euueater jer Eneray Services BY, & FABRICATION OF BUOY NOS. 3, 4&2 FOR a ates MAERSK OIL QATAR Job No. c-1351 | DO 1361-GPC-ac-PSP-001 Rev: 1 l Date: 28/09/08 PROJECT SPECIFIC PROCEDURES ___GPC __|__ BLUEWATER ABS MOQJob No Project Contract No Dos. No c- 1351 Fabrication of Buoy Nos. 1-0702-0 1351-GPC-QC-PSP-001 4 and 2 for Maersk Oil Qatar TABLE OF CONTENTS 1 PWHT — STRUCTURE / PIPING BUOY NOS. 3, 4 & 2 The following tests to be conducted for Buoys 3, 4 & 2 2, 3 10. n 12. 16, 17. AIR LEAK TEST REPORT BUOY BALLASTING REPORT BUOY PIPING PRESSURE TESTING LEAK TESTING OF PIPEWORK CHAIN STOPPER TEST & CHAIN PULL THROUGH TEST INSTALLATION OF MAIN BEARING (BOLT TENSIONING) TORQUE TESTING AFTER BOLTING BUOY & TURRET TOGETHER REPORT -A. MANUAL VALVE FUNCTION TEST REPORT ROTATION AND TORQUE TEST REPORT -B ROTATION AND TORQUE TEST REPORT -C ROTATION AND TORQUE TEST REPORT -D FUNCTION TEST WINCH. FUNCTION TEST RIGGING EQUIPMENT BILGE PUMP TEST (hold til further notice) ‘TORQUE TENSIONING OF ALL PIPING FLANGES BOLTS VISUAL INSPECTION REPORTool PWHT — STRUCTURAL / PIPINGBRICATION OF 3 NO.’S OF CALM BUOY FOR MAERSK OIL QATAR. bluewater GULF PIPINS GO«. } POST WELD HEAT TREATMENT PROCEDURE GPC Fob No. C 1351 Doe. No, 1351-GPCQCOF Page 1 of 5 DOCUMENT REVISION STATUS Revision] Date Description of Revision CO |170608 [Issued for approval TR ew Ciwyness CI acer) pam Woes Kirankumar Nagare N.Subramanian | JHutchoson Prepared By Checked By | Approved By ‘Sr. OA Engineer Head of HSE (HSE Manager Ctiet Certifying Body Englneering © 1951 Post Weld Heat Treatment Rev COGULF PIPING Ow. | POST WELD HEAT TREATMENT PROCEDURE, FABRICATION OF 3 NO.’S OF CALM BUOY FOR MAERSK OIL QATAR. bluewater GPC Job No. C138 Dov. No, SL-GPCQCOF Page 2 of 5 10 2.0 32 4.0 4d 42 43 44 Scope: ‘The scope of this procedure covers the requirements for carrying out Post Weld Heat Treatment (PWHT) of the Calm Buoy parts during production as required by the Project Specification. References: Specification —Fabrication of Single Point Mooring Buoys (SPM) - MOQ-G-800-SP-1060-001. Structural steel welding code-AWS DI.1 SME Boiler & Pressure Vessel Code, Sec. VIII Process Piping Code- ASME B31.3. Personnel Requirements: Qualifications The technicians carrying out heat treatment shall have adequate working experience and Knowledge of electrical works as well as capable of understanding and applying the relevant heat ‘eatment procedure specifications. Safety Personnel employed for heat treatment shall be trained to be aware of the potential hazards associated the employment of electrical equipment. They shall ensure that the facilities are adequate regarding lighting, scaffolding, etc. prior to commencement of operations, Heating Elements/Equipment Requirements Heating Pads or elements - these should be secured preferably using wide mild steel banding straps, clamps or magnets and should cover an area large enough fo ensure satisfactory heating of the weldment and adjacent area. Thermocouples - these should have a valid certificate of conformance which shall indicate a tolerance of 0°C to 400°C 43°C, 400°C to 1100°C 40.75%. Means of attachment shall be capacitance discharge direct wire of size not less than 2 mm. Conductor wires shall be fixed to the workpiece no further than 6 mm apart. The junction to be insulated using high temperature putty. The thermocouples shall have valid calibration centficates. ‘Thermal insulation - either mineral wool (mini. Density 80 Kg/M’), ceramic fibre (min. density 96 Kg/ M’) or knitted silica (min. density 200 Kg/ M’) mat shall extend to a sufficient distance (min. of 300 mm) beyond the edges of the heating band in order to establish an even gradient. The insulation should be adequately secured in place. The minimum insulation shall be as directed by the client, ‘Temperature recorders - these shall be multi-channel type and be accompanied with a valid calibration certificate. Calibration certificates shall be verified before use. The recorder shall be locked when the PWHT is started and shall be opened after the PWHTT is completed. Thermocouples and positions shall be identified con the relevant temperature recorder charts by number of colours. Wherever possible, thermocouple positions shall be evenly distributed across the recorder ie for Thermocouple on 24 point recorders use numbers 2, 8, 14 & 20. {© 1381 Post Weld Heat TeatmentRey COoo FABRICATION OF 3 NO.’S OF CALM =) BUOY FOR MAERSK OIL QATAR. bluewater GULF PIPING GO«. | POST WELD HEAT TREATMENT PROCEDURE, ‘GPC Job No. CST Doe. No. 13S-GPCQC-4 Page 3 of 5 4.6 — Equipment for Electrie Resistance Method / Electric Furnace Method:- ‘The power source shall be 380/415/440 V and the transformers shall be 3 phase. ‘Temperature control equipment is either manually operated through energy regulators or automatic using modular controls. The recording of temperature shall be achieved by means of temperature/time plotters in the calibrated chart type temperature recorder. Calibration certificate of recorder and thermocouples shall be available. ‘The heating elements shall be insulated with ceramic beads and free from direct contact with the material surface. 4.6 Equipment for Diesel Burner Furnace- Automatic Oil Bumers (Diesel) with 2 nozzles each, power source 230/400-50Hz three phase. ‘The burner is equipped with a self priming pump and an Electric motor which is connected to # control panel. A diesel storage tank with 5000 liter capacity with a burner fuel supply line. 5.0 Surface Conditions and Precautions: Welds to be heat treated shall be prepared only to the extent necessary to avoid damage or short circuiting of | elements, i.e. free of coatings, grease, etc. within the heated area. | As precautionary measure, additional supports / stiffeners, if required, shall be provided in order to m / avoid possible distortion during PWHT. Weep holes shall be provided if closed box exist in the structure to be heat treated. t 6.0 Procedu 6.1 Post weld heat treatment of an item shall be carried out when all fabrication, welding and NDT are completed and the item is released for the PWHT process by all the concerned parties inclucling the client and the certifying body. 6.2 Heating, Cooling and Soaking Temperatures shall be in accordance with AWS D 1.1 and ASME B 31.3 2s applicable or as directed by Client/Certifying body, The thickness to be used in applying the PWHT shall be that of the thicker component measured at the joint. 63 Parameters like unrestricted heat/cool range, restricted heating rate, soak temperature, soak period, restricted ‘cooling rate, ete shall be in accordance with ASME Sect. VIII Div.1 and ASME B 31.3 or AWS D1.1 as applicable. Components shall not be loaded in the furnace until the furnace temperature is greater than 300° © and shall not be removed from the furnace until the furnace temperature is less than 300%. 