STOCK PREPARATION DEPARTMENT REPORT 17-06-2020

01-Jun - 18 Jun 2020

Down time(Minutes)
Total
Machine Production Reason Status
Mechanica Electrical No Absence Others
l Fault Fault Material

FC-02  7170 80   Let off fault OK

FC-04  12900  130  Defective Stock C/Fabric PA-62, PA-67, OK
FC-05 13600 90   BC-4, PA-62. OK
FC-06  5000 120   120  Splices fault, Vacuum fault OK
BB-01 119 OK
BB-02  100 OK
BB-03 280 OK
BB-04  287 OK
BB-05  Press roller issue and limit switch problem NOT OK
BD-02  5300 OK
BD-04  14750 OK
BD-05 1180 300  Not Scheduled.  OK
 BIAS TYRE BUILDING DOWNTIME REPORT
01-Jun - 18 Jun 2020
Down time(Minutes)
Dept. 24 Hour
Machine Current Size Running Production Reason Status
Mechanical Electrical No Absence Others
Fault Fault Material

PB-01 7.50-16 GLT 14 70 90  Back Stitch adj. & back stitch disk out. OK

PB-03 6.00-16 AT 6 90  450  450  Tread NA, MR. OK

PB-04 6.00-16 AT 8 115 90   300  Plies NA, Bead out, OK

PB-06 6.00-16 AT 6  120  120  450  1st Ply NA, Worker NA. OK
Passenger Tyre Building

PB-07 7.50-16 AT 6 450   450  450 Tread NA, Worker NA. OK

PB-08 6.50-14 Chief 10 75 450  (2 Hours) Main motor change, Not Scheduled. OK

PB-09 5.00-12 LS 12 1350 Tread NA, OK

PB-20 4.50-12 PJC 8 280  180  90  Trolley Jack out, Bladder air & supply not coming. OK

PB-21 6.00-16 AT 6 336 OK

PB-22 4.50 12 PJC 8 25  450  450  Tread NA, Helper NA, Not Scheduled. OK

PB-23 7.50-16 AT 8 91  450   450  Tread NA, Not Scheduled. OK

TK-01 9.00 20 AG 12 11   180  450  Band NA, Worker NA, OK

Truck Tyre Building

TK-02 11.00 20 HCT 12 6   450  Worker NA, OK

TK-03 11.00 20 HCT 16 25 180   2nd Band/Bead NA. OK

TK-04 12.00 20 SHCT 18 30 OK

TK-05 450   Not Scheduled, OK

TR-01 12.4 1128 PL 6  450  900  Worker NA, Tread NA. OK

TR-02 16.9 1430 SAGT 8 43 450  NS OK

TR-03 14.9 1328 SPL 8  73 450  Worker NA,  OK

Tractor Tyre Building

TR-04 14.9 1328 SPL 8  47 450   Worker NA, OK

TR-05 12.4 1128 PL 6  96 60  90  Band NA, Drum Collar bolt out, OK

TR-06 12.4 1128 PL 8 4 OK

TR-07 12.4 1128 6 50 450    Worker NA, OK

TR-08 18.4 1530 SAGT 8/ 37 450   Not Scheduled. OK

TR-10 18.4 1530 SAGT 14 41 OK

 BIAS TYRE BUILDING REPORT 04-09-2020
Down time(Minutes) Morning Status
Current Size 24 Hour Prod.
Dept. M/C Running Reason
M.F E.F N.M N.S S.P Abs Others Update Description

PB-01 7.50-16 GLT 95 120 B.stit out, servicer spring out, Running
14PR
6.00-16 AT
PB-03 6PR 100 180 P/Stit out Running Bead shortage

PB-04 6.00-16 ND 90 450 Running Bead shortage

6PR

Passenger Tyre Building

6.00-16 AT
PB-06 6PR 180 30 Press machine air presssure adjust Running
7.50-16 AT
PB-07 6PR 0 450 450 Tread N.A NM Tread Shortage

PB-08 6.50-14 10PR 44 630 195 90 Guide plate broken, Tread try broken, MF Servicer fault
servicer out, Bead N.A,
4.50-12 PJC
PB-09 8PR 0 1350 Servicer wheel out of order, MF Servicer fault
4.50-12 PJC
PB-20 8PR 91 900 Ply N.A, Running

