ACS.P.13.037.B (23 April 2014)

Ammonia Cooling Systems

SAMA JORDAN
P.O. Box 815487, Amman 11180
Jordan

Attn.: Mr. Mahmoud Khalil
CEO

Date Your reference our reference
April 23rd 2014 ACS.P.13.037.B

Subject: Central Refrigeration plant for New Dairy Facility including processing lines, A/C load, Blast
Chiller, Cold store and Freezer store

Dear Sir,

Thank you for your keen interest in Ammonia Cooling Systems services. Enclosed we submit our commercial and
technical offer ACS.P.13.37.B that was elaborated based on our meeting that took place in Amman with Mr.
Stephen O'Keeffe, Operations / Project Manager

The commitment stated in our offer is:

 Highest quality of the products
 Improved operating safety
 Compliance with safety requirements
 Products and equipment is accordance with highest environmental standards
 Energy saving performance
 Low maintenance and service cost

I am confident that this offer shall meet with your requirement and that we may be favored with your valued
order.

Should you require any further information, please do not hesitate to contact us.

Our Scope includes Engineering, Supply, installation & commissioning of:

 Chilled water system for processing lines and A/C load; provision has been made for office and mezzanine
area. However fan coil units for offices and mezzanine areas have not been included in our scope of supply
 100% Fresh Air AHU (10% of total volume flow) and stainless steel evaporators with air sock system for
filling area;
 AHU with 10% Fresh/recirculation with air sock system for processing area
 Ammonia pump system for Blast Chiller, cold store, Labneh & Labneh debag stores
 Freon standalone system for the freezer store @ ‐18ºC

Kindly note that the Terms of Delivery and Payment, General Conditions, Technical & Material specification form an integral part
of our quotation.
Ammonia Cooling Systems – ACS S.a.l.
Georges Fattal Street, Jisr El wati, Sin el Fil, Lebanon
T: +961‐1‐493000 ‐ F: +961‐1‐485583 ‐ E: info@ammoniasystems.com www.ammoniasystems.com
ACS s.a.l
TERMS OF DELIVERY AND PAYMENT

Prices Our price CIF Aqaba Port – Jordan (INCOTERMS 2000) to supply, design,
Install, start‐up & commissioning the equipment as detailed in this offer will be:

€ 1,466,069/‐
(One Million Four Hundred Sixty Six Thousand Sixty Nine)

Delivery : Goods delivered by sea freight are considered CIF Aqaba port in liner owned
containers (according to Incoterms 2000 edition).
Goods delivered by road transport are considered CIF Jordan border.

Delivery time : For Equipment imported from Europe/USA: Approx. 14‐16 working weeks ex works
based on receipt of technically clarified order and down payment
‐ Transit Time: 4 weeks
‐ Clearing from Customer to site: approx 3 weeks

In case import licenses or other documents are required in the importing country, as
well as shop and/or installation drawings are to be approved by yourselves and/or
surveyors, the delivery time starts from the last of the date on which we receive your
confirmation that these documents have been obtained or on which the drawings,
duly approved, are in our possession again, if that date is subsequent to the date we
receive your order.

Installation time : Approx. 12‐14 weeks from date the site deemed ready for installation.

Installation works : The installation works of the specified equipment and materials in this quotation are
included limited to our scope of supply.

Start up & : 2‐3 weeks.
Commissioning

Payment : 30% down payment with order after the agreement has been signed and upon receipt of
simple commercial invoice.

30% after shipment and against agreed shipping documents. Partial shipments and
transshipments should be allowed

30% after Completion of the installation and after the installation Completion Certificate
has been signed by Purchaser and Supplier

10% payable three (3) month from Completion Certificate date

Please note that the Certificates will be prepared and presented by ACS in due time.
Sama Jordan shall inspect the plant together with one of our specialists within two (2)
weeks. Any uncompleted issue will be added to the Certificate in a so called Pending List.
Warranty will become active after the pending list is completed.

In case goods cannot be shipped due to “Force Majeure” or circumstances beyond our
control, payment will be effected against presentation of warehouse receipt at port of
shipment evidencing that goods are stored in the name and/or risk and account of the
employer in a suitable warehouse. Such documents shall replace the Bill of Lading and/or
Forwarders Certificate of receipt (F.C.R.).
ACS.P.13.037.B Page 2 of 35 ILK
ACS s.a.l
Beneficiary name
& Address : Ammonia Cooling Systems s.a.l
Account No: 00900258
IBAN USD: LB16 0093 0000 0009 0025 8366 1USD
IBAN EURO: LB66 0093 0000 0009 0025 8366 1EURO

Bank Name & Address : BANQUE BEMO SAL
BEIRUT – LEBANON
SWIFT: EUMOLBBE
SIN EL FIL AGENCY

Origin : The goods are of European Community, USA and/or GCC origin

Validity : Our prices are understood to be firm for order acceptance before
31.05.2014

