coating and corrosion removal

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responsible: frank, bock

 background falch
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 innovation and technology centre
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 why falch?

 we, company falch, are an owner-led manufacturer of high pressure and ultra
high pressure machinery.

 for more than 30 years we have focused on providing solutions to industrial

customers

 since our founding in 1986 we have introduced several innovations to the high
pressure water jetting market, always concentrating on the success of our
customers

 our products are made in germany and succeed to meet our customers‘ demands
in terms of productivity, reliability and safety

 falch is your turnaround solution provider to bring your company to the new age of
water jetting
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 falch pump technology
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 falch reference
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 falch „one stop shop“ from water inlet to outlet
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 typical machines for shipyards

wheel jet 15 500-15-0-e wheel jet 30 500-28-0-e

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 typical machines for shipyards

base jet 30 500-28-0-d trail jet 30 500-30-100-d

hot water unit 100° C
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 typical machines for shipyards

base jet 125 2500-26-0-e (overpack) base jet 125 2500-26-0-d (overpack)
base jet 125 3000-22-0-e (overpack) base jet 125 3000-22-0-d (overpack)
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 typical machines for shipyards

possibility of tandem operation, having:

2x machine 125 with 2500 bar = 52l/m

2x machine 125 with 3000 bar = 44l/m

trail jet 125 2500-26-0-d

trail jet 125 3000-22-0-d
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 safety and easy hose system:
nonstop 3000 bar
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 best rotating nozzles worldwide
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 rotating nozzles – comparison

Competitors

falch pointspeed 30
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 protective clothing
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  why clients still utilize
sand blasting???
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 problems of sandblasting
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 problems of sandblasting
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 problems of sandblasting
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 problems of sandblasting
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 problems of sandblasting
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 problems of sandblasting
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 difference of sandblasting vs. water jetting
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 advantage water-jetting /health & safety
 water blasting is totally
dust free
 no risk of silicosis and
other respiratory illnesses
 usage in hazardous areas
possible
 no special clothing or
equipment required
 other trades can work
close to water blasting
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 dust and dirt everywhere
 risc of silicosis or other
respiratory illnesses
 special clothing
neccessary
 no other trade can work
close by
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 difference of sandblasting vs. water jetting
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 advantage water-jetting / environment

 no formation of dust, particles are bound in water.

at systems with vacuuming unit, direct feeding to
an after treatment
 minimum waste and waste water:
grit-blasting: 40-60kg grit + 0,5kg paint / sqm
hydro-blasting: 0,5kg paint + water
 easy waste separation for controlled disposal
 reduced noise level with semi-automatic systems
 in accordance with international environmental
laws
 water jetting is accepted by local authorities
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 advantage water-jetting / metal surface

 exposes the surface profile that exists

under the original coating
 penetrates deep into the metal pores
 minimum of nonvisible contamination
such as oil and grease chlorides, ferrous
salts, nitrates, sulphates remain on the
surface
 no foreign particles and corrosion
provoking materials, no poorly adhering
coatings remain
 optimised bonding for fresh coatings,
especially by usage of surface tolerant
paints
 water blasted surfaces are accepted by
paint inspectors and paint manufactures
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 spot blasting
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 tank ballast cleaning
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 semi automatic tool: multiworker 250
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 semi automatic tool: multiworker 250
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 semi automatic tool
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 magnetic and full automatic tool

climb rob 125

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 full automatic tool: climb rob 125
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 magnetic and full automatic tool
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full automatic tool: climb rob 125

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 much more robotics to come…
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 lift worker heli
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 lift worker 250
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 lift worker 250 beam
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 water treatment solution / base filt 50
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 economics
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 advantages hydro-blasting

 reduction of docking time due to simultaneously working on several areas

of the ship
 performance increase due to availability of semi-automatic systems
 reduced labour costs when using semi-automatic systems
 no damage of machinery (cherry picker, forklift, cranes.. ) in and around
the dock due to airborne abrasive material
 increased productivity due to short set-up time
 no costs for intensive shrouding of sensitive equipment, reduced time for
cleaning of the dock
 steady removal quality due to constant feed and stand-off distance of the
nozzles
 reduced physical stress of the operating personnel compared to hand-
lancing
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 advantages falch

first in performance
 solution for all tank & ship parts…

 solutions from S-XXL

 robotics with fully automatic mode

 perfect surface / jetting results

 best waste water solution

 easy storage and logistic

 less space in dock / refinery necessary

 less energy costs

 first in total costs

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 advantages falch

first in quality

 failsafe machines

 easy to operate

 easy to maintain

 long lifetime
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 advantages falch

first in service
 all from one supplier

 call falch from project to project

 short reaction times

 all for customers

 longtime relationship
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headline
F gmbh
headquarter
der präsentation
subheadline
street of water jetting 1
89143 blaubeuren-seissen
germany
www.falch.com