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QUALIFICATIONS PACK - OCCUPATIONAL STANDARDS FOR

POWER SECTOR

Contents
1. Introduction and Contacts.…………….…...….……1
2. Qualifications Pack……….……...........................2
3. Glossary of Key Terms……….……………………..….3
4. OS Units……………………………………………………....5
➢ OS describe what 5. Annexure: Nomenclature for QP and OS…….37
individuals need to 6. Assessment Criteria.......................................39
do, know and
understand in
order to carry out Introduction
a particular job
role or function Qualifications Pack- Technician – Power Substation
Erection and Commissioning
➢ OS are
performance SECTOR/S: POWER
standards that SUB-SECTOR: Distribution
individuals must
achieve when OCCUPATION: Erection, Installation and Commissioning - Distribution
carrying out
functions in the REFERENCE ID: PSS/Q2502
workplace,
together with ALIGNED TO: NCO-2015/3113
specifications of
Brief Job Description: Technician-Substation Erection and Commissioning is
the underpinning
knowledge and responsible for carrying out all types of technical activities for construction of a new
understanding substation (66/11kV and 33/11 kV) for erection and commissioning, which include
installation of various equipment in the control room and outdoor switchyard under
the supervision of Jr. Engineer (Executive). The substation Technician installs and
Power Sector Skill connects all indoor and outdoor equipment as per schematic lay out plan of grid
Council (PSSC) station. The person carries out control cable wiring and circuit from yard to indoor
Plot No. 4, Institutional control panel.
Area, CBIP Building,
Malcha Marg, Personal Attributes: The individual should have the ability to read, write and follow
Chanakyapuri, New
the instructions of officer in-charge and possess the ability to stand for long
Delhi- 110021
1|Page working hours. The individual should also be physically fit and have an eye for
E-mail: pssc@cbip.org
detail.
Qualifications Pack for Technician – Power Substation Erection and
Commissioning

Qualifications Pack Code PSS/Q2502


Technician – Power Substation Erection and Commissioning
Job Role
(Applicable for National Scenarios)
Job Details

Credits TBD Version number 1.0


Sector Power Drafted on 11/03/2019
Sub-sector Distribution Last reviewed on 11/03/2019
Erection, Installation and
Occupation Next review date 11/03/2023
Commissioning-Distribution
NSQC Clearance on 22/08/2019

Job Role Technician – Power Substation Erection and Commissioning

The role of technician is to install, commission and energize all


equipment installed at 66/11kV and 33/11 kV in the outdoor switch
Role Description
yard and indoor control room of the grid station as per schematic
lay out plan.
NSQF level 4
Minimum Educational Qualifications ITI in Electrician trade
Maximum Educational Qualifications Not Applicable
Prerequisite License or Training
Not Applicable
(Suggested but not mandatory)
Minimum Job Entry Age 20 Years
Experience 2 years as Assistant Substation Technician / Apprentice
Compulsory:
1. PSS/N2503 Prepare for primary and secondary system of grid
substation erection
2. PSS/N2504 Erect and install substation equipment
Applicable National Occupational 3. PSS/N2505 Perform testing, commissioning and energization of
Standards (NOS) substation equipment
4. PSS/N1331 Apply basic health and safety practices for power
related work
5. PSS/N1336 Working effectively with others

Performance Criteria As described in the relevant OS units

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Qualifications Pack for Technician – Power Substation Erection and
Commissioning

Keywords /Terms
Description

Sector Sector is a conglomeration of different business operations having similar


Definitions

business and interests. It may also be defined as a distinct subset of the


economy whose components share similar characteristics and interests.
Sub-sector Sub-sector is derived from a further breakdown based on the characteristics
and interests of its components.
Occupation Occupation is a set of job roles, which perform similar/ related set of
functions in an industry.
Job role Job role defines a unique set of functions that together form a unique
employment opportunity in an organisation.
Occupational Standards OS specify the standards of performance an individual must achieve when
(OS) carrying out a function in the workplace, together with the knowledge and
understanding they need to meet that standard consistently. Occupational
Standards are applicable both in the Indian and global contexts.
Performance Criteria Performance criteria are statements that together specify the standard of
performance required when carrying out a task.
National Occupational NOS are occupational standards which apply uniquely in the Indian context.
Standards (NOS)
Qualifications Pack (QP) QP comprises the set of OSs, together with the educational, training and
other criteria required to perform a job role. A QP is assigned a unique
qualifications pack code.
Electives Electives are NOS/set of NOS that are identified by the sector as contributive
to specialization in a job role. There may be multiple electives within a QP for
each specialized job role. Trainees must select at least one elective for the
successful completion of a QP with Electives.
Options Options are NOS/set of NOS that are identified by the sector as additional
skills. There may be multiple options within a QP. It is not mandatory to
select any of the options to complete a QP with Options.
Unit Code Unit code is a unique identifier for an Occupational Standard, which is
denoted by an ‘N’
Unit Title Unit title gives a clear overall statement about what the incumbent should
be able to do.
Description Description gives a short summary of the unit content. This would be helpful
to anyone searching on a database to verify that this is the appropriate OS
they are looking for.
Scope Scope is a set of statements specifying the range of variables that an
individual may have to deal with in carrying out the function which have a
critical impact on quality of performance required.
Knowledge and Knowledge and understanding are statements which together specify the
Understanding technical, generic, professional and organisational specific knowledge that
an individual need to perform to the required standard.
Organisational Context Organisational context includes the way the organisation is structured and
how it operates, including the extent of operative knowledge managers have
of their relevant areas of responsibility.
Technical Knowledge Technical knowledge is the specific knowledge needed to accomplish specific
designated responsibilities.
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Qualifications Pack for Technician – Power Substation Erection and
Commissioning

Core Skills/Generic Core skills or generic skills are a group of skills that are the key to learning
Skills and working in today’s world. These skills are typically needed in any work
environment in today’s world. In the context of the OS, these include
communication related skills that are applicable to most job roles.
Keywords /Terms Description
NOS National Occupational Standard (S)
Acronyms

NSQF National Skills Qualifications Framework


QP Qualifications Pack
HV High Voltage
CPR Cardiopulmonary Resuscitation
PPE Personal Protective Equipment
SCADA Supervisory Control And Data Acquisition
CT Current Transformers
PT Potential Transformers
CVT Capacitor Voltage Transformers
DCDB Dc Distribution Board
ACDB Ac Distribution Board
RTU Remote Terminal Unit
LA Lightening Arrestor
HV High Voltage
kV Kilo Volt
O/C relay Overcurrent Relay
E/F relay Earth Fault Relay
HRC High Rupturing Capacity
ICT Inter-Connecting Transformer
T/R Transformer
OLTC On Load Tap Changer
CB Circuit Breaker
OCB Oil Circuit Breakers
MOCB Minimum Oil Circuit Breakers
ACB Air Circuit Breakers
IR test Insulation Resistance Test
IR value Insulation Resistance
PG clamp Parallel Groove Clamp
SF₆ Sulfur Hexafluoride
CO2 Carbon Di-Oxide

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PSS/N2503 Prepare for primary and secondary system of grid substation erection
------------------------------------------------------------------------------------------------------------------------------- ---------

Overview
This unit is about general system lay out design of primary and secondary system suitable for
electrical environment present in high volt substation 66/33/11 kV following the latest
engineering practice and ensuring long term compatibility requirement and continuity of
equipment supply on a concept of bay oriented, distributed intelligence (SCADA) and safety
of operating staff.