Warranty : 12 months from trial runs with a maximum of 15 months from the date,
mentioned in the shipping documents

Elias B. Khalaf
ACS s.a.l
I. Technical Specifications – ACS.P.13.037.B

In principle we have based the design, capacities, specification and the scope of supply on the following general
data:

Basic design data

Ambient temperature (max) °C: +43
Wet bulb temperature °C: +24
Condensing temperature °C: +40
Refrigeration : NH3
Compressor system : Single stage system
Compressor type : Screw compressors
Condenser system : Evaporative condenser
Electrical supply V / Hz: 3 x 400 / 50 + neutral

II. One Central refrigeration system operating for Chilled, Process & Ice Water Generation, cold store,
Blast Chiller & Labneh Store:

2.1 Chilled water for Ice Water, Processing lines and A/C load:

Application : ice water generation
Water inlet °C: +8*
Water outlet °C: +2
Required Capacity for processing kW: 2000 kW (Given by Sama Jordan)
*Please note that the return water process temperature is assumed to be +8ºC.

Application : chilled water generation for process and ac system
Water inlet °C: +8
Water outlet °C: +2
Required Capacity for processing kW: 2350 out of which:
 A/C load (process areas) kW: 2000
 A/C load (offices & Mezzanine) kW: 350

The chilled water will be generated through one (1) PHE that will be connected to ‐0.5°C ammonia liquid
separator.

Three (3) Compressors operating at ‐0.5°C will be connected to the above separator.

2.2 Cold store, Blast Chiller & Labneh & Labneh debag store:

Application : Pumped Ammonia @ ‐7ºC to Blast Chiller, cold store,
Labneh & debag stores
 Required Capacity ‐ Blast Chiller kW: 375
 Required Capacity ‐ Cold store kW: 200
 Required Capacity – Labneh store kW: 20
 Required Capacity – Labneh debag kW: 10
Total Required Capacity kW: 605

One (1) Compressor operating at ‐7°C will be connected to the above separator.

Total required refrigeration capacity for above consumers : 4 955 kW
ACS s.a.l
2.3 Room Data Sheets:

Kindly see attached addendum for further reference
ACS s.a.l
Systems description

One Central refrigeration system operates at ‐0.5°C for ice water, process & ac Generation & another
system operating at ‐7ºC for cold store, Labneh & debag stores & Blast Chiller:

 Three (3) SABROE screw compressor packages type SAB 233S operating at ‐0.5°C evaporating
temperature & +40ºC condensing temperature with one compressor operating with VFD and two
compressors operating at standard speed with a net total refrigeration capacity up to 4 323 kW are chosen
to serve the required load from ice water, process & ac.

 One (1) SABROE screw compressor package type SAB 151E operating at ‐7°C evaporating temperature &
+40ºC condensing temperature with a net total refrigeration capacity up to 630 kW is chosen to serve the
required load from cold store, Labneh & debag stores & Blast Chiller.

 The condensation of the hot gasses will take place in two (2) evaporative condensers

 One (1) High‐pressure liquid receiver (Thermosyphon vessel) operating at +40°C for both systems.

 One (1) R717 separator shall be supplied including steel base frame, operating at ‐7°C temperature. The
separator vessel will be supplied inclusive Ammonia pumps for cold store, Labneh & debag stores and
blast chiller. This shall be installed in the plant room adjacent to the compressors.

 Two (2) Ammonia pumps (one operating & one stand by) will be supplied to pump Ammonia to Blast
Chiller, cold store and Labneh & debag store as detailed in our scope of supply.

 One (1) R717 separator shall be supplied with steel base frame, which will be operating at ‐0.5°C
temperature. The separator vessel will be designed with gravity feed circulation system for the chilled
water system. The separator will be installed in plant room next to the compressors.

 One (1) Plate Heat Exchanger (PHE) will be supplied with a capacity of 4500 kW, which will be utilized to
generate cold water at +2 °C for process, IW & ac loads.

 One (1) Buffer tank (for processing system) is included in our scope.

 Four (4) primary circulating water circulation pumps (three operating & one stand by) each of 214.7 m3/hr
for pw system

 Four (4) secondary circulating water circulation pumps (three operating & one stand by) each of 214.7
m3/hr for pw system

 To ensure a constant water return temperature to the chilled water system, a mixing station will be
supplied to keep the water return temperature at +8ºC

 Valves, Controls, fittings, etc. for chilled water lines inside machine room as per the agreed scope of work.