64 For pipe welds, a minimum heated bandwidth of at least 7Smm or 31, whichever is greater is required on cither side ofthe weld. 6.5 A minimum of two thermocouples shall be required ~ one located on the top and the other on the bottom side | of the weld for piping upto 24 in dia in, order to ensure that a uniform temperature is achieved, and no (© 1351 Post Weld Heat TreatmentRev COGULF PIPING COw. | POST WELD HEAT TREATMENT PROCEDURE GPC Job No. C1351 BUOY FOR MAERSK OIL QATAR, | FABRICATION OF 3NO.’S OF CALM | bluauyater Doc. No, ES1-GPCQC04 Page 4 of 5 6.6 67 68 69 6.10 6.1L 6.12 6.13 6.14 harmful gradients occur during the heat treatment cycle, For piping over 24 in dia 3 thermocouples shall be used at 120° starting from 6 O° clock position. Heating Cooling and Soaking Temperatures shall be in accordance with ASME B 31.3 as applicable or as, directed by Client/Certifying Body. A drawing showing the no. and positions of supports and thermo-couples shall be submitted to the client and certifying body for approval prior to initiation of PWHT, initiated. He n the record ‘The PWHT Technician shall physically check that all equipment is set-up before the heating is shall check the records of calibration for the thermocouples, temperature recorders and shall si charts, ‘The charts shall also be endorsed by Client / Certifying body, before the recorder is locked prior to initiation of heating ‘The no. and location of the thermocoupks, heating pads per weld shall also be approved by the client and the certifying body prior to initiation of the local PWHT. 2) Openings at the ends of piping spools shall be blocked off to restrict airflow through the pipe i to reduce the chimney effect. Flange faces, threads and any other machined surfaces shall be suitably protected against oxidation during the PWHT cycle, ) All items shall be properly supported so that their weights do not cause sagging and distortion during the heating. ©) Items placed in the oven shall be separated and located to prevent contact with the oven sides. The QC Inspector shall prepare the package for carrying out the PWHTT. The package shall include the following = Fabrication Drawings/Isometric drawings, - NDT elearance. - Internal Release Notes duly signed. - Calibration certificates. = The PWHT cycle. (Filled format attached) The Package will be reviewed by Client prior to releasing it for PWHT. The package will then be handed over to the Technician responsible for carrying out the PWHT. The cooling shall be checked after disconnection of the power to ensure that it happens in an uniform manner. The lagging material shall not be stripped down until the cooling reaches the minimum specified requirements (300° if not specified).The component shall be cooled by in still air below this minimum specified temperature (300° if not specified). ‘Spots, where thermocouples are attached to the work piece shall be li (© 1351 Post Weld Heat TestmentRey COa BUOY FOR MAERSK OIL QATAR. GULF PIFING CO. | POST WELD HEAT TREATMENT PROCEDURE z FABRICATION OF 3 NO.’S OF CALM bluewater a ‘GPC Job No. CST Doe No. BEL-GPC OCT Page 5 of 6.15 6.16 10 80 9.0 After completion the record chart shall be signed off by the QC Inspector, client and certifying body. Any discrepancies shall be recorded. NDT and hardness test shall be carried out as required by the specifications. Monitoring The PWHY ‘Technician shall monitor and examine chart during PWHT to ascertain if heating rate, soak ‘temperature, soak time and cooling rate complies with requirements of the applicable code or those specified by the SBM. The technician shall take immediate steps to control the process and always keep it withi limits, Documentation Upon satisfactory completion of PWHT, the QC Inspector/PWHT Techn details in the POST WELD HEAT TREATMENT FORMAT Rev 0. - Drawing Number / Line number - Thermocouple No (when multi-heats are recorded on one chart) = Item / weld number = Thermocouple locations, thermocouple wire certificate, ~ Specification details ~ Soak time ~ Technicians name = Chart Recorder & Calibration Certificate. + Temperature Recorder Chart = Date of PWHT ‘The report and chart shall be endorsed by all relevant parties. Original documents shall be kept by QC department for inclusion in the manufacturing dossier. ian shall note the following Attachment, 1} Post Weld Heat Treatment Format. (C1351 Post Weld Heat Treatment Rev COGulf Piping Co WLL POST WELD HEAT TREATMENT FORMAT ‘Contract No: Client Specifications or Standards: Drawing No: Item Description: lem Identification Marks: Title Date of PWHT: Material Thickness Range (mm) Mm (max) ‘mm (min) Material Grade/Type: Ttem Weight: FURNACE PWHT (GAS) LOCAL PWHT (Electrical) Heating Rete: scmtr TF | vinrestricted teat upto: * co Soak Temperature: °C co Restricted Heat Rate: °C/Hr co Soak Period Mins TA J scat remperture: << Co ‘Maximum Furnace Entry Temp: °C (J _ J Soak Period Minutes: Ma Co) Maximum Furnace Exit Temp: °C co Restricted cool to °c oc Moximum Cooling Rete: ‘CMH. CJ | Restricted cooling rate cnr = CT fee | aaSaTSSSSE ‘No of Thermocouples used. No of Thermocouples used Refer attached sketch for Thermocouy locton Extent of Sess Rel? GPC CLIENT CERTIFYING BODY PWHT FORMAT Rev 0C-1351 BLUEWATER PROJECT SPECIFIC PROCEDURE MAERSK BUOY NO. 3002 AIR LEAK TEST REPORTInternational Management and Construetion, Corporation ~ Abu Dhabi Group + GuitPiping Co WEL, > Intemational Metal and Construction Co tne ‘Galf'Spetaised Mechanical and Engineering Services cole, + Abu Dhabi Coating Enterprises WLI. TEST REPORT Buoy 3 ‘Report No: GPC-1351-QC-ALT-B3 Dated: 15/06/08 Air Test Of Buoy Body Compartments Leak Test of Buoy Body Compartments GPC Procedure No. Client Specification: MOQ-G-800-SP-1060-001 "The leak fest was carried out prior to painting in accordance with approved procedure, Air tightness of Buoy body compartments were tested through sounding pipes. + The fest pressure was maintained whilst visual inspection was carried out on all complete penetration and seal welds that could affect the integrity of the buoy compartments by applying, soap potable water solution to all welds to check for any leakage. No. of Compartments tested: 9 Test Pressure 0.2 barg for 15 mins. Compartment Number of Leak Location oO 02 03, o4 05 06 07 08. 