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PSS/N2503 Prepare for primary and secondary system of grid substation erection

Unit Code PSS/N2503


Unit Title
National Occupational Standard

Prepare for primary and secondary system of grid substation erection


(Task)
Description This unit is about general system layout design of primary and secondary system
suitable for electrical environment present in high volt substation 66/33/11 kV
following the latest engineering practice and ensuring long term compatibility
requirement and continuity of equipment supply on a concept of bay oriented,
distributed intelligence (SCADA) and safety of operating staff.
Scope This unit/ task covers the following:
• Identify requirements and condition of equipment
• Perform preparatory tasks
Performance Criteria (PC) w.r.t. the Scope
Element Performance Criteria
Identify To be competent, the user/individual on the job must be able to:
requirements and PC1. read and correctly interpret substation layout drawings
condition of PC2. identify infrastructure present in the substation such as grid station, number
equipment of bays, number of incoming and outgoing feeders etc.
PC3. inspect loading and unloading of packed equipment at site, opening of
accessories from packages to ensure there is no damage
PC4. identify manufacturing defects like defective design, poor material quality,
poor workmanship and poor packing of equipment/transformer for
transportation/shifting
Perform preparatory PC5. carry out pipe and plate earthing and ensure that the earth resistance of
tasks each earth pit is marked with date of installation and next due date
PC6. fix and grout foundation bolts
PC7. lay gravel in the substation yard
PC8. ensure that the yard fencing, switchyard illumination and luminaries’
installation are done as per correct procedure
Knowledge and Understanding (K)
A. Organizational The user/individual on the job needs to know and understand:
Context KA1. relevant standards, working procedures and policies of organization
(Knowledge of the KA2. main purpose and object of organization
company / KA3. organisational department and reporting structures
organization and KA4. conditions and terms of own employment
its processes) KA5. own job role and responsibilities
KA6. layout of the facility and the work area
KA7. organizational safety and security guidelines and procedures
B. Technical The user/individual on the job needs to know and understand:
Knowledge KB1. principles of electricity

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PSS/N2503 Prepare for primary and secondary system of grid substation erection
KB2. power system: How power flows, Generation, Transmission and distribution
number of bays, number of incoming and outgoing feeders, load
management through single or double bus, substation network, ring system,
back feed etc.
KB3. line components, towers, poles, single circuit, double circuit, overhead,
underground conductors and cables
KB4. gantry structure, structure lay out, types of porcelain insulators, overhead
conductors, clamps used in station.
KB5. outdoor and indoor equipment like power transformer, circuit breaker,
isolator, LA’s, station transformers, CT’s, PT’s, and CVT’s
KB6. DC distribution board (DCDB), AC distribution board (ACDB) and control
cable and circuitry
KB7. functioning of lightening arrestors (LA)
KB8. importance of proficiency in measurement of layout dimensions, grouting
bolt, holes of fitting, cables for laying etc.
KB9. types of earthing used in grid station, its significance, why earth connection
with each equipment is required
KB10. how to measure earth resistance and earthing switch.
KB11. use of complete tools, tackles and safety gadgets required in grid station
erection and commissioning
KB12. safety precautions as per safety manual
KB13. importance of maintaining records and documentation of all equipment like
name plate, pre- commission test report and manuals
KB14. importance of reporting problem to appropriate authorities
Appropriate authorities: eg. junior engineer, officer in charge
KB15. hazards associated with carrying out substation construction and installation
process and how they can be minimized
KB16. importance and procedures to maintain cleanliness of working area, and 5S
Skills (S)
A. Core Skills/ Writing Skills
Generic Skills The user/individual on the job needs to know and understand how to:
SA1. communicate effectively in writing as per requirement of site work
SA2. write the information communicated by the engineer or in-charge of work
SA3. write properly about the technical problems and other conditions of site
SA4. note down observations, critical points and location of site related work
SA5. write using the followed metric system for all measurements
Reading Skills
The user/individual on the job needs to know and understand how to:
SA6. read and correctly interpret written sentences and paragraphs in work
related documents

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PSS/N2503 Prepare for primary and secondary system of grid substation erection
SA7. read and correctly interpret the rules and methods stated in the
organizational standard operating procedure documents
SA8. read equipment manuals to correctly interpret the equipment operation and
process requirements
Oral Communication (Listening and Speaking skills)
The user/individual on the job needs to know and understand how to:
SA9. discuss task lists, schedules and activities with the concerned authority
SA10. communicate clearly with the team/group members
SA11. listen to the information given by the junior engineer and clarify doubts by
asking relevant questions
B. Professional Skills Decision Making
The user/individual on the job needs to know and understand how to:
SB1. make appropriate work-related judgments based on policy and procedures
SB2. identify complex problems and review related information to develop and
evaluate solutions
SB3. follow organization’s rule-based decision-making process
Plan and Organize
The user/individual on the job needs to know and understand how to:
SB4. plan and organise tasks to meet deadlines
SB5. plan in advance the maintenance schedule daily, weekly and monthly
SB6. organize manpower, tools and kits for testing and maintenance
SB7. organize the shutdown of equipment in a planned manner
SB8. plan maintenance work to ensure it is completed within specified time
Customer Centricity
The user/individual on the job needs to know and understand how to:
SB9. build customer relationships and use customer centric approach in taking
decisions
Problem solving
The user/individual on the job needs to know and understand how to:
SB10. identify problems and review related information to develop and evaluate
options and implement solutions
SB11. monitor problems to take corrective action with respect to individuals and
organizations
SB12. analyse problems and changes in conditions, operations, and the
environment to solve problems
Analytical Thinking
The user/individual on the job needs to know and understand how to:
SB13. analyse the problems in the equipment to identify root causes
SB14. collect information and technical data and define process for equipment
testing
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PSS/N2503 Prepare for primary and secondary system of grid substation erection
SB15. analyse the problem and required actions to resolve them to determine
which issues are to be escalated, and to whom
SB16. develop holistic and comprehensive profile of erection of HV (High Voltage)
equipment based on segregated and discrete process stages
Critical Thinking
The user/individual on the job needs to know and understand how to:
SB17. critically evaluate operation parameters in relation to Grid station features
intended to ensure a match

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PSS/N2503 Prepare for primary and secondary system of grid substation erection

NOS Version Control

NOS Code PSS/N2503

Credits TBD Version number 1.0


Industry Power Drafted on 11/03/2019
Industry Sub-sector Distribution Last reviewed on 11/03/2019
Erection, Installation and
Occupation Commissioning- Next review date 11/03/2023
Distribution

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PSS/N2504 Erect and install substation equipment
--------------------------------------------------------------------------------------------------------------------------- ------------

Overview
This unit covers the competencies required to erect high volt substation 66/33/11 kV
following the latest engineering practice and ensuring long term compatibility requirement
and continuity of equipment supply on a concept of bay oriented, distributed intelligence
(Supervisory Control and Data Acquisition or SCADA). It also covers the respective health and
safety competencies require to perform such operation.