 Three (3) evaporators for Blast Chiller fed with Ammonia at ‐7°C with special coil, designed using water
defrost and fans with 125 Pa external static pressure

 Five (5) evaporators for Cold Store fed with Ammonia at ‐7°C designed using hot gas defrost

 One (1) evaporator for Labneh Store fed with Ammonia at ‐7°C designed using hot gas defrost

 One (1) evaporator for Labneh debag Store fed with Ammonia at ‐7°C designed using hot gas defrost

 Ammonia evaporators will be single discharge type; the material of construction will include tubes of
stainless steel and fins of aluminum and casing will be of stainless steel 304.

 Valves, Controls, fittings, etc. for ammonia pipes are included in our scope.

 One (1) Air Handling unit with a capacity of 100 kW (100% fresh air) for filling room.

 One (1) Air Handling unit with a capacity of 340 kW (10% fresh air) with supply air sock system and return
ducts for processing area

 Four (4) Air coolers each with a capacity of 95 kW (Filling area – 1.034). The air‐coolers will be single
discharge type; the material of construction will be as: the tube of stainless steel and fins of aluminum and
casing will be of stainless steel 304. Fans will be of 130 Pa external static pressure suitable to connect with
air sock system
ACS s.a.l

 Two (2) Air coolers each with a capacity of 50 kW (Cheese area – 1.015). The air‐coolers will be single
discharge type; the material of construction will be as: the tube of copper and fins of aluminum and casing
will be of galvanized steel powder coating

 Four (4) Air coolers each with a capacity of 28 kW (Loading area – 1.021). The air‐coolers will be dual
discharge type; the material of construction will be as: the tube of copper steel and fins of aluminum and
casing will be galvanized steel powder coating

 One (1) Air cooler capacity of 10 kW (Starter culture room – 1.049). The air‐cooler will be single discharge
type; the material of construction will be as: the tube of Copper and fins of aluminum and casing will be in
galvanized steel powder coating

 One (1) Air cooler capacity of 15 kW (mixing room – 1.053). The air‐cooler will be single discharge type; the
material of construction will be as: the tube of Copper and fins of aluminum and casing will be in

 One (1) Air cooler capacity of 8.0 kW (defrost & day store – 1.054). The air‐cooler will be single discharge

 Two (2) Air coolers capacity of 42.5 kW each (Blow molding – 1.017). The air‐cooler will be single discharge

 One (1) Air cooler capacity of 35 kW (CIP Store – 1.052) The air‐cooler will be single discharge type; the
material of construction will be as: the tube of Copper and fins of aluminum and casing will be in Stainless
steel

 One (1) Air cooler capacity of 45.0 kW (Crate Washing – 1.026). The air‐cooler will be single discharge

 Two (2) Air coolers capacity of 42.5 kW each (Dry Ingredients Store – 1.024). The air‐cooler will be single
discharge type; the material of construction will be as: the tube of Copper and fins of aluminum and casing
will be in galvanized steel powder coating

 One (1) Air cooler capacity of 10.0 kW (Spare Parts Store – 1.036). The air‐cooler will be single discharge

 One (1) Air cooler capacity of 33.0 kW (workshop – 1.038). The air‐cooler will be single discharge type; the
material of construction will be as: the tube of Copper and fins of aluminum and casing will be in

 One (1) Air cooler capacity of 8.0 kW (Engineering Office – 1.037). The air‐cooler will be single discharge

 Two (2) Air coolers each with a capacity of 30 kW (compressor room – 1.039). The air‐coolers will be single
will be of galvanized steel.

 One (1) Air cooler capacity of 20.0 kW (Air Compressor Room – 1.040). The air‐cooler will be single

 One (1) Air cooler capacity of 6.0 kW (Bag Washing – 1.041). The air‐cooler will be single discharge type;
the material of construction will be as: the tube of Copper and fins of aluminum and casing will be in

 One (1) Air coolers each with a capacity of 7.0 kW (Air Lock – 1.042). The air‐cooler will be dual discharge
type; the material of construction will be as: the tube of copper steel and fins of aluminum and casing will
be galvanized steel powder coating

ACS s.a.l
 One (1) Air cooler capacity of 35.0 kW (Electrical Panel Room – 1.056). The air‐cooler will be single

 One (1) Air cooler capacity of 20 kW (chemical store – 1.058). The air‐cooler will be single discharge type;
the material of construction will be as: the tube of Copper and fins of aluminum and casing will be
stainless steel

 Two (2) Air cooler capacity of 27.5 kW (Milk Intake – 1.059). The air‐cooler will be single discharge type;
the material of construction will be as: the tube of Copper and fins of aluminum and casing will be in
stainless steel

 One (1) Air coolers each with a capacity of 7.0 kW (Central Corridor – 1.016). The air‐cooler will be dual

 Four (4) Air coolers each with a capacity of 12.0 kW (Central Corridor – 1.043). The air‐cooler will be dual

 Five (5) Air coolers each with a capacity of 12.0 kW (Ingredients and Utility Corridor – 1.055). The air‐cooler
will be dual discharge type; the material of construction will be as: the tube of copper steel and fins of
aluminum and casing will be galvanized steel powder coating

 Two (2) Air coolers each with a capacity of 7.5 kW (Staff Corridor – 1.048). The air‐cooler will be dual

 Two (2) Air coolers each with a capacity of 12.0 kW (Front Corridor – 1.080). The air‐cooler will be dual

 Two (2) Air coolers each with a capacity of 27.5 kW (Plastic raw material ‐ 1.018). The air‐coolers will be
single discharge type; the material of construction will be as: the tube of Copper and fins of aluminum and
casing will be of galvanized steel.