09 10 (Hawser compartment) Page 1 of 2international Management and Construction Report No: Corporation ~ Abu Dhabi Group GPC-1351-QC-ALT-B3 > tnterations Meat ad Contraction Co ine TEST REPORT GulSp led chm a Engng Sevios Buoy3 Dated: coe 15/06/08 «Aw Diab Coming Entopris WLL ‘Air Test Of Buoy Body Compartments Job No. C-1351-B3 Client BLUEWATER Date of Test Cert, Date “Test Equipment S, No: Range: “O-ISpsiggauge Test Fluid: “Air, Soap Solution Potable Water _ Test Pressure: Ref. Drg No Remarks: No pressure drop and no leak observed during testing Result: Acceptable to the specification, ATTACHMENT: Calibration Certificates, Page 2 of 2003 BUOY BALLASTING REPORTiniemational Wanagemant and Constrtion | — | Report Nor Corporation Abu Dhabi Group | iemtown ital and Consucion Co ine SLO NOR NG _1351-00-B8R-83 GifSeaaie theta Eons Hiei Dated: = Abu Dhabi Coating Enterprises WL | 15/06/08 | Buoy Ballast Report BUOY BALLAST | Reference Doc.: Client Spec: MOQ-G-800-SP-1060-001 Ballast distribution COMPARTMENT ‘CONTENTS BEFORE TEST | CONTENTS AFTER TEST IDENTIFICATION a = aa Ballast Box ol 0 Kg i Ballast Box o | oO Kg Total Ballast Weight: 0 Kg Draught Measurements ‘Measurements after ballasting completion | From Bottom of Buoy Body Side View 0° Side View _90° Side View 270° Side View 180° Note: After placing the Buoy in the Water, Horizontal Trimming will be carried out, Add steel plate / steel shot as Ballast material to achieve a maximum trim of 100mm, Attachments 1 to 4 GPC BW ‘ABS: MOQ | Signature as Print Name Date: Page 1 of 1004 BUOY PIPING PRESSURE REPORTFormat PN 5-7-1 : Rev.0 CLIENT: —_[ BLUEWATER BUOY PIPING PRESSURE 202% C1351 TESTING PROJECT: _ | MAERSK OIL QATAR Bi 3 DATE: 15/06/08 10) y REPORT No:_ | GPC-1351-QC-PPT-B3 Pressure TestNo, WA Test PackNo. NA Description ‘Buoy Piping Pressure Testing Bucy 3 Test Date Line NoVISO No. P&ID Nos. NA “Test Specs. MOQ-G-800-SP-1060-001 Test Medium ‘Sweet Water Medium Temp. Test Pressure 29 BARG Test Duration 2 Hours Pressure at start of Test ressure at end of Test Pressure/Time/Temp Curve attached No Amal 1 Temp at start of test Ambient Temp at end of test ‘Drainage Completed RESSURE GAUGE PRISSURE RECORDER Seria No 4 sera Ne WA cation Cerifate Calbrton Carine WA Validity Validity COMMENTS: BLUEWATER Signature: Date: fel Signature: Signature: Date: Date: Section V PNS-7005 LEAK TESTING OF PIPEWORKTniemational Management and Construction Corporation ~ Abu Dhabi Group = Gulf ping Co WEL. 1 Interatona ei and Coastacion Co Ine 2 GutSpeciea Mechanal ana Pahang Serview Calc. = Abu Dib Cann Energies WLL ‘CLIENT: BLUEWATER LEAK JOB No: C-1351-B3 PROJECT: | MAERSK OIL TESTING OF QATAR PIPE WORK ([aTE: 15/06/08 ‘Serial No. Calibration Certificate Ambient Temp at start of test, Ambient Temp at end of test PRESSURE GAUGE REPORT NO: | GPCI3S1-QC-LIPBS Pressure Test No, _NIA ‘Test PackNo, _N/A Description: Peas: “Test Date Line No/lSO No. PRID Nos. NA Test Specs. ‘Test Medium SWEET WATER Medium Temp. Until Complction of Rotation ‘Test Duration _Torgue Test Pressure a start of Test Pressureat end of Test _19 Bar Pressure/Time "RE; RECORDER Serial No. NAL Calibration Certificate _N/A Validity Validity A COMMENTS: GPC BW ABS MOQ Signature: Signature: Signature Signature: Date: Date: Date: Date:006 CHAIN STOPPER TEST & CHAIN PULL THOUGH TESTinternational Management and Constraction | Corporation — Abu Dhabi Group ‘Gul Piping Co WHE, Igrnaionl Meal Constrcton Co Tne {GulfSpclaizod Mechsnies! and Eagiowing Series cole ‘Abu Dia Coating Enterprise WLL Project No: CT-1351-83 REPORT Buoy 3 15/06/08 Report For Chain Stopper Test & Chain Pull Through Test Turret Buoy ATTACHMENT -1 Result Table Chain Funnel Locker Stopper Recess | Chain Hawse | Turret Locking Clearance Pipe System 1D ‘OK YIN ‘OK YIN ‘OK YIN ‘OK YIN OK YIN No. No. No. aloln|s No. No. 5 No. 6 No. 7 No. 8 No. 9 Remarks Witness Signatur GPC-QA/ac: BW: ABS: moa: Page lof | Date: Date: Date: Date:007 INSTALLATION OF MAIN BEARING (BOLT TENSIONING)International Management and Construction Corporation Abu Dhabi Group = Gulf Ping Co WL. = htemstiona Meta nd Construction Co Ine Gulf Specitzed Mechanical and Engineering Services cote. Ab Dhabi Coating atoises WEL Report No: TEST REPORT C-1351-QC-BTST-B3 Dated: pent 15/06/08 “Installation Of Main Bearing (Bolt Tensioning) _ Attachment —1 Job No. C-1351-B3 Client: BLUEWATER BOLT TENSIONING SEQUENCE (BUOY BODY) 2™ Stage Bolt aan | Tension | Tension | Tension | 1* Stage Bolt Tension Tension teak er#1 | er#2 | or#3 | 1011 KN(1013Bar) | 1444 KN (1447.65 re | mA (1447.65 Bar) | | After 48 hrs | BoltNo | BoltNo | BoltNo ‘Sign Date Sign Date ign Date eee eS 61 [16] 48 76 i re (222 62 [ C “17 a7 7 (37733 63 “sa 78 z jegeearect eae 64 fa 19 49 79 (os 35 65 L 20 | 60 80 6 | 36 88 2 5 at oe 7 37 67 a 22 52 82 8 38 68 i 23 53 83 9 39 69 [ag 4 89 40 40 70 25 55. 85 1) at 74 26 | 86 86 —T | 42 #2 72 7 27 57 87 13 43 73 é 28 58 88. a 14 4a [74 29 59 89 fH [15 45 75 | ot 30 60 90 31 | 64 ~ | J GPC BW. ABS MOQ | Signature: | Signature’ Signature: Signature: é 1 Date Date: Date: Date: Page 1 of 2Tnternational Management and Construction Report No: Corporation — Abu Dhabi Group Tran! let and Coniston Cone TEST REPORT _ | C-1351-QC-BTST-83 Gulf Spoviaied Movtarieal and Engincenrg Services Bouy 3 Dated: Co LLC, 15/06/08 i «Abu Dhabi Cooting Enterprises WLL installation Of Main Bearing (Bolt Tensioning Attachment —2 Job No. C-1351-B3 Client: BLUEWATER BOLT TENSIONING SEQUENCE (TURRET) i 2° Stage Bolt Tonsion | Tension | Tension | ‘stage Bolt Tension breil eret | er#2 | er#3 | torsKN(o1aBan) | MAA KR OA47.65 (1447.65 Bar) After 48 hrs BoitNo | BeitNo | BoitNo | Sign [Date | Sign | Date | Sign | Date 1 31 eee aR I 76 46 76 2 32 62 "| iT a7 7 3 33 63 : 18 48, 78 4 34 ea (is [9 79 7] 5 35 65 | 20 50 30 6 36 68 : 21 i 81 7 3r__| er 2 52 82 3 38 68 : 25 53 83 9 39 69 2a 54 39 : 10 40 70 : 25 55 85 1 41 7h 26 56 86 I 2 a2 [72 | | 27 37 a7 13 a8 73 =F | 28 58 88, ia a4 Th 9 50 29 [ee 15 45 75, 30 60 90 | [at 61 76 | GPC BW ABS Moa Signature: Signature: Signature: Signature: | Date: Date: Date: Date: Page 2of2008 TORQUE TESTING AFTER BOLTING BUOY & TURRET TOGETHER -REPORT &International Management and Construction ‘Report No: | Corporation — Abu Dhabi Group GPC-1351-QC-RTT-A-B3 | Gulf Piping Co WLL. | Intemational Met sad Contvction Co Ine TEST REPORT | 2 GultSpeciatised Mechanical td Enpinecting Services Bouy 3 Dated: | ‘hu ib Coning Enters WLL 15/06/08 Torque Test After Bolting Buoy & Turret Together ~ Report A Job No 1351-Buoy 3 Client BLUEWATER | Reference Spec.No. :-—-- MOQ-G-800-SP-1060-001 A-- Torque Test after Botting Buoy & Turret Together BREAKAWAY TORQUE (IM) ROTATION TORQUE (TM) Cw cw2_] ccwr | cow2 | cwi | cw2 T ccwi | ccw2 0-30 30-60 60-90 90-120 L 120-150 150-180 180-210 210-240 240-270 270-300 ‘ 300-330 330-0 Date of Test: Load Cell Reference: SNo.: Range: | Comment: ‘Max Torque should not exceed § TM Gre BW ‘ABS MOQ Page | of |009 MANUAL VALVE FUNCTION TEST REPORTInternational Management and Procedure No: coe Corporation — Abu Dhabi MANUAL VALVE (C-1351-QC-MVFT-B3- = GUE Pang Co WiLL. 7 1 Intereatonal Metal and Constucton Co ne FUNCTION TEST [bate idcuae Gui Species Mecnanioa ang Engine ; Serene ree REPORT = ba Dhabi Coating Entorpises WLL Bouy 3 Title: VALVE TEST CERTIFICATES Cert. Ref.: Sheet 1 of 1 Tag No.: Arealmodule/PAU: Buoy Valve Desc: BUTTERFLY VALVE Sub-system: N/A VENDOR / CHECK | TEST INFORMATION Manufacturer Type: 24" BALL VALVE Serial No. P &IDNo.: | Design Pressure (MAWP): No. Item Items to check 1 Check valve and flange ratings are correct 2 Check valve and gaskets and bolting is correct, i 3 Check correct flow direction of installed valve | 4 Check valve actuator is correctly installed NA / 5 Check accessibility for Operations and Maintenance 6 Check valve body/ pipework supported correctly 7 Check valve operation and lubrication is correct | Remarks | Manual Valve Function Test has been carried out and found