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PSS/N2504 Erect and install substation equipment

Unit Code PSS/N2504


Unit Title
National Occupational Standard

Erect and install substation equipment


(Task)
Description This unit covers the competencies required to erect high volt substation 66/33/11 kV
following the latest engineering practice and ensuring long term compatibility
requirement and continuity of equipment supply on a concept of bay oriented,
distributed intelligence (Supervisory Control and Data Acquisition or SCADA). It also
covers the respective health and safety competencies require to perform such
operation.
Scope This unit/task covers the following:
• Erect and commission outdoor and indoor equipment in 66kV or 33kV Grid
Station
• Erect and commission the control and protection system in 66kV or 33 kV
grid station
Performance Criteria (PC) w.r.t. the Scope
Element Performance Criteria
Erect and commission To be competent, the user/individual on the job must be able to:
outdoor and indoor PC1. lay the power transformer on rails
equipment in 66kV or PC2. check the alignment of the power transformer as per norms
33kV Grid Station PC3. check the external porcelain of the bushings for cracks and/or contamination
PC4. ensure secure connections at HV (High Voltage) and LV (Low Voltage)
bushings
PC5. ensure the optimum oil level is maintained in the transformer
PC6. fit auxiliary cooling system like cooling fans, pumps, oil coolers
PC7. install the circuit breaker as per the equipment manual/ recommendation of
the manufacturer
PC8. install current transformers (CTs), potential transformers (PTs), capacitor
voltage transformers (CVTs) and lightning arrestors (LAs) as per the
equipment manual/ recommendation of manufacture
PC9. earth the equipment appropriately with earth connection as per requirement
Erect and commission To be competent, the user/individual on the job must be able to:
the control and PC10. ensure that all switch gear and control panels are properly aligned and
protection system in grouted
66kV or 33kV grid PC11. ensure back door of control panel is marked with name of feeder, and is
station numbered, approachable, clean, dust free and vermin protected
PC12. check status of overcurrent (O/C) and earth fault (E/F) relays along with their
settings, flag, etc. to avoid cut-offs
PC13. install DC distribution board (DCDB) and AC distribution board (ACDB)
PC14. lay control cables
PC15. check the status of HRC (high rupturing capacity) fuse to assess need for
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PSS/N2504 Erect and install substation equipment
replacement
PC16. check interlocks
PC17. mount ICT (Inter Connecting Transformer), auxiliary relays and other
accessories as per specified norms
PC18. install battery bank and charging panel as per standards
Knowledge and Understanding (K)
A. Organizational The user/individual on the job needs to know and understand:
Context KA1. relevant standards, working procedures and policies of organization
(Knowledge of the KA2. main purpose and object of organization
company / KA3. organisational departments and reporting structures
organization and KA4. conditions and terms of own employment
its processes) KA5. own job role and responsibilities
KA6. layout of the facility and the work area
KA7. organizational safety and security guidelines and procedures
B. Technical The user/individual on the job needs to know and understand:
Knowledge KB1. principles of electricity
KB2. different types of power systems
Power system: How power flows, Generation, Transmission and distribution
number of bays, number of incoming and outgoing feeders, load
management through single or double bus, substation network, ring system,
back feed etc.
KB3. line components towers, poles, single circuit, double circuit, overhead,
underground conductors and cables
KB4. gantry structure, structure lay out, types of porcelain insulators, overhead
conductor and AA conductors, clamps used in station
KB5. operating principle of Power Transformer, its main component, auxiliary
components and accessories
KB6. difference between Power and Distribution transformer
KB7. OLTC (On Load Tap Changer) and its mechanism
KB8. operating principle of switch gears (circuit breakers) and how it operates
under fault current
KB9. benefits of operating medium of various types of circuit breakers
Types: oil circuit breakers (OCB), minimum oil circuit breakers (MOCB), air
circuit breakers (ACB), SF₆, Vacuum circuit breakers
KB10. impact of fault current due to short circuit, over current and earth fault and
elements of the related protection system
KB11. working of instrument transformers like CT’s, PT’s, and CVT’s
KB12. control panel and its in-built measuring instruments, accessories like heater,
lamp, door switch, HRC fuse, relays, auxiliary, ICT’s etc.
KB13. use of battery panel, battery bank, trickle charging, battery status, electrolyte

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PSS/N2504 Erect and install substation equipment
level, specific gravity of electrolyte, safety measures in repair and
maintenance, ventilation etc.
KB14. elements of DC distribution board (DCDB), AC distribution board (ACDB),
control cable and related circuitry
KB15. types of earthing used in grid station, its significance, why earth connection is
required with each equipment, measurement of earth resistance and earthing
switch
KB16. types of lightening arrestors (LAs) like rod gap, horn gap, expulsion and metal
oxide arrestor
KB17. elements of a shunt capacitor bank, its function to improve pf, switching
operation, repair, replacement and maintenance
KB18. how to operate functions of transformer oil filter machine, inlet and outlet
connection, how it purifies and clean from chemical impurities, slug, carbon
and moisture
KB19. how to use complete tools, tackles and safety gadgets required in grid station
erection and commissioning
KB20. use of safety, T and P, and testing equipment: hydraulic crimping kit, tool box
kit and safety gadgets like discharge rod, earth chain, neon tester, signage,
danger notice, cordon tape etc.
KB21. application of approved maintenance procedures and regulation
KB22. how to take safety precautions as per safety manual
Skills (S)
A. Core Skills/ Writing Skills
Generic Skills The user/individual on the job needs to know and understand how to:
SA1. write official notes
SA2. write the information communicated by the work in-charge
SA3. write accurately about the technical problems and other conditions of site
SA4. note down observations, critical points and location of site related work
SA5. fill in all technical forms and data as per guidelines and format
Reading Skills
The user/individual on the job needs to know and understand how to:
SA6. read and correctly interpret written sentences and paragraphs
SA7. read and correctly interpret units of metric system for all measurements
SA8. read and correctly interpret the process required for performing work
SA9. read and correctly interpret the rules and methods from policy and procedure
documents
SA10. read and correctly interpret equipment manuals to identify operational
details and specifications
Oral Communication (Listening and Speaking skills)
The user/individual on the job needs to know and understand how to:

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PSS/N2504 Erect and install substation equipment
SA11. discuss task lists, schedules and activities with the concerned authority
SA12. effectively communicate with the team/group members
SA13. listen and correctly interpret the information given by superiors
SA14. communicate clearly with the team and other staff
B. Professional Skills Decision Making
The user/individual on the job needs to know and understand how to:
SB1. make appropriate work-related judgments based on policy and procedures
SB2. identify complex problems and review related information to develop and
evaluate solutions
SB3. follow organization’s rule-based decision-making process
Plan and Organize
The user/individual on the job needs to know and understand how to:
SB4. plan and organize tasks to meet deadlines
SB5. organize the shutdown of equipment in a planned manner
SB6. plan and organize tasks to meet quantity and quality specifications and
targets
Customer Centricity
The user/individual on the job needs to know and understand how to:
SB7. build customer relationships and use customer centric approach in taking
decisions
Problem solving
The user/individual on the job needs to know and understand how to:
SB8. identify problems and review related information to develop and evaluate
options and implement solutions
SB9. monitor problems to take corrective action with individuals and
organizations
SB10. analyse problems and changes in conditions, operations, and the
environment to solve problems
Analytical Thinking
The user/individual on the job needs to know and understand how to:
SB11. analyse the problems in the equipment to identify root causes
SB12. collect information and technical data and define process for equipment
testing
SB13. analyse the problem and required actions to resolve them to determine
which issues are to be escalated, and to whom
Critical Thinking
The user/individual on the job needs to know and understand how to:
SB14. critically evaluate operation parameters in relation to grid station’s intended
features in order to ensure a match
SB15. develop a holistic and comprehensive profile for erection of HV equipment
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PSS/N2504 Erect and install substation equipment

NOS Version Control

NOS Code PSS/N2504

Credits TBD Version number 1.0


Industry Power Drafted on 11/03/2019
Industry Sub-sector Distribution Last reviewed on 11/03/2019
Erection, Installation and
Next review
Occupation Commissioning - 11/03/2023
date
Distribution