 Two (2) Air cooler each with a capacity of 20.0 kW (Packing Area – 1.014). The air‐cooler will be single

 Two (2) Air coolers each with a capacity of 65.0 kW (Bottle store‐ .081). The air‐cooler will be single

 Ten (10) ducted fan coil units compete with duct works & diffusers each with a capacity of 3.5 kW for the
following rooms:
1.030/1.031/1.032/1.033/1.019/1.020/1.046/1.044/1.045/1.047

 Two (2) DX condensing unit with two coolers, required pipes and controls for freezer cold store.

 The Refrigeration plant will be designed to be fully automatic. The capacities of the compressors shall be
regulated automatically as per required load to maintain a highly efficient system operation and
consequently save power. The refrigeration system is designed in such a way that it will be controlled by
the central PLC (monitoring and control of different parameters).

 The system will be supplied with SCADA system (Supervisory Control And Data Acquisition).
ACS s.a.l
III. Four (4) SABROE screw compressors packages:

The technical data for each compressor package are:

Manufacturer Sabroe/JCI
Operation Ammonia System Iw, pw & ac system
Amount 1 1 2
Type Screw Screw Screw
Compressor make Sabroe Sabroe Sabroe
Type SAB 151E SAB 233S SAB 233S
Refrigerant NH3
Refrigeration capacity each kW 600 1640 @ 60 Hz 1341 @ 50 Hz
Evaporating temperature °C ‐7 ‐0.5 ‐0.5
Condensing temperature °C +40 +40 +40
Power consumption kW 363.8 @ 60Hz 295.7 @ 50Hz
COP 3.44 4.51 4.54
Speed rpm 2950 3600 2950
Drive direct
Installed Motor kW 250 450 355
VFD No Included No

SAB screw compressors are supplied with the following
equipment as standard:

 Compressor block, electric motor, connecting tunnel and flexible coupling
 Basic unit including oil separator with coalescing elements and oil return assembly, heating element,
sight glass and highly efficient oil filter (SuperFilter II™ oil filter)
 Suction stop valve, suction check valve and discharge
 Stop/check valve assembly (cold start valve)
 Unisab III control system linked to sensors, transmitters and solenoid valves for best possible
compressor monitoring and protection, as well as optimized control of both internal volume ratio (Vi)
and compressor capacity.
 Thermosyphon oil cooler
 10% X‐ray. According to Pressure Equipment Directive (PED)
 Construction and approvals according to the most common design codes and classification societies

ACS s.a.l
IV. Two (2) Evaporative condensers:

Technical data each:

Make : BAC or similar
Type : CXVE 466‐1218‐45L
Refrigerant : NH3
Required capacity kW: 6 300.0
Heat rejection capacity (each) kW: 3 197.0
Total Heat rejection capacity kW: 6 394.0
Condensing temperature °C: +40
Wet bulb temperature °C: +24

Each Evaporative condenser consists of:

 Combination counter and cross‐flow type evaporative condenser shall be induced draught configuration
with low noise axial fans.
 Prime surface steel coil and is encased in steel framework and hot‐dip galvanized.

The condenser is delivered with:

 Inspection door and water tray
 Axial fans, V‐belt driven by 3 x 11.0 kW high efficiency fan motors
 Bacross II fill factory‐configured for unrivalled water/air contact and minimal air pressure drop for Optimal
condenser efficiency
 Centrifugal pump with 1 x 7.5 kW, motor for circulation of water over the condenser
 Make‐up valve and strainer assembly
 Combined inlet shields
 High efficiency drift eliminators
 Reduced refrigerant charge, lower system costs
 Low noise heavy‐duty, fixed pitch, cast aluminum, axial flow fan
 Water distribution system comprising large diameter non‐clog nozzles
 Baltibond hybrid coating for guaranteed long service live

* PICTURES SHOWN ARE FOR ILLUSTRATION PURPOSE ONLY.

