TUGAS AIRCRAFT MAINTENANCE PROCEDURE

MSG-2 & MSG-3 REPORT

Disusun Oleh :

Nama : Anjas Maulana Iswanto

NIT : 30418050
Course : D3 Teknik Pesawat Udara IV C
Dosen : Eko Setijono,ST,MM

POLITEKNIK PENERBANGAN SURABAYA

2020
COMPONENT 1:
HYDRAULIC
GEAR PUMP
Company : ALD SCHEDULED MAINTENANCE DEVELOPMENT DATA
Department : Reliability & Safety

MSI : 28-10-00 Bombardier Learjet 31- Hydraulic Gear Pump

FORM 1 TASK SELECTION – MSG-2 Analysis

MSI Number : 28-10-00 ITEM : Hydraulic Gear Pump
Cause Reference : Function: Flow hydraulic fluid to system
FEC : Hard Time

Failure: Presence of air in the hydraulic fluid

Effect: Insufficient pump or motor inlet flow which results in a
vacuum

TABLE 1-1 MSG-2 ANALYSIS

NUMBER TASK QUESTIONS ANSWER EXPLANATION

(1) Does the component Failure Affect Flight Safety? Hydraulic Gear Pump Flow hydraulic
YES
fluid to system
(2) Is the Failure Evident to the Flight Crew? N/A -
(3) Is there an Adverse Relationship Between the
component Age and Reliability? N/A -

(4) Is Reduced Resistance to Failure Detectable by a Reduced Resistance to Failure Not

Maintenance Check? NO
Detectable by a Maintenance Check
(5) Is there a Maintenance or Shop Check to Assure
Continued Function N/A -

Prepared by : Date: Workgroup: Approval: Revision: Update Date: Page :

ALD 05/09/20 RAMS Anjas Maulana 3 05/09/20 3/13
I
Company : ALD SCHEDULED MAINTENANCE DEVELOPMENT DATA
Department : Reliability & Safety
MSI : 28-10-00 Bombardier Learjet 31- Hydraulic Gear Pump

FORM 2 TASK SELECTION – MSG-2 Analysis

MSI Number : 28-10-00 ITEM : Hydraulic Gear Pump
Cause Reference : Function: Flow hydraulic fluid to system
FEC : Hard Time

Failure: Presence of air in the hydraulic fluid

Effect: Insufficient pump or motor inlet flow which results in a
vacuum

(1) (2)

Does the component NO Is the Failure Evident to

Failure Affect Flight the Flight Crew?
Safety?

YES NO

(3)
(4) Is There an Adverse YES
YES
Relationship Between
Is Reduced
the component Age and
Resistance to Failure (5)
Reliability
Detectable by a
Maintenance Check Is There a Maintenance
or Shop Check to Assure
NO Continued Function?
NO YES

YES NO

HARD ON CONDITION
TIME CONDITION MONITORING ON HARD
CONDITION TIME

Prepared by : Date: Workgroup: Approval: Revision: Update Date: Page :

ALD 05/09/20 RAMS Anjas Maulana 3 05/09/20 4/13
Iswanto
Company : ALD
Department : Reliability & Safety SCHEDULED MAINTENANCE DEVELOPMENT DATA
MSI : 28-10-00 Bombardier Learjet 31– Hydraulic Gear Pump

FORM 3 FAILURE EFFECT CATEGORY- MSG-3 Level 1 Analysis

MSI Number : 28-10-00 ITEM : Hydraulic Gear Pump
Function: Flow hydraulic fluid to system

Failure: Presence of air in the hydraulic fluid

Effect: Insufficient pump or motor inlet flow which results in a vacuum
FAILURE EFFECT CATEGORIZATION
Question 1: Is the occurrence of a Functional Failure evident to
the operating crew during the performance of their normal NO ANSWER EXPLANATION
duties 1. Yes The occurrence of a Functional
Failure will be evident to
operating crew during the
normal performance of their
NO duties. Cavitation will be
YES
S noticed during pre-flight walk
round.
Question 3: Does the
Question 2: Does the
combination of a Hidden 2. Yes Yes, the Functional Failure or
Functional Failure or
Functional Failure and one secondary damage resulting from
secondary damage the Functional Failure will have a
additional failure of a system
resulting from the direct adverse effect on operating
related or backup function
Functional Failure have a safety.
have an adverse effect on
direct adverse effect on 3. N/A Not applicable for category 5
operating safety
operating safety? 4. N/A Not applicable for category 5

YES NO YES NO
S S REMARKS :
Selected Failure Effect
Category : 5 - Evident Safety

Question 4: Does the

Functional Failure have
a direct adverse affect
on operating capability?