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PSS/N2505 Perform testing, commissioning and energization of substation equipment
----------------------------------------------------------------------------------------------------------------------------- ----------

Overview
This unit is about commissioning and energizing various switchgear equipment installed in
the control room and outdoor switchyard after thorough testing and clearance under
supervision.
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PSS/N2505 Perform testing, commissioning and energization of substation equipment

Unit Code PSS/N2505


Unit Title
National Occupational Standard

Perform testing, commissioning and energization of substation equipment


(Task)
Description This unit is about commissioning and energizing various switchgear equipment
installed in the control room and outdoor switchyard after thorough testing and
clearance under the supervision.
Scope This unit/task covers the following:
• Perform testing, commissioning and energization

Performance Criteria (PC) w.r.t. the Scope


Element Performance Criteria
Perform testing, To be competent, the user/individual on the job must be able to:
commissioning and PC1. prepare and maintain records of installation, commissioning, tests, results
energization and energization
PC2. check the proper working of OLTC (On Load Tap Changer) and various gauges
of the transformer
PC3. check the functioning of alarm circuits and trip circuit of the transformer is as
per specified norms
PC4. check the compressed air pressure in the transformer is as per specifications
PC5. check pneumatic drive as per specifications
PC6. check the SF₆ gas pressure as per standards
PC7. check for any oil and hydraulic fluid leakages
PC8. perform various tests on transformer such as IR test, Tan ∂ test, ratio test etc.
and compare the same with the data obtained from manufacturer
PC9. test tripping mechanism for conditions such as short circuit, over current and
earth fault
PC10. check the functioning of circuit breaker status indicator as per norms
PC11. lubricate all moving parts/ assembly by applying petroleum jelly to all
contacts
PC12. check the status indicator of bushings of CT, PT, CVT is as per norms
PC13. check the earth connection of secondary circuit is correctly done
PC14. mark the earth resistance of each earth pit with installation date and the next
due date
PC15. provide double earth connection for each equipment
PC16. check the availability and standard phase difference in the currents of each
phase of the capacitor row
PC17. check the lightning arrestor (LA) stacks for any cracks
PC18. determine the IR value (insulation resistance) of lightning arrestor (LA)
PC19. check the tightness of T clamps and PG clamps (Parallel Groove clamp)

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PSS/N2505 Perform testing, commissioning and energization of substation equipment
PC20. check proper functioning of the RTU (remote terminal unit) and
communication panel for SCADA (Supervisory control and data acquisition)
system
PC21. check the test terminal block for availability of secondary current and voltage
PC22. maintain the electrolyte level of each cell with addition of distilled water
Knowledge and Understanding (K)
A. Organizational The user/individual on the job needs to know and understand:
Context KA1. relevant standards, working procedures and policies of organization
(Knowledge of the KA2. main purpose and object of organization
company / KA3. department and reporting structure
organization and KA4. conditions and terms of own employment
its processes) KA5. own job role and responsibilities
KA6. safe working practices followed in the organisation
B. Technical The user/individual on the job needs to know and understand:
Knowledge KB1. principles of electricity
KB2. elements of the power system
Power system: How power flows, Generation, Transmission and distribution
number of bays, number of incoming and outgoing feeders, load
management through single or double bus, substation network, ring system,
back feed etc.
KB3. line components towers, poles, single circuit, double circuit, overhead,
underground conductors and cables
KB4. gantry structure, structure lay out, types of porcelain insulators, overhead
conductor and AA conductors, clamps used in station
KB5. operating principle of Power Transformer, its main components, auxiliary
components and accessories.
KB6. difference between Power and Distribution transformer
KB7. operating principle of switchgears (CB), how it operates under fault current,
benefits of operating medium of OCB, MOCB, ACB, SF₆, Vacuum circuit
breakers
KB8. the impact of fault current due to short circuit, over current and earth fault
and the relevant protection systems requirement
KB9. instrument transformers like CT’s, PT’s, and CVT’s
KB10. control panel and it’s in built measuring instruments, accessories like heater,
lamp, door switch, HRC fuse, relays, auxiliary, ICT’s etc.
KB11. use of battery panel, battery bank, trickle charging, battery status, electrolyte
level, specific gravity of electrolyte, safety measures in repair and
maintenance, ventilation etc.
KB12. DC distribution board (DCDB), AC distribution board (ACDB) and control cable
and circuitry

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PSS/N2505 Perform testing, commissioning and energization of substation equipment
KB13. tripping mechanism short circuit, earth fault, over current, low frequency etc.
Control panel relay for 66 or 33 kV outdoor switch yard
KB14. RTU and communication panel for SCADA
KB15. key faults occurred in major equipment like Power transformer, Distribution
transformer, circuit breakers, control and relay panels etc., their causes and
protection system to avoid break down.
KB16. functioning of lightening arrestors (LA).
KB17. types of LA’s like Rod Gap, Horn Gap, Expulsion and metal oxide arrestor.
KB18. types of earthing used in grid station, its significance, why earth connection
with each equipment, measurement of earth resistance and earthing switch.
KB19. elements of shunt capacitor bank, its function to improve pf, switching
operation, repair, replacement and maintenance.
KB20. operating functions of transformer oil filter machine, inlet and outlet
connection, how it purifies and cleans from chemical impurities, slug, carbon
and moisture
KB21. complete tools, tackles and safety gadgets required in grid station erection
and commissioning
KB22. use of Safety, T and P, and testing equipment: multimeter, partial discharging
kit, circuit breakers testing kit, meggar, SF6 gas leakage kit, digital tong tester,
oil testing kit, battery testing kit, hydraulic crimping kit high voltage testing
kit, protection testing kit, fault locater kit, tool box kit and Safety gadgets like
discharge rod, earth chain, neon tester, Signage, danger notice, cordon tape
etc.
KB23. how to take safety precautions as per safety manual
KB24. importance of maintaining records and documentation of all equipment like
name plate, pre- commission test report and manuals
KB25. cleanness of working area, and how to maintain 5S
Skills (S)
A. Core Skills/ Writing Skills
Generic Skills The user/individual on the job needs to know and understand how to:
SA1. write official notes
SA2. write the information communicated by the work in-charge
SA3. write properly about the technical problems and other conditions of the site
SA4. note critical points and testing repair observations
SA5. write about the condition of equipment
SA6. fill in all technical forms and data as per guidelines and format
Reading Skills
The user/individual on the job needs to know and understand how to:
SA7. read and correctly interpret written sentences and paragraphs
SA8. read and correctly interpret units of metric system for all measurements