satisfactory. Completed by Approved by Accepted by Verification Company ‘Signature | Print Neme | Date Page 1 of010 ROTATION & TORQUE TEST REPORT -BInternational Management and Construction, Corporation — Abu Dhabi Group = Gull Piping Co WIL. Report No: GPC-1351-QC-RTT-B3 2 Intationa! Wes and Constcton Co ne TEST REPORT {Gulf Specialised Mexhanical and Enginozing Services Bouy 3 Dated: couLe y = Au abi Coating Eerrses WLL 15/06/08 Rotation And Torque Test JobNo : 1351-83 Client BLUEWATER Reference Spec. No. MOQ-G-800-SP-1060-001 B- Rotation/Torque Test prior to Leak Testing (0 psig) 2 Turns BREAKAWAY TORQUE (TM) ROTATION TORQUE (TM) cwi ew2 | cow [ cow2 | cwi [ cw2 | cewi | ccw2 0-30 30-60 60.90 90-120 120-150 150-180 180-210 210-240 240-270 270-300 I 300-330 330-0 Date of Test: Load Cell Reference: S.No.: Range: Comment: Max Torque should not exceed 5 TM. Gre Page of 1 |O11 ROTATION & TORQUE TEST REPORT -CTaternational Managem Corporation ~ Abu Dhal = Gulf Piping Co WEL co Intemstiona Metal and Consriction Co Ine 2 Gulf Specialised Mechanial and Engineering Services = Abu Dib Coating Enterprises WL jent and Construction bi Group TEST REPORT Bouy 3 Report No: GPC-1351-QC-RIT-D-B3 Dated: 15/06/08 Rotation And Torque Test Job No Client Reference Dwrg D- Rotation/Torque Test @ Working Pressure 10 Barg 1351-83, BLUEWATER 10Q-G-800-SP-1060-001 BREAKAWAY TORQUE (TM) ROTATION TORQUE. sf) CWI ew2 [cowl | ccw2 CWI cw2 ‘COWL cCw2 0:30 30-60 60-90 90-120 120-150 150-180 180-210 210-240 240-270 270-300 300-330 330-0 Date of Test Load Cell Reference: Comment: Gc Page 1 of 1 S.No. Range: BW ABS MOQ012 © ROTATION & TORQUE TEST REPORT -DInternational Management and Construction Report No: Corporation — Abu Dhabi Group Mote sl nd Cnet Cote TEST REPORT _| GPC-1351-QC-RIT-C-B3 Chuo Mest nd Eseing Sees Bouy 3 Co LLC. Dated: ‘Abu Da Coating Feiss WLL tee Rotation And Torque Test JobNo 1351-83 Client Reference Spec.No. MOQ-G-800-SP-1060-001 C-- Rotation/Torque Test during Leak Test at Design Pressure 19 Barg (275 psig) BREAKAWAY TORQUE (TM) ROTATION TORQUE (TM) CWI cw2_| cow [ ccw2 [cwr | cw2 7 cow | ccw2 0-30 30-60 | 60-90 90-120 120-150 150-180 180-210 210-240 240-270 270-300 300-330 3300 Date of Test: Load Cell Reference: S.No.! Range: ‘Comment: ‘MOQ Page 1 oft013 FUNCTION TEST WINCH REPORTTnternational Management and Construction Corporation — Abu Dhabl Group Abu Dh Coating Enterprises WLL- WINCH TEST REPORT Bouy 3 Report No: 135]-QC-WT-B3 Dated: 15/06/08 Procedure For Winch Test Result: The Winch operating satisfactory as per Spec. 1, Slippage on the Loadcell during five (5) minutes holding time. 2. Distortion to the Flagblocks, vertical blocks, and their supports. : Yes : No Date of Test: ‘Test Equipment: Static Test Load Holding Time: Result table “Test Proceeding Report ess Signatures Page Loft MOQ | | | |O14 FUNCTION TEST RIGGING EQUIPMENTTaternational Management and Construction Corporation — Abu Dhabi Grou 2 Nui Piping Co WLL, RIGGING {Intentional Metal and Consrcton Co Ine EQUIPMENT Gutfspecilied Mechta and Engineering Serves REPORT Coue. ~ At Dis Coating Entries WLL Bouy3 Report No: 1351-QC-RT-B3 Dated: 15/06/08 Procedure For Rigging Equipment Result: ‘The Winch operating satisfactory as per Spec. 1, Slippage on the Loaccell during five (5) minutes holding time. 2. Distortion to the Flagblocks, vertical blocks, and their supports. : Yes No Date of Test: Test Equipment: Static Test Load : Holding Time: Result table ‘Test Proceeding Report Remarks s Signatures Page | of | ‘MOQ015 BILGE PUMP TESTInternational Management and Construction Report No: Corporation - Abu Dhabi Grout oNGurepng cowl. ee 1351-QC-BPT-83 orton ett Com oe REPORT a Sevesoolce ne Bouy 3 15/06/08 ‘Ab Opeb Gating Enters WEL BILGE PUMP TEST RESULTS Is fest completed suocessfully as described in procedure Yes Sketch (if required): N/A Remarks: The Bilge Pump has been tested as per the procedure, while pumping Bilge pump successfully lift water from the Bucket and discharged Test Results: GPC BW MOQ _ Signature Print Name Date: Page I of |016 TORQUE TENSIONING OF ALL PIPING FLANGES BOLTSReport No: International Management and Construction ae Corporation Abu Dhabi Group PIPIN Pee inaratoea etl and Construction Cone TORQUE REPORT [Daied: | Ga Srecalneatienc od Enrerg Buoy 3 Se | Abu Dhabi Coating Enterprises WLL | | TORQUE VALUE FOR THE PIPING STUD BOLTS | Drawing No. Loc Bolt Size D (inch) Torque Value (Nm) { - 1 0.5 80 Nm | 2 0.625, 155 Nm 3 0.75 270 Nm 4 0.875 429 Nm 5 1.0 639 Nm 6 1.125, 925 Nm 7 1.25 1285 Nm 8 1.375 1727 Nm 9 1.5 2261 Nm | GPC BW. ABS MOQ Signature Print Name. Date: Page of 1O17 VISUAL INSPECTION REPORTSIntemational onstucon Gerpoaten = Ab Dab VISUAL JobNo, | C-1351-B3 soup aaa cae INSPECTION | ctient:. | Bluewater Gulf Specialised Mechanical and Engineering REPORT ‘Abu Dhabi Costing Enterprises WLL Date: 15/06/08 aS orery ee Report No: | 1351-QC-VIR-B3 PROJECT: MAERSK OIL QATAR DRG. No: Various ITEM DESCRIPTION: Buoy 3 COMMENTS: QA/QC: BW ABS MOQ DATE DATE DATE DATE |C-1351 BLUEWATER PROJECT SPECIFIC PROCEDURE MAERSK BUOY NO. 4002 AIR LEAK TEST REPORTReference: Client Specification: MOQ-G-800-SP-1060-001 GPC Procedure No. ‘Tnternational Management and Construction Report No: Corporation Abu Dhabi Group GPC-1351-QC-ALT-B4 * hemat onal Metal and Constton Co ne TEST REPORT {Gui Spain Mechel ad Engieseng Services Buoy 4 Dated: | Cotte. 15/06/08 I ~ Abus Dhabi Coating Entemprises WL | ‘Air Test Of Buoy Body Compartments | | Leak Test of Buoy Body Compartments | "The leak test was carried out prior to painting in accordance with approved procedure. Air tightness of Buoy body compartments were tested through sounding pipes. + The fest pressure was maintained whilst visual inspection was carried out on all complete penetration and seal welds that could affect the integrity of the buoy compartments by applying, soap potable water solution to all welds to check for any leakage, No. of Compartments tested: 9 Test Pressure 0.2 barg for 15 mins. ‘Compartment ‘Number of Leak ‘Location ol 02 03 | 04 b 05 06 7 08. 