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V. Vessels:

One (1) Thermosyphon/High Receiver vessel:

Make : Roemer Germany or similar
Operating pressure (max.) bar: 22
Operating temperature °C: +40
Design code : PED or similar

Thermosyphon & receiver vessel is delivered with:
· Stop valves for liquid inlet and outlet.
· Stop valves for equalizing line.
· An oil drain stop‐ and quick reacting valve.
· Double Safety relief valve.
· Pressure indicator & transmitter with service valve.

One (1) Pump Separator Vessel (‐7°C):

Capacity kW: 600
Operating temperature °C: ‐7

One (1) Gravity Separator Vessel (‐0.5°C):

Capacity kW: 4 500
Operating temperature °C: ‐0.5

The separators shall be delivered with:
· Isolation Valves for inlet and outlet nozzles
· Valves for standpipe to indicate the operating level in the separator
· High level float safety switch cutout switch
· Pressure indicator & transmitter with service valve.
· Dual pressure relief valve
· Oil drain stop‐ and quick reacting valve.
· Valves in the liquid lines to the refrigerant pumps.
· liquid inlet station station

Receiver & separators will be finished with rust resistant paint after having been tested at high pressure.

Two (2) oil drain Tanks:
Type OB 2508
Technical data:
Volume: 50 liters

The oil drain vessel is supplied with:
· Hot gas injection and heating (HG)
· The HG type has built‐in hot gas heating coil
· Hot dip galvanized
· Insulation of vessel with PUR and seawater resistant al‐cladding
· Safety valve
· Stop valves
· Painting (top coat)
· Approval by PED or similar
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VI. One (1) Plate Heat Exchanger

1 Flooded Evaporator Plate/Plate semi‐welded Plate Heat Exchanger make Ecoflex, Alfa Laval or similar

Technical data:
Hot Side Cold Side
In Out
Water Ammonia
· Total capacity: kW 4 500
· Water flow: m3/h 640
· Inlet temperature: C +8
· Outlet temperature: C +2
· Evaporating Temperature °C ‐0.5
· Plate Material/Thickness mm AISI 304/0.6
· Max Design Pressure (pri/sec) barg 16/16

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VII. Buffer Tank:

Our scope includes the supply and installation of one (1) buffer tank suitable for the application and
matching the requirements.

Duty Process water
Material Galvanized
Capacity 20 m3
Quantity 1 No
Dimensions To be advised

VIII. Water Pumps for processing line system:

Fluid Water
Make Wilo or similar
System Process Water
Flow m³/hr 640 *
Application Circulation
Operation Primary Secondary
Quantity Nos. 4 (3 running & 1 standby) 4 (3 running & 1 standby)

* Pump flow rates are approximate. Exact flow and pump head will be designed to match the system
requirement after confirming all technical details including distance from machine room to consumers.

Each pump consisting of a cast iron housing and cast iron impeller complete with:

· A direct coupled electric motor with spacer coupling.
· Suction and discharge connections
· Butterfly stop valves,
· Non‐return valve.
· Pressure & temperature indicators
· Stop valves for the pressure indicators

Valves will be shipped loose for field installation

IX. Two (2) ammonia liquid pumps, of which one is acting as stand‐by.

The technical data of each pump are:

Application : Cold store, Labneh Store Labneh Debag &
Blast chiller
Make : Hermetic Germany or similar
Amount : 2
Application °C: ‐5

Each ammonia pump will be delivered complete with:

· A direct coupled electric motor.
· Suction and discharge connections with stop valves.
· A non‐return valve.
· Pressure difference safety switch with stop valves and a pressure indicator.

Valves will be shipped loose for field installation
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X. Ammonia Air coolers:

Cold store – 1.029
Total Coolers Qty 5
SPECIFICTIONS (each cooler)
Make Thermofin (Germany)/ Alfa Laval (Italy)
Execution Single discharge draw through
Refrigerant NH3 – Pump system
Capacity kW 40
Air on/ of temperature °C +3 / ‐0.3
Evaporating Temperature °C ‐7
Fin material / distance(s) mm Aluminum / 7
Tube Material SS 304
Casing material AlMg3 powder coating
Air volume m³/hr 22 318
Fans nos. x KW 3 x 0.77
Surface area m² 147.7
Phase – Voltage – Frequency #‐V‐Hz 3 –400 – 50
Dimensions (l*w*h) mm 3500 x 680 x 770
Weight(empty) Kg 221
Defrost Hot gas

Labneh Cold store – 1.050
Total Coolers Qty 1
Capacity kW 20.0
Air on/ of temperature °C +8 / +2.5
Weight(empty) Kg 86
Defrost Off cycle

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Labneh Debag store – 1.034a
Total Coolers Qty 1
Capacity kW 10.0
Air on/ of temperature °C +8 / +1.8
Weight(empty) Kg 48
Defrost Off cycle