20 | P a g e
PSS/N2505 Perform testing, commissioning and energization of substation equipment
SA9. read and correctly interpret the process required for performing work
SA10. read and correctly interpret the rules and methods from policy and procedure
documents
SA11. read and correctly interpret equipment manuals to identify operational
details and specifications
Oral Communication (Listening and Speaking skills)
The user/individual on the job needs to know and understand how to:
SA12. discuss task lists, schedules and activities with the Engineer
SA13. effectively communicate with the team/group members
SA14. interact with the junior engineer to clarify instructions and doubts
SA15. communicate clearly with the team and other staff
B. Professional Skills Decision Making
The user/individual on the job needs to know and understand how to:
SB1. make appropriate work-related judgments based on policy and procedures
SB2. identify complex problems and review related information to develop and
evaluate solutions
SB3. follow organization’s rule-based decision-making process
Plan and Organize
The user/individual on the job needs to know and understand how to:
SB4. plan and organise tasks to meet deadlines
SB5. plan in order to organize maintenance schedule daily, weekly and monthly
SB6. organize for the required manpower, tools and kits for performing testing and
maintenance of equipment
SB7. organize the shutdown of equipment in a planned manner
SB8. plan work of maintenance completed within specified time
Customer Centricity
The user/individual on the job needs to know and understand how to:
SB9. build customer relationships and use customer centric approach in taking
decisions
Problem solving
The user/individual on the job needs to know and understand how to:
SB10. identify problems and review related information to develop and evaluate
options and implement solutions
SB11. monitor problem solving to take corrective action with individuals and
organizations
SB12. analyse problems and changes in conditions, operations, and the
environment to solve problems
Analytical Thinking
The user/individual on the job needs to know and understand how to:
SB13. analyse the problems in the equipment to identify root causes
21 | P a g e
PSS/N2505 Perform testing, commissioning and energization of substation equipment
SB14. collect information and technical data and define process for equipment
testing
SB15. analyse the problem and required actions to resolve them to determine
which issues are to be escalated, and to whom
SB16. develop holistic and comprehensive profile of products based on segregated
discrete process stages
Critical Thinking
The user/individual on the job needs to know and understand how to:
SB17. critically evaluate operation parameters in relation to product features
intended to ensure a match

22 | P a g e
PSS/N2505 Perform testing, commissioning and energization of substation equipment

NOS Version Control

NOS Code PSS/N2505

Credits TBD Version number 1.0


Industry Power Drafted on 11/03/2019
Last reviewed
Industry Sub-sector Distribution 11/03/2019
on
Erection, Installation and
Next review
Occupation Commissioning - 11/03/2023
date
Distribution

23 | P a g e
PSS/N1331 Apply basic health and safety practices for power related work
----------------------------------------------------------------------------------------------------------------------------- ---------

Overview
This unit covers health, safety and security for power related work. This includes procedures
and practices that candidates need to follow to help maintain a healthy, safe and secure work
environment in a power plant, power station/ substation or on the field while working on
power equipment.

24 | P a g e
PSS/N1331 Apply basic health and safety practices for power related work
Unit Code PSS/N1331
Unit Title
National Occupational Standard

Apply basic health and safety practices for power related work
(Task)
Description This unit covers health, safety and security for power related work. This includes
procedures and practices that candidates need to follow to help maintain a
healthy, safe and secure work environment in a power plant, power
station/substation or on the field while working on power equipment. It covers
responsibilities towards self, others, organizational assets and the environment.
Scope This unit/task covers the following:
• Follow workplace health and safety practices
• Follow fire safety practices
• Follow emergencies, rescue and first-aid procedures

Performance Criteria (PC) w.r.t. the Scope


Element Performance Criteria
Follow workplace To be competent, the user/individual on the job must be able to:
health and safety PC1. use protective clothing/equipment for specific tasks and work conditions
practices Protective clothing: leather or asbestos gloves, flame proof aprons, flame
proof overalls buttoned to neck, cuff less (without folds) trousers,
reinforced footwear, helmets/hard hats, cap and shoulder covers, ear
defenders/plugs, safety boots, knee pads, particle masks,
glasses/goggles/visors
Equipment: hand and face shields, machine guards, residual current
devices, shields, dust sheets, respirator
PC2. identify job-site hazards and possible causes of risks/accident at the
workplace
Hazards: electrical hazards; sharp edged and heavy tools; heated metals;
oxyfuel and gas cylinders; welding radiation; hazardous surfaces;
hazardous substances; physical hazards
Possible causes of risk and accident: physical actions; not following
instructions; inattention; sickness and incapacity; health; not taking safety
precautions
PC3. follow procedures for safe working with electrical equipment
Safe working procedures: Tag out/Lock out, PTW (Permit to Work)
PC4. follow warning signs while working with electrical systems
Warning signs: Danger, high voltage area, out of service, etc.
PC5. use standard safe working practices when working at heights, confined
areas and trenches
PC6. test any electrical equipment and system using insulated testing devices
before touching them
PC7. ensure positive isolation of electrical equipment and system as per the
given standards
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PSS/N1331 Apply basic health and safety practices for power related work
PC8. identify any abnormalities in electrical equipment or system installed
alarm and/or noticing parameters from gauge/ indicator installed
Parameters: temperature, pressure, flow and current
PC9. follow safe working practices while working in hazardous conditions to
ensure the safety of self and others
Safe working practices: using PPE; installing and reading safety signs;
handle tools in the correct manner and store and maintain them properly;
keep work area clear of clutter; while working with electricity take all
electrical precautions; safe lifting and carrying practices; use equipment
that is working properly and is well maintained; take due measures for
safety while working at heights, etc. take due measures for safety while
working in confined spaces or trenches, etc.
PC10. use various methods of accident prevention in the work environment
Methods of accident prevention: training in health and safety procedures;
using health and safety procedures; use of equipment and working
practices; safety notices, advice; instruction from colleagues and
supervisors
PC11. identify and retrieve general health and safety equipment in the
workplace
General health and safety equipment: Fire extinguishers; first aid
equipment; safety instruments and clothing etc.
PC12. set up and use scaffolds, elevated platforms and ladders safely
Set up: firm/level base, clip/lash down, leaning at the correct angle,
appropriate load as per capacity, etc.
PC13. inspect scaffolds, elevated platforms and ladders for faults and rectify
them
Faults: corrosion of metal components, deterioration, splits and cracks in
timber components, imbalance, loose rungs, missing/ unfixed nuts or
bolts, etc.
PC14. lift, carry and transport heavy objects and tools safely using correct
procedures from storage to the workplace and vice versa
PC15. inspect power plant and its equipment routinely for any signs of oil, water
and steam leakage
PC16. store flammable materials and machine lubricating oil safely and correctly
PC17. check that the emission and pollution control devices are working properly
in line with environmental policy standards
PC18. use good housekeeping practices at all times
Good housekeeping practices: clean/tidy work area, removal/disposal of
waste material, protect surfaces
PC19. identify common hazard signs displayed in various areas

26 | P a g e
PSS/N1331 Apply basic health and safety practices for power related work
Various areas: Chemical containers; equipment; packages; inside
buildings; open areas and public spaces, etc.
PC20. inform the relevant authorities about any abnormal situation/behavior of
any equipment/system without delay
Follow fire safety To be competent, the user/individual on the job must be able to:
practices PC21. use various appropriate fire extinguishers for different types of fires
correctly
Types of fires: Class A, B, C, D and E
PC22. use appropriate rescue techniques during fire hazard
PC23. maintain good housekeeping in order to prevent fire hazards
PC24. use a fire extinguisher correctly in case of fire
Follow emergencies, To be competent, the user/individual on the job must be able to:
rescue and first-aid PC25. administer appropriate first aid to the victims for the relevant injuries
procedures Injuries: Bleeding, burns, choking, electric shock, poisoning etc.
PC26. act promptly and appropriately to an accident situation or medical
emergency in real or simulated environments
PC27. perform and organise loss minimization or rescue activity during an
accident in real or simulated environments
PC28. administer basic first aid including CPR to the victims of heart or cardiac
arrest due to electric shock, before the arrival of emergency services
PC29. demonstrate basic emergency procedures during emergency mock drills
for better understanding of procedures applied in emergencies
Emergency procedures: raising alarm, safe/efficient evacuation, correct
ways of escape, correct assembly point, roll call, correct return to work
PC30. free an affected person from electrocution safely as per the
recommended procedure
PC31. move injured people and others to a safe place during emergencies
PC32. write an incident report or dictate a report to another person, and send
report to the authorized person
Incident Report includes details of: name, date/time of incident, date/time
of report, location, environment conditions, persons involved, sequence of
events, injuries sustained, damage sustained, actions taken, witnesses,
supervisor/manager notified
Knowledge and Understanding (K)
A. Organizational The user/individual on the job needs to know and understand:
Context (Knowledge KA1. names (and job titles if applicable), and where to find, all the people
of the company / responsible for health and safety in a workplace
organization and its KA2. names and location of documents that refer to health and safety in the
processes) workplace
KA3. names and location of people responsible for health and safety in the