PB-21 6.00-16 AT 336 60 Press machine air presssure adjust Running

6PR
4.50-12 PJC
PB-22 8PR 0 450 450 Ply N.A, N.S, Absent
7.50-16 AT
PB-23 8PR 101 630 Tread N.A Absent
8.25-20 TR
TK-01 8 120 Drum segment out, Running
Truck Tyre Building

14PR
TK-02 10.00-20 SL 30 360 Drum jamming problem Running
16PR
11.00-20 HCT B/tool air pipe leakage, M/C panel view
TK-03 16PR 39 30 60 fault, Running

TK-04 12.00-20 16 280 Tread N.A Running

SHCT 18PR

TK-05 10.00-20 TR 12 30 300 P.Stit adjust,. Drum speed adjust Running

16PR

TR-01 12.4/11-28 93 Running

PL 6PR
16.9/14-30
TR-02 SAGT 8PR 90 Running
Tractor Tyre Building

TR-03 14.9/13-28 83 Running

SPL 8PR
14.9/13-28
TR-04 SPL 8PR 72 Running
12.4/11-28
TR-05 PL 6PR 53 450 S.P Running
12.4-28
TR-06 BLACK BULL 51 Running
12PR
18.4/15-30
TR-07 SAGT 8PR 78 Running

TR-08 18.4 SAGT 18 0 -

12.4/11-28
TR-10 140 Running
PL 6PR
 STOCK PREPARATION DEPARTMENT REPORT 04-09-2020

Down time(Minutes) Morning Status

24 Hour
M/C Reason
Prd.
C/Fabric
M.F E.F N.M D.S N.S Abs. S.P Others Status
Shortage

FC-02 9225 180 60 120

C/Carriage fault, pressure pipe leak. let-off Running
motor fault, PA-67 OPC-1 DS (scrap-16kg)

FC-04 13100 210 210

let-off fault and coupling issue, PA-62 DS Running
(scrap-11kg)

FC-05 7975 30 90
opt table side chain cover fault, PA-62 DS Running
(scrap-36kg)