Blast Chiller – 1.028
Total Coolers nos. 3
Capacity kW 135.0
Air on/ of temperature °C +3 / ‐1.0
Material mm SS 304
Fin material / distance mm Aluminum / 10
Casing material Stainless steel
External Pressure Pa 125
Surface area m² 438
Dimensions (l*w*h) mm 4200 x 710 x 2200 – Flow Mounted
Defrost Water

Pictures are for reference only
ACS s.a.l

XI. Air coolers for process areas:

Filling Area – 1.034
No. of coolers Qty 4
Refrigerant Water
Capacity kW 95.0
Air on/ off temperature °C +20 /+16.0
Coolant in/out °C +2/+8
Coil material SS 304
Fin material Aluminum
Casing material SS 304
External Pressure Pa 130
Surface area m² 216
Air sock connection Included

Cheese Area – 1.015
Refrigerant Water
Capacity kW 50.0
coolant in/out °C +2/+8
Coil material SS 304
External Pressure Pa n/a

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Docking Area – 1.021
Execution Dual discharge
Refrigerant Water
Capacity kW 28
Coil material Copper

Starter Culture Room – 1.049
Refrigerant Water
Capacity kW 10
Weight(empty) Kg 31

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Mixing Room – 1.053
Refrigerant Water
Capacity kW 15
Air on/ off temperature °C +20 /+13
Weight(empty) Kg 60

Defrost & Day Store – 1.054
Refrigerant Water
Capacity kW 8
Air volume m³/hr 3c293
Weight(empty) Kg 31

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Blow Molding – 1.017
Refrigerant Water
Capacity kW 42.5

CIP Store – 1.052
Refrigerant Water
Capacity kW 35
Weight(empty) Kg 96

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Crate Washing – 1.026
Refrigerant Water
Capacity kW 45

Dry Ingredients Store – 1.024
Refrigerant Water
Capacity kW 45

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Spare Parts Store – 1.036
Refrigerant Water
Capacity kW 10
Weight(empty) Kg 31

Workshop – 1.038
Refrigerant Water
Capacity kW 33.0
Air on/ off temperature °C +23 /+16
Weight(empty) Kg 96

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Engineering Office – 1.037
Refrigerant Water
Capacity kW 8
Weight(empty) Kg 29

Refrigeration Room – 1.039
Refrigerant Water
Capacity kW 30
Weight(empty) Kg 96

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Air Compressor Room – 1.040
Refrigerant Water
Capacity kW 30
Weight(empty) Kg 60

Bag Washing – 1.041
Refrigerant Water
Capacity kW 6
Weight(empty) Kg 20

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Air Lock – 1.042
Refrigerant Water
Capacity kW 7.0
Weight(empty) Kg 28

Electrical Panel Room – 1.056
Refrigerant Water
Capacity kW 35
Air volume m³/hr 11c150
Weight(empty) Kg 96

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Chemical Store – 1.058
Refrigerant Water
Capacity kW 20
Weight(empty) Kg 61

Milk Intake – 1.059
Refrigerant Water
Capacity kW 27.5
Weight(empty) Kg 96

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Central Corridor East Air Lock –
1.016
Refrigerant Water
Capacity kW 7.0
Weight(empty) Kg 28

Central Corridor – 1.043
Refrigerant Water
Capacity kW 12.0
Weight(empty) Kg 44

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Ingredients & utility Corridor – 1.035
+ 1.055
Refrigerant Water
Capacity kW 12.0
Weight(empty) Kg 44

Staff Corridor – 1.048
Refrigerant Water
Capacity kW 7.5
Weight(empty) Kg 28

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Front Corridor – 1.080
Refrigerant Water
Capacity kW 12.0
Weight(empty) Kg 44

Plastic Raw Material
Refrigerant Water
Capacity kW 27.5
Weight(empty) Kg 96

ACS s.a.l

Packing Area
Refrigerant Water
Capacity kW 20
Weight(empty) Kg 61

Bottle Store – 2.081
Refrigerant Water
Capacity kW 65
ACS s.a.l

XII. Fresh air AHU ‐ Filling Area:

Our scope of supply includes supply and installation of one (1) AHU, double skin modular type, the outer skin
shall be 0.4 mm pre‐painted and inner skin shall be of 0.4 mm plain galvanized sheets. The panel shall be 25
mm thick with 45 kg/m³ density injected polyurethane foam. Each AHU shall have the following sections:
· Filter section shall house the following filters:
· Rigid Bag filters F7.
· Hepa Filter H‐13 grade.
· Cooling coil section in steel execution; the fins shall be made of aluminum. The coil shall be provided with
galvanized drain pan.
· The supply air fan shall be centrifugal backward curved type with IP‐55 TEFC fan motor 11.0 kW & drive
set.