27 | P a g e
PSS/N1331 Apply basic health and safety practices for power related work
workplace
KA4. documents that refer to health and safety in the workplace
Documents: fire notices, accident reports, safety instructions for
equipment and procedures, company notices and documents, legal
documents (e.g. government notices)
B. Technical The user/individual on the job needs to know and understand:
Knowledge KB1. meaning of “hazards” and “risks”
KB2. health and safety hazards commonly present in the work environment and
related precautions
KB3. possible causes of risk, hazard or accident in the workplace and why risk
and/or accidents are possible
KB4. possible causes of risk and accident
Possible causes of risk and accident: physical actions; not following
instructions; inattention; sickness and incapacity (such as drunkenness);
health hazards (such as untreated injuries and contagious illness); not
taking safety precautions
KB5. methods of accident prevention
KB6. safe working practices when working with tools and machines
KB7. safe working practices while working at various hazardous sites
KB8. where to find all the general health and safety equipment in the
workplace
KB9. various dangers associated with the use of electrical equipment
KB10. positive isolation of electrical equipment and system
KB11. safe handling and disposal of hazardous power plant wastes
KB12. use of emission and pollution control devices and measures taken to
control pollution
KB13. various safety procedures and equipment used to work at heights,
trenches and confined places
KB14. safe working practices specific to working with electrical equipment and
system e.g. lock out/ tag out, PTW, etc.
KB15. preventative and remedial actions to be taken in the case of exposure to
toxic materials
Toxic materials: solvents, flux, lead
Exposure: ingested, contact with skin, inhaled
Preventative action: ventilation, masks, protective clothing/ equipment);
Remedial action: immediate first aid, report to supervisor
KB16. importance of using protective clothing/equipment and other insulated
work gear while handling electrical system and equipment
KB17. precautionary measures taken to prevent fire accident
KB18. various causes of fire

28 | P a g e
PSS/N1331 Apply basic health and safety practices for power related work
Causes of fires: heating of metal; spontaneous ignition; sparking; electrical
heating; loose fires (smoking, welding, etc.); chemical fires; etc.
KB19. correct technique(s) of using a fire extinguisher
KB20. different methods of extinguishing fire
KB21. different materials used for extinguishing fire
Materials: sand, water, foam, CO2, dry powder
KB22. emergency rescue techniques applied during a fire hazard
KB23. various types of safety signs and what they mean
KB24. appropriate basic first aid treatment relevant to the condition e.g. shock,
electrical shock, bleeding, breaks to bones, minor burns, resuscitation,
poisoning, eye injuries
KB25. rescue techniques applied during fire hazards
KB26. good housekeeping in order to prevent fire hazards
KB27. correct use of a fire extinguisher
KB28. how to free a person from electrocution
KB29. basic techniques of bandaging
KB30. perform artificial respiration and the CPR Process
Skills (S)
A. Core Skills/ Generic Writing Skills
Skills The user/individual on the job needs to know and understand how to:
SA1. write an accident/ incident report in local language and/or English
Reading Skills
The user/individual on the job needs to know and understand how to:
SA2. read and comprehend basic content to read labels, charts, signages
SA3. read and comprehend basic English to read manuals of operation
SA4. read an accident/ incident report in local language or English
Oral Communication (Listening and Speaking skills)
The user/individual on the job needs to know and understand how to:
SA5. question coworkers appropriately in order to clarify instructions and other
issues
SA6. give clear instructions to coworkers and subordinates
SA7. remain congenial while discussing and debating issues with co-workers
SA8. follow appropriate protocols for communication based on situation,
hierarchy, organizational culture and practice
SA9. ask for, provide and receive required assistance where possible to ensure
achievement of work-related objectives
B. Professional Skills Decision Making
The user/individual on the job needs to know and understand how to:
SB1. follow organizational rule-based decision-making process
SB2. take decisions with systematic course of actions and/or response

29 | P a g e
PSS/N1331 Apply basic health and safety practices for power related work
Plan and Organize
The user/individual on the job needs to know and understand how to:
SB3. plan and organize their own work schedule, work area, tools, equipment
and materials to maintain decorum and for improved productivity
Customer Centricity
The user/individual on the job needs to know and understand how to:
SB4. build customer relationships and use customer centric approach
Problem solving
The user/individual on the job needs to know and understand how to:
SB5. think through the problem, evaluate the possible solution(s) and suggest
an optimum /best possible solution(s)
SB6. seek appropriate assistance from other sources to resolve problems
SB7. report problems that cannot be resolved to the appropriate authority
Analytical Thinking
The user/individual on the job needs to know and understand how to:
SB8. identify cause and effect relations in own area of work
SB9. work systematically and logically to resolve the issues, identify the cause
and anticipate unexpected results
Critical Thinking
The user/individual on the job needs to know and understand how to:
SB10. critically evaluate the organizational processes to improve them

30 | P a g e
PSS/N1331 Apply basic health and safety practices for power related work

NOS Version Control

NOS Code PSS/N1331

Credits TBD Version number 1.0


Industry Power Drafted on 11/02/2019
Generation, Transmission,
Industry Sub-sector Distribution, Distribution Last reviewed on 11/02/2019
Downstream

Occupation Next review date 10/02/2023

31 | P a g e
PSS/N1336 Working effectively with others
----------------------------------------------------------------------------------------------------------------------------- ----------

Overview
This unit covers basic practices that improve effectiveness of working with others in an
organizational set-up.

32 | P a g e
PSS/N1336 Working effectively with others

Unit Code PSS/N1336


Unit Title
National Occupational Standard

Working effectively with others


(Task)
Description This unit covers basic practices that improve effectiveness of working with others in
an organizational set-up.
Scope This unit/task covers the following:
• Work effectively with others