FC-06 4100 300 30 Vacuum fault, PR-45 DS (scrap 15 kg) Running

BB-01 253 Running

BB-02 239 300 Conveyer fault (jamming issue) Running

BB-03 263 Running

BB-04 144 Running

BB-05 275 Running

BD-02 6800 330 Winder not working properly Running

BD-04 11200 Running

BD-05 3130 45 wire reel bearing broken Running

 DOWNTIME COMPARISON B/W PM MODU
PPC MODULE D/T (mins.)
No. OF (COOIS)
EQUIPMENT NOTIFICATIONS No. OF ORDERS DATE
MF EF IF TOTAL
PR-01 0 0 8/17/2020 240 0 0 240
PB-01 2 2 8/17/2020 270 0 0 270
FC-02 3 3 8/17/2020 0 120 0 120
FC-04 3 3 8/17/2020 80 0 0 80
PB-09 1 1 8/17/2020 180 0 0 180
PR-05 2 2 8/17/2020 0 150 0 150
PR-06 0 0 8/17/2020 0 90 0 90
PB-16 0 0 8/17/2020 0 120 0 120
PR-09 0 0 8/17/2020 300 0 0 300
TK-05 1 1 8/17/2020 0 360 0 360
BB-03 1 1 8/17/2020 0 0 0 0
BD-2 1 1 8/17/2020 0 0 0 0
BD-4 1 1 8/17/2020 0 0 0 0
BD-5 1 1 8/17/2020 0 0 0 0
FC-02 3 3 8/17/2020 0 0 0 0
FC-04 3 3 8/17/2020 0 0 0 0
FC-05 2 2 8/17/2020 0 0 0 0
FC-06 1 1 8/17/2020 0 0 0 0
JF-04 1 1 8/17/2020 0 0 0 0
JF-05 1 1 8/17/2020 0 0 0 0
PB-01 2 2 8/17/2020 0 0 0 0
PB-03 1 1 8/17/2020 0 0 0 0
PB-06 3 3 8/17/2020 0 0 0 0
PB-07 1 1 8/17/2020 0 0 0 0
PB-12 2 1 8/17/2020 0 0 0 0
PB-18 2 2 8/17/2020 0 0 0 0
PB-20 1 1 8/17/2020 0 0 0 0
PB-22 1 1 8/17/2020 0 0 0 0
PB-23 3 3 8/17/2020 0 0 0 0
PB-25 2 1 8/17/2020 0 0 0 0
PR-05 2 2 8/17/2020 0 0 0 0
ST-03 1 1 8/17/2020 0 0 0 0
TK-03 2 2 8/17/2020 0 0 0 0
TK-05 1 1 8/17/2020 0 0 0 0
TLM-03 2 2 8/17/2020 0 0 0 0
W PM MODULE & PPC MODULE (AREA-2)
PM MODULE D/T (mins.)
(IW29) DIFFRENCE (PM
REMARKS
D/T - PPC D/T) TOTAL
MF EF IF TOTAL
0 0 0 0 240 NO ANY Notification /Order Raise PPC D/T GIVEN
28.8 0 0 28.8 241.2 EXCES D/T GIVEN BY PPC
58.2 43.2 0 101.4 18.6 EXCES D/T GIVEN BY PPC
75 30 0 105 -25 EXCES D/T GIVEN BY MAINTENANCE
0 0 0 0 180 EXCES D/T GIVEN BY PPC
0 222.6 0 222.6 -72.6 EXCES D/T GIVEN BY MAINTENANCE
0 0 0 0 90 NO ANY Notification /Order Raise PPC D/T GIVEN
0 0 0 0 120 NO ANY Notification /Order Raise PPC D/T GIVEN
0 0 0 0 300 NO ANY Notification /Order Raise PPC D/T GIVEN
0 40.8 0 40.8 319.2 Notification & order raised but D/T NOT GIVEN BY PPC
28.2 0 0 28.2 -28.2 Notification & order raised but D/T NOT GIVEN BY PPC
31.2 0 0 31.2 -31.2 Notification & order raised but D/T NOT GIVEN BY PPC
0 16.2 0 16.2 -16.2 Notification & order raised but D/T NOT GIVEN BY PPC
28.2 0 0 28.2 -28.2 Notification & order raised but D/T NOT GIVEN BY PPC
58.2 43.2 0 101.4 -101.4 Notification & order raised but D/T NOT GIVEN BY PPC
75 30 0 105 -105 Notification & order raised but D/T NOT GIVEN BY PPC
40.2 0 0 40.2 -40.2 Notification & order raised but D/T NOT GIVEN BY PPC
29.4 0 0 29.4 -29.4 Notification & order raised but D/T NOT GIVEN BY PPC
0 21 0 21 -21 Notification & order raised but D/T NOT GIVEN BY PPC
30 0 0 30 -30 Notification & order raised but D/T NOT GIVEN BY PPC
28.8 0 0 28.8 -28.8 Notification & order raised but D/T NOT GIVEN BY PPC
96 0 0 96 -96 Notification & order raised but D/T NOT GIVEN BY PPC
98.4 0 0 98.4 -98.4 Notification & order raised but D/T NOT GIVEN BY PPC
33.6 0 0 33.6 -33.6 Notification & order raised but D/T NOT GIVEN BY PPC
0 31.8 0 31.8 -31.8 Notification & order raised but D/T NOT GIVEN BY PPC
69.6 0 0 69.6 -69.6 Notification & order raised but D/T NOT GIVEN BY PPC
37.2 0 0 37.2 -37.2 Notification & order raised but D/T NOT GIVEN BY PPC
32.4 0 0 32.4 -32.4 Notification & order raised but D/T NOT GIVEN BY PPC
68.4 0 0 68.4 -68.4 Notification & order raised but D/T NOT GIVEN BY PPC
33.6 0 0 33.6 -33.6 Notification & order raised but D/T NOT GIVEN BY PPC
0 222.6 0 222.6 -222.6 Notification & order raised but D/T NOT GIVEN BY PPC
0 42.6 0 42.6 -42.6 Notification & order raised but D/T NOT GIVEN BY PPC
44.4 0 0 44.4 -44.4 Notification & order raised but D/T NOT GIVEN BY PPC
0 40.8 0 40.8 -40.8 Notification & order raised but D/T NOT GIVEN BY PPC
237 0 0 237 -237 Notification & order raised but D/T NOT GIVEN BY PPC
 DOWNTIME COMPARISON B/W PM MODULE
No. OF No. OF PPC MODULE D/T (mins.) PM MODULE D/T (mins
EQUIPMENT NOTIFICATIONS ORDERS DATE (COOIS) (IW29)
FC-02 3 3 8/17/2020 0 120 0 120 58.2 43.2
FC-04 3 3 8/17/2020 80 0 0 80 75 30
BB-03 1 1 8/17/2020 0 0 0 0 28.2 0
BD-2 1 1 8/17/2020 0 0 0 0 31.2 0
BD-4 1 1 8/17/2020 0 0 0 0 0 16.2
BD-5 1 1 8/17/2020 0 0 0 0 28.2 0
FC-02 3 3 8/17/2020 0 0 0 0 58.2 43.2
FC-04 3 3 8/17/2020 0 0 0 0 75 30
FC-05 2 2 8/17/2020 0 0 0 0 40.2 0
FC-06 1 1 8/17/2020 0 0 0 0 29.4 0
JF-04 1 1 8/17/2020 0 0 0 0 0 21
JF-05 1 1 8/17/2020 0 0 0 0 30 0
PM MODULE & PPC MODULE (AREA-2)
DIFFRENCE (PM
PM MODULE D/T (mins.)
(IW29) D/T - PPC D/T) REMARKS
TOTAL
0 101.4 18.6 EXCES D/T GIVEN BY PPC
0 105 -25 EXCES D/T GIVEN BY MAINTENANCE
0 28.2 -28.2 Notification & order raised but D/T NOT GIVEN BY PPC
0 31.2 -31.2 Notification & order raised but D/T NOT GIVEN BY PPC
0 16.2 -16.2 Notification & order raised but D/T NOT GIVEN BY PPC
0 28.2 -28.2 Notification & order raised but D/T NOT GIVEN BY PPC
0 101.4 -101.4 Notification & order raised but D/T NOT GIVEN BY PPC
0 105 -105 Notification & order raised but D/T NOT GIVEN BY PPC
0 40.2 -40.2 Notification & order raised but D/T NOT GIVEN BY PPC
0 29.4 -29.4 Notification & order raised but D/T NOT GIVEN BY PPC
0 21 -21 Notification & order raised but D/T NOT GIVEN BY PPC
0 30 -30 Notification & order raised but D/T NOT GIVEN BY PPC
 BIAS TYRE BUILDING REPORT 27-31 Aug-2020
Down time(Minutes) Morning Status
Current Size 24 Hour
Dept. M/C Running A B C Prod. Reason
M.F E.F N.M N.S S.P Abs Others Update Description