09 10 (Hawser compartment) Page 1 of 2 }Tnternational Management and Construction, Corporation Abu Dhabi Group Gulf Piping Co WEL. 1 Inmate Metal and Constreton Co Ine 2 Gulf Spciaisod Mechanical and Engincering Services COLE. Albu Dinbi Coating Enterprises WLL TEST REPORT Report No: GPC-1351-QC-ALT-B4 Buoy 4 Dated: 15/06/08 ‘Air Test Of Buoy Body Compartments Job No. C-1351-B4 Client. Date of Test: Cert, Date ‘Test Equipment 8. No: Range: ‘Test Fluid! ‘Air, Soap Solution Potable Water ‘Test Pressure: 0.2 barg. Ref. Drg No Remarks: No pressure drop and no leak observed during testing. Result: Acceptable to the specification. ATTACHMENT: Calibration Certificates, Page 2 of 2003 BUOY BALLASTING REPORTInternational Management and Constriction Report No: Corporation ~ abu Dhabi Group ~ Gulf Piping Co WL. BUOY BALLASTING Intemational Metal and Construction Co Inc REPORT 1351-QC-BBR-B4 Gulf Spocialiced Mechenical |and Engineering Buoy 4 Dated: Abt Dhabi Coating Entorrses WLL 7 15/06/08 Cc Buoy Ballast Report BUOY BALLAST Reference Doc.: Client Spec: MOQ-G-800-SP-1060-001 Ballast distribution COMPARTMENT CONTENTS BEFORE TEST | CONTENTS AFTER TEST IDENTIFICATION Ballast Box | _o1 0 Kg Ballast Box 02, Oo Kg Total Ballast Weight: 0 Kg Draught Measurements ‘Measurements after ballasting completion From Bottom of Buoy Body | Side View 0° Side View 90° Side View 270° Side View 180° Note’ After placing the Buoy in the Water, Horizontal Trimming will be carried out. Add steel plate / steel shot as Ballast material to achieve a maximum trim of 100mm. GPC BW. ABS Mog Signature Print Name Date: Page 1 of 1004 BUOY PIPING PRESSURE REPORTFormat PN 5-7-1 Rov. 0 GumNT: | BLUEWATRR BUOY PIPING = Dererina! MAERSK OWL QATAR male 1508 o uoy REPORT No: | GPC-1351-QC-PPT-B4 Prose TenNo, NA TeaPackNo. NA Desspion Bang Piping rene Tsing Buoy #_—_ TestDate Lite No1SONe P&ID Nos. NA ‘Test Specs. MOQ-G-800-SP- 1060-001 Test Mesum Sweet Water Meum Teme TexPrwue —_29BARG Tet Duntion 2 Hows Presa tata oF est Frese send of Test Pressure/Time/Temp Curve attached No Ambient Temp et start of test Ambient Temp at end of test Drainage Completed PRESSURE GAUGE PRESSURE RECORDER Serial No. Serial No. NIA Calibration Cerificate 3? Calibration Certificate NIA valiy 4 Valiiy NA ‘COMMENTS: BLUEWATER ABS MoQ Signature: Signature: Signatures Date: Date: Date: Section V PNS-7 a005 LEAK TESTING OF PIPEWORK—— Trrerational Management and Construction CENT: | BEUEWATER. Corporation - Abu Dhabi Group LEAK JOB No: (C-1351-B4 2 Gal Ping Co WEL. 7 MARR: tant saconnocoue | TESTING OF [PRORCE | Otrae OF Span Mechel and Ege Services Co LLC oe PIPE WORK. [DATE 15/06/08 Pe Eee REFORTNO: | GPC-1351-QCLTP-B4 Pressure estNo. NIA. TestPack No. _N/A Description: Buoy 4 Test Date: Line Nofl$0 No. P&ID Nos. WA Test Specs “Test Medium SWEET WATER Mesum Temp. Tin Completion of Relation Test Duration —_Torgue"Test Prossure at start of Test Pressure at end of Test _19 Bar Prossure/Time Ambient Temp at start of test Ambient Temp at end of test ‘PRESSURE GAUGE IRE RECO) ‘Serial No. Serial No. NA Calibration Certificate Calibration Centificste | _W/A Validity Validity WA F MoQ Signature: Signature: Signature: Date: Date: Date:006 CHAIN STOPPER TEST & CHAIN PULL THOUGH TESTTnterational Management and Constrton Project Nor Corporation Abu Dhabi Group cr-1351-84 See rt Ceruction Co he REPORT Procedure No: Ceara seven Buoy 4 GPC.1351.0.0SFT-B4 one wo — SBD Coning eis WL Pe Report For Chain Stopper Test & Chain Puil Through Test Turret Buoy ATTACHMENT -1 Result Table Chain | Funnel Locker Recess | Chain Hawse | Turret Locking Stopper Clearance Pipe System D ‘OK YIN ‘OK YIN ‘OK YIN ‘OK YIN OK YIN No.5 No.6 No.7 _No. No. 9 Remarks Witness Signatures GPC-aaac: Date: Bw: Date: ABS: Date: Date: i Page 1 of |007 INSTALLATION OF MAIN BEARING (BOLT TENSIONING)[International Management and Construction | Corporation - Abu Dhabi Group Gulf Piping Co WLL. GG Spciliod Mechanical and Engsnesing Sevies |] teat! Met! sa Contrston Co ae COLL. ~ Abu Dhabi Coating Bteprives WLL. TEST REPORT Bouy 4 Report No: C-1351-QC-BTST-B4 Dated: 15/06/08 Attachment — 4 Installation Of Main Bearing (Bolt Tensioning) Job No. C-1351-B4 Client: BLUEWATER BOLT TENSIONING SEQUENCE (BUOY BODY) ne 3" Stage Bolt a . fied ie emer eett Tension ion | Tension | Tension | 1% Stage Bolt Tension Tension Leet er#1 | er#2 | er#3 | 1011KN(1013Bar) | 1444 KN (1447.65 Mirage Bar) (1447.65 Bar) : After 48 hrs BoltNo | BoltNo | BoltNo | Sign Date Sign | Date | Sign | Date 1 3H 6t 16 46 76 a 2 32 2 7 | at 77 [3 | 33 63 18 | 48 7 7 jEteal 34 Ca T 18 49 | 79 5 | 35 | 65 20 [50 80 6 | 36 66 ce Bee at [5 81 7 | 37 Ga 7 2 [52 82 3 38 68 23 53 83 9 39 69 a i [24 54 89 7 [10 40 70 [25 [55 85, Ca at 71 7 26 58 86 [22 72 27 87 87 13 43 73 | [28 58 88 Hl 14 44 74 di [297739 3 [1545 75 [30 | 60 90 [3164 76 ‘ -} GPC BW ABS Moa ‘Signature: Signature Signature: Date: Date: Date: Page 1 oF 2,International Management and Construction Corporation— Abu Dhabi Group = Gul Piping Co WEL. Intemational Motal and Construction Co Ine | Gulf Specialised Mechanisl and Engineering Services Report No: TEST REPORT C-1351-QC-BTST-B4 Bouy 4 Dated: ‘Abs Bibi Coating Eeprisce WLL 18108108 Installation Of Main Bearing (Bolt Tensioning) Attachment ~ 2 Job No. C-1351-B4 Client: BLUEWATER BOLT TENSIONING SEQUENCE (TURRET) a 2 Stage Bolt 3" Stage Bolt Tension | Tension | Tension | + Stage Bolt Tension aril ension 1444 KN ere eee #9 por an (tots Ban | MAKE O4A7S5 | 1447.65 Bar) jee After 48 hrs [BoitNo | BoitNo | BoitNo | Sign | Date ign | Date | Sign | Date ao at : 16 46 76 [2 32 62 (7 a7 77 per ee [3 33 | 63 | z= 16 48 Z 4 3d 64 is 9, 79 Sse 5 35, 65 i 20 a) 7s 36 66 2i 31 at 7 37, 67 (2 52 82 : : i 3 38 os 23 53 a3 S 39 69) 24 54 39 cre 70 40 70 = 25 35 3 1 41 7 26 56 86 12 a2 72 27 37 87 ei 13 43 73 F : 28. 38 88 14 4a 74 29 59) 39 z 15 45 75 30 60 [90 31 e768 GPC BW. C ‘ABS Moa | Signature: Signature: Signatur: Signature: Date: Date: ___| bate: Date: | Page 2 0f 2008 TORQUE TESTING AFTER BOLTING BUOY & TURRET TOGETHER -REPORT &International Management and Construction Report No; Corporation Abu Dhabi Group GPC-1351-QC-RTT-A-B4 1 Nal and Consnastion Co ne ‘TEST REPORT fl Mechanical and Engineering Services Bouy 4 Dated: = bu Disb Coating Enterprises WLL 15/06/08 | { Torque Test After Bolting Buoy & Turret Together — Report A | Job No 1351-Buoy 4 Client =: BLUEWATER | Reference Spec. No. MOQ-G-800-SP-1060-001 | A- Torque Test after Bolting Buoy & Turret Together | BREAKAWAY TORQUE (TM) ROTATION TORQUE (TM) CW cw2 | ccwi T ccw2 | cw cw2 | cowl | ccw2 | 0-30 [30-60 60-90 | 90-120 | 120-150 150-180 180-210 210.240 240-270 270-300 [ : 300-330 330-0 Date of Test: Load Cell Reference: SNo. Range: Comment: Max Torque should not exceed 5 TM BW Page tof |009 MANUAL VALVE FUNCTION TEST REPORTInternational Management and Procedure Noz Construction Corporation — Abu Dhabi 7 -MVFT-E Pinan jon Corporation — Abu Dhabi MANUAL VALVE | &*351-0c-ver-84 Gif Piping Co WL. qi ict cmmugmcate | FUNCTION TEST [ona | Gulf Spacaised Mechanical end Engineer | Sonjoos Cotte eae REPORT | ‘Abu Dhabi Coating Enterprises WL Bouy 4 | Title: VALVE TEST CERTIFICATES Cort. Ret: Sheet 1 of 1 Tag No. Arealmodule/PAU: Buoy | Valve Dese: | BUTTERFLY VALVE Subsystem: N/A | VENDOR / CHECK / TEST INFORMATION | Manufacturer Type: 24" BALL VALVE | Serial No. P &IDNo.: Design Pressure (MAWP): Line No.: | Item Items to check 1 Check valve and flange ratings are correct 2 Check valve and gaskets and bolting is correct | 3 Check correct flow direction of installed valve | 4 Check valve actuator is correctly installed NIA | 5 Check accessibility for Operations and Maintenance | 6 Check vaive body/ pipework supported correctly 7 Check vaive operation and lubrication is correct | Remarks | Manual Valve Function Test has been carried out and found satisfactory. | Completed by Approved by Accepted by Verification Company Signature i Print Name Date Page 1 of |O10 ROTATION & TORQUE TEST REPORT -BInternational