Performance Criteria (PC) w.r.t. the Scope


Element Performance Criteria
Work effectively with To be competent, the user/individual on the job must be able to:
others PC1. accept information and instructions from the supervisor and fellow workers
and seek clarification when required
PC2. pass the information to the persons authorized to receive it within agreed
timescales and confirm its receipt
PC3. pass information to others clearly, at a pace and in a manner that helps them
understand it
PC4. assist others in performing tasks in a positive manner with a helpful attitude
PC5. consult and assist fellow workers to maximize effectiveness and efficiency in
carrying out tasks
PC6. use appropriate communication etiquette while working
Communication etiquette: avoid abusive language; use appropriate titles and
terms of respect; do not eat or chew while talking etc.
PC7. listen attentively and respond appropriately while interacting with others at
work
PC8. use appropriate tone, pitch and language to convey politeness, assertiveness,
care and professionalism
PC9. act responsibly and demonstrate disciplined behaviours at the workplace
Disciplined behaviours: Punctuality; completing tasks within agreed
timescales, ensuring quality standards; not gossiping and wasting time,
honesty, etc.
PC10. escalate grievances and problems to the appropriate authority as per the
organisational procedure to resolve them and avoid conflict
Knowledge and Understanding (K)
A. Organizational The user/individual on the job needs to know and understand:
Context KA1. legislation, standards, policies, and procedures followed in the company
(Knowledge of the relevant to own employment and performance conditions
company / KA2. reporting structure, inter-dependent functions, lines and procedures in the
organization and work area
KA3. relevant people and their responsibilities within the work area
33 | P a g e
PSS/N1336 Working effectively with others
its processes) KA4. escalation matrix and procedures for reporting work and employment related
issues
B. Technical The user/individual on the job needs to know and understand:
Knowledge KB1. various categories of people that one is required to communicate and co-
ordinate within the organization
KB2. importance of effective communication in the workplace
KB3. importance of teamwork in organizational and individual success
KB4. various components of effective communication
KB5. key elements of active listening
KB6. value and importance of active listening and assertive communication
KB7. barriers to effective communication
KB8. importance of tone and pitch in effective communication
KB9. importance of avoiding casual expletives and unpleasant terms while
communicating in professional circles
KB10. how poor communication practices can disturb people, environment and
cause problems for the employee, the employer and the customer
KB11. importance of ethics for professional success
KB12. importance of discipline for professional success
KB13. what constitutes disciplined behavior for a working professional
KB14. common reasons for interpersonal conflict
KB15. importance of developing effective working relationships for professional
success
KB16. expressing and addressing grievances appropriately and effectively
KB17. importance and ways of managing interpersonal conflict effectively
Skills (S)
A. Core Skills/ Reading Skills
Generic Skills
The user/ individual on the job needs to know and understand how to:
SA1. read basic terms and terminologies to accurately interpret work related
documents, labels, supervisor instructions in the local language
SA2. read and interpret accurate information from various relevant work
instructions and records
Writing Skills
The user/ individual on the job needs to know and understand how to:
SA3. write clear and legible notes to self, colleagues and seniors to pass messages,
keep records, prepare to-do lists, take down instructions
SA4. write basic numbers, quantities and work-related terminology for operational
requirements in the local language
Oral Communication (Listening and Speaking skills)
The user/individual on the job needs to know and understand how to:

34 | P a g e
PSS/N1336 Working effectively with others
SA5. interact with the supervisor appropriately (correct protocol and manner of
speaking) in order to understand the basic requirements of the product,
production plans and other associated requirements
SA6. give clear instructions to co-workers about the type of output required and
answer queries
SA7. display active listening skills while interacting with co-workers and other in
the workplace
B. Professional Skills Decision Making
The user/individual on the job needs to know and understand how to:
SB1. follow organisation’s rule-based decision-making process
SB2. take decisions with systematic course of actions and/or response
Plan and Organize
The user/individual on the job needs to know and understand how to:
SB3. use appropriate planning to maintain a smooth relationship with fellow team
members
SB4. take steps within one’s limits of authority to initiate modification in plan if the
circumstances require it
SB5. plan and organise tasks to meet targets
Customer Centricity
The user/individual on the job needs to know and understand how to:
SB6. check that work meets customer requirements
SB7. deliver consistent and reliable service to internal and external customers
Problem Solving
The user/individual on the job needs to know and understand how to:
SB8. work with co-workers and supervisor to resolve any issues that threaten
disruption, increase risk, cause delays or under-achievement of quality and
targets as per the planned schedule
Analytical Thinking
The user/individual on the job needs to know and understand how to:
SB9. work systematically and logically to resolve the issues and identify causation
and anticipate unexpected results.
SB10. adopt quick approach and solution towards faults repairing
Critical Thinking
The user/individual on the job needs to know and understand how to:
SB11. critically evaluate operation parameters in relation to system normality

35 | P a g e
PSS/N1336 Working effectively with others

NOS Version Control

NOS Code PSS/N1336

Credits TBD Version number 1.0


Industry Power Drafted on 11/02/2019
Generation, Transmission,
Industry Sub-sector Distribution, Distribution Last reviewed on 11/02/2019
Downstream

Occupation Next review date 10/02/2023

36 | P a g e
Qualifications Pack for Technician – Power Substation Erection and
Commissioning

Annexure

Nomenclature for QP and NOS

Qualifications Pack
9 characters
[ABC]/ Q 0101

[Insert 3 letter codes for SSC] QP number (2 numbers)

Q denoting Qualifications Pack Occupation (2 numbers)

Occupational Standard

An example of NOS with ‘N’ 9 characters


[ABC] / N 0101

[Insert 3 letter codes for SSC] OS number (2 numbers)

N denoting National Occupational Standard Occupation (2 numbers)

Back to top…

37
Qualifications Pack for Technician – Power Substation
Erection and Commissioning

The following acronyms/ codes have been used in the nomenclature above:

Sub-sector Range of Occupation numbers

Generation 14-18
Transmission 31-35
Distribution 21-25
Distribution- Downstream 41-45

Sequence Description Example

Three letters Industry name PSS


Slash / /

Next letter Whether QP or NOS N

Next two numbers Occupation code 01

Next two numbers OS number 01

38
Qualifications Pack for Technician Substation Erection
and Commissioning

Criteria for Assessment of Trainees

Job Role: Technician – Power Substation Erection and Commissioning


Qualification Pack: PSS/Q2502
Sector Skill Council: Power Sector Skill Council

Guidelines for Assessment:


1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each Performance Criteria
(PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down proportion of marks for Theory
and Skills Practical for each PC.
2. The assessment for the theory part will be based on knowledge bank of questions created by the SSC.
3. Assessment will be conducted for all compulsory NOS, and where applicable, on the selected elective/option NOS/set of
NOS.
4. Individual assessment agencies will create unique question papers for theory part for each candidate at each
examination/training center (as per assessment criteria below.)
5. Individual assessment agencies will create unique evaluations for skill practical for every student at each
examination/ training center based on this criterion.
6. To pass the Qualification Pack, every trainee should score a minimum of 70% of aggregate marks to successfully
clear the assessment.
7. In case of unsuccessful completion, the trainee may seek reassessment on the Qualification Pack.

Compulsory NOS
Marks Allocation
Total Marks: 500
Assessment Total Out Skills
Assessment Criteria for outcomes Theory
outcomes Marks of Practical
PSS/N2503 PC1.read and correctly interpret substation layout drawings 13 5 8
Prepare for PC2.identify infrastructure present in the substation such as grid
Primary and station, number of bays, number of incoming and outgoing 14 4 10
Secondary feeders etc
system of grid
PC3.inspect loading and unloading of packed equipment at site,
substation
opening of accessories from packages to ensure there is no 13 4 9
erection
damage
PC4.identify manufacturing defects like defective design, poor
100
material quality, poor workmanship and poor packing of
11 3 8
equipment/transformer for transportation/shifting

PC5.carry out pipe and plate earthing and ensure that the earth
resistance of each earth pit is marked with date of installation 15 5 10
and next due date
PC6.fix and grout foundation bolts 11 3 8
PC7.lay gravel in the substation yard 12 3 9

39
Qualifications Pack for Technician – Power Substation
Erection and Commissioning
PC8.ensure that the yard fencing, switchyard illumination and
luminaries’ installation are done as per correct procedure 11 3 8

Total 100 30 70
PSS/N2504 Erect PC1.lay the power transformer on rails 5 2 3
and install PC2.check the alignment of the power transformer as per norms
substation 5 2 3
equipment PC3.check the external porcelain of the bushings for cracks
5 2 3
and/or contamination
PC4.ensure secure connections at HV (High Voltage) and LV (Low
4 1 3
Voltage) bushings
PC5.ensure the optimum oil level is maintained in the
5 1 4
transformer
PC6.fit auxiliary cooling system like cooling fans, pumps, oil
4 1 3
coolers
PC7.install the circuit breaker as per the equipment manual/
recommendation of the manufacturer 7 2 5