YES NO
S

-5- -6- -7- -8- -9-

Evident Evident Evident Hidden Hidden
Safety Operasional Economic Safety Economic

Evident Failures – (A) Hidden Failures – (B)

Prepared by : Date: Workgroup: Approval: Revision: Update Date: Page :

ALD 05/09/20 RAMS Anjas Maulana 3 05/09/20 5/13
I

Company : ALD SCHEDULED MAINTENANCE DEVELOPMENT DATA

Department : Reliability & Safety
MSI : 28-10-00 Bombardier Learjet 31- Hydraulic Gear Pump

FORM 4 TASK SELECTION – MSG-3 Level 2 Analysis

MSI Number : 28-10-00 ITEM : Hydraulic Gear Pump
Cause Reference : Function: Flow hydraulic fluid to system
FEC : 5 -EVIDENT SAFETY

Failure: Presence of air in the hydraulic fluid

Effect: Insufficient pump or motor inlet flow which results in a vacuum

TABLE 1-2 MSG-3 ANALYSIS (Hydraulic Gear Pump)

CATEGORY TASK QUESTIONS ANSWER EXPLANATION

A A A A A Is lubricating or servicing task applicable & Lubricating or servicing task is not

NO applicable & not effective for the
effective ?
component
B B Is ability to detect degradation of potential Detect degradation of potential failure
YES of hydraulic gear pump is applicable &
failure applicable & effective ?
effective
B B B C C Is ability to detect degradation of potential Detect degradation of potential failure
YES
failure by on or off A/C test applicable ? by on or off A/C test is applicable
C C C D D Is a restoration task to reduce the failure Restoration task to reduce failure of
YES hydraulic gear pump is applicable &
rate applicable and effective?
effective
D D D E E Is a discard task to avoid failures or to
The discard task to avoid failure or
reduce the failure rate applicable an YES reduce failure rate is applicable &
effective
effective?
E F Is there a task or combination of tasks that
NO Redesign is Mandatory
are applicable and effective?

Prepared by : Date: Workgroup: Approval: Revision: Update Date: Page :

ALD 05/09/20 RAMS Anjas Maulana 3 05/09/20 6/13
Iswanto
Company : ALD
Department : Reliability & Safety SCHEDULED MAINTENANCE DEVELOPMENT DATA
MSI : 28-10-00 Bombardier Learjet 31– Hydraulic Gear Pump

FORM 3 FAILURE EFFECT CATEGORY- MSG-3 Level 1 Analysis

MSI Number : 28-10-00 ITEM : Hydraulic Gear Pump
Function: Flow hydraulic fluid to system

Failure: Presence of air in the hydraulic fluid

Effect: Insufficient pump or motor inlet flow which results in a vacuum
Prepared by : Date: Workgroup: Approval: Revision: Update Date: Page :
ALD 05/09/20 RAMS Anjas Maulana 3 05/09/20 7/13
Iswanto
 A

Is lubricating or Is restoration task

servicing task to reduce failure Do restoration
Lubricate or service Y
applicable & applicable & Y
effective ? effective ?
Cat 5 only

N N

Is a discard task
Is ability to detect to avoid failure or
Do operational check degradation of potential Discard
reduce failure
Y failure applicable & Y
rate applicable &
effective ? effective?
Cat 5 only
Cat 5 only

N N

Is there a
Is ability to detect combination of tasks
Do inspection or degradation of potential Do combination task
which are applicable
functional check failure by on or off A/C Y
Y and effective ?
test applicable ?

Cat 5 only
N N

Cat 5: Redesign is Mandatory

Cat 6&7 : Redesign Desirable