Management and Construction Corporation - Abu Dhabi Group = Gulf Piping Co WLL. {Intemational Meal and Consist Co Ine 2 Gulf Specatised mchnial and Enginesing Services Colle. = Abu Dhsti Coating Enterprises WLL Report No: GPC-1351-QC-RIT-B4 TEST REPORT Bouy 4 Dated: 7 15/06/08 Rotation And Torque Test JobNo + 1351-B4 Client BLUEWATER Reference Spec.No. MOQ-G-800-SP-1060-001 B- Rotation/Torque Test prior to Leak Testing (0 psig) 2 Turns BREAKAWAY TORQUE (TM) ROTATION TORQUE (TM) cwl cw2_ | ccwl ccw2 | cw | cw2 cwi | ccw2 0-30 30-60 60-90 90-120 120-150 150-180 180-210 210-240 240-270 270-300 300-330 330-0 Date of Test: Load Cell Reference: SNoz Range: ‘Comment: Max Torque should not exceed STM Gee Page | of 1 ‘ABS A ‘MOQO11 ROTATION & TORQUE TEST REPORT -CTnternatfonal Management and Construction Report No: | Corporation — Abu Dhabi Group = Gull Piping Co WLL GPC-1351-QC-RTT-C-B4 ftmatond Wal ao Consietion Co ne TEST REPORT 1 GuitSpocatiod ecancal and Engnetng Services cou ae ee Dated: = Abs Dhabi Coating Enterprises WHE 15/06/08 | | Rotation And Torque Test | | JobNo + 1351-B4 Client BLUEWATER Reference Spec. No. : MOQ-G-800-SP-1060-001 C- Rotation/Torque Test during Leak Test at Design Pressure 19 Barg (275 psig) BREAKAWAY TORQUE (TM) ROTATION TORQUE (TM) CWI cw2 | ccwi | ccw2 | cwi | cw2 | ccwl | ccw2 0-30) 30-60 60-90 90-120 | 120-150 150-180 | 180-210 | 210-240 240-270 i 270-300 300-330 330-0 Date of Test: Load Cell Reference: S.No. Range: ‘Comment: Eee eee “Se “ABS Mog Page | of |O12 ROTATION & TORQUE TEST REPORT -DTnternatfonal Management and Construction Report No: Corporation - Abu Dhabi Group 2 Gul Piing Co WLLL -1351-QC-RTT-D: > fnteraion Met and Constncton Cote TEST REPORT GEC SOR RTT DBL {Gut Speciaisos Mechanical and Engiecrng Services ated: CoLLe, poe 15/06/08, = _ Alu Debi Coating Emtepses WLL Rotation And Torque Test JobNo : 1351-B4 Client BLUEWATER Reference Dwrg MOQ-G-800-SP-1060-001 | D_- Rotation/Torque Test @ Working Pressure 10 Barg BREAKAWAY TORQUE (IM) ROTATION TORQUE (TM) Cwr cw2 | _ccwi | cow2 | cwi | cw2 T ccwl | ccw2 030) 30-60 60-90 90-120 120-150 150-180 180-210 210-240 240-270 270-300 L 300-330 330-0 Date of Test: Load Cell Reference: S.No. Range: Comment: ee Page { of |013 FUNCTION TEST WINCH REPORTInternational Management and Construction Corporation ~ Abu Dhabi Group Gull Piping Co WLL. = Tnleratcnal Meal and Constnetion Co Ine Gulf Spcialined Mechanical and Engineering Services CoLte. ‘Abu Dhabi Coating Enterprises WEL WINCH TEST REPORT Bouy 4 ‘Report Nor 1351-QC-WT-B4 Dated: 15/06/08 Procedure For Winch Test Result: The Winch operating satisfactory as per Spec. 1. Slippage on the Loadcell during five (5) minutes hol ig time. 2. Distortion to the Flagblocks, vertical blocks, and their supports. Date of Test: Test Equipment Static Test Load : Holding Time: Result table ‘Test Proceeding Report Remarl Page LoftO14 FUNCTION TEST RIGGING EQUIPMENTTaternafonal Management and Construction Report No: Corporation Abu Dhabi Group RIGGING 2 Manan aad Constuton Co ne EQUIPMENT 1351-QC-RT-B4 | {Gut Specinised Mechanical and Engering Services REPORT Dated: ; Gout Aon Dh Cong Faeries WEE Bouy 4 15/06/08 Procedure For Rigging Equipment Result: ‘The Winch operating satisfactory as per Spec. 1. Slippage on the Loadcell during five (5) minutes holding time. : Yes 2. Distortion to the Flagblocks, vertical blocks, and their supports. : No Date of Test: ‘Test Equipment: Static ‘Test Load : Holding Time: Result table ‘est Proceeding Report ] Remarks Page 1 of |O15 BILGE PUMP TESTInternational Management and Construction Report No: Corporation - Abu Dhabi Group "Sur Ping Co. eo 1351-QC-BPT-B4 orate in and Coerucen ole REPORT Sink swoon Bouy 4 15/06/08 Ab Ghat Cet Enterprises WL BILGE PUMP TEST RESULTS is test completed successfully as described in procedure Yes ‘Sketch (if required): N/A Remarks: The Bilge Pump has been tested as per the procedure, while pumping Bilge pump successfully lift water from the Bucket and discharged. Test Results: GPC BW MOQ Signature Print Name Date: Page 1 of 1016 TORQUE TENSIONING OF ALL PIPING FLANGES BOLTSCorporation - Abu Dhabi Group = Gulf Piping Co WL. Intemational Metal and Construction Co Ine Services Co LLC. ‘Abu Dhabi Coating Enterprises WLL International Management and Construction Guff Specialised Mechanical nd Ergineoring PIPING BOLT TORQUE REPORT Buoy 4 Report No: 1351-QC-PBT-B4 Dated: 15/06/08 TORQUE VALUE FOR THE PIPING STUD BOLTS Drawing No. Loc | Bolt Size D (inch) | Torque Value (Nm) 1 0.5 80Nm 2 0.625 155 Nm 3 0.75 270 Nm 4 0.875 429Nm 5 1.0 639 Nm 6 1.125, 925 Nm 7 1.25 1285 Nm 8 1,375 1727 Nm 9 1.6 2261Nm GPC BW ABS MOQ Signature Print Name Date: Page 1 of I017 VISUAL INSPECTION REPORTSLo Soha visua, _[sob8e_ [c-1351-B4 Sroup irra iel ané Cention Cone INSPECTION bluewater Etc cans on eon REPORT ‘Abu Dhabi Coating Enterprises WLL Date: 15/06/08 Work Site: GPC Y IMAC [ Report No: | 1351-QC-VIR-B4 PROJECT: MAERSK OIL QATAR. DRG. No: Various ITEM DESCRIPTION: Buoy 4 COMMENTS: QA/QC: BW ABS MOQ DATE DATE DATE DATEC-1351 BLUEWATER PROJECT SPECIFIC PROCEDURE MAERSK BUOY NO. 2002 AIR LEAK TEST REPORTTniernational Management and Construction Report No: CorporaonAbu Dhabi Group GPC-1351-QC-ALT-B2 1 ntomatonel Met ad Construction Co tne TESTREPORT = | 2 Goirapeiatnd Mechanical and Engineering Sevies E Coute. ie 15/06/08 = Abu Dia Coning Entries WL Air Test Of Buoy Body Compartments Leak Test of Buoy Body Compartments Reference: Client Specification: MOQ-G-800-SP-1060-001 GPC Procedure No. +The leak test was carried out prior to painting in accordance with approved procedure. Air tightness of Buoy body compartments were tested through sounding pipes. + The test pressure was maintained whilst visual inspection was carried out on all complete penetration and seal welds that could affect the integrity of the buoy compartments by applying soap potable water solution to all welds to check for any leakage. ‘No. of Compartments tested: 9 Test Pressure 0.2 barg for 15 mins. ‘Compartment ‘Number of Leak Location 1 02 03 04 05 06 07 08 09 10 (Hawser compartment) Page 1 of 2International Management and Construction Corporation ~ Abu Dhabi Group = Gull Piping Co WEL. 2 Intemationl Meta and Construction Co ne Gull Spowiaised Mechanica and Engizeting eves COLIC, Alou Dhabi Couing Enterprises WLL TEST REPORT Buoy 2 ‘Report No: GPC-1351-QC-ALT-B2 Dated: 15/06/08 ‘Air Test Of Buoy Body Compartments Tob No. C-1351-B2 Client. BLUEWATER Date of Test: HH Cert. Date Be BCH ‘Test Equipment S. No: é Range: “0-15 psig gauge ‘Test Fluid Air, Soap Solution Potable Water ‘Test Pressure: Ref. Drg No Remarks: No pressure drop and no leak observed during testing, Result: Acceptable to the specification. ATTACHMENT: Calibration Certificates. Page 2 of 2 Mog | |003 BUOY BALLASTING REPORTIntemational Management and Construction Corporation — Abu Dhabi Group 2 MSaF Png Co WL BUOY BALLASTING femora Meta and Consinicon Co Inc 2 Gav Speclataed Nechancal and Engnesng BEFORE Senvees Co CLC | Buoy 2 = Abu Dhabi Costing