PC8.install current transformers (CTs), potential transformers


(PTs), capacitor voltage transformers (CVTs) and lightning
arrestors (LAs) as per the equipment manual/ recommendation 7 2 5
of manufacture

PC9.earth the equipment appropriately with earth connection as


100 7 2 5
per requirement
PC10.ensure that all switch gear and control panels are properly
4 1 3
aligned and grouted
PC11.ensure back door of control panel is marked with name of
feeder, and is numbered, approachable, clean, dust free and 5 1 4
vermin protected
PC12.check status of overcurrent (O/C) and earth fault (E/F)
relays along with their settings, flag, etc. to avoid cut-offs 5 2 3

PC13.install DC distribution board (DCDB) and AC distribution


8 2 6
board (ACDB)
PC14.lay control cables 5 1 4
PC15.check the status of HRC (high rupturing capacity) fuse to
6 2 4
assess need for replacement
PC16.check interlocks 5 2 3
PC17.mount ICT (Inter connecting Transformer), auxiliary relays
and other accessories as per specified norms 6 2 4

PC18.install battery bank and charging panel as per standards


7 2 5

Total 100 30 70
PSS/N2505 PC1. prepare and maintain records of installation,
Perform testing, commissioning, tests, results and energization 100 6 3 3

40
Qualifications Pack for Technician – Power Substation
Erection and Commissioning
commissioning PC2. check the proper working of OLTC (On Load Tap Changer)
and energization and various gauges of the transformer 5 2 3
of substation
equipment PC3. check the functioning of alarm circuits and trip circuit of the
transformer is as per specified norms 4 1 3

PC4. check the compressed air pressure in the transformer is as


4 1 3
per specifications
PC5. check pneumatic drive as per specifications 4 1 3
PC6. check the SF₆ gas pressure as per standards 4 1 3
PC7. check for any oil and hydraulic fluid leakages 4 1 3
PC8. perform various tests on transformer such as IR test, Tan ∂
test, ratio test etc. and compare the same with the data obtained 6 2 4
from manufacturer
PC9. test tripping mechanism for conditions such as short circuit,
6 2 4
over current and earth fault
PC10. check the functioning of circuit breaker status indicator as
4 1 3
per norms
PC11. lubricate all moving parts/ assembly by applying
5 1 4
petroleum jelly to all contacts
PC12. check the status indicator of bushings of CT, PT, CVT is as
4 1 3
per norms
PC13. check the earth connection of secondary circuit is correctly
4 1 3
done
PC14. mark the earth resistance of each earth pit with
installation date and the next due date 5 1 4

PC15. provide double earth connection for each equipment


4 1 3
PC16. check the availability and standard phase difference in the
currents of each phase of the capacitor row 3 1 2

PC17. check the lightning arrestor (LA) stacks for any cracks
4 1 3
PC18. determine the IR value (insulation resistance) of lightning
6 2 4
arrestor (LA)
PC19. check the tightness of T clamps and PG clamps (Parallel
4 1 3
Groove clamp)
PC20. check proper functioning of the RTU (remote terminal
unit) and communication panel for SCADA (Supervisory control
and data acquisition) system 4 1 3

PC21. check the test terminal block for availability of secondary


4 2 2
current and voltage
PC22. maintain the electrolyte level of each cell with addition of
6 2 4
distilled water
Total 100 30 70
PSS/N1331 Apply PC1.use protective clothing/equipment for specific tasks and
100 3 1 2
basic health and work conditions
41
Qualifications Pack for Technician – Power Substation
Erection and Commissioning
safety practices PC2.identify job-site hazards and possible causes of
3 1 2
for power related risks/accident at the workplace
work PC3.follow procedures for safe working with electrical
3 1 2
equipment
PC4.follow warning signs while working with electrical systems
3 1 2
PC5.use standard safe working practices when working at
3 1 2
heights, confined areas and trenches
PC6.test any electrical equipment and system using insulated
testing devices before touching them 3 1 2

PC7.ensure positive isolation of electrical equipment & system as


2 1 1
per the given standards
PC8.identify any abnormalities in electrical equipment or system
installed alarm and/or noticing parameters from gauge/ indicator
3 1 2
installed

PC9.follow safe working practices while working in hazardous


conditions to ensure the safety of self and others 3 1 2

PC10.use various methods of accident prevention in the work


3 1 2
environment
PC11.identify and retrieve general health and safety equipment
3 1 2
in the workplace
PC12.set up and use scaffolds, elevated platforms and ladders
4 1 3
safely
PC13.inspect scaffolds, elevated platforms and ladders for faults
4 1 3
and rectify them
PC14.lift, carry and transport heavy objects & tools safely using
correct procedures from storage to the workplace and vice versa 3 0 3

PC15.inspect power plant and its equipment routinely for any


signs of oil, water and steam leakage 4 1 3

PC16.store flammable materials and machine lubricating oil


3 1 2
safely and correctly
PC17.check that the emission and pollution control devices are
working properly in line with environmental policy standards 3 1 2

PC18.use good housekeeping practices at all times 3 1 2


PC19.identify common hazard signs displayed in various areas
3 1 2
PC20.inform the relevant authorities about any abnormal
situation/behavior of any equipment/system without delay 3 1 2

PC21.use various appropriate fire extinguishers for different


3 1 2
types of fires correctly
PC22.use appropriate rescue techniques during fire hazard
3 1 2

42
Qualifications Pack for Technician – Power Substation
Erection and Commissioning
PC23.maintain good housekeeping in order to prevent fire
3 1 2
hazards
PC24.use a fire extinguisher correctly in case of fire
2 0 2
PC25.administer appropriate first aid to the victims for the
3 1 2
relevant injuries
PC26.act promptly and appropriately to an accident situation or
medical emergency in real or simulated environments 3 1 2

PC27.perform and organise loss minimization or rescue activity


during an accident in real or simulated environments 5 1 4

PC28.administer basic first aid including CPR to the victims of


heart or cardiac arrest due to electric shock, before the arrival of
3 1 2
emergency services

PC29.demonstrate basic emergency procedures during


emergency mock drills for better understanding of procedures
3 1 2
applied in emergencies

PC30.free an affected person from electrocution safely as per the


3 1 2
recommended procedure
PC31.move injured people and others to a safe place during
3 0 3
emergencies
PC32.write an incident report or dictate a report to another
person, and send report to the authorized person 4 2 2

Total 100 30 70
PSS/N1336 PC1.accept information and instructions from the supervisor and
Working fellow workers and seek clarification when required 10 3 7
effectively with
others PC2.pass the information to the persons authorized to receive it
within agreed timescales and confirm its receipt 10 4 6

PC3.pass information to others clearly, at a pace and in a manner


10 4 6
that helps them understand it
PC4.assist others in performing tasks in a positive manner with a
12 4 8
helpful attitude
PC5.consult and assist fellow workers to maximize effectiveness 100
and efficiency in carrying out tasks 12 3 9

PC6.use appropriate communication etiquette while working


8 2 6
PC7.listen attentively and respond appropriately while
8 2 6
interacting with others at work
PC8.use appropriate tone, pitch and language to convey
politeness, assertiveness, care and professionalism 8 2 6

PC9.act responsibly and demonstrate disciplined behaviours at


10 2 8
the workplace

43
Qualifications Pack for Technician – Power Substation
Erection and Commissioning
PC10.escalate grievances and problems to the appropriate
authority as per the organisational procedure to resolve them 12 4 8
and avoid conflict
Total 100 30 70

44

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