TK-01 9.00-20 AG 7 7 350 450 Band N.A, Running

Truck Tyre Building

12PR
10.00-20 SL
TK-02 16PR 25 25 450 Running

TK-03 11.00-20 HCT 4 4 150 450 Band N.A, Running

16PR
TK-04 12.00-20 15 15 450 Running
SHCT 18PR

TK-05 9.00-20 STGR 22 22 150 450 Band N.A, Running

14
12.4/11-28 PL
TR-01 6PR 38 0 38 600 Tread N.A NM Tread N.A

16.9/14-30
TR-02 25 30 11 66 360 NM Tread N.A
SAGT 8PR
Tractor Tyre Building

14.9/13-28
TR-03 SPL 8PR 39 3 42 860 Tread N.A NM Tread N.A

TR-04 14.9/13-28 34 2 36 880 Tread N.A NM Tread N.A

SPL 8PR
TR-05 12.4/11-28 PL 38 0 38 550 Tread N.A NM Tread N.A
6PR
12.4-28
TR-06 BLACK BULL 32 34 15 81 270 Tread N.A NM Tread N.A
12PR
TR-07 18.4/15-30 39 39 78 NM Sidewall N.A
SAGT 8PR
TR-08 18.4 SAGT 18 0 0 0 NM Sidewall N.A

TR-10 12.4/11-28 PL 0 0 0 450 Tread N.A NM Tread N.A

6PR