Erteprises WL Buoy Ballast Report BUOY BALLAST. Reference Doc.: Client Spec: MOQ-G-800-SP-1060-001. Ballast distribution COMPARTMENT | CONTENTS BEFORE TEST | CONTENTS AFTER TEST IDENTIFICATION Ballast Box [o 0 Kg Ballast Box 7 ok Total Ballast Weight: Oke | Draught Measurements “Measurements after ballasting completion | From Boitom of Buoy Body Side View _0° Side View 90° Side View 270° Side View 180° Note: After placing the Buoy in the Water, Horizontal Trimming will be carried out. Add steel plate / steel shot as Ballast material to achieve a maximum trim of 100mm. Attachments 1 to 4 GPC BW ABS ‘MOQ Signature | i — Print Name E 7 Date: i Page 1 of004 BUOY PIPING PRESSURE REPORTFormat PN 5-7-1 et Buoy PIPING [SUE [RATER JonNe [ens oe PROJECT: MAERSK OIL QATAR TESTING ; ae Dare | ss 3 REPORT No | GPCL QUHFER? Pressure Testo. N/A TTest PackNo, N/A Description Buoy Piping Pressure Testing Buoy 2 Test Date Line NovIS0 No. PAID Nos, NA Test Specs ‘MOQ-G-800-SP-1060-001 “Test Medium Sweet Water Medium Temp. “Test Pressure 29 BARG Test Duration 2 Hours Pressure at start of Test Pressure at end of Test Pressure/Time/Temp Curve attached No Ambient Temp at start of test Ambient Temp at end of test Drainage Completed PRESSURE GAUGE Serial No. 4 Serial No NA Calibration Certificate Calibration Certifcate N/A Validity s Validity NA i ———oooanOQuaauauauauaQauaQQanauauQuQuQq oom COMMENTS: SS ‘MOQ BLUEWATER Signature: Signature Signature: Signature: Date: Date: Date: Date: Section V PNS-700s LEAK TESTING OF PIPEWORK ~Tntemational Management and Construction BLUEWATER, Comoraton A Din Group LEAK C3518? Cog Co WL itrentiaidcomnuaoncois | TESTING OF faran tt © Seeree ie mec’ | PIPE WORK 1si96i08 Abu Dhabi Coating Entesrses WL GPC-1351-QC-LTP-B2 Pressure Testo. _N/A Test Pack No. _N/A Description: oe ‘Test Date: Line No/ISO No. P&ID Nos. NA Test Specs. Test Medium SWEET WATER Medium Temp. Tatil Completion of Rotation ‘| Test Duration _Torque Test Pressure at start of Test Pressure at end of Test _19 Bar Pressure/Time Ambient Temp at start of test Ambient Temp at end of test PRESSURE GAUGE PRESSU! ER Serial No, Serial No, WA Calibration Cetficate Calibration Cerifiate N/A Valisity Validity NA ‘COMMENTS: Signature: Signature: Signature: Signature: Date: Date: Dai Date:006 CHAIN STOPPER TEST & CHAIN PULL THOUGH TESTton Project N International Management and Constr Corporation — Abu Dhabi Group ‘Gal ipingCo WL. Intemational Merl nd Conerton Cone REPORT 2 GhifSpecleed Meshanea! nd Engnering Sens Buoy 2 eee ae Colic | GPG-1351-0C-CSFT-B2 | + Abu Dhabi Coating Eniepries WLL Dated: | 15/06/08, Report For Chain Stopper Test & Chain Pull Through Test Turret Buoy ATTACHMENT -1 Result Table Chain Funnel Locker Recess | Chain Hawse | Turret Locking Stopper Clearance Pipe System 1D OK YIN ‘OK YIN OK YIN ‘OK YIN OK YIN No.4 | | No.2 No.3 No.4 | No.5 No. 6 No.7 No.8 No.9) Remarks Witness Signatures GPc.aaac: Date: Bw: Date: ABS: | moa: Date: Page 1 of L007 INSTALLATION OF MAIN BEARING (BOLT TENSIONING)International Management and Construction | Corporation ~ Abu Dhabi Group Gulf Piping Co WLL. International Mt and Construction Co Ine Gul Specialised Mechanical and Engnearing Services Cotte, Albu Dhabi Coating Faterrises WLL TEST REPORT Bouy 2 ] Report No: C-1351-QC-BTST-B2 Dated: 15/08/08 Attachment — 1 Job No, Client: Installation Of Main Bearing (Bolt Tensioning) C-1351-B2 BLUEWATER BOLT TENSIONING SEQUENCE (BUOY BODY) ] | 2” Stage Bor ‘3 Stage Bolt Tension Tension | Tension | 1*Stage Bolt Tension Tension }eeeet ers pay er#t1 | er#2 | er#3 | 1011 KN(1013Bar) | 1444 KN (1447.65 | | oa) | (1447.65 Bar) Beer Feet i After 48 hrs BoltNo | BoltNo | BoitNo | Sign Date Sign_[ Date | Sign | Date 7 31 ot is I e 16 4 [76 T 2 32 | 2 | { 17 a cd { ps3 33 63 { 18 4s | 78 | { 4 34 es i 19 49 [79 | [7s 35 | 68, I : 20 50 | 80) ee 6 36 | ee I 21 51 a1 | 7 37. 67 2 52 82 7 8 38 68 7 i 23 53 83 8 Ea 9 7 24 54 89 J 10 40 70 25 55 | 85, _ 11 a4 7 : 26 56 6 | | 12 a2 | | i 27 57 87 7 13 43 73 28 58 88 14 44 74 29 59 89 | [15 45, 75 30 60 20 3 61 76 i GPC BW ‘ABS Moa Signature: Signature: “Signature: Signature: Date: Date: Date: Date: Page 1 of2International Management and Construction Report No: ‘Abu Dhabi Group Inert Mtl snd Coniston Cone TESTREPORT | ©-1951-Q0-BTST-B2 ut pects chon nd get eves ated: cou Bouy 2 15/08/08 = Abs Disb Costing Enterprises WLL : Installation Of Main Bearing (Bolt Tensioning) Attachment — 2 | Job No. C-1351-82 | Client: BLUEWATER BOLT TENSIONING SEQUENCE (TURRET) st 2” Stage Bolt 3 Stage Bolt | Tension | Tension | Tension | ‘Stage Bolt Tension Tension | or#t | er#2 | er#3 | sort ciotspan | MAO KNC47-55 | (1447.05 Bar) ‘After 48 hrs BoltNo | BoltNo | BoltNo | Sign Date Sign Date Sign Date | 4 31 6t _ | 16 4 76 Pee 2 32 62 | iz | 17 a | 7 3 33 |S 18 43 | 78 7 4. | 34 | 64 a : jo 8 78 3 | 35 Ed \ 20 50 80 | 6 36. 86 eet 24 51 81 7, 37, a = 22 52 82 | 8 38 68 as 23 53. 83 | E 39 89. I 24 54 89 5 410 40. 70 t 25 3585, | zs 1 a 7A ai 26 56 86 j 42 42. 72 ] 1 27 37 a7 i 13 43 73__| I z ae [268 58 88 | 44 44 74 29, 59. 89 15 AB 1 75 Poy 30 60 { 20. | 31 | 61 76 ee GPC BW ‘ABS moa | ‘Signature: Signature: Signature: Signature: Date: Date: Date: z Date: Page 2 of 2Taternational Management and Construction Corporation — Abu Dhabi Group ‘Gul Piping Co WL, Interational Meal and Constucton Co ne = Gui Speciatised Mochanieal and Fnginering Services Report No: -1351-QC-BTST-B2 TEST REPORT Teer alate 1108008 Installation Of Main Bearing (Bolt Tensioning) Attachment = 1 Job No. C-1351-B2 Client: BLUEWATER BOLT TENSIONING SEQUENCE (BUOY BODY) | 3” Stage Bolt Tension | Tension | Tension | 1" Stage Bolt Tension | Tension er#1 | er#2 | er#3 | (1440 KN) | After 48 hrs BoitNo | BoltNo | BoltNo | Sign Sign | Dato 7 31 Bi 16 46 76 2 32 62 7 47 77 3 33 63 18 48 | 78 4 3484 19 Ey 79 5 35 65 20 50 80 6 36 86 21 51 81 7 37__|__&7 22 s2__ | _82 8 38 | 8. 23 53 | 83 9 39 68 24 54 | 89 10 40 70 25 55 | 85, 1 41 71 26 56 86 12 42 72 27 57 87 13 3 73 28 58 88 oa 44 74 28 58 | 15, 45 75__| 30 60 el 31 61 7 | GPC BW. MOQ | Signature: | signature: Signature: Date: | Date: H Page i of 2International Management and Construction Report No: Corporation— Abu Dhabi Group | Inurator el nd Contcton Coe TESTREPORT | C-1351-00-BTST-B2 2 Gir Specnaes echaseatang lng Ses Be ated: cole. jouy 2 15/06/08 | ~ Abu Dhabi Conng Enterprises WLL l Installation Of Main Bearing (Bolt Tensioning) Attachment — 2 Job No. C-1351-B2 Client: BLUEWATER BOLT TENSIONING SEQUENCE (TURRE’ = ¥*StageBolt | 2” Stage Bolt 3” Stage Bolt Tension | Tension | Tonsion |" Tension Tension Tension 4 (4120 KN) (1440 KN) (4440 KN) BoltNo | BoltNo | BoltNo Sign Date Sign Date Sign Date ba ata ies 78 2 [ae tar : ee: ESE 3 [ass eae 78 4 3e | z is | 40 79 7 re} iS 86. 