Technical Data
Make Trane or similar
Refrigerant Water
Capacity kW 113.0
Air on/ off temperature °C +40 /17.0
Fan Motor Qty x KW 1 x 11.0

The AHU of filling area will be connected to via stainless steel ducting system only inside the working space

XIII. Recirculating & Fresh Air AHU for Processing Area:

Our scope of supply includes supply and installation of one (1) AHU, double skin modular type, the outer skin
shall be 0.4 mm pre‐painted and inner skin shall be of 0.4 mm plain galvanized sheets. The panel shall be 25
mm thick with 45 kg/m³ density injected polyurethane foam. Each AHU shall have the following sections:
· Mixing box – back and top damper
· High efficiency bag filter – Filter Media F7
· Chilled water coil
· Electric heater – 42 kW
· Supply fan 1 x 37 kW
· Discharge Plenum section
· Hepa Filter H‐13 grade.

Technical Data
Make Trane or similar
Refrigerant Water
Capacity kW 330
Air on/ off temperature °C +22 /9.4
Fan Motor Qty x KW 1 x 37
Weight(empty) Kg 3 350

The AHU will be connected to via air sock distribution system only inside the working space
ACS s.a.l

XIV. Textile ducting for Process area:

For the filling & processing area, we will supply the required textile ducting with all required S.S suspension/
fittings. Detail design will be submitted later.

* Pictures shown are for illustration purpose only.

XV. One (1) electric control and starter panel for ammonia pumps, water pumps, condensers and coolers:

We shall assume the availability of a network tension of 400 Volts between the phases with neutral wire and a
frequency of 50 cycles.

The control panel will be complete with:
· A dust and drip proof casing (execution IP 44), complete with doors and lacquered finish;
· Hand operated main switch;
· A main voltmeter with voltmeter selector switch;
· Voltage protection
· Automatic star‐delta starters for the electric motors over 7,5 kW;
· Automatic direct‐on‐line starters for the remaining electric motors;
· Thermal overload relays for all the electric motors;
· MCB’s for the motors and controlling current groups;
· Programmable Logic Controller (PLC) complete with display

Implemented in the PLC:
· The automatic capacity control;
· Automatic operation system of the coolers;
· Controlling motor current;
· Selector and control current buttons;
· Time functions;
· Indication of hours of operation for the compressor and liquid pumps;
· Sequence control of compressors & liquid pumps;
· Indication of function;
· Indication of troubles;
· Temperature and pressures control and indication
· Warnings and failures indication;
· Data shall be transferred to a SCADA‐system (Supervisory Control and Data Acquisition).

The panel will be provided with a rail‐system and a terminal strip with numbered and coded connecting ter‐
minals and is completely wired and connected. All cable connection to the control panel can be either top or
bottom entry
ACS s.a.l
XVI. SCADA system (Supervisory Control And Data Acquisition):

Package existing necessary software (run‐time key) including One (1) PC’s and printers (to be installed in the
control room)
The SCADA program will include the supervision with graphical representation and control of following
components:

1. Lay‐out of the plant
2. Layout of the machine room.
3. Room temperatures
4. Temperature reports
5. Running conditions of the compressors
6. Data conditions from the separators like pressures
7. Detail of screw compressors like:
‐ Suction pressure / temperature.
‐ Discharge pressure / temperature.
‐ Oil pressure / temperature.
‐ Slide position.
‐ Motor current.
‐ Running hours.
‐ Status indication.
8. Running conditions of the condensers
9. Running conditions ammonia pump
10. Running conditions of the water pumps.
11. Status of the ammonia detection.
12. All available alarms

ACS s.a.l
XVII. Condensing unit (DX) for freezer cold store:

We will supply and install two (2) DX condensing unit with matching copper Evaporator(s) including required
pipes, controls, valves for proper operation.

Room Temperature : ‐18°C
Cooling load : 45 kW
Evaporating temp. : ‐25 °C
Ambient temp. : +40 °C

Condensing unit make : Copeland 22 HP
Quantity : 2
Refrigerant : R 404a

Evaporator Make : Carrier/Profroid or similar
Capacity : 22.5 kW @ ‐18°C
Defrost : Electrical

XVIII. Valves & Controls

We will include all necessary Refrigerant/ water valves and controls for a proper operation, maintenance and
safety of the plant.

The included valves are only for equipment supplied by Ammonia Cooling System. Processing equipment
valves are not included

Make of valves that will be used:

Ammonia valves: Danfoss or similar
Ammonia controls: Danfoss, Hansen or Similar
Water valves & controls: Nibco, Econosto, Danfoss or similar

One (1) set of controls including room temperature transmitters for temperature control of the cold rooms,

pressure sensors for capacity control of the compressors and water temperature.

XIX. Refrigerant and Oil

Included in our scope of the supply of:
· First charge of ammonia;
· First charge of mineral compressors oil.

