topology of the converter, as well as the appropriate components for their converter design. These
element values and the control signals [7, 8, 9]. components are then verified using PSpice simulations.
Using the input data, the simulator generates the The project introduces students to the design and
algebraic and integro-differential equations by applying fabrication of magnetic components. They select the
Kirchhoff’s laws at each node, solves them, and provides required magnetic cores or toroids based on specifications
the specific output in the form of visual waveforms for the of their converters.
current and voltage everywhere in the circuit. Students are This approach has eased many experimental setups,
allowed to vary the circuit parameters and examine the eliminating some manual tedious data collection routines
effect of these changes on the electrical variables and allowing more time for efficient analysis of results,
equivalent to the creation of a virtual laboratory where the proposing new models for the assimilation of fundamental
computer screen replaces the oscilloscope in a real concepts, and offering modern resources for the
laboratory environment [6]. elaboration of reports.
The approach, however, does not permit the student to It also serves to improve interpersonal skills of students
design, using methodical steps, converter circuits to meet by requiring them to work as a member of a team.
a set of design criteria. For this methodical design to take Students are divided into groups of no more then three,
place, one needs to couple the strength of the circuit but each is required to write his/her own report.
simulator in terms of its computational speed with the The design project assignment involves a complete
basic design equations that are derived in the literature for controlled rectifier design, a single mode power supply
various converters. Only then, a circuit simulator can be design and a voltage source inverter design respectively in
used as both a tool for analysis and a design of power the three disciplines of the power electronics field: Power
circuits. Electronics I, Power Electronics II and Electrical Drives.
Selecting PSpice rather than other circuit simulators is The major problem of this method is the spend time of
because it has an evaluation version of PSpice available the students without hands-on experience, but they are
to students at no cost through the OrCAD (Cadence helped by the others one that have these skills.
Design Systems, Inc). PSpice outputs a text and a data With this methodology students gain experience in
file. The text file reports all the requested results and producing a prototype design, in much the same manner
shows any errors that occur during simulation. The data as would be occurring in an industrial setting.
file is used as an input to the graphic post processor
program, a waveform analyzer known as Probe. VI. RESULTS
The latter contains analog operations and functions that It has been two years since the new teaching approach
can be used to calculate important parameters such as was introduced and the power electronics laboratories
root-mean-square (rms) values, instantaneous power, were re-organized. Apart from having continuously
maximum and minimum values, and average power. improved the experiments, the changes, which have
A set of design criteria, such as the output voltage, the impacted the students’ learning efficiency in the electrical
output power, and the maximum permissible ripple on the engineering course, have been quantified.
output voltage, are specified, and the design equations are Not many changes have been observed on the students’

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failure rates in the disciplines. A better assessment this paper can be extended to other circuit design related
method would be through evaluation of experimental courses.
procedures proposed to each student in the Lab.
Some of their comments were really useful and relevant ACKNOWLEDGMENT
to the process: they all liked the new methodology, The authors would like to acknowledge the support of
instruments and equipment used. the Universidade Regional de Blumenau through its
This method is now available to all electrical research program.
engineering students who are enrolled in any laboratory of
power electronics field, giving them the opportunity to REFERENCES
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