65. ef a 80 80 6 | 36 66 “21 at 81 7 | 37, 67 a 22 52 82 4 r [38 | 68 23 53 83 | 9 [88 | 88 z 3 | 8 z 104070 7 a a1 “at 71 26 56 86 Ep ee sr | ar : 13 | 43 73 i 28 { 58, 88 14. | 44 74 E 29 | 59 89 iz 15 | 45 75. Peete 30 | 60 90 { af 6 76 GPC BW ABS: MOQ | Signature Signature signature: Signature Date: Date: Date: Date: Page 2 of2008 TORQUE TESTING AFTER BOLTING BUOY & TURRET TOGETHER -REPORT ATnternational Management and Constracton Report Not Corporation - Abu Dhabi Group: GPC-1351-QC-RTT-A-B2 ereuitPiaag Co WIL | tment tical xd Consmcton Cone TEST REPORT | Guirspecaica Mechanica and tguetng Saves Bouy 2 Dated: Coule ( = Aba Dhabi Coating Enterprises WL 15/06/08 ‘Torque Test After Bolting Buoy & Turret Together — Report A JobNo 1351-Buoy 2 Client: BLUEWATER Reference Spec. No. MOQ-G-800-SP-1060-001 A. Torque Test after Bolting Buoy & Turret Together BREAKAWAY TORQUE (TM). ROTATION TORQUE (TM) cw cw2__[ ccwi_| ccw2 | cwi [ cw2 7 ccwi | ccw2 0-30) 30-60) [60-90 [90-120 120-150 150-180 180-210 210-240 240-270 270-300 300-330 330-0 Date of Test: Load Cell Reference: S.No. Range: Comment: ‘Max Torque should not exceed 5 TM. Page | of 1009 MANUAL VALVE FUNCTION TEST REPORTinternational Management and : Procedure No: Geant Corporation — Abu Dhabi MANUAL VALVE C-1351-QC-MVFT-B2, > tomato Meta ang Corsten Co ne FUNCTION TEST | Dated: out coca Meco jand Engineering REPORT 15/06/08 - Abu Dhbi Coating Enteisos WL Bouy 2 Title: VALVE TEST CERTIFICATES Cert. Ref.: ‘Sheet 1 of 1 Tag No.: Area/module/PAU: Buoy Valve Desc: BUTTERFLY VALVE Sub-system: N/A VENDOR | CHECK / TEST INFORMATION Manufacturer Type: 24" BALL VALVE _| Serial No. P &IDNo.: Design Pressure (MAWP):; Line No.: Item Items to check # Check valve and flange ratings are correct 2 Check valve and gaskets and bolting is correct 3 Check correct flow direction of installed valve 4 Check valve actuator is correctly installed NIA 5 Check accessibility for Operations and Maintenance 6 Check valve body/ pipework supported correctly 7 Check valve operation and lubrication is correct Remarks Manual Valve Function Test has been carried out and found satisfactory. Completed by Approved by Accepted by y Verification Company Signature Print Name Date Page | of 1010 ROTATION & TORQUE TEST REPORT -BInternational Management and Construction Report No: Corporation — Abu Dhabi Group GPC-1351- outing Co WEL * fntemationt! Metal eid Consrton Co ae TEST REPORT 2 Gultspeiatised Mechanical and Engineering Services Bouy 2 Dated: cou. i : 15/06/08 + Abu Dai Coning Enerries WLE | Rotation And Torque Test | | Job No 1351-B2 Client BLUEWATER B- Rotation/Torque Test prior to Leak Testing (0 psig) 2 Turns Reference Spec. No. MOQ-G-800-SP-1060-001 | | | BREAKAWAY TORQUE (TM) ROTATION TORQUE (TM) cwr cw2 | ccwi | ccw2 [ cwi | cw2 | cow | ccw2 | 0-30 [30-60 60-90 | 90-120 | 120-150 | 150-180 180-210 210-240 240-270 770-300 300-330 330-0 Date of Test: Load Cell Reference: Sow Range: Comment: ‘Max Torque should not exceed 5 TM. GPC Page 1 of 1O11 ROTATION & TORQUE TEST REPORT -CInternational Management and Construction (Corporation — Abu Dhal = Gulf Piping Co WL bi Group 2 nerational Maul and Construction Co the Gull Specialised Mechanical and Engineering Services Cole = Abu Dhabi Coating Enepises WEL ‘TEST REPORT Bouy 2 Report No: GPC-1351-QC-RTT-C-B2 Dated: 15/06/08 Job No Client 1351-B2 Rotation And Torque Test BLUEWATER Reference Spec. No. MOQ-G-800-SP-1060-001 C- Rotation/Torque Test during Leak Test at Design Pressure 19 Barg (275 psig) BREAKAWAY TORQUE (TM) ROTATION TORQUE (TM) CW Cw? ‘CCW ccw2 CWI cw2_ | cewi | ccw2 0-30) 30-60 60-90 90-120, [120-150 |__ 150-180 180-210 210-240 240-270 270-300 300-330, 330-0 Date of Test: Load Cell Reference: ‘Comment: Gee Page 1 of BW S.No. Range:O12 ROTATION & TORQUE TEST REPORT -DTnternational Management and Construction, Report No: Corporation — Abu Dhabi Group tpt! Maat and Consntion Cote TEST REPORT —_ | GPC-1351-QC-RTT-D-B2 1 Gurspenaioe! Mechanical and Engnozng Serves Bouy 2 Dated: Come 15/06/08 = Abu Dhl Coating Faeries WLE Rotation And Torque Test | | | | | Job No 1381-B2 Client BLUEWATER Reference Dwrg + MOQ-G-800-SP-1060-001 D- Rotation/Torque Test @ Working Pressure 10 Barg, BREAKAWAY TORQUE (7M) ROTATION TORQUE (TM) CWL cw2_ | ccwi | ccw2 | cwi | cw2_] ccwi | ccw2 0-30 30-60 60-90 90-120 120-150 150-180 180-210 210-240. 240-270. 270-300 i 300-330, 330-0 Date of Test: Load Cell Reference: S.No. Range: Comment: GPC BW ABS Page | of |013 FUNCTION TEST WINCH REPORT —Tnternational Management and Construction Report No Corporation - Abu Dhabi Group Galt PpingCo WL. tnreratoral Metal nd ConsinationCo Ino WINCH TEST = 1351-QC-WT-B2, 1 Gulf spectatised Mechanical and Enpneaing Services RT rated: cote a 15/06/08 + An Dhabi Coating Enterprises WLL Bouy 2 Procedure For Winch Test Result: The Winch operating satisfactory as per Spec. 1. Slippage on the Loadeell curing five (5) minutes holdingtime. —: Yes 2, Distortion to the Flagblocks, vertical blocks, and their supports No Date of Test: Test Equipment: Static Test Load Holding Time ris Witness Signatures = f ‘ABS HE “MOQ” Page 1 of |O14 FUNCTION TEST RIGGING EQUIPMENT| Tnternational Management and Construction Report No: | Corporation - Abu Dhabi Group a irene ce WI ‘rubra Net Constnetion Co The rquiement | 13s Cat Site Mccann Eee Saree nie ated: At Dati Coating Enepises WL Bouy 2 15/06/08 Procedure For Rigging Equipment | | Result; The Winch operating satisfactory as per Spec. e. : Yes 1, Slippage on the Loadcell during five (5) minutes holding 2, Distortion to the Flagblocks, vertical blocks, and their supports. : No Date of Test’ ‘Test Equipment: Static Test Load : Holding Time: Result table ‘Test Proceeding Repo! BW Page Loft L015 BILGE PUMP TESTInternational Management and Construction Report No: Corporation - Abu Dhos! Gi coneiipeng col BILGE PUMP | 4351-@0-8PT-B2 ie sont cn REPORT ae Serves COLL nn cTenootng Bouy 2 15/06/08 Abs Dib Gootng Entries WLL BILGE PUMP TEST RESULTS Ts test completed successfully as described in procedure Yes Sketch (if required): N/A Remarks: Test Results: The Bilge Pump has been tested as per the procedure, while pumping Bilge pump successfully lift water from the Bucket and discharged. GPC BW. Mog Signature Print Name. Date: Page lof |O16 TORQUE TENSIONING OF ALL PIPING FLANGES BOLTSReport No: | Intemational Managomont and Construction | sone Peng CoM PIPING BOLT 1351-QC-PBT-B2 | International Metal and Construction Co Inc TORQUE REPORT _/Dated: Shi Secu ect anderen Buoy 2 15/06/08 Fx Dat Coaing Entries WUL | TORQUE VALUE FOR THE PIPING STUD BOLTS Drawing No. Loc | Bolt Size D (inch) | Torque Value (Nm) | e 1 05 80 Nm | 2 0.625 185 Nm | 3 0.75 270Nm 4 0.875, 429 Nm | {5 | 10 639 Nm i | 6 | 1.128 925 Nm i 7 1.25 1285 Nm 8 1.375 1727 Nm 9 15 2261 Nm ' GPC BW ‘ABS MOQ Signature Print Name i Date: Page lof LO17 VISUAL INSPECTION REPORTSInternational Management and onstruction Corporation ~ Abu Dhabi roup Gul ising Co WL. INSPECTION Intemational Metal and Construction Co Ine Gulf Specialised Mechanical and Engineering Services Co LLC. ‘Abu Dhabi Coating Enterprises WLL VISUAL REPORT Job No. C-1351-B2 Client: bluewater Date: 15/06/08 Work Site: eecpy | IMAC PRO! MAERSK OIL QATAR ITEM DESCRIPTION: Buoy 2 DRG._N Report No: Various 1351-QC-VIR-B2 COMMENTS: Qagc: BW DATE,