XX. Pipes and vessel insulation

The interconnecting ammonia, between the various parts of the plant to be supplied by ACS and specified in
this quotation, made from ASTM 106 seamless (for ammonia piping) and water

Our scope includes the supply and installation of pipes and fittings that connect equipment supplied by
ACS only.

We include the supply and installation of a main SS304 water distribution header from the machine room
through the service corridor to utility processes.

The supply and installation of pipes (with all related fittings and insulation) from above main header to
processing lines are excluded from our scope.

All cold pipes and vessels supplied and installed by ACS will be insulated with injected polyurethane
insulation, which will be in‐situ foamed. Insulation density will be not less than 35 kg/m3.The insulation will
be injected in between the pipe surface and aluminium sheet cladding. Small diameter pipes will be
insulated with thermo‐break or similar.

All cladding aluminum sheeting will be properly rolled, fitted and sealed at the joints. In addition, all
elbows, T’s and fittings will be properly curved to ensure proper finish. In‐situ foaming holes will be closed
with plastic plugs and joints sealed with water resistant silicon sealant.
ACS s.a.l
XXI. Cabling and wiring

Our scope includes the supply and installation of required cables and related accessories that connect
control panels supplied by ACS with our equipment inside machine room and to condensers, Evaporators,
pumps (supplied and installed by ACS).

The supply and installation of cables from machine room to processing lines are excluded from our scope

The supply includes all necessary cable‐ducts and auxiliary materials such as piping, plugs, sockets, cable‐trays,
junction boxes etc inside machine room and for ACS equipment only.

XXII. Ammonia Detection for the machine room

One (1) ammonia detection system inclusive 3 pre‐calibrated sensors and suitable for ammonia.
In case of ammonia leakage there is a alarm in both the machine/control room and the operator room. The
ammonia detection system will be incorporated in the control panel and can be used for machine room
ventilation. (Two ventilation fans for machine room are included in our scope)

XXIII. Engineering, drawings and manuals (in duplicate)

Supply is inclusive detailed engineering as follows:

· Room plan view and piping layout.
· P&I diagram inclusive insulation & pipe diameters (refrigerant flow diagram).
· Condensate drainage (with typical details).
· Plant room civil requirements.
· Plant room utilities requirements.
· Plant room equipment and piping.
· Compressor package installation details.
· Evaporative condenser installation details.
· Air cooler support details.
· Valve station arrangement.
· Electrical control panel, power and control wiring.
· Electric control panel elevations and dimensions.
· Item list mechanical items
· Item list electrical items
· Operation manual
· Maintenance manual
· Pressure test certificates

XXIV. Testing and commissioning.

Pipe work Testing:
· All piping supplied and installed by Ammonia Cooling Systems shall be leak tested before the application
of any insulation.
· Test pressure will be maintained for 24 hours.
· The gas used for the pressure test will be an approved dry inert gas.
· Detect for leaks with a film of soapy water on all joints.
· After pressure tests, the system pipe work will be evacuated and charged with the correct quality and
quantity of refrigerant and oil.

XXV. Training:
During installation & commissioning your related engineers / technicians will be provided the training for
operation, maintenance & troubleshooting of supplied equipment

ACS s.a.l
E X C L U S I O N S

The items or services listed below have been excluded from the scope of this quotation:

· All civil works such as cutting away, making good, preparation of foundation, etc.;
· All insulation panels, doors, under pressure valves, floor heating or ventilation;
· False ceiling for blast chiller.
· All shelving and racking system
· Foundation or Steel structure for condenser;
· Lifting of equipment into final positions
· Removal and carting away of discarded materials;
· All grounds for attachment of hangers and supports
· Man‐lock Alarms.
· Primary steel support for hanging coolers and pipes (lateral and vertical loads)
· Thermal Storage System (ice bank)
· Condenser water supply, drainage and treatment system;
· Defrost water drainage outside the rooms;
· Connection of drainage pipe to the sewer system;
· Power supply (3x 400 Volts) and water during installation & commissioning
· Provision of incoming mains electrical supply, transformers, isolators, fuses or distribution board;
· Earthing of the electrical control panel;
· All lifting equipment such as crane / forklift / scissors lift for our use at site;
· Clearance and Delivery to site (from the harbor/border)
· Any custom duty, government/inspection fees or legalization charges.
· Air tickets, Visa, local transport, Food & accommodation cost for our technicians / supervisors/ engineers
for installation /commissioning;
· Operation and maintenance of the newly installed plant and equipment
· Any special tools;
· The supply & installation of all Pipes related to processing lines;.
· Alarm system or any special safety requirements (except what is mentioned in item Z);
· Fire fitting and fire alarm
· Adequate safe storage area
· Any item/service not explicitly mentioned in this quotation;

End

ACS.P.13.037.B (23 April 2014)

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One (1) set of controls including room temperature transmitters for temperature control of the cold rooms,

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